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0A Electronic Trip
Units
Instruction Bulletin
Boletín de instrucciones
Directives d'utilisation
48049-136-05
Rev. 01, 04/2012
Retain for Future Use. /
Conservar para uso futuro. /
À conserver pour usage ultérieur.
Micrologic™ 2.0A, 3.0A, 5.0A, and 6.0A
Electronic Trip Units
ENGLISH
Instruction Bulletin
48049-136-05
Rev. 01, 07/2012
Retain for future use.
Micrologic™ 2.0A, 3.0A, 5.0A, and 6.0A Electronic Trip Units 48049-136-05
Rev. 01, 07/2012
Hazard Categories and Special Read these instructions carefully and look at the equipment to become
Symbols familiar with the device before trying to install, operate, service or maintain
ENGLISH
it. The following special messages may appear throughout this bulletin or on
the equipment to warn of potential hazards or to call attention to information
that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label
indicates that an electrical hazard exists which will result in personal injury if
the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
ANSI
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result
IEC in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, can
result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, can
result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The
safety alert symbol is not used with this signal word.
FCC Notice This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense. This
Class A digital apparatus complies with Canadian ICES-003.
Table of Contents
ENGLISH
SECTION 1: GENERAL INFORMATION ...................................................................................................................... 5
Introduction ................................................................................................. 5
Communications ......................................................................................... 5
Trip Unit Settings ........................................................................................ 5
Micrologic 2.0A Trip Unit ....................................................................... 6
Micrologic 3.0A Trip Unit ....................................................................... 6
Micrologic 5.0A Trip Unit ....................................................................... 7
Micrologic 6.0A Trip Unit ....................................................................... 8
Zone-Selective Interlocking ......................................................................... 9
Trip Unit Switches ..................................................................................... 10
Long-Time Protection .......................................................................... 10
Short-Time Protection ......................................................................... 11
Instantaneous Protection ..................................................................... 12
Ground-Fault Protection ...................................................................... 13
Indicator Lights .......................................................................................... 13
Overload Indicator Light ...................................................................... 13
Trip Indicator Lights ............................................................................. 14
Ammeter ................................................................................................... 14
Trip Unit Testing ........................................................................................ 14
Micrologic Trip Unit Configuration ............................................................. 14
Control Power ...................................................................................... 14
External Power Supply ........................................................................ 15
ENGLISH
Introduction Figure 1: Micrologic Trip Unit
06134858
tripping functions on electronic trip circuit
06133249
C—Switch Cover
7.0 A
Micrologic 3.0A
100 %
Type of protection
2—Basic IEC protection (LS0) 40 %
E
3—Basic UL protection (LI)
5—Selective protection (LSI) menu long
.8 .9
time tr
(s) 4
8 12
16
alarm
Ir 2 20
Communications Micrologic trip units can communicate with other devices if the optional
Circuit Breaker Communication Module (BCM) is installed. For information
on the communication module, see the product catalog and Modbus™
Communications System, Data Bulletin 0613IB1201.
Trip Unit Settings On the face of the trip unit are adjustable switches to allow changing of trip
characteristics. Trip units are shipped with the long-time pickup switch set at
1.0 and all other trip unit adjustments set at their lowest settings.
Micrologic 2.0A Trip Unit NOTE: For use with IEC circuit breakers only.
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06134246
Micrologic 2.0 A
B. Alphanumeric display K
C. Three-phase bar graph
D. Scroll button
B
E. Menu button
F. Long-time pickup (Ir) switch
t
06134245
G. Long-time delay (tr) switch C F
H. Short-time pickup (Isd) switch*
I. Test plug receptacle
G
J. Overload indicator light
D
K. Reset button for battery status check and trip
E menu H
indicator LED J
0 Ir Isd I
L. Self-protection indicator light Ir
long time
.8 tr
(s) 4
8
alarm
.7 .9 12
light instantaneous
G Isd
3
4
5
2.5
N. Long-time trip indicator light 2
1.5 10
6
8
H x Ir
setting
Micrologic 3.0 A
4
5
6
light 3
2
8
10
H 1.5
x In
12
ENGLISH
The Micrologic 5.0A trip unit provides selective A P O N
(LSI) protection and a built-in ammeter.
