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keeping the flow...

Matic actuators with integral actuator control


Valve actuators for
multiple applications


Water

2
Wherever material flows through pipelines in thrust actuators, which transform the torque
liquid, gas or powder form, several kinds of into an axial thrust by means of a thrust unit.
valves are used to shut off or to regulate the In plant areas in which explosive gases may
rate of flow or pressure. For reliable remote be present, actuators must have type-tested
operation of these valves, whether they be and certified explosion protection. The variety
globe, gate, ball or butterfly valves or dampers, of torques and actuator speeds required in
DREHMO® electromechanical actuators have practice is met by a wide range of DREHMO®
been employed successfully the world over actuators. DREHMO® actuators can be fitted
for several decades. DREHMO® actuators are with torque and position sensor and signal
used in oil and gas fields, pipelines, tankfarms, processing systems to suit the various remote
oil and gas terminals, power generation, chemi- control requirements. The following product
cal and petrochemical process industries as lines are available:
well as in water works and waste water treat- • DREHMO® Compact
ment plants. Actuators have to move the valve • DREHMO ® s-range actuators with limit
to a mechanically definded final position or to and torque switches
intermediate positions, avoiding excessive • DREHMO® c-matic actuators with integral
torque during actuator travel and in the final control unit
positions so as not to overload the valve. • DREHMO® i-matic actuators with smart
Special devices therefore ensure that the integral control unit and non-intrusive
actuator motor is switched off when it reaches setting as well as preventive maintenance
a certain position, angle of rotation or torque. features.
Special variants include part-turn actuators and

Power

• sensoric measurement of
torque and position

• LEARN function for easy


commissioning

• easy handling

3
Overview
Multi-turn actuators Part-turn actuators Thrust actuators
for on - off duty DMC for on - off duty DPMC for on - off duty DMC + DSE

The design principle of multi-turn actuators is Part-turn actuators are a special type DREHMO® thrust actuators can be fitted
to turn a multiple of 360 degrees at the output of multi-turn actuator for operating but- to valves which require a linear movement.
drive. They are designed to operate valves terfly or ball valves, for instance, with an The thrust actuator transforms the torque of
with 2 up to 1450 revolutions per stroke. output drive movement of less than 360°. a DREHMO® actuator into an axial thrust by
Multi-turn actuators are fitted mainly to gate Normally, the internal gear of the part- means of an integrated thrust unit.
and globe valves which transform the multiple turn actuator is designed for travel of 90°; The required actuating force (thrust or
rotation of the actuator’s output drive into special ranges, such as 120° or 180° are traction) can be adjusted continuously and
linear movement via a threaded stem. also available. reproducibly. Thrust actuators are mainly
Multi-turn actuators for on-off duty (short time The internal mechanical design of the small used to operate plug valves.
duty S2) mostly operate shut-off valves with part-turn actuators D…30 ...119 differs from Thrust units fitted to the driving flange of a
only a few open-close cycles per month. that of the multi-turn actuator, in that there multi-turn actuator consist mainly of a trap-
Flanges and output drive designs of the is an additional second eccentric planetary ezoid threaded stem, a metric screw bolt
multi-turn actuators are standardized in gearing stage to adapt the actuator to the to join the valve shaft and an enclosure to
accordance with DIN EN ISO 5210 or DIN demands of the 90° movement. From actua- protect the stem from environmental influ-
3210 respectively and therefore fit on any tor size 319 onward, a multi-turn actuator is ences.
modern valve design. combined with an additional gear. The version described is used for direct
Furthermore a multitude of special flange All the advantages of the planetary mounting of the actuator to the valve.
designs is available. gear of the multi-turn actuators, such as However, “fork joint” versions of the thrust
The multi-turn actuators are classified in handwheel operation without changeover, actuators (indirect mounting) primarily oper-
four housing sizes according to their rated self-locking gear, long service life, lifetime ate butterfly valves for which direct mounting
torque: lubrication, as well as the features already of a 90° part turn actuator is not possible or
• up to 60 Nm: actuator size D… 30, 59 described, are likewise applicable to the efficient for design reasons. Cardanic sus-
• 60 Nm - 250 Nm: actuator size D… part-turn actuators. pension of the thrust unit at the fork joint is
60, 120, 249 The flange dimensions and the different also available.
• 250 Nm - 1000 Nm: actuator size D… 250, output drives, such as plug bush with bore
500, 1000 and groove, square bore and dihedron,
• 1000 Nm – 2000 Nm: actuator size D… all correspond to the usual standards,
2000 e.g. DIN EN ISO 5211. This means that direct
Torque values exceeding 2000 Nm are mounting on the valve is possible. Acces-
realized by additional spur or bevel gear- sories such as foot and lever with ball joints
boxes. make indirect operation of butterfly valves
possible depending on the structural and de-
sign conditions of the valves. Torque values
exceeding 1600 Nm are realized by multi-turn
actuators with additional worm gears.

4
Overview
Multi-turn actuators for Part-turn actuators for Thrust actuators for
modulating duty DMCR modulating duty DMCR+GS modulating duty DMCR + DSE

The demands of modulating duty on the Modulating part-turn actuators of types The thrust units of the modulating thrust
actuators and valves are very different to D...R + GS for operating modulating valves actuators of type actuator D...R + DSE
those placed by on-off duty. consist of a combination of a modulating also comply with the requirements for
The most important requirements are: multi-turn actuator designed for modulating modulating operation. High-quality mating
• high switching frequency duty and a high-grade modulating worm gear. of materials and close fitting components
• longer service life of all components Meticulously selected matings of materials are also used here.
• less heating of the motor for the power transmitting components of the The thrust units are operated by modulating
• less backlash of gearing worm gear take into consideration the high multi-turn actuators.
• minimal hysteresis during reverse oeration demands of modulating duty. The modulating
• minimal delay time worm gears are flange-fitted to the output
drive of the modulating multi-turn actuator.
Modulating actuators are designed for S4 The consistent observance of this modular
operation. design principle offers a highly economical
S4 operation: solution for realizing practically all relevant
Intermittent service influenced by the heating output drive torques and butterfly valve
of the motor during start-up. operating times.
This means that duty cycles up to 35 % The mechanical coupling of the gear out-
and cycle rates of up to 1200 c/h can be put and the modulating part-turn actuator
achieved at ambient temperatures up to a is achieved using the standard flanges and
maximum of +60 °C. output drive designs in accordance with DIN
All modulating actuators are based on EN ISO 5211.
the multi-turn actuators in the sizes As with the part-turn actuators for on-off
D…R...30...2000. duty, accessories such as foot and lever are
Long service life, snug fitting gear compo- also available for indirect mounting on the
nents and minimum delay times result from output side of the modulating worm gear.
the solid gear design. A separate detailed selection list can be
requested for modulating part-turn combina-
tions over 5600 Nm.

Actuators with external positioner Actuators with integral positioner


5
Gear design and
operating functions
The DREHMO® actuators basically consist
of a motor, planetary gear arranged with a
torque-bearing displacement worm, a hand- 18
wheel and an integral switching device. 14
All parts of the planetary gear are arranged
around the hollow shaft. As several teeth
always mesh simultaneously with this plan-
etary gear (unlike normal worm gears), it is
possible to realize a very compact gear with
a long service life. 17

