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Version 4.0
ECI's NPT-1200, NPT-1050, NPT-1020, NPT-1021, and NPT-1010 products comply with CE2.0
standard.
ECI's qualification lab is accredited by A2LA for competence in electrical testing according to
the International Standard ISO IEC 17025-2005 General Requirements for the Competence of
Testing and Calibration Laboratories.
WARNING: failure to follow directions could result in bodily harm or loss of life.
LASER WARNING: how to avoid personal injury. All personnel involved in equipment
installation, operation, and maintenance must be aware that laser radiation is invisible.
Therefore, although protective devices generally prevent direct exposure to the beam,
personnel must strictly observe the applicable safety precautions and, in particular, must
avoid staring into optical connectors, either directly or using optical instruments.
ESD: information on how to avoid discharge of static electricity and subsequent damage to
the unit.
TIP: helpful information and handy hints that can make your task easier.
To obtain design assistance or a network installation plan from ECI's Customer Support team, contact your
ECI sales representative. With any support related issues, technical or logistic, please contact the ECI
Customer Support center at your location. If you are not familiar with that location, or contact our
Customer Support Center action line at:
Telephone +972-3-9266000
Telefax +972-3-9266370
Email on.support@ecitele.com
3.1 Overview
This chapter contains important information that will help you carry out a safe and trouble-free installation.
2 Prepare power, alarm, management, and transmission Before You Start and Equipment
cables at the installation site. Installation
6 When applicable, install the EMS-APT management station. EMS-APT Installation Guide
7 Install the Rack Alarm Panel (RAP) and other equipment Equipment Installation
needed in each rack.
9 For each NPT-1200 shelf where optical modules are used, Equipment Installation
install an FST under the NPT-1200 shelf and route the optical
fibers to the FST.
Note: Even if you are not currently installing an FST, it is
recommended that you leave enough space beneath the
NPT-1200 shelf to enable future installation.
14 Connect power cables from the RAP panel to each NPT-1200 Equipment Installation
shelf installed in the rack.
Types of interfaces used at the site (optical, electrical, management, alarm monitoring, and so on)
Work and equipment safety requirements
WARNING: NPT-1200 shelves are intended for installation in restricted-access areas only.
Equipment type Height (mm) Width (mm) Depth (mm) Max. weight (kg)
NPT-1200 88.9 442.4 243 11
EXT-2U 88.9 443.4 243 8
RAP-BG 88 440 150 4
RAP-4B 88 447 155 2.4
FST 44.5 440 240 5
ODF 44.5 440 240 8
xDDF-21 44.5 440 150 1.5
ICP_MCP30 44 440 140 1.5
NOTE: If the planned power consumption of the equipment installed in the shelf is 80% or
more of the maximum listed value, it is recommended to consult ECI Customer Support.
Fiber Storage Tray. A separate FST can be installed for each NPT-1200 with optical modules. Each FST
contains two storage reels, enabling the fiber to be stored on the right or left side of the tray. Leave at
least 50 mm of free space between the NPT-1200 shelf and its FST, and another 50 mm free between
the FST and the next NPT-1200 shelf.
xDDF-21. When unbalanced E1 interfaces are needed, the xDDF-21 must be installed with the
NPT-1200. Each xDDF-21 can support 21 channels of E1. The xDDF-21 can be installed anywhere on
the same rack as the NPT-1200 shelf or on another rack.
ICP_MCP30. When an RS-232 or V.11 interface from the MCP1200 is used, the ICP_MCP30 must be
installed to distribute the concentrated Auxiliary connector into dedicated connectors for each
function. The ICP_MCP30 can be installed anywhere on the same rack as the NPT-1200 shelf.
Suitable standard Ethernet station cables are available from many sources. Cables of Category 5 or better
must be used. In all cases, the length of the cables must not exceed the maximum recommended for the
cable type and hub port in use (up to a few dozen meters).
If the site timing reference distribution subsystem has unbalanced (75 Ω) G.703 interfaces, configure an
adapter with coaxial cables that provides balanced-to-unbalanced conversion (supplied by ECI).
Module or card Interface type Cable type Mating connector Connector at other Qty./module
end
PME1_21 1 E1 balanced (2.048 Twin multipair 100-pin SCSI male 2 x 50-pin SCSI male 1
Mbps) cable (2 x 21 120 Ω
twisted pairs)
PM345_3 E3/DS-3 (34/45 Mbps) Coaxial cable DIN 1.0/2.3 Open (prepared in 6
the field)
1
Cable is used to connect the PME1_21 E1 interface connector to the xDDF-21.
2
Cables are required when electrical SFPs are used in the module.
3
Cables are required when electrical SFPs are used in the module.
4
Cables are required when electrical SFPs are used in the module.
5
Cables are required when electrical SFPs are used in the module.
Module or card Interface type Cable type Mating connector Connector at other Qty./module
end
Table 3-6: Optical fibers and mating connector data for NPT-1200
SMQ1 STM-1 optical One pair of fiber patch cords per interface LC male 8 fibers
SMQ1&4 STM-1&4 optical One pair of fiber patch cords per interface LC male 8 fibers
SMS16 STM-16 optical One pair of fiber patch cords LC male 2 fibers
CPTS100 STM-64 optical One pair of fiber patch cords per interface LC male 2 fibers
STM-16 One pair of fiber patch cords per interface LC male 4 fibers
10 GbE One pair of fiber patch cords per interface LC male 4 fibers
DMFX_4_L1 100BaseFX One pair of fiber patch cords per interface LC male 8 fibers
DMGE_4_L1 9 1000BaseX One pair of fiber patch cords per interface LC male 8 fibers
DMFX_4_L2 100BaseFX One pair of fiber patch cords per interface LC male 8 fibers
DMGE_4_L2 1000BaseX One pair of fiber patch cords per interface LC male 8 fibers
DMGE_8_L2 1000BaseX One pair of fiber patch cords per interface LC male 16 fibers
DMXE_48_L2 1000BaseX One pair of fiber patch cords per interface LC male 8 fibers
DMXE_22_L2 1000BaseX One pair of fiber patch cords per interface LC male 2 fibers
6
Cables are required when electrical SFPs are used in the module.
