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V100R001
Maintenance Guide
Issue 04
Date 2013-05-07
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: http://www.huawei.com
Email: support@huawei.com
Purpose
This document describes how to maintain and troubleshoot the TP48300/A-N07A3 and its
components.
Intended Audience
This document is intended for:
Sales engineers
Technical support personnel
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Alerts you to a high risk hazard that could, if not avoided,
result in serious injury or death.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 04 (2013-05-07)
Optimized the content of the document, including standardizing the terminology and
improving the accuracy of the description.
Issue 03 (2012-11-01)
Port description is modified.
Issue 02 (2011-12-24)
Modified Table 5-1 measures of DC overvoltage or undervoltage .
Issue 01 (2011-08-27)
This issue is the first official release.
Contents
1 Safety Precautions
This chapter describes the safety precautions for maintaining the TP48300/A-N07A3.
Overview
This section describes the safety precautions that you must take when installing, maintaining,
and operating Huawei equipment.
To minimize risk of personal injury and damage to equipment, read and follow all the
precautions in this document before performing any maintenance. The "NOTE", "CAUTION",
and "WARNING" marks in other documents do not represent all the safety instructions. They
are only supplements to the safety instructions. Therefore, only trained and qualified
personnel are allowed to install, operate, and maintain Huawei equipment, and they must
understand basic safety precautions to avoid hazards.
To ensure safety of humans and the equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document. The safety precautions listed in this
document do not cover all the safety precautions. Huawei will not be liable for the
consequences that are caused by the violation of the safety operation regulations and design,
production, and usage standards.
Grounding Requirements
Take the following precautions when installing a device:
Always make the ground connection first and disconnect it in the end.
Do not damage the ground conductor.
Do not operate the equipment in the absence of a properly installed ground conductor.
The device must be connected permanently to the protection ground before an operation.
Before operating the device, check the electrical connection of the device to ensure that
the device is securely grounded.
Human Safety
Do not operate the device or cables during lightning strikes.
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
Before operating the device, wear electrostatic discharge (ESD) clothes, ESD gloves, and
an ESD wrist strap. Remove conductive objects such as jewelry and watches to avoid
electric shocks or burns.
In case of fire, immediately evacuate from the building or the device room. Turn on the
fire alarm bell or make an emergency call. Never enter the building on fire in any case.
Equipment Safety
The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
Do not block the air vent while the device is operating.
Tighten the thumbscrews by using a tool after initial installation and subsequent access
to the panel.
After the installation, remove the packing materials from the equipment area.
Electrical Safety
High voltage
The high voltage power supply provides power for the device operation. Direct or indirect
contact (through damp objects) with high voltage and alternating current (AC) mains
supply may result in serious injury.
Non-standard and improper high voltage operations may result in fire and electric shock.
− The personnel who install the AC facility must be qualified to perform high voltage
and AC operations
− You must abide by the local rules and regulations when bridging and wiring AC
cables.
− During the operation of the AC power supply facility, follow the local safety
regulations.
− When operating the high-voltage and AC-powered facilities, use dedicated tools.
− When the operation is performed in a damp environment, ensure that the device is dry.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.
High electrical leakage
− Ground the device before powering it on. Otherwise, personal injury or device
damage may be caused by high leakage current.
− If a "high electrical leakage" tag is present on the power terminal of the device, you
must ground the device before powering it on.
Power Cables
− Do not install or remove power cables when the device is on. Transient contact
between the core of the power cable and the conductor may generate electric arcs or
sparks, which may cause fire or hurt human eyes.
− Before installing or removing the power cable, turn off the power switch.
− Before connecting a power cable, verify that the label on the power cable is correct.
Fuse
− To ensure that the system runs safely, if a fuse is to be replaced, the new fuse must be
of the same type and specifications as the old one.
Electrostatic discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
− Human body movement, friction between human bodies and clothes, friction between
shoes and floors, or handling of plastic articles causes static electromagnetic fields on
human bodies. These static electromagnetic fields cannot be eliminated until the static
is discharged.