06133244
Micrologic 5.0 A
06133202
F. Long-time pickup (Ir) switch F
G. Long-time delay (tr) switch
G
H. Short-time pickup (Isd) switch
I. Short-time delay (tsd) switch D H
J. Instantaneous pickup (Ii) switch I
E menu
L J
K. Test plug receptacle
long time
L. Overload indicator light Ir
.7
.8
.9
tr
(s) 4
8
12
alarm 0 Ir Isd Ii I
F .6
.5
.95 2
.98 1
16
20
M. Reset button for battery status check and trip .4
x In
1 .5 24
@ 6 Ir
06133245
t
06133202
Micrologic 6.0 A
(d1200 A) (LSIG) and a built-in ammeter. F
P
A. Trip unit name G
B. Alphanumeric display
B H
C. Three-phase bar graph
I
D. Scroll button J
E. Menu button C
100 % 0 Ir Isd Ii I
F. Long-time pickup (Ir) switch
G. Long-time delay (tr) switch 40 %
H. Short-time pickup (Isd) switch t
06133247
I. Short-time delay (tsd) switch D
J. Instantaneous pickup (Ii) switch E menu
O 2
I t on
K. Ground-fault pickup (Ig) switch Ir
long time
.8 tr 8
alarm K
.7 .9 (s) 4 12 2
L. Ground-fault delay (tg) switch F .6
.5
.95 2
.98 1
16
20
I t off
.4
x In
1 .5 24
@ 6 Ir L
M. Test plug receptacle G Isd
short time
tsd Ii
instantaneous
.4 .3
3
4
5 tsd .4
(s)
5 6 10
.3 .2
N. Ground fault push-to-trip button H 2.5
2
6
8 .2 .1
4
3
12
15
1.5
x Ir
10 .1 2 0
on I t off
2
x In
off 0 Ig I
O. Overload indicator light I Ig
setting
tg
delay
test
N
J C
D
E
F (s)
.3
.4 .4 .3
.2
P. Reset button for battery status check and trip K B
G
H .2
.1 0
.1
M
A J 2
on I t off
indicator LED L ground fault
Zone-Selective Interlocking
ENGLISH
Short-time and ground-fault protection can be NOTE: Use I2t off with ZSI for proper coordination. Using I2t on with ZSI is
interlocked to provide zone-selective not recommended as the delay in the upstream device receiving a restraint
interlocking. signal could result in the trip unit tripping in a time shorter than the published
trip curve.
Control wiring links several trip units in the
distribution network and in the event of a fault, a NOTE: Setting short-time delay (tsd) or ground-fault delay (tg) to the 0
trip unit will obey the set delay time only if setting will eliminate selectivity for that circuit breaker.
receiving a signal from a downstream trip unit.
If the trip unit does not receive a signal, tripping
will be instantaneous (with no intentional delay).
• The fault is cleared instantaneously by the
nearest upstream circuit breaker.
• Thermal stresses (I2t) in the network are
minimized without any effect on the correct
time delay coordination of the installation.
Figure 6 shows circuit breakers 1 and 2 zone- Figure 6: Zone-Selective Interlocking
selective interlocked.
• A fault at A is seen by circuit breakers 1 and
2. Circuit breaker 2 trips instantaneously and
06133376
Long-Time Protection NOTE: Micrologic trip units are powered from the circuit to always provide
fault protection. All other functions (display, metering, communications, etc.)
Long-time protection protects equipment against require external power. See 15 for more information.
overloads.
Figure 7: Long-Time Protection Switches
• Long-time protection is standard on all trip
Micrologic 2.0A Trip Unit Micrologic 3.0A Trip Unit
units.
A B C A B C
• The long-time pickup (Ir) (A) sets the
06134243
06133203
long time long time
maximum current level (based on sensor Ir
.7
.8
.9
tr
(s) 4
8
12
alarm Ir
.7
.8
.9
tr
(s) 4
8
12
alarm
.6 .95 2 16 .6 .95 2 16
plug rating In) which the circuit breaker can .5 .98 1 20 .5 .98 1 20
.4 1 .5 24 .4 1 .5 24
x In
continuously carry. If current exceeds this instantaneous
@ 6 Ir x In
instantaneous
@ 6 Ir
Isd Ii
value, circuit breaker will trip after the preset 2.5
3 4 5
6
4 5 6
3 8
time delay. The long-time pickup (Ir) is 2
1.5 10
8 2
1.5 12
10
x Ir
adjustable from 0.4–1.0 times the sensor setting
x In
setting
06133351
long time long time
are on the field-replaceable adjustable rating Ir
.7
.8
.9
tr
(s) 4
8
12
alarm Ir
.7
.8
.9
tr
(s) 4
8
12
alarm
.6 .95 2 16
plug. To change settings to more precisely .5 .98 1 20
.6
.5
.95 2
.98 1
16
20
.4 1 .5 24 .4 1 .5 24
match the application, various rating plugs x In @ 6 Ir x In @ 6 Ir
and after the device trips. This allows the circuit 1Ir= In x long-time pickup. In = sensor rating. Trip threshold between 1.05 and 1.20 Ir.
breaker to respond to a series of overload 2Time-delay accuracy +0/-20%
3For Micrologic 5.0A and 6.0A trip units, when tsd is set to 0.4 on or 4.0 off, then tr = 0.5 instead of 0.34.
conditions which could cause conductor
overheating, but would go undetected if the NOTE: If checking trip times, wait a minimum of 15 minutes after circuit
long-time circuit was cleared every time the load breaker trips before resetting to allow the thermal imaging to reset
dropped below the pickup setting or after every completely to zero or use a full-function test kit to defeat the thermal
tripping event. imaging.