7
Cables are required when electrical SFPs are used in the module.
8
Cables are required when electrical SFPs are used in the module.
9
Fibers are required when DMGE_4_L1/DMGE_2_L2 interfaces are working in 1000BaseFX mode. The fiber type must be multimode.
Table 3-7: Optical fibers and mating connector data for EXT-2U
S1_4 STM-1 optical One pair of fiber patch cords per interface LC male 8 fibers
MPS_2G-8F 1000BaseX Two pairs of fiber patch cords per interface LC male 4 fibers
MPoE_12G 1000BaseX Four pairs of fiber patch cords per interface LC male 16 fibers
NPT-1200 platforms contain power sources of varying voltages. Note the following guidelines when
installing the platforms:
The rack grounding bolt must be connected to the site grounding bar by a 35 mm2 (2 AWG) grounding cable
or thicker, as short as possible, complying with UL/ETSI recommendations. The bolt must be free of paint.
The cable must be made of copper strands and terminated on both sides with bolt terminals.
NOTE: If necessary, the gauge of the grounding lead can also be reduced to the gauge of the
RAP power leads.
The rack mounting rails must be free of paint and provide electrical continuity to the main grounding bolt.
The resistance between any rail and the rack main grounding bolt must be less than 0.1 Ω.
Pay particular attention to the area in which the RAP is attached. Remove paint from the rack in this area to
ensure efficient electrical contact.
CAUTION: Connect the RAP grounding bolt to the rack grounding bolt with a grounding cable
complying with UL/ETSI recommendations. The cable must include bolt terminals on both
ends and be securely fastened with a nut and a star washer.
LASER WARNING: When the NPT-1200 operates in conjunction with OM_BA or OM_ILA
optical amplifiers (installed in the EXT-2U) the NPT-1200's Laser classifications changes to
Hazard Class 1M Laser Product.
WARNING: To reduce the risk of exposure to hazardous radiation, note the following:
When performing maintenance and other activities on equipment using lasers, it is
recommended that you use protection goggles for the wavelength range of 1300 nm to
1600 nm.
Only authorized personnel must carry out hot insertion or swapping of an optical module
or optical interface module.
To prevent irremediable damage to your eyes, avoid looking into the fiber when
hot-removing and/or inserting a fiber termination.
Place plastic covers on module fiber ports and fiber terminations that are not currently in
use.
Do not operate controls, make adjustments, or perform procedures associated with the
laser device other than those specified herein.
It is strictly forbidden to interfere with any protective devices and interlocks that are used to
prevent direct exposure to the laser beam.
NOTE: For more Laser information refer to the NPT Product Line System Specifications.
10
Single-fiber bidirectional transceivers with a transmit wavelength of 1310 nm.
11
Single-fiber bidirectional transceivers with a transmit wavelength of 1550 nm.
Electronic equipment, assemblies, and components that are ESDS (electrostatic discharge sensitive) or
include sensitive items are identified by the basic ESD warning symbol shown in the following figure.
Figure 3-2: Basic ESD warning symbol
The information provided in this section is in line with CENELEC Electronic Components Committee (CECC)
specification CECC 00 015, which deals with protection of devices sensitive to ESD.
Most types of electronic equipment, assemblies, and components can be damaged by electrostatic
discharges. An ESD between two objects occurs when an object carrying static electrical charges touches or
is brought near another object.
Static electrical charges appear as a result of friction between surfaces of insulating materials or separation
of two such surfaces, and may also be induced by electrical fields. Routine activities such as walking across
an insulating floor, friction between garment parts, friction between objects, and so on, can easily build up
charges to levels that may cause damage, especially when humidity is low.
In many cases, the build-up of charge can be avoided by using special materials, for example, garments and
packaging of antistatic materials or materials that have high resistance, but yet are not insulators.
The best way to avoid damage by ESD is a combination of means and procedures that achieves the
following goals:
Avoids build-up of electrostatic charges
Creates a protected work environment that helps prevent ESD
Provides means for controlled discharge of any accumulated electrostatic charges when entering the
protected work environment
NOTE: An area in which ESDS can be handled with minimum risk of damage as a result of ESD
or fields, and in which the operator is not exposed to additional risks, is called an ESD
Protected Area (EPA).
CAUTION: The temporary EPA must be constructed in a way that ensures electrical bonding of
all the materials used, and prevents the occurrence of any sudden changes in potential within
the EPA that could cause unacceptable voltages or discharges to be applied to ESDS.
The operator and any work surface and flooring must be bonded to ground equipotentially. For this
purpose, the work surface and wrist straps must be bonded either to a designated ground bonding point or
to the equipment being serviced.
Whenever available, the mains’ ground serves as the ESD grounding facility.
WARNING: While the operator is within the temporary EPA, the minimum value of resistance
used for bonding to ground must limit the current to ground, produced by voltages accessible
to the operator, to limits specified as safe by the applicable regulations (see, for example,
CECC 00 015). The same approach is applicable to the surface resistance and resistance to
ground of materials used for temporary work surfaces and flooring.
To enable ESD bonding to ground of equipment racks and any other nonmoveable equipment containing
ESD, an ESD ground-bonding facility must be located near such equipment, or the equipment must be fitted
with a designated ground-bonding point presenting a resistance to ground not greater than 1 MΩ.
An ESDS unit must be placed directly into protective packaging when it is removed from equipment. A
replacement ESDS must be kept in its protective packaging until required for immediate installation in
the equipment.
The field service operator must ensure that the materials and tools necessary to maintain and control
the temporary EPA are available at the place of the field work at service time.
All tools for use within the EPA must, as far as is practical, be constructed so that they do not
generate or hold an induced electrostatic charge.
4.1 Overview
This chapter provides general instructions for installing the NPT-1200 and auxiliary equipment.
