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PLASTIC RECYCLER

A DESIGN PROJECT REPORT

Submitted by

AKSHAY B S (JEC16ME016)
JINTO SHAJAN (JEC16ME059)
ABHISHEK BABU (JEC16ME005)
ABIN DAS (JEC16ME007)

in partial fulfillment for the award of the degree of

BACHELOR OF TECHNOLOGY
IN
MECHANICAL ENGINEERING

JYOTHI ENGINEERING COLLEGE, CHERUTHURUTHY


DEPARTMENT OF MECHANICAL ENGINEERING

APJ ABDULKALAM TECHNOLOGICAL UNIVERSITY


DECEMBER 2018
DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE
This is to certify that the design project report entitled: PLASTIC RECYCLER
submitted by AKSHAY B S (JEC16ME016), JINTO SHAJAN (JEC16ME059), ABHISHEK
BABU, (JEC16ME005), ABIN DAS (JEC16ME007) to the APJ Abdul kalam Technological
university towards partial fulfillment of the requirements for the award of the Degree of
Bachelor of Technology in Mechanical Engineering is a bona fide record of the work
carried out by him under my supervision and guidance.

Mr. MELVIN RAJ Mr. CHRISTY V.VAZHAPPILLY Dr .BIJU P.L


Head of the Department
Design Project Guide Design Project Coordinator
Professor& Head
Assistant Professor Assistant Professor
Dept. of ME.
Dept. of ME. Dept. of ME.
Jyothi Engineering College
Jyothi Engineering College Jyothi Engineering College
Cheruthuruthy
Cheruthuruthy
Cheruthuruthy
JYOTHI ENGINEERING COLLEGE
VISION
Creating eminent and ethical leaders through quality professional education with emphasis on
holistic excellence.

MISSION
• To emerge as an institution par excellence of global standards by imparting quality engineering and
other professional programmes with state-of- the-art facilities.
• To equip the students with appropriate skills for a meaningful career in the global scenario.
• To inculcate ethical values among students and ignite their passion for holistic excellence through
social initiatives.
• To participate in the development of society through technology incubation, entrepreneurship and
industry interaction.

DEPARTMENT OF MECHANICAL ENGINEERING


VISION
To provide quality education of international standards in Mechanical Engineering and promote
professionalism with ethical values, to work in a team and to face global challenges.

MISSION
• To provide an education that builds a solid foundation in Mechanical Engineering.
• To prepare graduates for employment, higher education and enable a lifelong growth in their
profession.
• To develop good communication, leadership and entrepreneurship skills to enable good knowledge
transfer.
• To inculcate world class research program in Mechanical Engineering.
PROGRAMME EDUCATIONAL OBJECTIVES (PEOs)

PEO I: Graduate Engineers shall have strong practical and theoretical exposure in the field of
Mechanical Engineering and will contribute to the society through innovation and enterprise.

PEO II: Graduate Engineers shall have global outlook and technological leadership, good employments
or opt for higher studies/research and have creative thinking to initiate and develop innovative ideas.

PEO III: Graduate Engineers shall have excellent teamwork, communication and interpersonal skills,
having high morals and ethical values.

PROGRAMME OUTCOMES (POs)

PO 1. Engineering knowledge: Apply the knowledge of mathematics, science, engineering


fundamentals, and an engineering specialization to the solution of complex engineering problems.

PO 2. Problem analysis: Identify, formulate, review research literature, and analyze complex
engineering problems reaching substantiated conclusions using first principles of mathematics,
natural sciences, and engineering sciences.

PO 3. Design/development of solutions: Design solutions for complex engineering problems and


design system components or processes that meet the specified needs with appropriate
consideration for the public health and safety, and the cultural, societal, and environmental
considerations.

PO 4. Conduct investigations of complex problems: Use research-based knowledge and research


methods including design of experiments, analysis and interpretation of data, and synthesis of the
information to provide valid conclusions.

PO 5. Modern tool usage: Create, select, and apply appropriate techniques, resources, and
modern engineering and IT tools including prediction and modeling to complex engineering
activities with an understanding of the limitations.
PO 6. The engineer and society: Apply reasoning informed by the contextual knowledge to assess
societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to the
professional engineering practice.