Method of functioning for manual operation


Changeover from motorized to manual opera-
tion is not necessary. During manual operation 18
via the handwheel, the forces are transmitted
via the worm (9), the sun wheel (11) and the
planet wheel (4) to the driver plate (5) and 15
then to the output drive (6).
Method of functioning for motorized 16
operation
The motor (1) drives the eccentric (3) via the
spur gear (2). The planet wheel (4), which 1
meshes into the inner gear of the sun wheel
(11), is pivoted on the eccentric (3). As the
two wheels have a different number of teeth,
a relative speed is generated which is trans-
2 7
ferred by driver pins (12) to the driver plate (5),
which is mounted on the planet wheel (4). The 2 9
8
driver plate (5) is interlocked with the hollow
shaft (10) via serration. 10
3 11
Torque-dependent tripping 4 12
In addition to the inner gear tooth system, the 5 13
sun wheel (11) also has an outer gear tooth
system which meshes with the axial displace-
ment worm (9). The displacement worm (9)
is held in its central position by pretensioned
6
torque springs (7). If a higher torque is exerted
on the actuator than the torque created by the
pretensioned springs, the peripheral force on
the sun wheel (11) moves the displacement 1 Enclosed Motor (TENV) 7 Torque Spring 13 Hand Wheel
worm (9) from its central position and actu- 2 Spur Gear 8 Lever 14 Local control station and
ates the torque lever (8). The torque lever (8) 3 Eccentric 9 Worm LEARN button
activates the torque measurement unit (16). 4 Planet Wheel 10 Hollow Shaft 15 Combined sensor
5 Driver Plate 16 Torque Switch Unit
The related analogue torque values are used 6 Stem Nut
11 Sun Wheel
12 Driver Pin 17 C-matic Control Unit
for the torque setting of the actuator and for
18 Local indication lamps
the remote torque feedback indication. Features of the gear

• Lifetime lubrication

• No mechanical switchover for handwheel operation is required

• No starting problems, even at low temperatures

• Long service life, even in modulating operation, due to low surface pressure combined
with little relative movement between the meshing gears and optimum lubrication

• Can be mounted in any position

6
Characteristic features

Manual operation Ambient temperatures Combined sensor


As the handwheel is always in operation, Basic design: To measure the final and intermediate posi-
manual operation is possible even if the -25 °C to +70 °C (S2-Operation) tion an electronic sensor is used. The two
equipment is temporarily seized e.g. if a -25 °C to +60 °C (S4-Operation) mechanical inputs for this sensor are valve
valve is jammed in the end position. position and valve torque. With this sensor
The handwheel can be operated remotely Enclosure type and the corresponding logic board at the
without difficulty for inaccessible actuators According to IEC 70/87/CDV, EN 60529 c-matic control unit the actuator is able to
(see image) via corresponding linkages and and EN 60034 DREHMO® actuators with deliver potential-free final position indication
bevel gears. enclosed motors are supplied as standard as well as an analogue 4-20 mA position
with enclosure type IP 67. IP 68 (5 m for 24 signal proportional to valve stroke.
h) is available on request. The second sensor input is the analogue
torque value. The sensor is measuring the ac-
Conformity to CE regulations
tuator output torque required to operate the
DREHMO® actuators comply with the
valve. Electronically the torque values can be
EC Machinery Directive 2006/42/EC, EC
adjusted for the switch off torque.
Low-Voltage Directive 2006/95/EC and
Due to the fact that the linear movement at
the EMC Directive 2004/108/EC.
the worm shaft is limited at the lower values
Paint coating, corrosion protection even the starting torque for the actuator can
Standard colour: RAL 5015 (sky blue) be measured and indicated.
Corrosion protection K 3: for operation in
occasionally aggressive atmospheres Options
Corrosion protection K 4: for operation Conventional torque and limit switches are
in permanently aggressive atmospheres available. If mechanical switches are used
Corrosion protection K 5: for operation in instead of an electronic sensor a coun-
extremely aggressive atmospheres, such as ter gear is required for the final position
off-shore platforms or cooling towers. settings.
Torque is measured by means of a me-
Electrical connection
chanical torque cam operating two torque
Electrical connection is accomplished by
switches, one in each running direction.
means of a compact plug connector which
Limit positions and torque switch off setting
connects the control and signal wires as
values are transmitted into the logic circuit
well as the power supply (two plugs within
at the integral control unit.
one housing). Method of connection is
If a 4-20 mA position feedback is required,
screw terminals for control plug and cage
TENV motors clamp terminals for power supply.
this is realized via a sensor-pot and a me-
DREHMO® actuators are fitted with totally chanical adaption gear, for highest possible
enclosed non-ventilated motors (3-phase accurracy.
asynchronous motor TENV) as standard. Mechanical coupling types
The motor housing is totally enclosed. This Multi-turn actuators: Matched to the
design guarantees the greatest possible valve using coupling types and flange
protection against humidity and dust ingress dimensions in accordance with
and is therefore suitable for operation in DIN EN ISO 5210 or DIN 3210. Hollow
extreme environmental conditions. shaft for ascending valve stem.
Operating mode: Short-time duty Coupling types: stem nut, plug bush,
S2 – 10 / 15 min; in modulating operation, bore with keyway, pawl clutch, free shaft
S4 intermittent service max. 35 % ED. extension.
Insulation class F. Special designs for special installation
conditions are possible. Part-turn actuators:
IEC motors and special motors Coupling types and flange dimensions in
Standard motors, such as single-phase or accordance with DIN EN ISO 5211.
DC motors, can be supplied on request Coupling types: bore with keyway,
instead of TENV motors. dihedron, square bore.
Motor protection Thrust actuators: Coupling type in
Three thermal switches connected in accordance with DIN 3358
series are mounted in each of the motor
windings individually. In case of the motor
temperature exceeding 155 °C the control
circuit is interrupted. The contact to open
the unit is integrated within the c-matic Conventional torque and limit switch
control unit. assembly

7
Integration into central control
system (DCS)
DCS control system
Graphic display

2-wire fieldbus

E/A E/A E/A E/A E/A E/A E/A E/A

Control

Master
PLC

SPS
circuit
Switch board
1 1
2 2 e.g. Profibus
3 3

400V, DS 400V, DS 400V, DS

Main
power
supply

UV-S UV-L UV-S UV-L

1
Field

Actuator with mechanical switches Actuator with integral control Actuator with integral control and BUS interface
Integration of actuators into DCS control systems

If conventional actuators which are fitted only The use of DREHMO® c-matic actuators offers When communication by field bus system is
with passive components like limit and torque benefits for choosen, additional advantages result in:
switches, a flash-contact and eventually with – the final customer – accessible structure of the DCS
an analogue position transducer have to be – projecting engineers – easy integration of additional components
integrated in a complete control system effici- – contractors (actuators)
ently, additional external electrical equipment to reduce the costs of the plant in a considerable – branching of bus system either integrated
is required as well at the control and command way, since all the parts required for conventi- within actuator or at distributor cabinet
level as for the power supply. onal electrical controls are already integrated – cost savings through reduced expenditu-
This additional equipment consists of: within the DREHMO® c-matic actuators. re for wiring and through simplified PLC
– reversing contactors system
– PLC (hardware and software units)
– auxiliary voltage supplys (for heaters,
contactors and signals)
– external local controls
– positioner

The installation of these central located compo-


nents for controlling and switching necessitates
a high additional expenditure for:
– cabinets for switch gear devices (MCC)
– commissioning
– project work (hardware and software)
– additional buildings
– documentation of the whole system

8
Features, controls and functions

Characteristics of c-matic
The c-matic control unit is an integral part
of the actuator and mounted on top of the
combi sensor so that no additional housing
is needed.
Several advantages derive from this compact
design:
– Easy access to any component of the
control unit
– No secondary housing necessary,
consequently no additional sealing

The complete control unit can be hinged


up (for full access) for commissioning and
programming.