− To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, you must wear a well-grounded ESD wrist strap when touching the
device or handling boards or application-specific integrated circuits (ASICs).
Figure 1-1 shows how to wear an ESD wrist strap.
2 Maintenance Preparations
Preparing Tools
Tool Picture Function
Multimeter Used to check cabinet
insulation and cable
connection, and measure
electronic performance
specifications of a device,
such as voltage, current, and
resistance.
Phillips screwdriver (M3 Used to tighten screws.
and M6)
3 Overview
----End
Typical Application
The TP48300/A-N07A3, AC power source, automatic transfer switch (ATS), and storage
batteries are combined to form a site power supply solution. Figure 3-1 shows the position of
the TP48300/A-N07A3 in a typical site solution.
Appearance
Figure 3-2 shows the TP48300/A-N07A3 interior.
(1) Positive busbar of the DC (2)Load low voltage (3) Copper transfer bar
output disconnection (LLVD) route
(4) AC surge protector (5) Grounding busbar of the (6) Connection to the
cabinet cathode of storage batteries
(7) Battery low voltage (8) AC input circuit breaker (9) N wiring terminal
disconnection (BLVD) route
(10) Monitoring module (11) Rectifier module
NOTE
In Figure 3-2, on the top is the system with 220 V AC input and on the bottom is the system
with 110V AC input. N cable is disconnected at the input of 110 V AC.
NOTE
The information on the NetEco net work management UI is for reference, for the actual UI please refer to the
UI of the TP48300/A-N07A3 power system.
NOTE
The backlight turns off if the liquid crystal display (LCD) of the CPMU01 is left unattended for 8
minutes. The standby screen is displayed if the LCD is left unattended for 5 minutes.
On the standby screen, press ▼+Enter to decrease the LCD contrast, and press ▲+Enter to increase
the LCD contrast.
Monitoring Backplane
NOTE
The monitoring backplane is a transfer board that implements the signal transmission between
the PMU and the main equipment, and between the PMU and the sensors. Figure 3-6 shows
the ports on the monitoring backplane PW31PMBA VER.C BP.F.
Port Description
Port Description
LOADF Port for monitoring the fuse of the secondary load shutdown
J16 The RS485 port: the communication port between the PMU and the
PSU
J17 The RS485 port: the communication port between the PMU and the
PSU
J1 Backplane connector connected to the PMU signal port
J2 Backplane connector connected to the PMU power port
DB9 MODEM communication port
J11 Port RS232/RS422: communication port between the PMU and the
main equipment
J12 Commissioning port
DC surge protector
Port Description
J1 Port for connecting -48 V busbar
J2 Port for connecting the positive busbar of the DC output
J3 Port connecting to the ground
J4 Fault alarm port of the DC surge protector, connected to DC_SPD
on the monitoring backplane
AC Detection Board
The AC detection board is used to detect the AC input voltage.
Port Description
J1 1 Used to connect to phase N
2 Reserved
3 Reserved
4 Used to connect to phase L1
J2 Used to report the AC voltage by connecting to the AC port on the
monitoring backplane
J3 Reserved
BAT Reserved
PSU
The PSU converts AC power into DC power. Figure 3-9 shows a PSU panel.
4 Routine Maintenance
Routine maintenance
The TP48300/A-N07A3 is maintained every six months. If faults are identified, rectify them
immediately.
Choose the home site of the controller to be upgraded in the navigation tree. Click to
add the site to the list shown in the following figure on the right. Then click Next.
Check that the home site and target version of the controller are correct. Click Finish to start
the upgrade.
If the customer does not require the TP48300/A-N07A3 to be managed in in-band mode, do not
connect the TP48300/A-N07A3 and the base band unit (BBU) with an Ethernet cable or an RJ45
communications cable. If the customer requires the TP48300/A-N07A3 to be managed in in-band
mode, set the capacity of storage batteries on the EMS.