The procedures for equipment replacement and upgrades are similar to those for installation, and when
relevant, notes regarding live replacement or upgrade are inserted in these procedures.
Use the information in this chapter in conjunction with specific site installation plans in a particular
customer network. If you are interested in obtaining design or installation assistance from ECI’s Customer
Support team or wish to prepare a network installation plan, contact your ECI sales representative.
The NPT-1200 platforms, cards, modules, and ancillary equipment are described in the NPT Product Line
Reference Manual.
NOTE: Do not remove plastic covers from optical connectors until optical cables are
connected to them.
3. Search the shipping boxes for any additional small items that may be present.
4. Open each of the module and card packages for inspection, but do not remove the modules/cards
from their individual protective packages until they can be inserted in the platform.
5. Check the contents of the shipping boxes against the packing list attached to each box. If damaged
parts are detected or if any parts are missing, notify the project manager and your local ECI
representative immediately.
NOTE: NPT-1200 shelves can also be installed in standard street cabinets. Consult ECI for more
details.
By default, the NPT-1200 is shipped with 19” mounting brackets. If you are installing in an ETSI
rack, ETSI brackets must be ordered separately and replaced in the field.
You can install up to six NPT-1200 shelves in a rack. A typical installation of four NPT-1200 shelves in an ETSI
2200 rack is displayed in the following figure.
Figure 4-1: Typical installation of four NPT-1200 shelves in an ETSI rack
If necessary, contact the ECI Customer Support team or your ECI sales representative for help in meeting
your specific installation requirements.
CAUTION: Caution: If additional equipment other than NPT-1200 shelves is used in the rack, a
heat buffer must be installed between such equipment and the NPT-1200 shelf to minimize
the transfer of heat from shelf to shelf. Consult your ECI representative regarding the exact
heat buffer required.
NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) must be connected with a red cable and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
must be connected with a blue cable and the negative lead with a gray cable. In the following
sections that describe DC power cable connections, use cables of appropriate colors to comply
with the standards in your area of residence.
The DC input power cables connect the two DC power sources and the RAP-BG source A and source B
inputs. Two cables are required, one for each source. Each cable consists of two stranded copper leads with
a cross section of 50 mm2 (.078 in.2), one red and the other black. Each lead is terminated with a
compression lug from the installation parts kit supplied with the equipment.
NOTE: When the RAP-BG provides power to a single NPT platform, lower gauge cables can be
used. See DC Power Cables for DC power cable requirements.
CAUTION: If appropriate leads have already been prepared at the prescribed rack location,
make sure that the leads are not connected to any live voltage source before attaching the
lugs.
2. If necessary, prepare a grounding lead in accordance with the requirements described in Grounding
Requirements.
3. Connect the lug at one end of the grounding lead to the RAP-BG grounding stud, using a spring
washer and nut.
4. Connect the lug at the other end of the grounding lead to the rack grounding stud.
2. Open the two captive screws fastening the RAP-BG front cover and remove the cover.
3. Identify the various terminals located on the power source terminal board by referring to the
following figure (showing the terminals at source A side; a similar board is used at source B side).
Figure 4-5: Connecting DC power cables to the RAP-BG
CAUTION: Before connecting the power leads, make sure to identify the terminal polarity on
the RAP-BG power terminal board.
4. Bring the two leads of DC source A input power cable to the appropriate RAP-BG opening.
5. Attach the lug of the red lead to the positive stud terminal marked (+) on the power terminal board
(see the previous figure).
6. Secure the lug using a flat washer, spring washer, and nut. Tighten the nut with a torque of 1450 N cm
to 1600 N cm.
7. Attach the lug of the black lead to the negative stud terminal marked (-) on the power terminal board
(see the previous figure).
8. Repeat Step 6 for the black lead lug.
9. If an additional power source (source B) is used, repeat Steps 3 to 8 for source B.
10. Securely attach the DC input power cables to the rack inner wall using cable ties.
During the following procedure, refer to the figures in Connecting DC power cables to the RAP-BG.
5. Attach the black lead lug of the power cable to the negative stud terminal of Platform 1 on the power
terminal board.
6. Repeat Step 4 for the black lead lug.
7. Identify the platform's grounding terminals located on the inner side panel of the RAP-BG as shown in
the following figure.
Figure 4-6: RAP-BG platform power cable grounding screws
8. Attach the grounding (shield) lead lug of the platform power cable to the ground stud terminal
located on the RAP-BG side panel.
9. Repeat Step 4 for the grounding lead lug.
10. If additional NPT-1200 platforms are installed in the rack, repeat Steps 2 to 9 for each platform power
cable.
11. If an additional power source is used, repeat Steps 2 to 10 to connect the platforms to source B.
12. Route each platform power cable along the rack side rails down to the corresponding platform
position, and then securely attach the power cable to the rack inner wall using cable ties. Attach a tag
to each power connector in accordance with its function.
2. Identify the circuit breaker corresponding to the power circuit A of Shelf 1 (the circuit breaker is
included in the installation parts kit supplied with the equipment; its rating is in accordance with the
ordered platform configuration).
Figure 4-8: RAP-BG circuit breaker installation
3. Insert the circuit breaker into the circuit breaker sockets located on the RAP-BG source A power
terminal board, as shown in the previous figure.
4. If more platforms are powered from source A, repeat Steps 2 and 3 to insert the circuit breakers into
the corresponding platform positions of the power terminal board.
5. If an additional power source is used, repeat Steps 2 to 4 for source B circuit breakers.
5. Make sure the voltage is within the allowed range (-40 VDC to -72 VDC), and that it has the correct
polarity.
6. Return all the RAP-BG circuit breakers to OFF.
NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) must be connected with a red cable, and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
must be connected with a blue cable and the negative lead with a gray cable. In the following
sections use cables of the colors to comply with the standards in your area of residence.
The DC input power cables connect the two DC power sources and the RAP-4B source A and source B
inputs. Two cables are required, one for each source. Each cable consists of two stranded copper leads with
a cross section of 50 mm2 (0.078 in.2), one red and the other black. Each lead is terminated with a
compression lug from the installation parts kit supplied with the equipment.
