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Table of Contents

1 Safety and Precautions ................................................................................1-1

1.1 HSE Standards...................................................................................................................... 1-1

1.2 Danger to Personnel ............................................................................................................ 1-2

1.2.1 General ...................................................................................................................... 1-2
1.2.2 Substitution of Parts................................................................................................... 1-2
1.2.3 Lithium Batteries ........................................................................................................ 1-2
1.2.3.1 Lithium Batteries - Standard Safety Precautions ................................................ 1-2
1.2.3.2 Lithium Battery Disposal...................................................................................... 1-3
1.2.3.3 SPT CUSTOMER RESPONSE ........................................................................... 1-4
1.2.4 Mechanical Hazards .................................................................................................. 1-4
1.2.4.1 Stepping Handling and Lifting ............................................................................. 1-4
1.2.5 Electrical .................................................................................................................... 1-5
1.2.5.1 Eye Hazards ........................................................................................................ 1-5
1.2.5.2 Shock Hazards .................................................................................................... 1-5
1.2.5.3 Avoid Burns ......................................................................................................... 1-5
1.2.5.4 Protect Eyes ........................................................................................................ 1-5
1.2.5.5 Cable Trip Hazards.............................................................................................. 1-6

1.3 Danger to Equipment ........................................................................................................... 1-6

1.3.1 Mechanical................................................................................................................. 1-6
1.3.1.1 Overhead Crane and Hydraulic Hoist.................................................................. 1-6
1.3.1.2 Transport and Handling ....................................................................................... 1-6
1.3.2 Electrical .................................................................................................................... 1-7
1.3.2.1 Solder .................................................................................................................. 1-7
1.3.2.2 Static Electricity ................................................................................................... 1-7

1.4 Hazardous Materials............................................................................................................. 1-7

1.4.1 Material Safety Data Sheets ...................................................................................... 1-7

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1 Safety and Pre cautions

1.1 HSE Standards
Safety is central to all Schlumberger services. A high level of service quality cannot be
achieved without safe working practices and procedures. Total awareness of job requirements,
environment, procedures, communications and equipment is fundamental to a successful and
safe job. This section addresses safety concerns specific to the PowerDrive tools.
Schlumberger HSE standards and procedures are detailed in several documents.
Document Source Reference

HSE Policies and Procedures Manual D&M Ops Support Part # S950
QHSE Passport Geomarket QHSE Part # SMP-7069
Schlumberger QHSE Policy Geomarket QHSE Schlumberger QHSE Hub
Crisis Management Policy Geomarket QHSE Schlumberger QHSE Hub
Employee Security Policy Geomarket QHSE Schlumberger QHSE Hub
Information Security Policy Geomarket QHSE Schlumberger QHSE Hub
OFS Driving Policy Geomarket QHSE Schlumberger QHSE Hub
OFS QHSE Management Policy Geomarket QHSE Schlumberger QHSE Hub
OFS QHSE Standard 01 – Journey Geomarket QHSE Schlumberger QHSE Hub
Management & Driving
OFS QHSE Standard 02 – Risk Geomarket QHSE Schlumberger QHSE Hub
Identification & Accident Reporting
OFS QHSE Standard 03 – Personal Geomarket QHSE Schlumberger QHSE Hub
Protective Equipment
OFS QHSE Standard 04 – Emergency Geomarket QHSE Schlumberger QHSE Hub
Response
OFS QHSE Standard 05 – QHSE Passport Geomarket QHSE Schlumberger QHSE Hub
OFS QHSE Standard 06 – Health Geomarket QHSE Schlumberger QHSE Hub
OFS QHSE Standard 07 – QHSE Geomarket QHSE Schlumberger QHSE Hub
Management System Audit
OFS QHSE Standard 08 – IT Security Geomarket QHSE Schlumberger QHSE Hub
OFS QHSE Standard 09 – Loss Prevention Geomarket QHSE Schlumberger QHSE Hub
Team
OFS QHSE Standard 10 – Exemption Geomarket QHSE Schlumberger QHSE Hub
OFS QHSE Standard 11 – Air Geomarket QHSE Not released yet
Transportation
OFS QHSE Standard 12 – Contractor Geomarket QHSE Not released yet
Management
OFS QHSE Standard 13 – Mechanical Geomarket QHSE Schlumberger QHSE Hub
Lifting

Table 1-1 Schlumberger HSE Documentation

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If in doubt about a particular HSE-related practice or procedure, consult one of the listed
manuals, your direct supervisor, location HSE supervisor or the Geomarket HSE manager.

1.2 Danger to Personn el

1.2.1 General
This chapter provides safety rules and guidelines for handling, operating, and maintaining the
PowerDrive system. However, rules and procedures cannot protect you or others if they are
not followed. Always maintain a safe attitude and working environment and require that
everyone working with you do the same. You not only have to watch out for your own actions
but the actions of others. It takes only one careless member of a crew or maintenance shop to
create a hazard for everyone on the job.