ENGLISH
Micrologic 5.0A Trip Unit Micrologic 6.0A Trip Unit
Short-time protection protects equipment
06133204
06133351
long time
against short circuits. Ir
.7
.8
.9
tr
(s) 4
8
12
alarm Ir
.7
long time
.8
.9
tr
(s) 4
8
alarm
12
.6 .95 2 16 .6 .95 2 16
D F
.3 .2
• The short-time pickup (Isd) (A) sets current B B C
B
G
H .2 .1
A J .1 2
0
level (below instantaneous trip level) at ground fault
on I t off
06134243
06133203
long time long time
against short circuits with no intentional time Ir
.7
.8
.9
tr
(s) 4
8
12
alarm Ir
.7
.8
.9
tr
(s) 4
8
12
alarm
.6 .95 2 16
delay. .5 .98 1 20
.6
.5
.95 2
.98 1
16
20
.4 1 .5 24 .4 1 .5 24
x In @ 6 Ir x In @ 6 Ir
3 4 5 4 5 6
on the 3.0A, 5.0A and 6.0A trip units. 2.5 6 3 8
2 8 2 10
06133204
06133351
long time long time
.6
.7
.8
.9
tr
(s) 4
.95 2
8
12
16
alarm Ir
.7
.8
.9
tr
(s) 4
8
12
alarm
.6 .95 2 16
is based on the long-time pickup setting (Ir). .5
.4 1
.98 1
.5
20
24
.5 .98 1 20
24
x In @ 6 Ir .4 1 .5
x In @ 6 Ir
D F
C G .3 .2
• When instantaneous protection switch is set B H .2
.1 0
.1
A J 2
to off, the instantaneous protection is ground fault
on I t off
disabled.
ENGLISH
Micrologic 6.0A Trip Unit
Equipment ground-fault protection protects
06133351
long time
Ir tr alarm
conductors against overheating and faults from .6
.7
.8
.9 (s) 4
.95 2
8
12
16
ground-fault currents (d1200 A). .5
.4 1
.98 1
.5
20
24
x In @ 6 Ir
5
8
10
.3 .2
standard on 6.0A trip units. 2.5
2
6
8 .2 .1
4
3
12
15
1.5 10 .1 2
0 2 off
• Ground-fault pickup (Ig) (A) sets ground x Ir
setting
on I t off
delay
x In
test
NOTE: Use I2t off with ZSI for proper coordination. Using I2t on with ZSI is
not recommended as the delay in the upstream device receiving a restraint
signal could result in the trip unit tripping in a time shorter than the
published trip curve.
Indicator Lights
long time
The overload indicator light (A) lights when the Ir Ir
.7
.8
.9
tr
(s) 4
8
12
alarm
earth leakage
06133245
Micrologic 6.0 A
exceeded.
The Isd/Ii trip indicator light (B) lights when a trip
occurs because the Isd short-time pickup or the
Ii instantaneous pickup was exceeded.
The Ig trip indicator light (C) lights when a trip
occurs because the Ig ground fault pickup was
exceeded.
The Ap self-protection indicator light (D) lights
when the trip unit overheats, the instantaneous
override level is exceeded, or a trip unit power
supply failure occurs.
Trip Unit Testing Trip unit functions can be tested using primary injection testing or secondary
injection testing.
Control Power The A trip unit was designed to be used with or without an external 24 Vdc
power supply.
Table 6: Pickup Values
The following will be powered and functional even if the trip unit is not
Sensor Plug Value Minimum Ground-Fault externally powered:
(In) Pickup
• Fault protection for LSIG functions. The A trip unit is fully circuit powered
100–250 A 30% of Sensor Rating for fault protection.
400–1200 A 20% of Sensor Rating
• LED trip indication (powered by an onboard battery). The battery’s only
1600–6300 A 500 A function is to provide LED indication if all other power is off
• All display functions and trip unit features power-up with current flow on
one phase greater than or equal to the values in Table 6.
• Ground-fault push-to-trip button works for testing ground fault with
current flow on one phase greater than or equal to the values in Table 6.
The ground-fault push-to-trip is also functional if a Hand-Held Test Kit or
Full-Function Test Kit is powering the trip unit.
ENGLISH
• Ammeter and bar graph displays are functional with or without current
flowing through the circuit breaker. With current flow between 0 and 20%
of sensor value, the ammeter may not be accurate.
• Trip settings and max. current readings can be accessed on the display
be pressing the navigation buttons with or without current flowing
through the circuit breaker.
• Ground-fault push-to-trip button works for testing ground fault with or
without current flowing through the circuit breaker.
• Optional Modbus communications are functional, using a separate 24
Vdc power supply for the circuit breaker communications module. This
separate 24 Vdc power supply is required to maintain the isolation
between the trip unit and communications.
The ground-fault push-to-trip is also functional if a Hand-Held Test Kit or
Full-Function Test Kit is powering the trip unit.
Power supply is used for graphic scree display when the circuit breaker is
open or not carrying current.
Section 2—Ammeter
ENGLISH
Display NOTE: The ammeter display will function only if the trip unit is powered. The
trip unit is powered by the circuit breaker carrying more than 0.20 x In of
load current, by being connected to a 24 Vdc external power supply, or by
having the Full-Function Test Kit or Hand-Held Test Kit connected and on.