PO 7. Environment and sustainability: Understand the impact of the professional engineering


solutions in societal and environmental contexts, and demonstrate the knowledge of, and need for
sustainable development.

PO 8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities and
norms of the engineering practice.

PO 9. Individual and team work: Function effectively as an individual, and as a member or leader
in diverse teams, and in multidisciplinary settings.

PO 10. Communication: Communicate effectively on complex engineering activities with the engineering
community and with society at large, such as, being able to comprehend and write effective reports
and design documentation, make effective presentations, and give and receive clear instructions.

PO 11. Project management and finance: Demonstrate knowledge and understanding of the engineering
and management principles and apply these to one’s own work, as a member and leader in a team,
to manage projects and in multidisciplinary environments.

PO 12. Life-long learning: Recognize the need for, and have the preparation and ability to engage in
independent and life-long learning in the broadest context of technological change.

PROGRAMME SPECIFIC OUTCOMES (PSOs)

PSO 1: Graduates would be able to apply their knowledge in the domains of manufacturing, fluid and
thermal sciences to solve engineering problems.

PSO 2: Graduates would be able to apply the principles of design and analysis on product design with
the help of modern CAD/CAM tools.

PSO 3: Graduates would be able to apply the basic principles of engineering and management practices
in various practical fields to engage themselves in research/ Industry/Society.
ACKNOWLEDGEMENT

The success accomplished in this design project would not have been possible
without the timely help and guidance by many people to whom we feel obliged and
grateful. First of all we would like to express our sincere thanks to Fr.Dr.JAISON
PAUL MULERIKKAL, our beloved Principal for his support and encouragement.

We thank our Head Department of Mechanical Engineering Dr.BIJU P.L, for


availing me an opportunity to carry out this project work.

We are thankful to Mr. MELVIN RAJ, our design project guide and
Mr.CHRISTY V VAZHAPPILLY, Mr.BIJU C V. Mr.ANTO ZACHARIAS and
Mr.ARUN RAJ A our coordinators for their valuable suggestions, inspiration and
motivation to develop the project.

We are thankful to all teaching and non-teaching staffs in


Mechanical and other Departments for their timely assistance in
matters pertaining to project. We express our sincere gratitude to
the Management of Jyothi Engineering College, Cheruthuruthy for
availing us an opportunity to carry out this seminar work and its successful completion.

We are thankful to our parents and friends for their kind co-operation and
suggestions which helped us very much for accomplishment of project.

Finally, we would like to express our sincere thanks to the Almighty God, who
empowered us to fulfill this project, by showering his abundant grace and mercy.
Mapping of Individual Seminar/Project to Seminar & Project Preliminary
Course Outcomes (COs)

Course Outcome

Mapping
Code Statement
(1-3)

On successful completion of this course,

Students will have the ability to effectively gather and


interpret information from literature survey and use this
C410.1 knowledge to identify, formulate, analyse and solve complex
problems and to evaluate and interpret various solutions.
(Understand-Level 2)
Students will gain the ability to communicate effectively with
C410.2 written, oral, and visual means in a technical setting. (Apply-
Level 3)

C410.3 Students will have the ability to use modern design and
analysis tools. (Evaluate-Level 5)

Students will be able to carry out calculations involved in


design, consider and evaluate alternate assumptions,
C410.4 approaches, and procedures. Ability to fabricate system
components related to engineering problems giving
consideration to environment and society. (Apply-Level 3)
Students will have the ability to serve as effective team
C410.5 member to plan and complete the project/task within a
specified budget and time. (Analyse-Level 4)
ABSTRACT

This paper describes the possible solution for reducing the plastic waste by
increasing the recycling rate of plastic products. Plastic is relatively a new material that is been
developed in the last century. Their applications have grown very fast. As a result many
environmental issues also developed such as global warming, end of life treatment, emission of
toxic gases etc. the percentage of materials that are recycled is very low. This paper covers the
best way of recycling the plastic waste at a very low cost. This project is for recycling the plastic
waste in domestic areas. The existing machine available to recycle plastic is very costly. So in
order to overcome this, a modified form of plastic recycler is been made.
TABLE OF CONTENT

CHAPTER NO: TITLE PAGE NO:

ACKNOWLEDGMENT i

ABSTRACT ii

TABLE OF CONTENT iii

FIGURE iv

1 INTRODUCTION v

2 OBJECTIVE

3 LITERATURE SURVEY

4 METHADOLOGY

5 LIST OF COMPONENTS

6 DESCRIPTION OF COMPONENTS

7 SAMPLE CALCULATIONS

8 PRINCIPLE OF OPERATION

9 MERITS AND DEMERITS

10 RESULT ANAYSIS

11 COST ANALYSIS

12 CONCLUSION

13 REFERENCE
FIGURE
INTRODUCTION
OBJECTIVE
• The main objective of this project is to emphasize the reduced use of plastic and
beneficial management of plastic waste

• Efficient transformation of waste plastic into useful things

• Controlling the impact of plastic waste on environment

• Making our environment eco friendly zone


LITERATURE REVIEW
Plastics are the organic polymer material having carbon as the common element in their makeup.
the polymer consist of combination of carbon with oxygen, hydrogen, nitrogen and other organic
substances. Plastic are normally stable and not bio-degradable, so their disposal poses problems.

Research works are going on in recycling of plastic wastes. The main purpose of plastic
recycling is to reduce the harmful effect of it upon earth
PROJECT METHADOLOGY

• Identification of problem

• Creating the concept design

• Creating of manufacturing drawing

• Fabrication as per the drawing

• Assembly each and every part

• Testing the prototype


LIST OF COMPONENTS

 Stainless steel 409 grade


 Mild steel (frame material)
 Cast iron
 Stainless steel pipe 304 grade
 Steel rod
 Gears and pedals
 Thick coils
 Nuts ,bolts and washes
 Nichrome wires
DESCRIPTION OF THE MAIN PARTS OF THE MACHINE
SHREDDER
Shredder is one of the most important parts of the plastic recycler. The main components inside
the shredder are blades.th blades are of special design that is, every edges of the blades are very
sharp. These blades are been placed in a hexagonal shaft because the central hole of the blades
are hexagonal in shape.

We are giving the input from top and when the plastics come in contact with the shredder blades
the main components of the shredder are its blades. The blades are of special structure and the
edges of the blades are very sharp so that it is easy to cut the plastic. The blades are been places
or fixed on a special shaft that is hexagonal in shape. The central hole of the blades are not
round, they are hexagonal in shape so that the blades gets firmly fitted in the shaft
CALCUALTIONS
PRINCIPLES OF OPERATIONS
MERITS AND DEMERITS

MERITS

DEMERITS
RESULT ANALYSIS
COST ANALYSIS
NAME OF COMPONENT QUANITITY PRICE

Stainless steel 409 grade 30 2700

Stainless Steel 304 pipes 5 650

Mild steel 13 750

Pedal

Extrusion rod 1 200

Nozzle 1 100

Coil(micron) per kg
CONCLUTION
FUTURE RECOMMENDATIONS

1. In future instead of 1 shaft, 2 shafts can be added for cutting of thick plastics.
2. Here the shredder machine is been actually working by hand power in future more power
motor can be installed so that human effort can be reduced.
3. Here the machine is not automatic and each part is separate, in future fully automatic machine
can be manufactured.
4. in this, micron wire is been wound over the extruding cylinder, In future wires which have the
capacity to produce more heat can be used .
REFERENCE

[1] J Beinak, E Kurekova. Design of experiments for measurements of torque of


disintegration device.In Mechanical engineering 2007: the 11th international scientific
conference 2017.

[2] V Chudy ,R Pelanchar, et al.Merane technikych.VYDAVATELSTVO stu V


BRATISLAVE 2009

[3]E Jorosova Navrhovani experiment Pro jakost 1999

[4] Narinder Singh , David Hui , Rupinder Singh , I.P.S. Ahuja , Luciano Feo ,

Fernando Fraternali, Recycling of plastic solid waste: A state of art review and future

Applications, Composites Part B 115 (2017) 409-422

[5] Zhigui He , Guiying Li, Jiangyao Chen, Yong Huang, Taicheng An, Chaosheng Zhang,
Pollution characteristics and health risk assessment of volatile organic compounds emitted
from different plastic solid waste recycling workshops, Environment International 77 (2015)

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