Customer’s electrical interfaces:


– Electrical power supply (motor)
– Digital command inputs Start up device and LEARN features Digital output signals
– Digital signal outputs With the LEARN button at top of the local control Digital output signals are transmitted to the
– Auxiliary voltage output station the settings of the final position can be primary system control / control room via
simply performed without opening the actuator isolated relay contacts. Switching voltage/
Options: cover. With the local control station the actuator current: 24 V / 2 A…230 V / 400 mA, AC/
– External power supply for the c-matic is moved into the required position with the DC. Contact material: Gold plated silver
control unit OPEN-STOP-CLOSE control switch. contacts
– Analogue output for valve position After moving the actuator into the desired final Note: To protect the gold plating, the
– Analogue input for setpoint value of valve position the LEARN button must be pressed
maximum switching capacity must not
position together with the control switch in order to
exceed 5 VA.
– Field bus interfaces define and store the final position.
Additionally the 4-20 mA analogue position Signals:
Profibus DP – Final position OPEN
feedback is adjusted as well. After all these
values are electronically stored a loss of the – Final position CLOSED
Auxiliary voltage output – Collective fault (includes motor tempera-
setting due to power loss is not possible,
If there is no external power supply unit ture, torque failure and loss of volt-
respectively re-setting is not neccesary.
available for the command inputs, a 24 V/ age)
In case combi sensors instead of mechanical
30 mA auxiliary voltage output is provided switches are used the setting has to be made – Selector switch of local control station in
especially for controlling the digital input mechanically by opening the actuator switch position LOCAL
commands. cover. (For more information please refer to – Selector switch of local control station in
our instruction manuals). position REMOTE
Control-power transformer – Torque (failure) during OPENING
Can be used universally for various supply Power unit – Torque (failure) during CLOSING
voltages (= motor voltage) Standard supply with three electrically and me- – Running signal OPENING
Primary voltages: 380, 400, 415, 460, 480, chanically interlocked reversing contactors.
– Running signal CLOSING
500 V, ±10 %, 50/60 Hz. Type 1: Motors up to 1,75 kW
(you can select the running signals as
Other voltages available upon request. Type 2: Motors from 1,75 kW up to 8,5 kW
Type 3: Motors up to 8,5 kW flashing or permanent using program-
Secondary voltage: 24 V AC (contactors) 24 ming switches)
V DC (control voltage). The correct primary Option: Solid State Relay (ELR)
(also see ”Additional equipment“) Version MC 004: 2 intermediate position
voltage range is selected in accordance with signals
the inscription on the control power trans-
Heater
former and the enclosed wiring diagram.
Heating is provided to prevent condensation
This is preset in the factory to the supply
from forming in the switch housing of the
voltage ordered.
DREHMO® actuator.
Phase sequence correction Input commands
This module ensures at a supply voltage The digital input commands (24 V DC) are
up to 500 V that the actuator produces the transmitted free of voltage via optocouplers
correct direction of rotation for opening to the internal control logic.
and closing the valve, regardless of the Option: 110 / 120 V AC
sequence in which the three-phase network Variant 1: Commands OPEN – STOP –
phases are applied. CLOSE for self-latching operation
Whether the closing direction is to the right Variant 2: Commands OPEN – CLOSE for
or left is defined by remote or local param- inching operation and automatic operation
eterization. with version MC 005 (positioner).
The automatic phase sequence correction Self-latching or inching operation can be
works only at 3ph AC up to 500 volt. Volt- set on the control unit.
ages higher than 500 volt require special Control voltage: 24 V DC (tolerance
diligence for correct power connection -10 % +30 %)
(clockwise phase sequence) according to Control current: approx. 10 mA.
the wiring diagram.

9
Features, controls and functions

Integral local control station Timer operation Programming switches (DIP)


The DREHMO®-c-matic valve actuators are The timer can be used to extend the actuating To increase the adaptability of the DREHMO®
fitted as standard with a local control station time over the entire stroke or over a user-defin- c-matic with regard to different applications
with 2 toggle switches. This means that the able partial section up to the limit position. Se- and therefore to simplify the planning of the
actuator can also be controlled „locally”, lector switches can be used to configure timer plant, several functions can be programmed by
which is a particular advantage during initial operation in the opening or closing direction. means of DIP switches at the control unit. The
operation and in the event of failure of the A further selector switch determines whether programming is done directly at the actuator,
the range for timer operation is specified using which is to change its functions of command
primary process control engineering. The
an internal setting made via potentiometers or or indication.
selector switch with the settings LOCAL –
using an optional binary input on the interface The following functions can be set:
0 – REMOTE can be locked in each setting for remote commands. – Travel commands contact holding mode or
using standard padlocks. There are three potentiometers for parameteri- inching mode
Locking systems available upon request. zation of the timer operation. – Torque or limit-related switch-off at the
Option: Remote locking of the local control – Pulse time ton (0.5 s to 30 s) final positions OPEN and CLOSED
station (upon request). – Pulse time toff (0.5 s to 30 s) – Torque override out of the end positions to
– Start of timer (0 % to 100 % actuator open jammed valves (independent of the
Function: travel) adjusted torque)
a) Selector switch in LOCAL position Timer operation is active in the area between – Variation of the LOCAL signal:
The actuator can be operated using the the limit position CLOSE (0 %) and the start LOCAL signal means either
OPEN – STOP – CLOSED control of timer. – selector switch in position LOCAL or
switches on the local control station – selector switch in position LOCAL or OFF
– Running indication static or flashing
b) Selector switch in position 0 – Va r i a t i o n o f t h e C O L L E C T I V E
The actuator cannot be operated either
Valve closing time

FAULT:
locally or remotely COLLECTIVE FAULT signal means either
c) Selector switch in REMOTE COLLECTIVE FAULT including
The actuator can only be operated re- time
TORQUE FAILURE
motely (control room). COLLECTIVE FAULT excluding
Timer start
TORQUE FAILURE
Flow characteristic
Current position transmitter
Valve flow capacity

with timer

The current position transmitter converts Integral 3-point positioner


the movement of the output drive into an Flow characteristic Actuators intended for modulating duty are
without timer
analogue signal of 4–20 mA which is pro- usually operated directly by a primary pro-
portional to the actuator travel. The supply time cess controller (e.g. pressure, temperature,
voltage is fed within the actuator (4-con- flow rate) via a 4–20 mA setpoint value. The
Timer operation with adjustable ON-OFF
ductor technology) and the 2-pole output time
integral positioner compares the reference
signal is available for further processing in signal (setpoint value) with the analogue
position signal generated by the actuator
the control room. Timer with positioner: (actual value) and corrects the resulting
Maximum load: 300 Ohm When using the timer in combination with the difference.
Fitted as standard on versions MC 003, MC positioner, a better performance of the whole An adjustable potentiometer that can be
005, optional on MC 004. control loop can be achieved. Hence a more used to set the sensitivity of the actuator
sensitive and precise operation of the valve is employed to ensure that the modulating
Electronic intermediate positions to its nominal position is practicable. actuator is perfectly matched to the control
For applications that require intermediate
process over a range of 0.5 %…5 %. Should
positions in addition to the limit positions, Signal memory
the external reference signal fail, a fail-safe
an electronic intermediate position sensor In case of loss of main power supply
position that can be freely defined to match
is fitted for sending status signals to the feedback signals can remain at the cur-
the process can be set via programming
control room. Two independent intermediate rent status with the following options:
switches and a further potentiometer. The
positions can be preselected on the control • 24 V DC external supply of control volt-
positioner is activated by a 24 V signal on the
unit via separate potentiometers. When the age or
automatic mode input. If this signal is 0 V, the
intermediate position set is reached, an iso- • battery pack (automatic rechargeable)
actuator can be operated via digital control
lated status signal is issued. The actuator or
(24 V) using the OPEN - CLOSE command
motor is not switched off. Fitted as standard • tandem switches
inputs. Input resistance: Re = 100 Ohm; fitted
only in version MC 004.
as standard in version MC 005.