NOTE: When the RAP-4B provides power to a single platform, lower gauge cables may be
used. See DC Power Cables for DC power cable requirements.
CAUTION: If appropriate leads have already been prepared at the prescribed rack location,
make sure that the leads are not connected to any live voltage source before attaching the
lugs.
NOTE: The RAP-4B is supplied, by default, with a grounding cable connected to the rear of the
unit. Use this cable to connect ground to the RAP-4B.
1. The RAP-4B grounding studs are located on its rear cover as shown in the following figure.
Figure 4-10: Locating RAP-4B grounding stud
3. Connect the lug at one end of the grounding lead to the RAP-4B grounding studs, using spring
washers and nuts.
Figure 4-11: RAP-4B with grounding cable
4. Connect the two-hole lug at the other end of the grounding lead to the rack's grounding bar.
2. Open the two captive screws fastening the RAP-4B front cover and remove it.
3. Identify the various terminals located on the power source terminal board, as shown in the following
figure (showing source A side; a similar board is used at source B side).
Figure 4-13: Connecting DC power cables to the RAP-4B
CAUTION: Before connecting the power leads, make sure to identify the terminal polarity on
the RAP-4B power terminal board.
4. Bring the two leads of one DC source A input power cable to the appropriate RAP-4B opening.
5. Attach the lug of the red lead to the positive stud terminal marked (+) on the power terminal board
(see the previous figure).
6. Secure the lug using a flat washer, spring washer, and nut. Tighten the nut with a torque of 940 N cm
to 1060 N cm.
7. Attach the lug of the black lead to the negative stud terminal marked (-) on the power terminal board
(see the previous figure).
8. Repeat Step 6 for the black lead lug.
9. If an additional power source (source B) is used, repeat Steps 3 to 8 for source B.
10. Securely attach the DC input power cables to the rack inner wall using cable ties.
During the following procedure, refer to the figure Connecting DC power cables to the RAP-4B.
4. Secure the lug using a flat washer, spring washer, and M6 screw. Tighten the M6 screw with a torque
of 320 N cm to 350 N cm.
5. Attach the black lead lug of the power cable to the negative stud terminal of Platform 1 on the power
terminal board.
6. Repeat Step 4 for the black lead lug.
7. Identify the platforms grounding terminals located on the inner side panel of the RAP-4B according to
the following figure.
Figure 4-14: RAP-4B platform power cable grounding screws
8. Attach the grounding (shield) lead lug of the platform power cable to the ground stud terminal
located on the RAP-4B side panel.
9. Repeat Step 4 for the grounding lead lug.
10. If more NPT-1200 platforms are installed in the rack, repeat Steps 2 to 9 for each platform power
cable.
11. If an additional power source is used, repeat Steps 2 to 10 to connect the platforms to source B.
12. Route each platform power cable along the rack side rails down to its corresponding platform, and
then securely attach the power cable to the rack inner wall using cable ties. Attach a tag to each
power connector in accordance with its function.
2. Identify the circuit breaker corresponding to power circuit A of Platform 1 (the circuit breaker is
included in the installation parts kit supplied with the equipment platform; its rating is in accordance
with the ordered platform configuration).
Figure 4-16: RAP-4B circuit breaker installation
3. Insert the circuit breaker into the circuit breaker sockets located on the RAP-4B source A power
terminal board, as shown in the previous figure.
4. If more platforms are powered from source A, repeat Steps 2 and 3 to insert the circuit breakers into
the corresponding platform positions of the power terminal board.
5. If an additional power source is used, repeat Steps 2 to 4 above for source B circuit breakers.
5. Make sure the voltage is within the allowed range (-40 VDC to -72 VDC), and that it has the correct
polarity.
6. Return all the RAP-4B circuit breakers to OFF.
7. Disconnect the RAP-4B input power sources.
8. Reinstall the RAP-4B front cover and fasten it with the two captive screws.
NOTE: The FST has two opening positions. The tray latches with a click at the halfway position.
Pull it again to open it fully so that you can thread the fibers.
6. Thread the fibers into the FST, as shown in the following figure.
Figure 4-18: Threading optical fibers in the FST
NOTE: All optical fibers should be arranged in groups inside the FST and fastened with Velcro
strips.
CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector, and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 35 mm. Sharp bending of fibers may degrade
the optical transmission characteristics.
2. Hold the end of the swing-out tray and pull it out to gain access to the ODF components.
3. Open the two cover thumb nuts and remove the protective cover from the ODF splice support.
4. Insert the external fibers cable through the protective tube.
Figure 4-22: ODF fiber routes
5. Route the fiber ends through the cable guides to the splice support area.
6. Identify the adapter panel pigtail to be spliced to each user fiber.
7. Insert splicing sleeves over the pigtail, splice the user fiber to the pigtail, and slide the splicing sleeve
over the splice.
8. Place the splicing sleeve in one of the slots in the splice support.
NOTE: When more than 12 fibers are connected to the ODF, start by first filling the slots of
the lower splice support. After those slots are occupied, reinstall the top splice support and
continue filling the support slots.
9. After splicing all the fibers, reinstall the protective cover removed in Step 3.
10. Push the swing-out tray back into the unit.
11. Close the ODF front cover by pushing it up until it clicks to the unit.
12. See the “To attach the rack mounting brackets to the ODF” procedure, above, and secure the user
fibers with cable ties to the fiber fastening bracket at the rear of the ODF.
To install an ICP_MCP30:
1. Identify the prescribed position of the ICP_MCP30 in the rack in accordance with the rack installation
plan.
2. Place the ICP_MCP30 in the prescribed position using the two stabilizing pins to hold it temporarily in
place, and then fasten the platform to the rack side rails with four M6 screws, washers, and nuts.
Figure 4-23: Installing ICP_MCP30 in the rack
WARNING: Before starting, make sure that the DC power is not connected to the rack and
that the circuit breakers in the RAP, if used, are set to OFF.