Even with external power supplied, current through the circuit breaker must
exceed 0.20 x In for the ammeter reading to be accurate to within 1.5%.
06133245
B. Bar graph: Displays currents using an LED A
bar graph
C. Menu button: Used to navigate between the
various menus
D. Scroll button: Used to scroll to the next B
100 %
screen in the menus
The default display is the current value of the 40 %
phase at the highest load.
C
If no information is displayed, contact the local
field office. D
menu
Ammeter Measurements
06133355
06133353
To access the next menu, press the menu Figure 16: Navigation Buttons
button (A). To access the next screen in a menu,
ENGLISH
A B
press the scroll button (B).
06133356
menu
u
06133354
06133342
06134248
06134248
A. Phase current (IA) in A phase
A A
B. Phase current (IB) in B phase
C. Phase current (IC) in C phase
D. Ground-fault current (Ig) (Micrologic 6.0A trip
units only)
E. Neutral current (In) 100 % 100 %
To display next current, press scroll button.
NOTE: Neutral current is only displayed with a 40 % 40 %
4-pole circuit breaker with the neutral protection
set to half or full. Refer to bulletin 48041-082-03
C–C-Phase Current (IC) D–Ground-Fault Current (Ig)
for NC CT wiring guidelines.
06133343
06133344
06134248
06134248
A A
100 % 100 %
40 % 40 %
06134248
06134248
A A
100 % 100 %
40 % 40 %
06133354
06133355
06134247
06134248
menu Max
1. Current menu is displayed.
A A
2. Press menu button.
3. Peak menu appears.
To access menu screens, press scroll button.
100 % 100 %
40 % 40 %
06133346
06133355
06134248
Max
06134248
Max
C. Peak current (IpC) in C phase A A
D. Peak ground-fault current (Ipg) (Micrologic
6.0A trip unit only)
E. Peak neutral current (Ipn)
To display next peak current, press scroll button.
100 % 100 %
To reset a max value, scroll to the particular max
value screen to be reset and hold the scroll
button for three seconds. 40 % 40 %
06133348
06134248
06134248
Max Max
A A
100 % 100 %
40 % 40 %
06133355
Max Max
06134248
A A
100 % 100 %
40 % 40 %
Switch Settings Menu Figure 20: Access the Switch Settings Menu
ENGLISH
Peak Menu Switch Settings Menu
The switch settings menu displays the values at
06133355
06133353
06134247
06134248
which the switches are set. Max menu
A Ir=
To access the switch settings menu: A
The switch settings menu displays: Figure 21: Trip Unit Switch Settings
A. Long-time pickup (Ir) setting A–Ir Setting B–tr Setting
06133383
06133382
B. Long-time delay (tr) setting
06134248
06134248
tr=
C. Short-time pickup (Isd) setting Ir=
s
A
D. Short-time delay (tsd) setting
E. Instantaneous pickup (Ii) setting
F. Ground-fault pickup (Ig) setting (6.0A trip C–Isd Setting D–tsd Setting
units only)
06133384
06133385
06134248
06134248
tsd=
G. Ground-fault delay (tg) setting (6.0A trip Isd= s
units only) A
06133388
06134248
06134248
Ii=
A Ig= A
06133382
06134248
s
Ir=
A
tg=
menu
3. Current menu will appear. Ir=
A A
Or wait several seconds and ammeter will
automatically return to the current (i.e., default)
menu.
100 % 100 %
Section 3—Operation
ENGLISH
06133205
06133207
2. Adjust the appropriate switches (B) to
06133206
desired values.
3. Replace switch cover. Use wire seal
MICROTUSEAL (C, not provided), if
necessary, to provide tamper evidence.
A
C
B
In 2000 A
In = 2000 A
1. Set pickup levels. Ir
long time
.8
alarm
.7 .9 t
06134245
.6 .95
Ir = 0.7 x In = 1400 A
.5 .98
.4
x In
1 Isd = 2 x Ir = 2800 A
instantaneous
Isd
3 4 5
2.5 6
2 8
1.5 10
x Ir
setting
0 Ir Isd
ENGLISH
06133211
long time tr = 1 s (at 6 x Ir)
tr alarm
(s) 4
8
12
2 16
1 20 t
06133212
.5 24
@ 6 Ir
1s tr
0 I
6 x Ir
Micrologic 3.0A Trip Unit Figure 27: Set Pickup Levels
06133209 long time In = 2000 A
1. Set pickup levels. Ir
.7
.8
.9
alarm
Ir = 0.7 x In = 1400 A t
06133210
.6 .95
.5 .98 Ir
.4 1 Ii = 3 x In = 6000 A
x In
instantaneous
Ii
4 5 6
3 8
2 10
1.5 12
x In
setting
Ii
0 I
1400 A
6000 A
2. Set time delay. Figure 28: Set Time Delay
06133211
06133212
.5 24
@ 6 Ir
1s tr
0 I
6 x Ir
.5 .98
.4 1 Ii = 6 x In = 12000 A
x In
short time instantaneous Isd = 2 x Ir = 2800 A
Isd Ii 8
4 5 6 10
3
2.5 6 4 12
2 8 3 15
Isd
1.5 10 2 off
x Ir off x In
setting
Ii
0 I
1400 A
12000 A
2800 A
06133215
long time
alarm
tr = 1 s (at 6 x Ir)