10
Overview: Versions and features

Version MC 002
3-phase encapsulated squirrel cage induction
motor for short time duty S2-10/15 min. for
ON-OFF and INCHING operation or S4 for
MODULATING duty according EN 60034,
insulation class F, enclosure type IP 67 ac-
cording to EN 60523. Thermal protection via
3 thermal switches embedded in the motor
windings and included into the c-matic control
circuit considering safe signal separation
according to standard EN 61010-1.
Available 3-ph voltage/frequency: 220V-660V /
50-60 Hz. Other voltage/frequency / 1-ph /
DC / etc. on request.
Features & functions & equipment
– Combi sensor for torque and limit mea-
surements
– Integrated reversing starters
– Automatic phase sequence correction
– Transformer for control voltage and cir-
cuit
– Self regulating space heater
– Auxiliary voltage output 24 V DC
– Local control station with padlockable
selector switch and control switch for
local operation
– Internal start-up device with OPEN-CLO-
SE-LEARN buttons, torque setting poten-
tiometer and LED diagnostics
– 24 V DC Commands OPEN-STOP-CLOSE
– 2 4 V D C f e e d b a c k i n d i c a t i o n s
Valve Open-Valve Closed-Collective fault
Torque tripped in Open/Close direction
Selector switch in REMOTE/LOCAL
position
Actuator RUNNING close/open
– P r o g r a m m i n g D I P s w i t c h e s f o r
Command mode (Inching or holding
contact)
Switch off mode (by torque or position)
Torque limit bypass

Available Options
– Emergency Shut Down (ESD)
– Integral timer to adapt to required opera-
ting time with adjustable ON-OFF time /
sequence and timer start
– Local lamps with OPEN-CLOSED-
FAILURE indication
– Mechanical limit and torque switches
instead of combi sensor
– Mechanical position indicator and ad-
justable adaption gear to have a setting
range of 2 to 1450 turns per stroke (only
in combination with mechanical switches
possible)
– USV fail-safe power system to have a 3
seconds backup for the indication signals
in case of main power loss
– 2-wire BUS system Profibus DP

Version MC 003
Equipment as version 002, additionally with
– 4-20 mA analogue position feedback with
internal power supply (4-wire) and 2-wire
output
– Option: DC / DC separation for the 4-20 mA
analogue signal
– other functions as above

11
Overview: Versions and features
Version MC 004
Equipment as version 002,
additionally with
– two (2) potential-free indepen-
dently adjustable intermediate
positions
– other options as above

Version MC 005
Equipment as version 005,
additionally with
– integral 3-step positioner with
4-20 mA analogue input signal
as well as adjustable fail-safe
position and sensitivity.
– other options as above.

12
Overview: Versions and features

Programming functionality of the control system


Nr. ON OFF Function Description

Self-latching mode
S1.1 Type of control
Inching mode

Switch-off method Torque switch-off


S1.2
when OPEN Position switch-off

Switch-off mode Torque switch-off


S1.3
when CLOSED Position switch-off

Activation of initial Without startup jumpering, final position OPEN


S1.4
breakaway torque Startup jumpering from final position OPEN

Activation of initial Without startup jumpering, final position CLOSED


S1.5
breakaway torque Startup jumpering from final position CLOSED

Selector switch position LOCAL or 0


S1.6 LOCAL signal
Selector switch position LOCAL

Static
S1.7 Running signal
Flashing

Without torque failure


S1.8 Collective fault
With torque failure

Nr. ON OFF Function Description

Combined Sensor
S2.1 Sensor system
Limit and torque switch

Independent of direction of rotation


S2.2 Torque signal
Dependent on direction of rotation

Torque signal
S2.3 Torque signal
Torque failure signal

Self-latching mode in the final positions


S2.4 Inching mode
Inching mode in the limit positions

Limit position Limit position signal depending on the type of switch-off method
S2.5
signal Only limit position

Motor temperature operated without delay


S2.6 Collective fault
Motor temperature operated with a 5 s delay

STOP in the event of setpoint value error


S2.7 Positioner
Move to fail-safe position in the event of setpoint value error Control adjustments

Active Process adjustments


S2.8 Positioner
Inactive Valve-specific adjustments

– Torque and position limits


with conventional mechanical
micro switches
– 4-20 mA analogue position
feedback with conventional
potentiometer (contact)

– 4-20 mA analogue position


feedback with combi
sensor (contactless)

13
Additional equipment
Solid state relay (ELR) Electronic position indicator (LC-Display)
Optional, solid state relays (which are free of When choosing electronic position and torque
wear) can be supplied instead of conventional, sensors, an electronic position indicator display
electro mechanical reversing contactors. Solid may be fitted instead of a mechanical dial type.
state relays are recommended for modulating Current valve position value is indicated in “per
actuators (high cycling rate), where conventi- cent“ by a numerical display.
onal electro mechanical reversing contactors
have a limited lifetime only. Mechanical dial position indicator
ELR type 1: Up to 500 V 3-ph., 3 kW max. Indication of the current valve position at the
ELR type 2: Up to 550 V 3-ph., 6 kW max. cover of the c-matic control unit is done by a
mechanical dial position indicator, operated by
Option unit “USV“ an adjustable reduction gear (adjustable for
This option has been designed for applications valves from 2 to 1440 rev./stroke).
in which the main power supply might be swit- Standard for version MC 003 and higher,
ched from the first to a second source. optional to version MC 002, but not availa-
This requires that the actuator keeps the ble when choosing electronic position and
feedback indication for this switching period Local control station with LEARN-button, torque sensors.
to avoid unclear or undefined information into indication lamps and LC-Display
the control system. Module “Potential Free Analogue
This is realized by having an internal voltage Commands and Signals“
buffer for at least 1 second. The voltage separation of the analogue posi-
tion signal 4-20 mA and the analogue position
External voltage supply command 4-20 mA (positioner) is done by
To ensure that the c-matic control unit func- means of a DC/DC separation amplifier for
tions correctly, and also that information each analogue signal/command.
contained in the actuator status signals is Either only one or all analogue signals/
received, the c-matic can be externally sup- commands can be voltage separated.
plied with 24 V DC + 10 %, -5 %. Position transducer:
Maximum load = 300 Ohm
Local lamps Positioner:
To show the status of the DREHMO® at the Internal resistivity Ri = 100 Ohm
local control station, three local lamps are fitted Optional to versions MC 003 and MC 005
to the actuator housing.
The following operating states can be indi- Detached c-matic control unit
cated:
Local control station with Selector switch and Detached local control station
– end position OPEN
push buttons The control unit can be mounted separately
– end position CLOSED from the actuator on a wall unit. This option
– COLLECTIVE FAULT is recommended, respectively ingenious in
case of
Start-up and commissioning with – local control station not being accessible
LEARN function – ambient temperatures exceeding the rated
Using the combi sensor offers a user- temperature range or
friendly, time-saving setting and installation – mechanical stress (e.g. vibrations of pipes
after the actuator is mounted to the valve. etc.) to the electronic reaching inadmissable
The position setting can be easy done without values.
opening the actuator by using the local control The complete c-matic control unit is fitted to
station combined with the LEARN-button. an IP67 housing with a wall unit.

4-20 mA position signal Interlocking of local control station


Available when choosing the electronic via remote command
sensors for position and torque. From the plant‘s control room the local control
station can be interlocked or released by means
Separated control unit for wall mounting of a remote command.
Special motors
Available motors:
Diagnostics – c-matic Operator
– single phase AC motors, 230 V
All-in-one diagnosis, parameterising and
– DC motors from 24 V up to 220 V
maintenance tool for the c-matic actuators
(only in combination with specially detached
with automatical recognition of the connec-
c-matic control unit)
ted hardware and easy updating of the used
– standard three-phase AC squirrel cage
firmware.
induction motors, several rated voltages, for
Individual modification of the user interface
short time duty S2 or S1 duty
thanks to on and off switchable program fea-
– motors with integrated brake
tures.
– multiple speed motors
Anyhow, the special motors require modifica-
tions of the c-matic control unit.
Therefore we recommend to contact us before
mapping out the plant.

C-matic Operator

14
Field Bus Systems
By the application of the DREHMO® Field Bus
Interfaces the costly and cost-intensive parallel
wiring is replaced by a serial wiring.

PROFIBUS-
The advantages being obvious by applying

Master
PLC
a field bus system, such as lower extent of
installation work, a more simplified plant de-
sign, an easy opportunity for plant expansion,
these all lead to the increased use of field Distributor box 3ph AC
power supply,
bus systems. e.g. 400V/50Hz

For different demands a number of cer- 3 3 3 3


tificated and standardized bus inter-
face connections are available for the
communication between the DREHMO ® BUS
c-matic actuators and the higher control and
master level.