1. Check that the module has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Remove the module from its antistatic protection packaging and perform a visual inspection to detect
damage during shipping. Report any problems.
3. Hold the MCP1200 module extractor and insert the rear end of the module into the card guides of the
MS slot.
4. Push the module in until the panel at the front of the module is flush with the front of the NPT-1200
shelf. If resistance is felt before the connectors are flush, pull the module out and repeat the
procedure.
5. Secure the module in place by tightening the two screws with a screwdriver.
1. Check that the card has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Remove the card from its antistatic protection packaging and perform a visual inspection to detect
damage during shipping. Report any problems.
3. Orient the memory card in front of the card guides in the MCP1200, and then insert its rear end (the
end with the connector) in the card guides. Push it in until it is locked in place.
4. Fasten the memory card with its two captive screws, as illustrated.
The NPT-1200 shelf is always delivered without XIO64 or XIO16_4 modules installed, and they therefore
must be installed in the field. This section describes the installation procedure.
Figure 4-28: Installing an XIO64 or XIO16_4 module in the NPT-1200
NOTES:
The DMXE_22_L2 is not supported in slot TS5 of the NPT-1200.
Up to 4 DMXE_22_L2 cards only can be supported.
Always install the DMXE_22_L2 on the right-hand-side slots (as close as possible to the fan
units).
For a list of available Tslot modules and their technical descriptions, refer to the NPT Product Line Reference
Manual.
Figure 4-29: Installing a Tslot module in the NPT-1200
3. Hold the module extractor and insert its rear end into the module guides.
4. Push the module in until the front of the module is flush with the front of the NPT-1200 shelf. If
resistance is felt, pull the module out and repeat the procedure.
5. Secure the module in place by tightening its two captive screws.
NOTE: Only SFP/XFP/SFP+ modules supplied by ECI can be used in the NPT-1200.
WARNING: Before starting to install the EXT-2U, make sure the DC power cable is not
connected to the EXT-2U, and that the circuit breakers in the RAP, if used, are set to OFF.
CAUTION: Before adding the EXT-2U to the NPT-1200, ensure that the rail stiffeners have been
installed. (It is very difficult to install the EXT-2U without them.) If not, it is highly
recommended that you first remove the NPT-1200 from the rack and install the rail stiffeners
before proceeding with the EXT-2U installation. See Installing the Rail Stiffeners.
WARNING: Take great care when installing the EXT-2U in order to avoid damage to the
NPT-1200 or EXT-2U. Be sure to follow the drawing provided in the EXT-2U installation kit.
NOTE: The following figure shows the disassembling of the BG-30E from the BG-30B, the
removal of the EXT-2U from the NPT-1200 is similar.
The figures show two possible arrangements for the EXT-2U slots layout. The upper figure shows the
regular layout of the EXT-2U. The lower figure is very similar to the first, with an extension arrangement for
the uppermost slot (ES 3#).
The EXT-2U platform consists of the following slots:
Two slots (PS A and PS B) for installing two DC power supply modules only (AC power supply is not
supported)
One slot (FS) for installing a fan module
Three slots (ES 1#, ES 2#, ES 3#) for accommodating expansion traffic card (Eslots)
Slot ES 3# (can be extended) for housing a long card (TP63_1 and TPEH1_1)
The following table lists the modules supported in V4.0 that can be configured in each slot in the EXT-2U.
PS A PS B AC PS ES 1# ES 2# ES 3# ES 3# Extended FS
INF_E2U √ √
AC_PS_E2U √
FCU_E2U √
SM_10E √ √ √
SM_10E √ √ √
PE1_63 √ √ √
P345_3E √ √ √
S1_4 √ √ √
OBC √ √ √
MXP10 √ √ √
MPoE_12G √ √ √
DHFE_12 √ √ √
DHFX_12 √ √ √
DMCE1_32 √ √ √
TP63_1 √
TPS1_1 √ √ √
TPEH8_1 √
This procedure is also applicable for replacing an operating FCU_E2U. To perform the replacement in the
shortest time, prepare the replacement FCU_E2U in advance by taking it out of its package and placing it
near the operating unit.
CAUTION: To avoid traffic hit in an operating system, don't turn it off while replacing an
FCU_E2U. The system can operate without a fan unit for up to 4 minutes. Perform the
replacement in this time.
CAUTION: When installing a MPoE_12G card the total PoE power budget is up to 90 W.
NOTE: Extension cards support live insertion. They can be installed at any time without
affecting the existing traffic running on the NPT-1200 or EXT-2U.
2. Open the FH M1.6 screw fastening the card guide in the left side of ES 3#, and remove it.
Figure 4-44: Removing the card guide
WARNING: Prevent the card guide touching other cards, while the system is operating.
NOTE: Long cards support live insertion. They can be installed at any time without affecting
the existing traffic running on the EXT-2U.
NOTE: For further details about the RAP installation procedure, see Installing the RAP-BG or
Installing the RAP-4B.
2. Connect the end of the DC power cable from one source, terminating with a 3-pin D-type female
connector in accordance with the rack installation plan and the cable tags, to the DC power connector
on one INF_1200.
3. Connect the end of the DC power cable from the second source, terminating with a 3-pin D-type
female connector in accordance with the rack installation plan and the cable tags, to the DC power
connector on the second INF_1200.
NOTE: When an expanded platform (EXT-2U above the NPT-1200) is installed, use a dual feed
high power cable (Y-cable) to connect the DC power. This cable enables to connect power to
both units from one output on the RAP, saving one circuit breaker and the need to use two
separate power cables.
4. Route the alarm cable leading from the RAP along the side of the rack to the appropriate NPT-1200
shelf (if an ICP_MCP30 is not installed) or to the appropriate ICP_MCP30 (if an ICP_MCP30 is
installed).