After a fault is rectified, the corresponding alarm is automatically cleared on the PMU and the alarm
information is stored in the alarm history.
The BLVD fuse and LLVD fuse are both called load fuse.
Disconnect the fuse before replacing it. Otherwise, arc sparks may be generated, and this may cause
bodily injury.
After replacing the PMU, reset parameters by referring to the TP48300/A-N07A3 Quick Installation
Guide.
The PMU and PSUs are hot-swappable.
When replacing the monitoring board, take ESD measures such as wearing an ESD wrist wrap.
6 Troubleshooting Components
AC SPD
Observe the indication window on the surge protection module. If the indication window
turns red, the surge protection module is damaged. In this case, replace the surge protection
module. If the indication window remains green, the SPD runs properly.
Fuse
Check whether the input voltage is the same as the output voltage. If they are different, the
fuse is damaged.
Circuit Breaker
The circuit breaker fault is usually caused by overcurrent or short circuits. Circuit breaker
faults are caused by overcurrent or short circuits. To check whether a circuit break is faulty,
perform the following steps:
Step 1 Switch the circuit breaker to the ON position.
Step 2 Measure the resistance at the two ends of the circuit breaker using a multimeter. If the
resistance is infinity, the circuit breaker is damaged.
DC Contactor
PSU
The PSU is damaged if either of the following conditions is not met:
The Run indicator of the PSU is steady on and the Fault indicator is off when the PSU
does not communicate with the PMU and the input AC voltage is around 220 V. The
PSU outputs power normally.
The PMU can perform control on the charge mode (boost charge or floating charge) and
current for the PSU when the PSU communications cable is properly connected and the
PSU communicates with the PMU normally.
PMU
If any of the following occurs, the PMU is faulty:
The PMU breaks down or fails to start, or its LCD or keyboard fails.
The PMU does not generate an alarm when a fault occurs in the system.
The PMU generates an alarm (false alarm) when the system runs properly.
Communication between the PMU and all subordinate equipment is interrupted.
The PMU fails to control or monitor all the modules when these modules run properly
and communications cables are connected properly.
The PMU fails to monitor or control AC or DC distribution when AC/DC power is
distributed normally and communications cables are connected properly.
Parameters cannot be set or operating information cannot be viewed on the PMU.
AC Detection Board
To check whether an AC detection board (the PW31ACDA is used as an example) is faulty,
perform the following steps:
Step 1 Remove the power subrack cover plate and protection cover plate of the PW31ACDA using a
Phillips screwdriver.
Step 2 Turn the multimeter to the AC range. Measure the phase A AC input of the J1 port (pins 1 and
4) on the PW31ACDA. Remove the cable from the J2 port (pins 1 and 5 from the right), wrap
the connector using ESD tape, and measure the small AC signal sent from the J2 port to the
monitoring backplane. According to the following formula, when the phase A AC input
voltage on the J1 port is 220 V, the phase A small AC signal must be about 280 mV. If the
small AC signal is inexact, the AC detection board is faulty.
Phase small A AC signal = Phase A AC input x 510/400 K
2. Take care to avoid that the two metal wires are short circuited or that they are in contact
with the shell. If there is no voltage output at the J2 port, pull out the CPMU01 and
remove the backplane.
3. Check whether the printed circuit board (PCB) copper sheet on the two sides of the
backplane is burnt or bulges occur inside the PCB.
----End
7 Parts Replacement
This chapter describes how to replace the main components of the TP48300/A-N07A3.
NOTE
Ensure that loads are supplied with power during the replacement. For example, keep the circuit
breakers for primary loads in the ON position, and avoid the situation where both storage battery
input and AC input are disconnected from the loads to be replaced.
If load disconnection is indeed required, seek the customer's prior consent.
The PMU and PSUs are hot-swappable.
For details about safety precautions, see chapter 1 "Safety Precautions."
Replacing a PSU
To replace a PSU, perform the following steps:
Step 1 Unscrew the PSU panel by using a flat-head screwdriver.