1.2.2 Substitution of Parts

Do not substitute locally manufactured parts on Schlumberger equipment. Although the
apparent cost of locally made parts may be less than qualified replacement parts from
Schlumberger, their use is actively discouraged. The quality control of Schlumberger parts
requires skills and equipment not found in field locations. Untimely failures may result in
personal injury, death, and financial or material loss.

1.2.3 Lithium Batteries

A lithium thionyl chloride battery (AA-size, 1.5Ah) is fitted within the Communications
Module, which forms part of the Control Unit. This battery should not need to be removed or
replaced until either the Control Unit has seen service downhole or if it has been on the shelf
(with a battery fitted) for more than the 3 months recommended life. Replacement should
only be performed in workshop areas with the correct safety equipment and suitably qualified
personnel.
Special precautions must be taken when handling lithium batteries or working on equipment
in which lithium batteries are fitted. A summary of these special precautions is included. The
operator or maintainer should also refer to any local operating procedures.

1.2.3.1 Lithium Batteries - Stan dard Safety Precautions

WARNING: Handle lithium battery packs with care at all times!

• Store batteries in their shipping containers or in the battery barrel with

protective plastic caps, preferably in a cool dry place.

• Do not short circuit lithium batteries or the individual lithium cells and
protect battery terminals from accidental short circuits.

• Do not attempt to charge lithium cells or batteries. Never connect any lithium
battery or cell to a source of voltage.

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• Do not crush, puncture, cut into or otherwise try to open a lithium battery or
cell.

• Avoid any heavy impact on or deformation of the housing of a lithium pack.

• Do not place in oven, burn or incinerate.

• Keep away from heat, spark, or open flame.

• Use only in equipment specifically approved for the lithium battery.

• Always disconnect and remove batteries when not in use.

• Do not over-discharge or deplete batteries after normal use.

• Never use excessive force (such as hammering or repeated blows) to try to

free a battery pack lodged inside any type of housing.

• Avoid battery output connector contact with salt or fresh water. Clean
connector thoroughly with moisture displacing contact cleaner if battery
terminals become wet.

• Always dispose of battery promptly and properly after use. Batteries are
disposed without requiring depletion. Contact Joe Tippit 915-336-9685,
tippit@rosharon.wireline.slb.com for disposal instructions.

• Never discharge battery below 2.0 Volts/cell except for brief periods as
required for depassivation.

• Never dispose of lithium batteries in public landfills or bodies of water.

Immersion in water typically discharges the battery and could cause
explosion.

• Always use caution when opening a battery housing after use. If there is any
reason to believe that battery may have been misused ie. over-discharged or if
there is any sign of gas or pressure, stop and take precautions against personal
exposure.
When you have finished with the battery

• Cover terminals individually with insulating tape.

• Temporary storage facilities should have restricted access and be dry with adequately
ventilation.

• DO NOT deplete the battery beyond normal tool End of Life (EOL).

1.2.3.2 Lithium Battery Disposa l

• SPT DOES THIS FOR FREE!

• SPT arranges pick-up of batteries

• SPT pays transportation costs

• SPT pays disposal costs

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• For disposal of USED Lithium Batteries:

• Contact: Joe Tippit at Coyanosa Facility in Texas, USA.

• For disposal of DAMAGED, LEAKING, or STUCK Lithium Batteries:- Contact:

SPT In-Touch.

• (SPT cannot dispose of non-SLB batteries)

1.2.3.3 SPT CUSTOMER RESPO NSE

• 24-HR EMERGENCY RESPONSE NUMBER 281-595-3518 (USA)

• SPT IN-TOUCH & CUSTOMER SERVICE

Phone 281-285-5400 (USA)
Fax 281-285-5437 (USA)
http://www.rosharon.wireline.slb.com/
Click on IN-TOUCH icon

• BATTERY HOME PAGE

http://www.rosharon.wireline.slb.com/sptext/dht/battery/batt.htm

• BATTERY DISPOSAL
http://www.rosharon.wireline.slb.com/sptext/qhse/qexplo/battdisp.htm
SPT Contact: Joe Tippit @ 915-336-9685 (USA) or e-mail at
tippit@rosharon.wireline.slb.com

• DAMAGED BATTERY RETURN

http://www.rosharon.wireline.slb.com/sptext/dht/battery/retdam.htm
Contact SPT IN-TOUCH

1.2.4 Mechanical Hazards

The major mechanical hazards associated with the PowerDrive Tool System are those
associated with the general handling and storage of any large and heavy item of equipment.
Suitable facilities and handling equipment should be used. See chapter 2 for the equipment
specifications detailing sizes, weights etc.

1.2.4.1 Stepping Handling and L ifting

All manual and mechanical lifting and handling shall be carried out to the local Health and
Safety Policy Arrangements in force at the work site. In particular, for manual handling;

• Operators should be instructed and trained in the correct manner of lifting and
handling to ensure the minimum risk of injury to personnel and damage to equipment.

• Operators should wear PPE at all times. Steel-toed protective shoes/boots should be
worn at all times in the work area. Conductive workwear should be worn where an
ESD hazard has been identified.