tr 8
(s) 4 12
2 16
1 20
t
tsd = 0.2 s I2t on
06133217
.5 24
@ 6 Ir
short time
tsd 1s tr
.4 .4 .3
.3 .2 I2t on I2t off
.2 .1
.1 2 0
on I t
delay tsd
0.2 s
10 x Ir
6 x Ir
Micrologic 6.0A Trip Unit Figure 31: Set Pickup Levels
t
Ir
06133214
1. Set pickup levels.
06133357
long time
Ir alarm
.8
.7 .9 In = 2000 A
.6 .95
.5 .98
Ir = 0.7 x In = 1400 A
.4
x In
1 Isd
short time instantaneous
Is I
3 4 5 6
8
10 Ii = 6 x In = 12000 A
2.5 6 4 12
Ii
2 8 3 15
1.5 1 2 off Isd = 2 x Ir = 2800 A 0 I
1400 A
12000 A
2800 A
x Ir x In
setting t
06133359
Ig
E
D F BoIg = 640 A
C G
B H
A J
ground fault
Ig
0 I
640 A
2. Set time delays. Figure 32: Set Pickup Levels
t
06133217
06133358
long time
tr alarm 1s tr
8
(s) 4 12 tr = 1 s (at 6 x Ir)
2 16
1 20
.5 24
@ 6 Ir
tsd
short time instantaneous 0.2 s
tsd .4 .4 .3
(s) tsd = 0.2 s I2t on
.3 .2
.2 .1
0 I
10 x Ir
6 x Ir
.1 2 0
on I t off I2t on I2t off
delay
tg
(s) .4 .4 .3 t
06133361
.3 .2
.2 .1
.1 2 0 tg = 0.2 s I2t on
on I t off
ground fault
tg
0.2 s
0 I
ENGLISH
Federal Pioneer USRC and USRCM Trip Units
The number of devices which can be interlocked
Equipment Protection
Downstream Device
(sends output to RIM)
Circuit breaker terminals are shipped with Figure 33: Jumpered Terminals
terminals Z3, Z4 and Z5 jumpered to self-
restrain the short-time and ground-fault
functions. Remove the jumpers when activating UC1
zone-selective interlocking. Z5 M1
Z3 Z4
Z1 Z2
Auxiliary Connections
Wire circuit breakers for zone-selective Figure 34: ZSI Wiring Example
interlocking.
ENGLISH
UC1
Z5 M1
Z3 Z4
Z1 Z2 UC1
Auxiliary Z5 M1
Connections 1
Z3 Z4
Z1 Z2 UC1
Secondary Auxiliary Z5 M1
Connector Connections 2
Position Description Z3 Z4
Z1 ZSI out signal Z1 Z2
Z2 ZSI out Auxiliary
Z3 ZSI in signal Connections 3
Z4 ZSI in short time
Z5 ZSI in ground fault
06133707
If the optional circuit breaker communication
06133703
menu
Set communication module values: Figure 36: Set Communication Module Values
ENGLISH
1. Press and release scroll button to sequence Communications Address Baud Rate
addresses (1 through 47). When the correct
06134248
06133703
06133704
06134248
address number is reached, enter the value
by pressing and holding scroll button until
the display stops flashing.
Baud rate screen will appear after address
has been entered.
2. Press and release scroll button to sequence Baud Rate Parity
baud rates (4.8k, 9.6k or 19.2k). When the
06133705
06134248
06134248
06133704
desired baud rate appears, enter the value
by pressing and holding scroll button until
the display stops flashing.
Parity screen will appear after baud rate has
been entered.
06134888
06134248
06134248
06134248
06134888
06134247
06134247
06133382
menu menu
06134248
06133383
4. After checking trip unit settings, press menu
tr=
button once to return to main menu. Long-Time s
tr X X X X
Delay
06133384
06134248
Short-Time Isd=
Isd X X X
Pickup A
06133385
06134248
tsd=
Short-Time s
tsd X X
Delay
06134248
06133387
Instantaneous
Ii Ii= X X X
Pickup A
06134248
06133388
Ground-Fault
Ig X
Pickup Ig= A
06134248
06133389
Ground-Fault s
tg X
Delay
tg=
Trip Unit Operation Verification Figure 37: Verify Trip Unit Operation
06133218
06133205
Equipment Ground-Fault Trip NOTE: Trip unit must be powered to test ground-fault trip function. The trip
unit is powered if the circuit breaker is carrying more than 0.20 x In of load
Functions Testing
ENGLISH
current, if the 24 Vdc external power supply is connected or if the Full-
Function Test Kit or Hand-Held Test Kit is connected and on.
Paragraph 230-95 (c) of the National Electrical
Code requires that all equipment ground-fault Figure 38: Test Equipment Ground-Fault Trip Function
protection systems be tested when first installed.
