QAx40 Electrical Manual

Revision 1.00
01/12/2009
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EL9539 Electrical Kit and Spares for QA140, QA240, QA340, QA440, QA550
A
Item Part No. Description
In A
Kit
6
1 QA Screener Control Panel Y

2 EL4432 EPU Screener 11 Bit N

3
2
3 EL9579 Track Indicator Screener N 10
B B

4 RPM Meter Deutz Tier3 N 1

5 EN7712 Ignition Switch N 5

4
6 Solenoid Loom QA Screeners Y
7
7 EL4421 Track Handset 433MHz 11Bit Y 8
C C
9

8 EL2069 Umbilical Manual Handset Y 11

9 EL4426 Grid Handset 433MHz 11Bit Y

Umbilical Cord for Manual Handset

10 EL2070
7.5M Y 12

D
11 EL2102 Aerial 20m Y D
15

12 Umbilical Cord Extension to Panel Y 16

13
Engine Loom Deutz Tier3 QA
13
Screeners Y

14 EL2159 Siren Y 14
E

15 EL1026 ESTOP kit including loom N

DO NOT SCALE DRAWING REVISION 1.0

16 EL4428 Radio Receiver for QA Screeners Y
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17 EL9641 Battery Isolator (not shown) Y TITLE:

Track Handset Charger EL9539 QA Screener Electrical Kit

18 EL210X EL2104:UK, EL2105:Europe, N
F EL2106:Japan EL2109: USA
Filename:
QAx40 Screener Electrical Manual A3

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A A

"Forward" is direction of yellow dot

on machine tracks
"Reverse" is direction of blue dot
Charge Warning Power Forward Left Track Active LED on machine tracks
B B

Coolant Temperature Forward Right Track Active LED

Water in Fuel/
Reverse Right Track Active LED
Blocked Air Filter
C C

Coolant Level Reverse Left Track Active LED

Oil Pressure Grid Tip Up Active LED

STOP STOP

Grid Tip Down Active LED

D
ESTOP Active D

Radio Requested Radio Signal LED

Engine Stop Off: No signal
On Steady: Receiving signal
but incorrect code for this machine
RPM Meter Flashing: Receiving signal with
E
/ Engine Hours correct code for this machine

DO NOT SCALE DRAWING REVISION 1.0

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TITLE:

Engine Decal

F
Filename:
QAx40 Screener Electrical Manual A3

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A A

Black Wire
GND

Brown Wire
Starter Motor +ve

B B
Deutz Engine Connector
Blocked Air Filter

Starter Solenoid
Blocked Air Filter
Water in Fuel
C Sensor C

Alternator Output
D D

Coolant Level
Sensor

Emergency Stops
Red/Black NC in Series
ESTOPs Green/White:
Coolant Level
E Yellow: Brown:
Oil Pressure Coolant Temperature
Black/Blue:
White: RPM Input DO NOT SCALE DRAWING REVISION 1.0
+12V
Brown/Yellow: Tedd Engineering Ltd
Charge Warning
Black TITLE:
GND
Deutz Screener Engine Loom

F
Brown: White/Red White/Black Filename:
QAx40 Screener Electrical Manual A3
Starter +VE Starter Motor Run Solenoid
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A A

B B

C C

D D

DO NOT SCALE DRAWING REVISION 1.0

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TITLE:

Control Panel to Engine Schematic

F
Filename:
QAx40 Screener Electrical Manual A3

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A A

DO NOT SCALE DRAWING REVISION 1.0

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TITLE:

ESTOP Locations

F
Filename:
QAx40 Screener Electrical Manual A3

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A A

Engine Protection Unit Track/Grid Indicator

Plug A
1
2
3
4
5
6
7
B 8 B

9
10
11
1 2 3 4 5 6 7 8 1 2 3 4 4 2 1 3
Y

R
Y
S
NY
W
B

N
WR
RB
GW
UW

C C
N

Plug B
1
2
3
4
5
6
Rev/Hour Counter

Keyswitch

G
D D

WB
10 Amp Fuse

1 2 3 4 Connect to
Track Alarm
W
B

E
BU Relay

DO NOT SCALE DRAWING REVISION 1.0

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TITLE:

Control Panel Schematic

F
Filename:
QAx40 Screener Electrical Manual A3

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A A

Brown Wire
Coolant Temperature Blue/White Wire
12V = OK Blocked Air Filter
0V = High Temperature AND Water in Fuel Filter
(Switches in Parallel)
12V = OK
0V = Blocked/Water
Orange Wire
Engine Shutdown Request Input
B
0V = Run Green/White Wire B
12V = Engine Shutdown Request Coolant Level
12V = OK
0V = Low Level
FRONT VIEW

C C

Black Wire White Wire

GND +12V Yellow Wire
Oil Pressure
Brown/Yellow Wire 12V = OK
Charge Warning 0V = Low Pressure
D <8V = Charge Warning FRONTD VIEW

Red/Black Wire:
Emergency Stop input
+12V = 0K
0V = ESTOP

Slate Wire
Run Solenoid Output
E 12V = Engine Run
0V = Engine Stop

DO NOT SCALE DRAWING REVISION 1.0

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TITLE:

EL4432 Screener EPU Deutz 11Bit

F
Filename:
QAx40 Screener Electrical Manual A3

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A A
Forward Left Track Active LED
Flashing = Problem with output
(valve coil short / open circuit) Forward Right Track Active LED
Flashing = Problem with output
(valve coil short / open circuit)

Reverse Left Track Active LED

Flashing = Problem with output
(valve coil short / open circuit)
B B

Radio Signal LED Reverse Right Track Active LED

Off: No Signal Flashing = Problem with output
On Steady: Receiving signal (valve coil short / open circuit)
but incorrect code for this machine
Flashing: Receiving signal with correct
code for this machine
Grid Up Valve Active LED
C
Flashing = CProblem with output
(valve coil short / open circuit)
If both Grid Up and Grid Down LEDs
Red Wire: Black Wire: Yellow Wire are flashing then problem with
+ve Supply GND Screener CAN Lo Grid Dump Valve
12Vdc ~2.3V Grid Down Valve Active LED
Flashing = Problem with output
(valve coil short / open circuit)

D D

"Forward" is direction of yellow dot on machine tracks

"Reverse" is direction of blue dot on machine tracks

FRONT VIEW
E

White Wire
Crusher CAN Hi DO NOT SCALE DRAWING REVISION 1.0
~2.7V
Tedd Engineering Ltd
TITLE:

EL9579 Track Indicator Screener

F
Filename:
QAx40 Screener Electrical Manual A3

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A A

Displays Engine Hours

when RPM = 0
B B

C C

White Wire:
Black Wire: +12V
GND
D D

FRONT VIEW DO NOT SCALE DRAWING REVISION 1.0

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Black/Blue Wire:
RPM Input TITLE:

EL9667 RPM Display Deutz Tier3

F
Filename:
QAx40 Screener Electrical Manual A3

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Track LH Rev
A Track
A RH Fwd
Track LH Fwd
Track RH Rev
Aerial Socket
Switch
Common

Engine
B Switch Stop Request
B
Common Switch

Connection
for Umbilical
Handset

C C

Receiver Power Switch

Grid Cycle Time
2seconds -> 15 seconds
LED:
On steady = ESTOP
Flashing = OK

D Red Wire: D

+12V

Black Wire:
Purple Wire: GND
Front View Grid Down
Yellow Wire
Pink Wire: Front View Screener CAN Lo
Grid Up Green Wire:
Dump Valve
E
Black/White Wire:
Orange Wire: Track RH Reverse
Track RH Forward
White Wire DO NOT SCALE DRAWING REVISION 1.0
Screener CAN Hi
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Orange Wire: TITLE:
Black Wire: Track Alarm
GND Brown Wire: +12V = Sound Alarm EL4428 Screener Receiver
Slate Wire: Track LH Reverse
Track LH Forward Green Wire:
F
Engine Stop Request
Filename:
+12V = Stop Engine QAx40 Screener Electrical Manual A3