5. Connect the free ends of the alarm cable, in accordance with the rack installation plan and the cable
tags, to the Auxiliary connector on the MCP1200 (if an ICP_MCP30 is not installed) or Alarms
connector on the front panel of the ICP_MCP30 (if installed).
6. Secure the cable connector to the MCP1200 or ICP_MCP30 connector with the cable connector
screws. Tighten the screws manually. If you cannot reach the screws with your hands, use an
adjustable-torque flatblade screwdriver (maximum blade size 0.6). Set the tightening torque to 40 N
cm to 44 N cm.
CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector, and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 35 mm. Sharp bending of fibers may degrade
the optical transmission characteristics.
NOTE: The FST has two opening positions. The tray latches with a click at the halfway position.
If you cannot release the fiber in the halfway position, pull the tray again to open it fully.
3. Thread the end of the fiber through the rack slots to the optical transceiver LC connector on the
designated module. Leave some slack to prevent stress.
4. Thoroughly clean the connectors of the optical fibers using an approved cleaning kit.
5. Remove the cover from the optical transceiver. Connect the fiber connector to the LC connector on
the optical transceiver.
6. Repeat Steps 2 through 5 for all optical modules in the NPT-1200 shelf.
7. When you have completed the connection of all optical modules, gently push the FST back into the
rack until it clicks into place.
CAUTION: Do not exert excessive tightening torque to secure the cable connector as this may
damage the PME1_21.
The three 30 AWG cable pairs connect on one side to the double 136-pin VHDCI connector and on the other
side to the conversion box. The conversion box connects the three 30 AWG cable pairs and three pairs of 26
AWG cables, making the wire-size conversion. The 26AWG cables are connected at the other end to the
customer's DDF. Each cable in a pair is bonded to the other, shaping a figure-eight pattern.
Each pair of the 26 AWG cables carries 21 E1s, totaling 63 E1s. To facilitate identification of the E1 groups,
each cable pair is marked with color strips along its jacket according to the following key:
First pair, E1s Nos. 1 to 21 - red strips
Second pair, E1s Nos. 22 to 42 - blue strips
Third pair, E1s Nos. 43 to 63 - yellow strips
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the PME1_21.
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the MCP1200 module.
6. Pull the other end of the cable to the level of the ICP_MCP30.
7. Bend the cable and thread it through the side cable guides of the rack and through the appropriate
opening near the ICP_MCP30 until the cable connector is positioned against the appropriate place.
Use cable ties as required to fasten the cable to the rack side rails.
8. Connect the cable connector to the SCSI-36 connector on the ICP_MCP30 front panel.
9. Secure the cable connector to the connector marked as J1 on the ICP_MCP30 front panel with the
cable connector screws. Tighten the screws manually. If you cannot reach the screws with your hands,
use an adjustable-torque flatblade screwdriver (maximum blade size 0.6). Set the tightening torque to
40 N cm to 44 N cm.
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the ICP_MCP30.
5.1 Overview
This chapter describes general commissioning procedures for the NPT-1200 and provides a basis for
preparing tests in specific networks.
The commissioning procedures include:
Site commissioning tests, performed at the site level to ensure proper functionality of the site
SDH commissioning tests, performed at the network level to ensure proper SDH functionality of the
integrated network
Data commissioning tests, performed at the network level to ensure proper data functionality of the
integrated network
The commissioning procedures presented in this chapter include:
Test Equipment
Site Commissioning Tests (Checking Cards and Modules Installed in Each Shelf, Visual Inspection and
Mechanical Checks, Measuring Optical Levels, Shelf Power-On Test Procedure).
SDH Commissioning Tests (Network Timing Synchronization Test, Loss of Signal (LOS) Detection Test,
Input Sensitivity Test, Equipment Power-on Test, Traffic Stability Test, Path Protection and
Nonretrieval Test, Severity Assignment Test, Transmission Alarm-Handling Tests, Maintenance Action
Test).
Data Network Commissioning Tests (Throughput and Latency Tests, System Recovery and Reset Tests,
Frame Loss-Rate Test, Stability Test, Alarm-Handling Test).
NOTE: Personnel involved in the execution and supervision of commissioning tests must be
familiar with the applicable safety precautions and requirements.
After completing the visual inspection tasks (items 1 through 18 in the following table), power on the
NPT-1200 shelf to perform an additional set of acceptance tests (items 15 through 19 in the following
table). These tests check the functions needed for continuing the execution of the network commissioning
tests. Consult the NPT Product Line General Description and the NPT Product Line Reference Manual for a
description of the various card indicators and their functions.
The following table provides a typical list for recording the results of a visual inspection and mechanical
check.
2 Check the NPT-1200 installation; make sure that the NPT-1200 is properly
installed.
3 Check the ODF and FST installation and fiber connection (if applicable).
4 Check the DDF installation and relevant cable connections (if applicable).
7 Check the DC power cable connections (main fuse to RAP, RAP fuse to
NPT-1200 shelf).
10 Check the connection of relevant cables or fibers for all cards installed.
11 Provide DC supply voltage via the INF_1200 on slot PSA to the RAP (-40 V to
-75 V).
12 Provide DC supply voltage via the INF_1200 on slot PSB to the RAP (-40 V to
-75 V).
14 Check the proper operation of both RAP power sources by disconnecting one
source at a time.
15 Check the communication between the NPT-1200 shelf and the LCT-APT via
the MNG Ethernet interface on the MCP1200.
17 Check LED operation using the LED TEST option in the LCT-APT.
NOTE: For SDH tests configure the test equipment according to the interface type being
tested.
NOTE:
Measured latency is for both the forward and return paths. For a single path, the latency is
50% of the measured value.
The latency test is dependent on the throughput results. For example, if 10 Mbps is tested
and the throughput is 4%, the latency test should be for 4 Mbps (2 * VC-12 = 4 Mbps).
Inject traffic according to the assigned bandwidth (VC-12 = 2.048 Mbps).