With the circuit breaker closed, test the ground-
fault (Micrologic 6.0A trip unit only) trip 6.0 A
logic
06134249
Micro
40 %
A
2. If circuit breaker does not trip, contact the
local field office.
Micrologic 6.0 A
When the circuit breaker trips, the fault indicator
will remain lit until the trip unit is reset.
Press the reset/test button (A) to reset the trip
unit after trip.
Do not return circuit breaker to service until cause
of trip is determined. For more information, refer
to the circuit breaker installation instructions
shipped with the circuit breaker.
Trip Unit Status Check NOTE: Trip unit must be powered to test battery. The trip unit is powered if
the circuit breaker is carrying more than 0.20 x In of load current, if the 24
Vdc external power supply is connected or if the Full-Function Test Kit or
Hand-Held Test Kit is connected and on.
To check trip unit battery and trip indicators, Figure 40: Check Trip Unit Status
press the test/reset button (A). B
A Charged
• All trip indicators (B) will light up
06133379
Preparation
Record Switch Settings Record all trip unit switch settings for later use.
Circuit Breaker Disconnection Disconnect circuit breaker as directed in the circuit breaker instruction
bulletin shipped with the circuit breaker. The circuit breaker must be
completely isolated. (For a drawout circuit breaker, place circuit breaker in
the disconnected position. For a fixed-mounted circuit breaker, all voltage
sources, including auxiliary power, must be disconnected.)
Circuit Breaker Accessory Cover Remove circuit breaker accessory cover as directed in the Install
Removal Accessories section of the circuit breaker instruction bulletin shipped with
the circuit breaker.
ENGLISH
B C
A small Phillips screwdriver is needed to remove
the adjustable rating plug.
06133205
06133221
06133222
1. Open switch cover (A).
2. Unscrew adjustable rating plug mounting Ir
.7
long
.8 .9
time
.95
tr
(s)
2
1
4
8 12
16
20
alarm
.6 .98 24
screw (B).
.5 @ 6 Ir ntaneous
.5 1 insta
.4 x In
Ii 4 5 ntaneous
insta
3 6
shor
t time tsd 4 .4 .3 Ii 4 5
. .2 2.5 8 3 6
Isd 4 5 .3 2 shor
t time tsd 4 .4 .3
3 6 .1 1.5 In
10 . .2 2.5 8
2.5 .2 0 x Isd 4 5 .3 2 alarm
8 .1 2t 3 6 .1 1.5 In
10
2 I .2 time 8 12
10 on delay 2.5 0 x long tr
06134854
unit, if present.
06134853
B
C
Battery Installation NOTE: Battery holder with battery is located under the side flap in the
cardboard box the trip unit is shipped in.
If a new trip unit is being installed, install the trip
Figure 43: Install Battery
unit battery.
Install battery holder with battery (A) in trip unit, A
observing the correct polarity as indicated on the
battery compartment.
06133375
LITHIUM BATTERY
3.6V - SL - 550/S
SONNENSCHEIN
Press test/reset button (A). All four indicator Figure 44: Trip Indicator Lights
lights (B) should light. If they do not light, check
polarity of battery and retest. If indicator lights B A
still do not light up when test/reset button is
06133245
Micrologic 6.0 A
pressed, stop installation and contact the local
sales office for factory authorized service
06135453
is any damage or contamination, stop
installation and contact the local sales office
06135451
for factory authorized service.
3. For Masterpact NW circuit breaker only:
Manually depress trip unit interlock (A) and
hold it in place during steps 4–6 below.
4. Align guide rail (B) on bottom of trip unit with
guide rail slot (C) on trip unit mounting base
in circuit breaker and gently slide the trip unit
in until it stops.
NOTE: The Masterpact NT and NW trip unit
mounting bases are shock mounted and
therefore can flex slightly.
A C
B
NOTICE
HAZARD OF EQUIPMENT DAMAGE
Check installation of trip unit to assure proper
connections and seating.
5. Align the trip unit so top mounting screw (A) Figure 46: Install Trip Unit
aligns with the top threaded insert and start
ENGLISH
the screw by turning the screw two full A
rotations.
06134855
6. Use a torque-controlled screwdriver to drive
Must be
the bottom screw (B) to 7 in-lbs (0.8 N•m) ± seated
10%. The back of the trip unit must be flush
with the trip unit mounting base.
7 lb-in
7. Use a torque-controlled screwdriver to drive [0.8 N•m]
the top screw to 7 in-lbs (0.8 N•m) ± 10%.
B
Mounting tab must be flush with the mounting
standoff and sensor plug.
NOTE: The face of the closed switch cover must
be flush with adjoining mounting base surfaces.
If these surfaces are not flush, stop installation
Must be flush
and contact the local sales office for factory C
authorized service.
06134856
NOTE: If you are upgrading from a Micrologic
2.0, 3.0 or 5.0 trip unit, the connector block must
be ordered separately (Part Number S33101).
See instructions shipped with the connector
block for installation into circuit breaker.