Option Data Bus Interface


»PROFIBUS« DP EN 50170
The “Bus interface connection for the
DREHMO® DP Profibus is a 2-wire-RS485
bus interface. Its task is the conversion of the
parallel commands and indicator signals of the
DREHMO® actuators of the c-matic series to DREHMO Matic C DREHMO Matic C

the serial bus protocol of the DP Profibus. The


Controlling of the actuators by BUS system: Profibus
bus interface converts the parallel signals of
the actuator to the serial protocol of the DP
Profibus. Moving commands and signals of the
actuator are serially transferred to the master.
The data bus interface can be obtained as
integrated card or as interface that may be
plugged-in externally.
There is also the option of implementing the
acyclic services of the DPV1 profibus to enable
read-out of the memory for data acquisition,
diagnosis information and documentation data
via the fieldbus.

Line and slave redundancy


As an extended option several interface ver-
sions are available to meet the characteristics
of different redundancy scenarios. The line
redundant interface is based on the standard
interface. But it is extended by a second phy-
sical bus channel and a voter logic to route the
communication to the active channel. The slave
redundant interface is equipped with a full dual
channel implementation with two asics and two
media accesses. It meets the requirements for
Flying and System Redundancy as specified
by Profibus specification.

Fibre optical interface


DREHMO® actuators can be equipped optional DREHMO® Fieldbus Testmaster It simply gives the opportunity to verify settings
by fibre optical interface in combination with The Fieldbus Testmaster is an all purpose prior to warm commissioning without the use
Profibus-Interface. test- and diagnostics tool for commissioning of complex and expensive PLC- or SCADA-
Benefits are drastic increase of electromag- of field devices. Systems. Thus a cost and time advantage
netic resistance, loop length extended It is especially suited for commissioning of is given.
elimination of OLM‘s (optical link module), DREHMO® actuators equipped with Profibus
fibre optical-segments are passivs units, DP or Modbus interface. Furthermore, due to its
50/125 µm or 62,5/125 µm for optics can be high flexibility, communication with field devices
used, connection and usage of fibre optics for of other manufacturers is also possible.
more than 2 km distances. DREHMO® Fieldbus Testmaster allows a cyclic
communication setup with any Profibus Slave
without using a GSD-file. For Modbus devices
the Slave address, the communication speed,
the function code and the coil or register
addresses can be set flexible to establish a
connection to the device.

15
Actuator dimensions Connection dimensions
Multi-turn actuators DMC Multi-turn actuators D...
Multi-turn actuators for modulating duty DMCR Multi-turn actuators for modulating duty D...R

Actuator DMC 30 59 120 249 250 500 1000 2000 Actuator D... 30 59 249 250 1000 2000
120 500
Actuator D...R 30 59 250 1000 -
Actuator DMCR 30 59 120 – 250 500 1000 – 120 500
Dimensions
Dimensions Size DIN EN ISO 5210 F07 F10 F10 14 F14 F16 F25
Weight (kg) approx. 23 25 33,5 33,5 69,5 80,5 90,5 190 DIN 3210 – G0 G 0 G1/2 G 1/2 G3 *
d1 90 125 125 125 175 175 210 350 b1 JS9 for B1, B 8 12 12 18 18 22 28
d2 max 170 170 170 170 170 170 170 *
D1 160 160 250 250 250 400 500 500 b2 H11 14 14 14 20 20 24 30
D2 max 125 125 160 160 240 240 240 300 b3 h9 5 6 6 8 8 12 *
H1 max 280 280 371 371 656 656 656 850 b4 JS9 for B3, E 5 6 6 8 8 12 14
H2 150 150 168 168 217 217 217 284
Form A 36 42 46 58 56 56 70 130 d1 90 125 125 175 175 210 350
H3 Form B,B1,B2,C 36 46 46 70 66 66 81 130 d2f8 DIN EN ISO 5210 55 70 70 100 100 130 200
Form B3,B4,D,E 18 17 16 22 23 23 28 30 DIN 3210 – 60 60 100 100 130 *
H4 49 49 54 54 69 69 69 124 d3 70 102 102 140 140 165 254
H5 140 140 160 160 210 210 210 180
250 250 270 270 452 452 452 500 d4 4x M8 M10 M10 M16 M16 M20 8xM16
352 352 372 372 702 702 702 – d5 26 30 40,5 40,5 52,5 65,5 85
H6 Dimension for 452 452 472 472 952 952 952 – d6 max 24 28 40 40 52 65 85
stem cover – – 572 572 – – – – d7 H9 B1, B 28 42 42 60 60 80 100
– – 672 672 – – – –
H7 180 180 200 200 200 200 200 102 d7 max B2, B 28 42 42 60 65 80 100
H8 185 185 205 205 205 205 205 105 d8 42 54 54 80 85 110 139,9
L1 117 117 141 141 132 179 179 193 d9 26 28 28 38 38 47 85
L2 201 201 244 244 262 309 309 347.5
d10 H9 B3, E 16 20 20 30 30 40 50
L3 max 453 453 506 506 547 594 594 680
L4 233 233 245 245 245 245 245 245 d10 max B4, E 16 20 30 30 40 50 50
L5 80 80 80 80 102 102 102 102 d11 g6 16 20 20 30 30 40 *
T1 45 45 48 48 75 75 75 155 h1 3 3 3 4 4 5 5
T2 179 179 205 205 214 214 214 294
T3 97,5 97,5 107 107 135 135 135 200 h2 12 16 16 22 23 35 24
T4 305 305 334 334 378 378 378 600 h3 11 11 11 14 14 17 16
T5 153 153 170 170 170 170 170 174 h4 3 3 3 4 4 5 5
l1 3 3 3 5 4 5 5
l2 34 41 40 54 54 68,5 130
l3 36 45 45 66 66 81 *
l4 40 50 50 70 70 90 *
l5 45 55 55 76 76 96 *
stem cover
l6 41 56 56 79 79 98 118
Removal allowance
t1 for B1, B 31,3 45,3 45,3 64,4 64,4 85,5 106,4
t2 18 22,5 22,5 33 33 43 *
t3 for B3, E 18,3 22,8 22,8 33,3 33,3 43,3 53,8
Length unit: mm
*on request

Removal allowance

16
Technical Data
Multi-turn actuators D... Multi-turn actuators D...
Multi-turn actuators for modulating duty D...R

Output drive form A Actuator-


Stem nut for type

to DIN EN ISO 3210 (special request)


rising spindle

Max. allowable spindle diameter


to DIN EN ISO 5210 (standard)

Max. allowable axial force


Torque adjustment range

Type of duty S2-...(min)


to DIN EN ISO 5210
Connection flange

Connection flange

Connection flange
(special request)
Actuator speed

at firn A3) (mm)

at form „A“(kN)
Output drive form
B1, B2, B
(rpm)

(Nm)
Plug bush for
rising spindle
D... 30 10 - 30 F07 24 30 15
F10 G0 28 40

F10 G0 28 40 15
D... 59 20 - 60
F07 24 30

F10 G0 40 60 15
D... 120 5 40 - 120
Output drive form B3, B4, E 10 F14 G1/2 40 60
Small bore for take-up shaft 16
extension 25 F14 G1/2 40 60 15
D... 249 32 80 - 250 F10 G0 40 60
40
50
D... 250 80 - 250 F14 F16 G1/2 52 120 15
80
1)2)
120
D... 500 1601)2)150 - 500 F14 F16 G1/2 52 160 10

D... 1000 300 - 1000 F16 G3 65 190 10


Output drive form C
Claw coupling
D... 2000 4)
800 - 2000 F25 * * 80 380 15

1) Actuators with this speed are not self-locking


2) Not available for sizes D... 249 and D... 1000
3) For form B, B1, B2, C dimension d5 to be observed
4) For actuator speed for D2000 see page 19

*) on request

Output drive form D


Shaft extension

17
Technical data
Multi-turn actuators for modulating duty D...R

Actuator-

Max. allowable axial force output drive „A“ (kN)


Connection flange to DIN EN ISO 5210 (spe-

Connection flange to DIN EN ISO 3210 (spe-


%ED
type 35

30

Connection flange to DIN EN ISO 5210


25
operating into same direction (ms) 3)

20
Required min. length of signal for

15
Torque adjustment range (Nm)

Max. allowable stem diameter


10
Max. modulating torque (Nm)

0
0 300 600 900 1200 c/h
D...R 30 Type of duty: S4

output drive A1) (mm)