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• Operators should make their line management aware whenever any physical injury or
medical condition may affect their ability to undertake lifting or handling tasks.

1.2.5 Electrical
Under normal operating conditions there are no hazardous voltages within the PowerDrive
system. It is possible that hazardous conditions could occur during maintenance or testing of
an electronic module. Operators should therefore be aware of these risks and take appropriate
steps to ensure both their safety and the safety of others. In particular, the following
precautions should be taken;

• All auxiliary test equipment such as computers and external power supplies
(PowerDrive Surface Unit) must be properly grounded to prevent the risk of electrical
shock.

• When working on exposed equipment where hazardous voltages are present, suitable
warnings should be erected around the work area.

• Testing and repair work should only be carried out with the correct test equipment
and cabling.

1.2.5.1 Eye Hazards

When working in the electrical shop it is necessary to wear protective eye ware, since reverse
biased and shorted capacitors sometimes explode presenting a risk to unprotected eyes.
Always wear protective glasses when cutting wires, soldering, or any activity that may project
debris.

1.2.5.2 Shock Hazards

Improperly grounded test equipment presents a serious risk of shock that can result in
accidental death.

• Properly ground all test equipment and send out defective equipment for repair
immediately.

• Turn equipment off before connecting or disconnecting equipment connections, test

connections or test equipment.

1.2.5.3 Avoid Burns

The PowerDrive Control Unit Modules contain multiple boards that employ electrical
switches e.g. MOSFETS. When the tool is operational, these switches dissipate power that
heats their package and their surrounding area. This heating can be significant in case of
switch failure. Possibility of burns exists if the switch package is touched during its normal
operation or right after its failure. Sufficient time should be allocated for the part to cool down
before it is handled.

1.2.5.4 Protect Eyes

Reverse biased and shorted capacitors may explode presenting a risk to unprotected eyes.
Soldering and wire cutting may generate debris in the form of flying projectiles. Safety
glasses should be always worn when working on printed wiring boards.

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1.2.5.5 Cable Trip Hazards

It is often necessary to run temporary cables across the ground or rig floor. Therefore;

• Minimise trip hazards and constantly monitor the work area.

• Rig down/secure cables immediately when they are no longer required.

1.3 Danger to Equipme nt

1.3.1 Mechanical

1.3.1.1 Overhead Crane and Hy draulic Hoist

Parts manipulated during the disassembly and assembly can be heavy.

• Verify that slings are certified and positioned properly before lifting any part. Always
place the slings at the centre of gravity for the part before lifting.

• During the lifting task, one person must handle the part at one of the ends. Do not lift
higher than needed.

1.3.1.2 Transport and Handling

The following guidelines apply when transporting all Schlumberger tools or surface systems.

• Ensure that the equipment is properly packed and secured when loaded on to the
transporter.

• Use packing crates with shock absorption material, watertight containers (for
computers), and locked metal transport containers to ensure that equipment is
delivered safely and in working order.

• Be sure to use properly rated equipment (cranes, slings, etc.) when lifting collars and
associated heavy equipment.

• Slings must be double wrapped around a collar that is going to be moved.

• Do not lift a collar by hooking dogs into the collar threads.

• Do not lift a collar by hooking into the thread protectors.

• Always have a spotter on the ground when working with cranes.

• Be familiar with local practices concerning special transportation requirements.

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1.3.2 Electrical

1.3.2.1 Solder
The electronic modules and pcbs within the PowerDrive system are manufactured using SN96
high temperature solder. It is essential that all repair or modification work carried out utilise
high temperature SN96 solder. Soldering iron bits and de-soldering tools should be used
exclusively with SN96 solder and not mixed with other types of solder. The mixing of low
temperature solder with high temperature solder may cause premature failure of the
contaminated joints.

1.3.2.2 Static Electricity

The electronics within the PowerDrive Control Unit modules use electronic components that
are ESD (electrostatic discharge) sensitive. ESD induced damage may leave a component part
functional but degrade its performance or reliability. Most boards incorporate features that
provide reasonable protection in a workshop environment, however the following precautions
must be taken when working on ANY electronic module from within the Control unit:

• Wrist straps in contact with skin and connected to the tool chassis or ESD common
reference point.

• An ESD workstation or portable workstation.

• If soldering is required, the soldering iron tip must be earthed or connected to the
ESD common reference point.

• Avoid Nylon or other static generating materials while working on the tool.

• If using packaging materials, these should be conductive types designed to prevent

ESD damage to electronic components.

1.4 Hazardous Materia ls

The Schlumberger Quality, Health, Safety and Environment (QHSE) philosophy is essentially
one of care for the employee. The purpose of this company-wide effort to plan and control the
handling of hazardous material is primarily to care for Schlumberger employees. In addition,
a well-administered process cares for other parties and the environment. It helps to establish
Schlumberger’s leadership and commitment in this area.

1.4.1 Material Safety Data S heets

In all cases, the manager is responsible to determine that the final disposition is safe and
environmentally sound. Schlumberger’s responsibility does not end when a third party picks
up the material. Verify the vendor is a reputable, licensed disposal company or re-refiner.

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