8. Install connector block (C) into top of trip
unit.
9. Install adjustable rating plug into the trip unit. Figure 47: Install Adjustable Rating Plug
a. Open switch cover (A) on new trip unit.
C
06134244
06133223
.6
.5
.7
long
.8 .9
1
time
.95
.98
tr
(s)
2
1
4
8 12
16
20
24
.5 @ 6 Ir
insta
ntaneous
.4 x In
7 lb-in
insta shor
. .2 2.5 8
Ii 4 5 Isd 4 5 .3 2
3 6 3 6 .1 1.5 In
10
shor
t time tsd 4 .4 .3 .2 0 x
. .2 2.5 8 2.5 8 .1 2t
Isd 4 5 2 alarm 2 I
3
.3 .1 10 1.5 Ir
10 on delay
6 1.5 In
[0.8 N•m]
2.5 8
.2 0 x long
time tr 8 12 x
g
.1 2 (s) 4 16 settin
Circuit Breaker Accessory Cover Replace circuit breaker accessory cover as directed in the Install
Replacement Accessories section of the circuit breaker instruction bulletin shipped with
the circuit breaker.
Secondary Injection Testing Field installation of a trip unit requires secondary injection testing with the
Full-Function Test Kit. to ensure that the newly-installed trip unit is
functioning properly. The test will require opening and closing the circuit
breaker. Follow the procedures outlined in the instruction bulletins shipped
with the circuit breaker and the test kit.
1. Make sure the circuit breaker is isolated from all upstream and
downstream devices.
2. Perform secondary injection testing as outlined in the instruction bulletin
shipped with the test kit. Verify that all applicable trip unit functions are
operating properly.
3. Repeat step 2 with the circuit breaker in the open position.
NOTE: The test kit states that the circuit breaker should be closed when
performing the test. Do not close the circuit breaker for this step.
4. If any test fails, do not put the circuit breaker into service and contact the
local sales office for factory authorization service.
Primary Injection Testing Primary injection testing is recommended to ensure that all trip system
connections have been correctly made. Perform primary injection testing
per the instructions in the Field Testing and Maintenance Guide, bulletin
number 0600IB1201.
Check Accessory Operation 1. Installed accessories – Validate the proper operation of all installed
accessories. See the corresponding accessory instruction bulletins for
operational testing procedures.
2. Zone selective interlocking – If the circuit breaker is part of a ZSI system,
follow the zone selective interlocking test procedures as outlined in the
Full Function Test Kit instruction bulletin.
3. Communications – If communication modules exist, validate circuit
breaker has re-established communications with the supervisor.
Trip Unit Setup 1. If an auxiliary power supply is being used for the Micrologic trip unit,
reconnect the auxiliary power supply.
2. Reset the trip unit switches to original values, as recorded at the
beginning of this section.
Circuit Breaker Reconnection Reconnect circuit breaker as directed in the circuit breaker instruction
bulletin shipped with the circuit breaker.
ENGLISH
NOTE: To select correct replacement rating
plug, see the product catalog. DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
NOTE: If adjustable rating plug is removed, the
circuit breaker will default to a long-time pickup • Apply appropriate personal protective equipment (PPE) and follow safe
rating of 0.4 x In and a long-time delay at electrical work practices. See NFPA 70E or CSA Z462.
whatever setting was selected before the rating • This equipment must be installed and serviced only by qualified electrical
plug was removed. personnel.
• Turn off all power supplying this equipment before working on or inside
equipment. Follow instructions shipped with circuit breaker to disconnect
and reconnect circuit breaker.
• Replace all devices, doors and covers before returning equipment to
service.
Failure to follow this instruction will result in death or serious injury.
B C
1. Open circuit breaker contacts:
06133205
06133221
06133222
— For Masterpact NT and NW circuit
breakers, press the “Push to open”
button on the circuit breaker. Ir
.6
.7
long
.8 .9
time
.95
.98
tr
(s)
2
1
4
8 12
16
20
24
alarm
.5 @ 6 Ir ntaneous
.5 1 insta
.4 x In
Ii 4 5 ntaneous
insta
New Rating Plug Installation Figure 49: Install New Adjustable Rating Plug
B
06134244
A
contamination.
2. Gently push in new adjustable rating plug Ir
.6
.7
long
.8 .9
time
.95
.98
tr
(s)
2
1
4
8 12
16
20
24
alarm
.5 @ 6 Ir ntaneous
(A).
.5 1 insta
.4 x In
Ii 4 5
ntaneous
3 6
insta shor
t time tsd 4 .4 .3
. .2 2.5 8
Ii 4 5 Isd 4 5 .3 2
3 6 3 6 .1 1.5 In
10
shor
t time tsd 4 .4 .3 .2 0 x
. .2 2.5 8 2.5 8 .1 2t
Isd 4 5 2 alarm 2 I
3
.3 .1 10 1.5 Ir
10 on delay
6 1.5 In
.2 x
screw (B).
4. Set the switches on the trip unit (see Section
3 —Operation).
C
5. Close switch cover (C).
breakers only.