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A A

Grid Dump
All Hirshmanns Green Wire
2: Coil -ve Grid Up
Black wire GND Pink Wire

Track LH Reverse
1:Coil +ve Brown Wire
B B
coloured wire
Track RH Reverse
Black/White Wire

FRONT VIEW

C C

Grid Down
Purple Wire

Track LH Forward
D D
Slate Wire

Track RH Forward
Front View: Orange Wire

Purple Wire:
Grid Down
E
Pink Wire: Green Wire:
Grid Up Dump Valve
Black/White Wire: DO NOT SCALE DRAWING REVISION 1.0
Orange Wire: Track RH Reverse
Track RH Forward Tedd Engineering Ltd
TITLE:

Black Wire: Brown Wire: QAx40 Screener Solenoid Loom

GND Track LH Reverse
F
Slate Wire: Filename:
A3
QAx40 Screener Electrical Manual
Track LH Forward
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A A

See sticker on machine tracks

B For direction of travel B
Activates Both Left and Right Tracks
In Yellow Direction

Activates Left Hand Track

C In Yellow Direction C

Activates Right Hand Track

In Yellow Direction
Activates Left Hand Track
In Blue Direction
D D
Activates Right Hand Track
In Blue Direction

Requests Engine Stop

E

DO NOT SCALE DRAWING REVISION 1.0

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TITLE:

Track Handset

F
Filename:
QAx40 Screener Electrical Manual A3

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A A

See sticker on machine tracks

B
For direction of travel B

Activates Both Left and Right Tracks

C
In Yellow Direction C

Activates Left Hand Track Activates Right Hand Track

In Yellow Direction In Yellow Direction
D D

Activates Left Hand Track

In Blue Direction Activates Right Hand Track
In Blue Direction

Requests Engine Stop

DO NOT SCALE DRAWING REVISION 1.0

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TITLE:

Umbilical Handset

F
Filename:
QAx40 Screener Electrical Manual A3

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A A

Grid Tip Up
Valve operates whilst button held
Also Button for 1 when coding Engine Stop Request

B B

Grid Tip Down

Valve operates whilst button held
Also Button for 0 when coding

C C

Grid Tip Cycle

Screener starts timed grid tip up
then down cycle
D
Cycle length set by pot on receiver Transmitting LED D

Coding LED

E
Sound Alarm
Alarm operates whilst button held
DO NOT SCALE DRAWING REVISION 1.0

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TITLE:

EL4426 Grid Handset 433MHz 11Bit

F
Filename:
QAx40 Screener Electrical Manual A3

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A A

Radio Coding
l Each crusher has it’s own radio code eg 11010101010
B
l Code printed on EL2158 and CCB B

l Code handset procedure:

ü Hold down 3 buttons until transmit LED starts to flash
ü Use 0 and 1 buttons to enter code
C C

ü With each button pressed P LED will flash

ü When coding completed transmit LED will flash rapidly

E EF
D D

F E F
E
E

Enter
Coding 1 1 0 0 DO NOT SCALE DRAWING REVISION 1.0

Mode Tedd Engineering Ltd

TITLE:

RF Coding 1

F
Filename:
QAx40 Screener Electrical Manual A3

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A Other Handsets A

E E F F
F E Repeat
B E B

C
F E F F C

F F F

D D

F EF F
F F F
E

Enter
Coding 1 1 0 10101010 0
DO NOT SCALE DRAWING

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REVISION 1.0

Mode TITLE:

RF Coding 2

F
Filename:
QAx40 Screener Electrical Manual A3

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