STRUCTURAL WELD PROCEDURE FABRICATOR: WELDING PROCEDURE SPECIFICATION NO.

. PWPS/001

PWPS (S)
PROJECT NAME :

SAMPLE WPS SCOPE :

GENRAL WELDING OF , PLATES & PIPE SPLICES
WELDED, GRATINGS , TACK WELD

PWHT NO DATE : 09/01/2020

QUALIFICATION IN ACCORDANCE WITH AWS D1.1
WELDING PROCESS : SMAW THICKNESS RANGE PIPE (mm) DIAMETER RANGE
TYPE : MANUAL 3mm & Above 24'' & above
MATERIAL : A 106 Gr OR Equivalent GROUP NO TO GROUP NO COUPON SIZE
POSITION :All (Except TKY), I -- I TEST SAMPLE
TECHNIQUE
STRING OR WEAVE : STRING /WEAVE
MAXIMUM WELD BEAD WIDTH : : Electrode Dia X 2.5
PREPARATION METHOD : FLAME CUT AND GRINDING
TACK WELD TECHNIQUE : SAME AS PER ROOT PASS

:50 mm , keep weld minimum

TACK LENGTH
2mmbelow bond zone

GOUGING CHECK METHOD : N/A

PRE-HEAT TEMPRATURE TABLE
MINIMUM PREHEAT
WALL THICKNESS (mm)
TEMPRATURE ° C (°F)

Minimum 25 DEG

PREHEAT METHOD : OXYFUEL GAS HEATERS

MAX. INTERPASS TEMP. : 200° C Min - 260° C Max
ELECTRICAL STICK-OUT : N/A
MULTIPLE OR SINGLEPASS : SINGLE
ELECTRODE : SINGLE
CERAMIC GAS CUP SIZE : N/A
FILLER WIRE : N/A
INTERPASS CLEANING : DEFECTS : BACKING
All scale and slag shall be remove before depositing the Any unacceptable discontinuity that appears on the surface of : NONE
next successive bead any bead shall be removed by grinding before depositing the
next successive bead.
OTHERS : N/A
ELECTRODE (S) SHILDED SHILDED
WELDING WELDING BACK GAS WELDING SPEED MAX HEAT
RUN NO. SIZE & BACK GAS FLOW
FLOW RATE AMPS VOLTS
PROCESS POSITION CLASS POLARITY RATE (MM/MIN) INPUT kj/mm
(mm) GAS

ROOT
SMAW 2.5 7018 DCEP N/A N/A N/A 72-80 22-24 85-95 1.16-1.21
STITCH
ALL POS.
CAP
SMAW 3.2 7018 DCEP N/A N/A N/A 115-130 22-26 110-120 1.38-1.69
STITCH

FILLER METAL/ELECTRODE
CONSUMABLE CONTROL
( As per Manufacture)
WELD METAL ANALYSIS SMAW

F NO 4
260-300°C FOR 2
BACKING
HOURS
SPECIFICATION NO. (SFA) 5.1

AWS CLASSIFICATION E 7018

HOLDING
120° C MIN
TEMPRATURE
TRADE NAME (ELECTRODE) EQT REQUIRED

TRADE NAME (FLUX) N/A

QUYER
70° C FOR 8 HOURS
TEMPRATURE
DIAMETER (mm) 2.5/3.2
NOTE : THIS WPS MAY BE USED FOR REPAIRING THE JOINTS WELDED BY THIS WPS
MAX. H.I (KJ)= Max.Current(A) x Voltage(V) x 60
Min Travel Speedx 1000