D...R 59
Hysteresis (ms)
Actuator speed

cial request)

cial request)
%ED
(standard)

35
nab= 5,
30 10, 25
(rpm)

min -1
na
25 b= 40 m
na in -1
20 b= 16,
32 m
5 65 290 15 in -1

10 65 84 F07 - 24 30 10

D...R 30 16 65 53 15 - 30 15 5

25 65 34 F10 G0 28 40 0
0 300 600 900 1200 c/h
32 65 26
D...R 60 Type of duty: S4
40 65 22
5 65 290
10 65 84
16 65 53 F10 G0 28 40
D...R 59 25 65 34 30 - 60 30
32 65 26 F07 24 30
40 65 22
5 65 400
10 65 200 F07 32 60
D...R 60 16 65 122 30 - 60 30 F10 G0 40 60
25 65 48 F14 G1/2 40 40
32 65 39
40 65 31
5 65 400
10 65 200 F10 G0 40 60
D...R 120 16 65 122 60 - 120 60
25 65 48 F14 G1/2 40 60 %ED
32 65 39 35
40 65 31 30
5 65 127 25
10 65 64 20
na
b= 5, 4
D...R 250 39 120 - 250 120 F14 F16 G1/2 52 120
0 m -1
16 65 15
in
na
25 65 25 10 b= 10..
.32
min -1
32 65 21 5

40 65 16 0
0 300 600 900 1200 c/h
5 65 127
D...R 250 Type of duty: S4
10 65 64
16 65 39
D...R 500 25 65 25 200 - 500 200 F14 F16 G1/2 52 160
32 65 21
40 65 16
5 65 117
10 65 66
D...R 10002) 16 65 4) 500 -1000 500 F16 G3 65 190
25 65 4)

1) For model B, B1, B2, C please consider dimension d5 Percentage of operation (% ED) within
2) Max. duty cycle 10 % max. operations per hour 300 (c/h) one hour in relation to number of duty
3) Without consideration of signal running times caused by cycles (c/h) per hour for different actuator
control processes output speeds (nab) at a temperature of
4) On request max. 60 °C.

18
Motor data Multi-turn actuators for modulating duty
Multi-turn actuators D...
D...R

Actuator- Actuator-
Actuator speed 50 Hz

Actuator speed 60 Hz

Actuator speed 50 Hz

Actuator speed 60 Hz
Current consumption

Current consumption
Power factor (cos φ)

Power factor (cos φ)


type type

at rated torque (A)1)

at rated torque (A)1)


Rated power 50 Hz

Rated power 60 Hz

Starting current (A)

Rated power 50 Hz

Rated power 60 Hz

Starting current (A)


Rated current (A)

Rated current (A)


Efficiency (%)

Efficiency (%)
(min-1)

(min-1)

(min-1)

(min-1)
(kW)

(kW)

(kW)

(kW)
5 6 0,12 0,14 0,53 0,46 1,5 0,66 50 5 6 0,12 0,14 0,53 0,46 1,5 0,66 50
10 12 0,12 0,14 0,53 0,48 1,5 0,66 50
16 19 0,12 0,14 0,53 0,53 1,5 0,66 50 10 12 0,12 0,14 0,53 0,48 1,5 0,66 50
25 30 0,12 0,14 0,53 0,65 1,5 0,66 50 16 19 0,12 0,14 0,53 0,53 1,5 0,66 50
D... 30 32 38 0,34 0,40 1,20 1,00 4,3 0,72 59 D...R 30 25 30 0,12 0,14 0,53 0,65 1,5 0,66 50
S2-15 min 40 48 0,25 0,30 1,10 1,20 2,7 0,65 50 32 38 0,34 0,40 1,20 1,00 4,3 0,72 59
50 60 0,34 0,40 1,20 1,20 4,3 0,72 59
80 96 0,34 0,40 1,20 1,70 4,3 0,72 59 40 48 0,25 0,30 1,10 1,20 2,7 0,65 50
120 144 0,34 0,40 1,20 1,80 4,3 0,72 59 5 6 0,12 0,14 0,53 0,54 1,5 0,66 50
160 192 0,75 0,90 2,00 2,30 8,8 0,77 70 10 12 0,12 0,14 0,53 0,58 1,5 0,66 50
5 6 0,12 0,14 0,53 0,54 1,5 0,66 50 16 19 0,25 0,30 1,10 1,10 2,7 0,65 50
10 12 0,12 0,14 0,53 0,58 1,5 0,66 50
16 19 0,25 0,30 1,10 1,10 2,7 0,65 50 D...R 59 25 30 0,25 0,30 1,10 1,30 2,7 0,65 50
D... 59 25 30 0,25 0,30 1,10 1,30 2,7 0,65 50 32 38 0,34 0,40 1,20 1,40 4,3 0,72 59
S2-15 min 32 38 0,34 0,40 1,20 1,40 4,3 0,72 59 40 48 0,40 0,48 1,50 1,80 5,1 0,63 62
40 48 0,40 0,48 1,50 1,80 5,1 0,63 62 5 6 0,12 0,14 0,57 0,64 1,5 0,62 50
50 60 0,75 0,90 2,00 2,00 8,8 0,77 70
80 96 0,75 0,90 2,00 2,90 8,8 0,77 70 10 12 0,21 0,25 0,65 0,86 2,3 0,76 62
120 144 0,75 0,90 2,00 3,20 8,8 0,77 70 D...R 60 16 19 0,42 0,50 1,15 1,40 4,6 0,81 67
160 192 0,75 0,90 2,00 4,30 8,8 0,77 70 25 30 0,18 0,22 0,76 1,10 2,0 0,64 54
5 6 0,34 0,41 1,30 1,10 3,5 0,63 59
10 12 0,42 0,50 1,15 1,50 4,6 0,81 67 32 38 0,42 0,50 1,15 1,50 4,6 0,81 67
16 19 0,90 1,10 2,30 2,90 9,0 0,80 70 40 48 0,34 0,40 1,30 1,80 3,5 0,63 59
D... 120 25 30 0,56 0,67 1,70 2,60 5,7 0,72 69 5 6 0,34 0,41 1,30 1,10 3,5 0,63 59
32 38 0,90 1,10 2,30 2,50 9,0 0,80 70 10 12 0,42 0,50 1,15 1,50 4,6 0,81 67
S2-15 min 40 48 0,75 0,90 2,50 3,50 8,6 0,62 70
50 60 0,90 1,10 2,30 3,50 9,0 0,80 70 D...R 120 16 19 0,90 1,10 2,30 2,90 9,0 0,80 70
80 96 1,50 1,80 3,10 5,10 14,6 0,89 80 25 30 0,56 0,67 1,70 2,60 5,7 0,72 69
120 144 1,60 1,92 3,70 7,70 20,5 0,80 80 32 38 0,90 1,10 2,30 2,50 9,0 0,80 70
160 192 1,60 1,92 3,70 9,20 20,5 0,80 80 40 48 0,75 0,90 2,50 3,50 8,6 0,62 70
5 6 0,34 0,40 1,30 1,80 3,5 0,63 59
10 12 0,56 0,67 1,70 1,80 5,7 0,72 69 5 6 0,56 0,67 1,70 1,70 5,7 0,72 69
16 19 0,56 0,67 1,70 2,60 5,7 0,72 69 10 12 0,90 1,10 2,30 2,50 9,0 0,80 70
D... 249 0,90 4,20 8,6
25 30 0,75 2,50 0,62 70 16 19 1,50 1,80 3,10 3,90 14,6 0,89 80
S2-15 min 32 38 1,50 1,80 3,10 6,00 14,6 0,89 80 D...R 250
40 48 0,80 0,95 3,60 6,00 11,2 0,50 67 25 30 0,75 0,90 2,50 5,50 8,6 0,62 70
50 60 1,50 1,80 3,10 7,00 14,6 0,89 80 32 38 1,50 1,80 3,10 6,00 14,6 0,89 80
80 96 1,60 1,90 3,70 9,80 20,5 0,80 80 40 48 2,00 2,40 4,80 7,10 25,0 0,77 78
5 6 0,56 0,67 1,70 1,70 5,7 0,72 69 5 6 0,75 0,90 2,50 3,20 8,6 0,62 70
10 12 0,90 1,10 2,30 2,50 9,0 0,80 70
16 19 1,50 1,80 3,10 3,90 14,6 0,89 80 10 12 1,50 1,80 3,10 4,70 14,6 0,89 80
D... 250 25 30 0,75 0,90 2,50 5,50 8,6 0,62 70 16 19 1,60 1,90 3,70 7,70 20,5 0,80 80
S2-15 min 32 38 1,50 1,80 3,10 0,00 14,6 0,89 80 D...R 500 25 30 2,00 2,40 4,80 9,50 25,0 0,77 78
40 48 2,00 2,40 4,80 7,10 25,0 0,77 78 32 38 4,00 4,80 9,00 10,50 57,0 0,80 81
50 60 1,50 1,80 3,10 8,80 14,6 0,89 80
80 96 1,60 1,90 3,70 10,50 20,5 0,80 80 40 48 4,50 5,30 11,10 16,00 57,0 0,77 78
120 144 4,00 4,80 9,00 15,00 57,0 0,80 81 5 6 2,00 2,40 4,80 5,20 25,0 0,77 78
160 192 6,00 7,20 13,90 19,30 76,0 0,78 82 10 12 3,00 3,60 8,10 9,40 32,0 0,71 76
5 6 0,75 0,90 2,50 3,20 8,6 0,62 70 D...R 1000
10 12 1,50 1,80 3,10 4,70 14,6 0,89 80 16 19,2 6,00 7,20 15,10 * 64,0 0,73 78
16 19 1,60 1,90 3,70 7,70 20,5 0,80 80 25 30 6,00 7,20 15,10 * 64,0 0,73 78
D... 500 25 30 2,00 2,40 4,80 9,50 25,0 0,77 78
S2-10 min 32 38 4,00 4,80 9,00 10,50 57,0 0,80 81
40 48 4,50 5,30 11,10 16,00 57,0 0,77 78 All shown figures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.
50 60 4,00 4,80 9,00 15,50 57,0 0,80 81
80 96 6,00 7,10 13,90 22,00 76,0 0,78 82 1) The rated actuator torque corresponds to the max. adjustable torque.
120 144 8,50 10,00 18,70 29,00 112,0 0,82 82 The values based on +20 °C ambient temperature. Deviations may
160 192 8,50 10,00 18,70 38,00 112,0 0,82 82
5 6 0,80 0,95 3,60 7,30 11,2 0,50 67 occur expecially at low temperatures.
10 12 1,60 1,90 3,70 12,80 20,5 0,80 80
D... 1000 16 19 4,00 4,80 9,00 15,00 57,0 0,80 81 * on request
S2-10 min 25 30 4,50 5,30 11,10 15,50 57,0 0,77 78
32 38 4,00 4,80 9,00 23,00 57,0 0,80 81
40 48 6,00 7,10 15,10 23,00 64,0 0,73 78
50 60 6,00 7,10 13,90 30,50 76,0 0,78 82
80 96 8,50 10,00 18,70 41,50 112,0 0,82 82
20 24 2,50 2,94 6,50 * 35,0 0,77 76
40 48 5,00 5,88 11,50 * 52,0 0,81 82
D... 2000 80 96 7,50 8,82 16,50 * 75,0 0,85 77
S2-15 min 120 144 14,00 16,47 26,50 * 170,0 0,83 87
160 192 14,00 16,47 26,50 * 170,0 0,83 87 Revision 08.2013