Loosen screws (A) securing withstand module
(B). Swing module to side to access trip unit
battery cover. Do not remove withstand module
connector. B
LITHIUM BATTERY
LITHIUM BATTERY
06133375
LITHIUM BATTERY
3.6V - SL - 550/S
SONNENSCHEIN
A B
C
ENGLISH
NOTE: R-frame and NS1600b–NS3200 circuit
06123146
breakers only.
Replace withstand module (A). Tighten screws
(B) securing withstand module.
B
4.4 lb-in
[0.5 N•m]
Circuit Breaker Accessory Cover Replace circuit breaker accessory cover as directed in the Install
Replacement Accessories section of the circuit breaker instruction bulletin shipped with
the circuit breaker.
Circuit Breaker Reconnection Reconnect circuit breaker as directed in the circuit breaker instruction
bulletin shipped with the circuit breaker.
List of Registers To access available registers, the following address scheme applies.
Number of
SMS Topic Name User Description Register* Module*† Units Scale/Bitmask
Registers*
810DBrkrStatus Circuit Breaker Status 1 661 BCM Bit 0; ON = closed, OFF = open
810DBrkrTripStat Circuit Breaker Trip Unit Status 1 661 BCM Bit 2; ON = tripped, OFF = not tripped
BCM_SN BCM Serial Number 4 516 BCM ASCII text
Bit 8 = disconnected
BkrPos Circuit Breaker Position 1 661 CCM Bit 9 = connected
Bit 10 = test position
DT_3Regs Device Clock Date/Time 3 679 BCM 3-register date/time format‡
EnableCloseBkr Remote Closing Enabled 1 669 BCM Bit 2; ON = enabled, OFF = not enabled
EnableOpenBkr Remote Opening Enabled 1 669 BCM Bit 1; ON = enabled, OFF = not enabled
Bit 3; ON = auto (enabled),
EnableRemCtrl Remote Control Enabled 1 669 BCM
OFF = manual (not enabled)
IA Current A 1 8821 PM A Unity
IA_PCT Current A % Load 1 8837 PM % Unity
IB Current B 1 8822 PM A Unity
IB_PCT Current B % Load 1 8838 PM % Unity
IC Current C 1 8823 PM A Unity
IC_PCT Current C % Load 1 8839 PM % Unity
IG Current G 1 8825 PM A Unity
IG_PCT Current G % Load 1 8841 PM % Unity
IG_PCT_VIGI Current G (VIGI) % Load 1 8842 PM % Hundredths
IG_VIGI Current G (VIGI) 1 8826 PM A Thousandths
IMax Current Max Present 1 8820 PM A Unity
IN Current N 1 8824 PM A Unity
IN_PCT Current N % Load 1 8840 PM % Unity
LDPUValue Long Delay Pickup Value 2 8756 PM A Modulo 10,000 format**
MaxIA Max Current A 1 8827 PM A Unity
MaxIB Max Current B 1 8828 PM A Unity
MaxIC Max Current C 1 8829 PM A Unity
MaxIG Max Current G 1 8831 PM A Unity
MaxIG_VIGI Max Current G (VIGI) 1 8832 PM A Thousandths
MaxIN Max Current N 1 8830 PM A Unity
NominalCurrent Circuit Breaker Nominal Current 1 8750 PM A Unity
ReadyToClose Circuit Breaker Ready to Close 1 661 BCM Bit 5; ON = yes, OFF = no
Continued on next page
Number of
ENGLISH
SMS Topic Name User Description Register* Module*† Units Scale/Bitmask
Registers*
TU_BATT_PCT Trip Unit % Battery 1 8843 PM % Unity
TU_SN Trip Unit Serial Number 4 8700 PM ASCII text
TUCommStatus Trip Unit Internal Comms Status 1 552 BCM Bit 11; ON = not responding, OFF = OK
* For register entries that are not listed, please refer to the Micrologic device type register list. Contact your local sales office.
† BCM = Circuit breaker communication module. CCM = Cradle communication module. PM = Trip unit protection module.
‡ 3-register date/time format: register 1: month (byte 1) = 1–12, day (byte 2) = 1–31; register 2: year (byte 1) = 0–199 (add to 1900 to determine the actual year), hour
(byte 2) = 0–23; register 3: minutes (byte 1) = 0–59, seconds (byte 2) = 0–59. Note: Bits 14 and 15 of the month/day register must be masked.
** Modulo 10,000 format: 1 to 4 sequential registers. Each register is Modulo 10,000 (range = –9,999 to +9,999). Result is [R4*10,000^3 + R3*10,000^2 + R2*10,000^1]
+ R1. Range is zero to 9,999,999,999,999,999.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
Square D™, Schneider Electric™, Micrologic™, Modbus, and Masterpact™ are trademarks or
registered trademarks of Schneider Electric. Other trademarks used herein are the property of
Schneider Electric their respective owners.
3700 Sixth St SW
Cedar Rapids, IA 52404 USA 48049-136-05 Rev. 01, 07/2012
1-888-778-2733 Replaces 48049-136-05 ECN 725D, 07/2008
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