LAN port and speed 64 bytes/ 128 bytes/ 256 bytes/ 512 bytes/ 1024 bytes/ 1280 bytes/ 1518 bytes/
frame frame frame frame frame frame frame
Throughput
Latency
Frame size 64 bytes/ 128 bytes/ 256 bytes/ 512 bytes/ 1024 bytes/ 1280 bytes/ 1518 bytes/ frame
frame frame frame frame frame frame
6.1 Overview
This chapter provides maintenance procedures for NPT-1200 equipment.
Personnel involved in maintenance must be thoroughly familiar with safety issues, as described in Before
You Start.
1 Visually inspect the condition of cables and fibers. Check for correct X
routing (no sharp bends) and proper support to avoid stress. Avoid
touching fibers during the inspection, except as required to correct
problems.
3 Check the condition of rack front doors and RFI fingers. Clean as X
necessary with approved cleaning agents.
6 Check that cards and modules are securely attached. All module X
fastening screws must be tight (tighten only manually).
7 Check for proper operation of the fans (no abnormal noise and X
vibrations) in all NEs.
8 Clean all areas around the platform in the rack and the rack’s front door X
(if applicable), using a vacuum cleaner.
9 Check that the cables connecting the DC power sources (main and X
backup) to the RAP are properly connected.
10 X
Check that the external alarm cables are properly connected to the
RAP.
12 Check that all RAP LEDs turn on and that the buzzer sounds while the X
POWER ON pushbutton on the RAP panel is pressed.
13 X
Check that all card and module LEDs turn on when performing the LED
TEST operation using the LCT-APT.
Note: LEDs for FE interfaces and LEDs for Laser On indications are not
checked by the LED test operation.
15 Check the proper operation of the OW system (if applicable to the NE).
NOTE: For a description of indicator functions, see the NPT-1200 Product Line Reference
Manual.
Table 6-3: General troubleshooting procedures for NPT-1200 power-on based on LEDs on MCP1200 panel
Off Off Off Off No power supply on If all LEDs of the shelf are off,
MCP1200 refer to the table
Troubleshooting power
problems, item 3.
If the problem still exists, try to
reinsert the MCP1200.
If the problem still exists,
replace the MCP1200 card.
If the problem still exists,
replace the shelf.
On On On On Basic boot, which Extract and reinsert the
should be inside the MCP1200 card.
flash on MCP1200, is If the problem still exists,
not available replace the MCP1200 card.
Off On Blink Off CF card out or cannot Open the NVM cover on
be detected MCP1200 panel. Check if the CF
card is installed. If yes, push it
out and install again. If there is
no CF card, you must install a
new CF card on MCP1200.
Close the NVM cover and power
off/on again. If the problem still
exists, replace the CF card.
If the problem still exists after
replacing the CF card, replace
the MCP1200 card.
Off Blink Blink Off Invalid CF card Replace the CF card on
MCP1200 with a new one
authorized by ECI.
NOTE: After NPT-1200 starts up, the ACT LED on the MCP1200 panel blinks periodically and
the FAIL LED on MCP1200 panel is permanently off.
NOTE: During the NE startup stage, the FAIL LED on Tslot or XIO cards must be Off, and the
ACT LED on Tslot or XIO cards On.
NOTE: Every FE port has two LEDs that reside on the RJ-45 connector. One is a link indicator
(green), the other is a speed indicator (orange).
Table 6-8: Special troubleshooting procedures for DMGE_4_L1, DMGE_4_L2 and DMGE_8_L2
NOTE: An optical port with ALS capability turns off its transmitter when the corresponding
receive signal is lost. Turning the transmitter off may cause a chain reaction, which turns the
optical signals off in a whole section of the network and generates a large number of alarms.
As a result, it may be difficult to identify the real cause of the problem and you may need to
use the management station log records to identify the port.
CAUTION: Replacing the MCP1200 card does not affect traffic on other Tslot cards. However,
T3/T4 synchronization signals, the E1-based DCC clear channel, and OW traffic are unavailable
for the duration of the replacement.
CAUTION: Because of XIO64 or XIO16_4 card redundancy, all the traffic on the main XIO64 or
XIO16_4 can be protected by the standby XIO64 or XIO16_4 when replacing the main XIO64 or
XIO16_4. To avoid breaks in traffic, the XIO64 or XIO16_4 cards must be replaced one by one.
It is important that the standby XIO64 or XIO16_4 card be running before replacing the main
XIO64 or XIO16_4 card.
4. Hold the handle on the XIO64 or XIO16_4 card panel and pull the card to be replaced outward until it
is released from the backplane.
5. Continue to hold the handles and gently pull the card out of the shelf.
6. Insert the rear end of the replacement card into the corresponding card guides.
7. Push the replacement card in until the front panel of the card is flush with the front of the NPT-1200
shelf. If resistance is felt before the connectors are flush, pull the card out and repeat the procedure.
8. Close the screws on the panel to fasten the card to the NPT-1200 shelf.
9. Reconnect the fibers for the XIO64 or XIO16_4 card according to the cable marks.
CAUTION:
If using a DC power supply, each NPT-1200 shelf has two power modules; therefore,
replacing the power module does not cause the NE to power off.
Replace INF_1200 modules one at a time so that the system is not powered off.
3. Open the two screws fastening the power module to the shelf.
4. Hold the handle on the panel and pull the module to be replaced outward until it is released from the
backplane.
5. Continue to hold the handles and gently pull the module out of the shelf.
6. Insert the rear end of the replacement module into the corresponding module guides.
7. Push the replacement module in until the front panel of the module is flush with the front of the
NPT-1200 shelf. If resistance is felt before the connectors are flush, pull the module out and repeat
the procedure.
8. Close the screws on the panel to fasten the module to the NPT-1200 shelf.
9. Reconnect the power cable to the replacement power module.
10. Turn on the power switch on the RAP.
CAUTION:
Each NPT-1200 shelf has one FCU module.
Replace the FCU_1200 module as soon as possible, as the temperature inside the
NPT-1200 continues to rise without the fan unit. The high temperature can cause
hardware damage.