19
Actuator dimensions
Part-turn actuators DPMC

Actuator DPMC 30 59 119 Actuator DPMC 319 799 1599

Dimensions Dimensions
Weight (kg) approx. 24 24 24 Weight (kg) approx. 39 39 48
d1 90 90 125 d1 150 150 150
d2 max 170 170 170 with integral BUS interface 143 143 143
D1 160 160 250 d2 with separate BUS interface 143 143 143
D2 125 125 125 without BUS interface 170 170 170
H1 240 240 240 D1 160 160 250
H2 150 150 150 D2 125 125 125
H3 64 64 80 H1 max 240 240 240
H4 49 49 49 H2 150 150 150
H7 180 180 180 H3 178 178 204
H8 185 185 185 H4 49 49 49
L1 117 117 117 H7 180 180 180
L2 201 201 201 H8 185 185 185
L3 max 453 453 453 L1 117 117 117
L4 233 233 233 L2 201 201 201
T1 45 45 45 with integral BUS interface 434 434 434
T2 179 179 179 L3 with separate BUS interface 569 569 569
T3 97,5 97,5 97,5 without BUS interface 453 453 453
T4 305 305 305 L4 233 233 233
T5 153 153 153 L5 80 80 80
T1 45 45 45
T2 179 179 179
T3 97,5 97,5 97,5
T4 305 305 305
T5 153 153 153
T6 123 123 130

Removal
Removal allowance
allowance

90° Settings range 90° Settings range


±5° adjustable ±5° adjustable

Removal Position
allowance Removal
indicator
allowance Position
indicator

20
Connection dimensions Technical data
Part-turn actuators DP... Part-turn actuators DP...

Actuator DP... 30 30 319 799 1599 Actuator-

) (sec)
59 59 799 1599
Dimensions 119 119 type

Max. width of square bore

Type of duty S 2-… (min)


Torque adjustment range
Operating time for 90° <

Max. diameter of bore ø


Size F05 F07 F10 F12 F14
DIN EN ISO 5211

to DIN EN ISO 5211

output drive S (mm)


b1 JS9 (at d7 max) 6 8 12 14 18

Connection flange

output drive (mm)


b2 h9 6 6 12 12 14
d1 90 90 125 150 175
d2 f8 35 55 70 85 100
d3 50 70 102 125 140

(Nm)
d4 4x M6 M8 M10 M12 M16
d5 18 18 22 22 22
d6 18 18 18 18 18 F05 20 18 15
d7 max 22 28 42 48 60 DP... 30 10 - 30
d8 g6 20 20 40 40 50 F071) 28 22 15
h 3 3 3 3 4
h1 18 18 20 20 20 F05 20 18 15
h2 200 200 150 150 150 DP... 59 8 20 - 60
F071) 28 22 15
h3 11 14 22 25 25
l1 80 64 141 141 166 F05 20 18 15
l2 74 58 92 92 112 DP... 119 16 40 - 120
l3 29 33 38 27 36 F071) 28 22 15
l4 26 31 42 49 50
F10 42 32 15
l5 41 41 62 62 72
DP... 319 24 120 - 320
l6 23 23 30 30 32
F071) 28 22 15
l7 64 64 92 92 104
l8 22 22 24 24 26 F12 50 35 15
l9 110 110 162 162 179 DP... 799 36 320 - 800
l10 50 50 90 90 110 F101) 42 32 15
l11 40 40 43 43 44
F14 60 42 15
l12 154 154 231 231 260
DP... 1599 60 800 -1600
l13 180 180 190 190 220 F121) 50 35 15
l14 220 220 260 260 300
l15 50 50 90 90 110 1) On special request.
l16 58 58 102 102 125 The max. torques given by DIN EN ISO 5211 to each flange size must not
r 100 100 200 200 220 be exceeded.
s max H11 16 19 27 27 36
For higher torques please request more information.
t1 +0,2 (at d7 max) 24,8 31,3 45,3 51,8 64,4
t2 22,5 33 43 43 53,5 Output drive form FH:
foot and lever
Length unit: mm
Output drive form V:
Plug bush with small bore
and keyway

Output drive form FW:


foot and shaft
Output drive form H: Output drive form L/D:
Plug bush with dihedron Plug bush with square
bore

21
Actuator dimensions Connection dimensions
Part-turn actuators for modulating duty DMCR + GS Part-turn actuators for modulating duty D...R + GS