Step 2 Gently pull the handle of the PSU outwards, and then remove the PSU from the subrack, as
shown in Figure 7-1.
Step 3 Insert a new PSU into the corresponding subrack. Then, loosen the screws on the handle and
pull out the handle.
Step 4 Slide the PSU into the subrack along the guide rail. Then lock the handle.
Step 5 Tighten the screws on the handle, as shown in Figure 7-2.
----End
Replacing the AC Surge Protection ModuleTo replace the AC surge protection module, perform
the following steps:
Step 1 Remove the AC surge protection module.
Step 2 Insert a new AC surge protection module.
----End
To replace the monitoring signal transfer board, perform the following steps:
Step 1 Remove the PMU.
Step 2 Remove the power subrack cover plate using a Phillips screwdriver.
Step 3 Label the cables on the monitoring signal transfer board and remove the cables.
Step 4 Remove the screws on the monitoring signal transfer board using a Phillips screwdriver and
remove the monitoring signal transfer board.
Step 5 Install a new monitoring signal transfer board and secure it.
Step 6 Reinstall the cables as original.
Step 7 Reinsert the PMU and tighten the screws.
Step 8 Reinstall the power subrack plate and tighten the screws.
----End
Replacing a Fuse
To replace a fuse, perform the following steps:
Step 1 Disconnect the fuse loop.
Step 2 Remove the damaged fuse using a fuse extracting unit, as shown in Figure 7-7.Removing a
fuse
Step 4 Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver again
to install a new circuit breaker to the correct position. Then push the contact plate upwards
using the screwdriver.
Step 5 Use a Phillips screwdriver to install the cables or copper bars as they were installed.
Step 6 Switch the circuit breaker to ON position and connect power supply of the circuit breaker, as
shown in Figure 7-11.
----End
A Appendix
Figure A-1 shows the menu hierarchy (to the secondary level) on the LCD screen.
Figure A-1 Menu hierarchy (to the secondary level) on the LCD screen
Load - -
Current - -
Current limit - -
Status - -
Output power - -
Rated - -
efficiency
Input power - -
Input current - -
Rated current - -
Inner - -
temperature
Active alarm Critical Alarm - - -
Major Alarm
History - - - -
alarm
Battery test - - - -
result
Version - - - -
display
Generator Generator 1/2 - -
status
Mainten Management - - - -
anace mode
Start - - - -
Rectifier ID - - - -
Communication - RS232
mode
Baud - - 9600
Date - -
Time - -
Battery 2 shunt - - No
Display - - 3
contrast
System type - TP48300/A-N07
A3
IP address - - 192.168.0.1
Gateway - - 10.70.199.1
Server IP - - 192.168.0.1
address 1
Server IP - - 192.168.0.2
address 2
Engineering Modify - None
settings Password
Initial - No
parameter
Rectifier - Yes
sleep
Rectifier - 7days
exchange
sleep
Rectifier - 1pieces
Minimum
number ON
Best - 70%
efficiency
point
Fast charge - No
Mode -
Set DI name -
Relate relay -
Capacitor 2 - 0
BLVD - Yes
enable
LLVD - 44V
BLVD - 43V
Low alarm - - 0℃
Generator Generator - - No
enable
Output power - - 12.5kW
Discharge - - 30%
depth
Temperature - - Yes
OFF enable
Start - - 45℃
temperature
Power - - 1.0 kW
A
AC alternating current
ASIC application-specific integrated circuit
B
BLVD battery low voltage disconnection
D
DC direct current
E
EMS element management system
ESD electrostatic discharge
F
FOA first office application
L
LCD liquid crystal display
LLVD load low voltage disconnection
LSI large-scale integrated
NC normally closed
NO normally open
P
PCB printed circuit board
PMI preventive maintenance inspection
PMU power monitoring unit
PSU power supply unit
S
SELV safety extra-low voltage
SNMP Simple Network Management Protocol
SPD surge protection device
T
TNV telecommunication network voltage
U
UIM user interface module