7.1 Overview
This appendix provides connection data for the user connectors located in the NPT-1200 shelf and
associated ancillary equipment supplied by ECI.
Any connectors not described in this appendix are reserved for use by ECI technical support personnel
and/or for future expansion, and therefore no user equipment may be connected to them.
The following figure identifies the connector pins, as seen when looking into the connector. The following
table lists the pin assignment for the orderwire connector at both the NPT-1200 and BG-OW ends, when
using the OW cable supplied by ECI.
Figure 7-9: OW connector, pin identification
The following figure identifies the connector pins as seen when looking into the connector. The table lists
the connector pin assignment.
Figure 7-11: Alarms connector, pin identification
IMPORTANT: The wiring of the SCSI-100 connector in both the PME1_21 and MSE1_16 is
identical. The different is that in the MSE1_16 only the first 16 E1s are used.
The following figure identifies the connector pins as seen when looking into the connector. The table lists
the pin assignment for a typical connector. It also lists the color of the wire connected to the corresponding
pin in the cables offered by ECI for connecting between the tributary connector and a distribution frame.
Figure 7-12: E1 connectors for PME1_21, pin identification
1 -- N/C -- --
2 -- N/C -- --
35 -- N/C -- --
36 -- N/C -- --
101 -- N/C -- --
102 -- N/C -- --
135 -- N/C -- --
136 -- N/C -- --
67 -- N/C -- --
68 -- N/C -- --
69 -- N/C -- --
70 -- N/C -- --
67 -- N/C -- --
68 -- N/C -- --
69 -- N/C -- --
70 -- N/C -- --
135 -- N/C -- --
136 -- N/C -- --
1 -- N/C -- --
2 -- N/C -- --
135 -- N/C -- --
136 -- N/C -- --
The following sections contain tables that describe the pin assignment of the connector for each type of
traffic module. These tables include the color of the wire connected to the corresponding pin in the cables
offered by ECI for connecting the SM_10E/EM_10E traffic module connector and a distribution frame.
The SM_EOP has two RJ-45 connectors for connecting to its interfaces and the SM_C37.94 has two pairs of
ST fiber optic connectors for connecting to its interfaces.
NOTE: Only 8 of 18 pairs of wires are used for the SM_FXO_8E or SM_FXS_8E interfaces.
NOTE: The number of wires used depends on the mode of each channel. All 18 pairs of wires
are used for the SM_EM_24W6E module if all channels are in four-wire E&M mode.
In 8 x V.24 transparent mode, the SM_V24E supports eight channels, each with three wires. The following
table lists the pin assignment for a typical connector when the SM_V24E is in 8 x V.24 transparent mode.
This table also lists the color of the wire connected to the corresponding pin in the cables offered by ECI for
connecting the tributary connector and a distribution frame.
Table 7-20: SM_10E/EM_10E SM_V24E connector, pin assignment for 8 x V.24 transparent without
controls mode
In mode 4 x V.24 asynchronous with controls, the SM_V24E supports four channels, each with eight wires.
The following table lists the pin assignment for a typical connector when the SM_V24E is in 4 x V.24
asynchronous with controls mode. This table also lists the color of the wire connected to the corresponding
pin in the cables offered by ECI for connecting the tributary connector and a distribution frame.
In mode 2 x V.24 synchronous with controls, the SM_V24E supports two channels, each with eleven wires.
The following table lists the pin assignment for a typical connector when the SM_V24E is in 2 x V.24
synchronous with controls mode. This table also lists the color of the wire connected to the corresponding
pin in the cables offered by ECI for connecting the tributary connector and a distribution frame.
Table 7-22: SM_10E/EM_10E SM_V24E connector, pin assignment for 2 x V.24 synchronous with controls
mode
Mode
20 TD (a) √ √ √ (T) √ √
19 TD (b) √ √ (T) √ √
2 RD (a) √ √ √ (R) √ √
1 RD (b) √ √ (R) √ √
22 ST (a) √ √ √ (S) √ √
21 ST (b) √ √ (S) √ √
4 RT (a) √ √ √ √
3 RT (b) √ √ √
6 TT (a) √ √ √ √
#1 5 TT (b) √ √ √
29 RTS (a) √ √ √ (C) √ √
30 RTS (b) √ (C) √ √
23 CTS (a) √ √ √ (I) √ √
32 CTS (b) √ (I) √ √
24 DSR √ √ √
15 DCD √ √ √
33 DTR √ √ √
17 Ground √ √ √ √ √
26 TD (a) √ √ √ (T) √ √
25 TD (b) √ √ (T) √ √
8 RD (a) √ √ √ (R) √ √
7 RD (b) √ √ (R) √ √
28 ST (a) √ √ √ (S) √ √
27 ST (b) √ √ (S) √ √
10 RT (a) √ √ √ √
9 RT (b) √ √ √
12 TT (a) √ √ √ √
#2 11 TT (b) √ √ √
31 RTS (a) √ √ √ (C) √ √
34 RTS (b) √ (C) √ √
13 CTS (a) √ √ √ (I) √ √
Mode
The following figure identifies the 25-pin D-type male connector pins as seen when looking into the
connector. The table lists the connector pin assignment for a typical connector and the color of the wire
connected to the corresponding pin in the cables offered by ECI for connecting the tributary connector and
a distribution frame.
Figure 7-18: 25-pin D-type male connector, pin identification
The following figure identifies the ALARM IN/OUT connector pins, as seen when looking into the connector.
Figure 7-20: RAP-4B ALARM IN/OUT connector, pin identification
All platforms 25 CRIT_NC Critical alarm relay, normally closed contact Output Pink/Black
29 MAJ_NO Major alarm relay, normally open contact Output Light Blue
31 MIN_NC Minor alarm relay, normally closed contact Output Light Blue/Red
32 MIN_NO Minor alarm relay, normally open contact Output Light Blue/Violet
All platforms 67 WARN_NC Warning alarm relay, normally closed contact Output Blue/Black
68 WARN_NO Warning alarm relay, normally open contact Output Gray/White dots