Actuator DMCR 30 30 59 120 250 Actuator D...R 30 30 59 120 250


+ Gears GS 50.3 63.3 80.3 100.3 125.3 + Gears GS 50.3 63.3 80.3 100.3 125.3
Dimensions Dimensions
Tourque max (Nm) 350 520 1160 2425 5200 Size DIN EN ISO 5211 F07 F10 F12 F14 F16
Weight gear (kg) approx. 7 12 16 33 40 a3 13 16 19 25 32
Weight actuators (kg) approx. 23 23 25 33,5 33,5 a4 40 42 47 75 75
d2 max. 170 170 170 170 170 a5 80 91 97 142 145
D1 160 160 160 250 250 b DIN 6885-1
D2 max. 125 125 125 160 160 d1 4x M8 M10 M12 M16 M20
H1 max. 280 280 280 371 371 d3 f8 55 70 85 100 130
H2 150 150 150 168 168 d4 70 102 125 140 165
H3 49 49 49 54 54 d5 90 125 150 175 210
H5 17 17 17 16 16 d6 H8 max. 38 50 60 80 90
H6 238 238 238 255 255 s H11 max. 27 41 46 55 75
H7 163 163 163 185 185 t 24,8 31,3 39,3 51,8 64,4
H8 150 150 150 150 150
L1 117 117 117 136 136 Length unit: mm
L2 201 201 201 239 239
L3 max. 454 454 454 505 505
L4 233 233 233 245 245
L5 80 80 80 80 80
T1 45 45 45 48 48
T2 179 179 179 205 205
T3 97,5 97,5 97,5 107 107
T4 294 294 294 334 334 Output drive form V: Plug bush
T5 153 153 153 170 170 with small bore and keyway
a1 50 63 80 100 125
a2 63 75 88 105 173
l1 100 125 130 190 195
l2 114 150 155 225 230

Output drive form L/D: Output drive form H:


Plug bush with square bore Plug bush with dihedron

A1 A2 A3 A4

B1 B2 B3 B4

22
Technical data
Part-turn actuators for modulating duty
D...R + GS

Actuator type2)

signal for operation in the

Torque adjustment range


Operating time for 90° in

Max. modulating torque


Required min. length of

Max. diameter of bore


Actuator speed (rpm)

same direction (ms)3)

to DIN EN ISO 5211

output drive S (mm)


Connection flange
Type of duty S4

Hysteresis (ms)
sec (50 hz)1)

(% ED)

(Nm)
D...R 30 5 153 25 40 630
+ GS50.3
10 77 25 40 259
i= 51; F=17,9
16 48 25 40 160 F05 20
350 125
25 31 25 40 100 F07-F10 38
32 24 25 40 80
40 19 25 40 70
D...R30 5 153 25 40 630
+ GS63.3
10 77 25 40 259
i=51; F=17,3
16 48 25 40 160
520 250 F10-F12 50
25 31 25 40 100
32 24 25 40 80
40 19 25 40 70
D...R 59 5 159 25 40 630
+ GS80.3
10 80 25 40 259
i=53; F=19,3
16 50 25 40 160
1160 500 F12-F14 60
25 32 25 40 100
32 25 25 40 80
40 20 25 40 70
D...R 120 5 156 25 40 750
+ GS100.3
10 78 25 40 370
i=52; F=20,2
16 49 10 40 230
2425 1000 F14-F16 80
25 31 25 40 120
32 24 10 40 100
40 20 25 40 80
D...R 250 5 156 25 40 750
+ GS125.3
10 78 25 40 370
i=52:1; F=20,8
16 49 10 40 230
5200 2000 F16-F25 90
25 31 25 40 120
32 24 10 40 100
40 20 25 40 80

1) Approximate values
2) 90° part-turn actuators for modulating duty:
combination of multi-turn actuator and worm gear for modulating duty.
3) Without control-related time delay

For torques higher than 5200 Nm please contact your DREHMO® Sales offi ce.

23
Motor data Part-turn actuators for modulating duty
Part-turn actuators DP...
D...R + GS

Operating time for 90° <) (sec)

Operating time for 90° <) (sec)


Actuator- Actuator-
Operating time for 90° <) (sec)

Operating time for 90° <) (sec)

type type2)

Rated power 50 Hz (kW)

Rated power 60 Hz (kW)


Rated power 50 Hz (kW)

Rated power 60 Hz (kW)

Current consumption
Current consumption

Power factor (cos )


Power factor (cos )

at rated torque (A)1)


at rated torque (A)1)

Starting current (A)


Starting current (A)

Rated current (A)


Rated current (A)

Efficiency (%)
Efficiency (%)

50 Hz

60 Hz
50 Hz

60 Hz

8 7 0,34 0,40 1,20 4,3 1,0 0,72 59 19 16 0,25 0,30 1,10 2,70 1,20 0,65 50
16 13 0,04 0,05 0,18 0,5 0,2 0,81 39 24 20 0,34 0,40 1,20 4,30 1,00 0,72 59
DP... 30 24 20 0,04 0,05 0,18 0,5 0,2 0,81 39 D...R 30 + 31 26 0,12 0,14 0,53 1,50 0,65 0,66 50
36 30 0,04 0,05 0,18 0,5 0,1 0,81 39 GS 50.3 48 40 0,12 0,14 0,53 1,50 0,53 0,66 50
60 50 0,04 0,05 0,18 0,5 0,1 0,81 39
8 7 0,34 0,40 1,20 4,3 1,0 0,72 59 77 64 0,12 0,14 0,53 1,50 0,48 0,66 50
16 13 0,12 0,14 0,53 1,5 0,5 0,66 50 153 128 0,12 0,14 0,53 1,50 0,46 0,66 50
DP... 59 24 20 0,04 0,05 0,18 0,5 0,3 0,81 39 19 16 0,25 0,30 1,10 2,70 1,20 0,65 50
36 30 0,04 0,05 0,18 0,5 0,2 0,81 39 24 20 0,34 0,40 1,20 4,30 1,15 0,72 59
60 50 0,04 0,05 0,18 0,5 0,2 0,81 39 D...R 30 + 31 26 0,12 0,14 0,53 1,50 0,65 0,66 50
8 7 0,34 0,40 1,20 4,3 1,2 0,72 59 GS 63.3 48 40 0,12 0,14 0,53 1,50 0,53 0,66 50
16 13 0,12 0,14 0,53 1,5 0,6 0,66 50
DP... 119 24 20 0,12 0,14 0,53 1,5 0,6 0,66 50 77 64 0,12 0,14 0,53 1,50 0,48 0,66 50
36 30 0,12 0,14 0,53 1,5 0,5 0,66 50 153 128 0,12 0,14 0,53 1,50 0,46 0,66 50
60 50 0,04 0,05 0,18 0,5 0,2 0,81 39 20 17 0,40 0,48 1,50 5,10 1,80 0,63 62
8 7 0,12 0,14 0,53 1,5 0,6 0,66 50 25 21 0,34 0,40 1,20 4,30 1,40 0,72 59
16 13 0,12 0,14 0,53 1,5 0,6 0,66 50 D...R 59 + 32 27 0,25 0,30 1,10 2,70 1,30 0,65 50
DP... 319 24 20 0,12 0,14 0,53 1,5 0,5 0,66 50 GS 80.3 50 41 0,25 0,30 1,10 2,70 1,10 0,65 50
36 30 0,09 0,11 0,34 1,0 0,4 0,76 50 80 66 0,12 0,14 0,53 1,50 0,58 0,66 50
60 50 0,04 0,05 0,18 0,5 0,2 0,81 39
8 7 0,40 0,48 1,50 5,1 1,4 0,63 62 159 133 0,12 0,14 0,53 1,50 0,54 0,66 50
16 13 0,40 0,48 1,50 5,1 1,3 0,63 62 20 16 0,56 0,67 1,70 5,70 3,20 0,72 69
DP... 799 24 20 0,25 0,30 1,10 2,7 1,2 0,65 50 24 20 0,90 1,10 2,30 9,00 2,50 0,80 70
36 30 0,12 0,14 0,53 1,5 0,6 0,66 50 D...R 120 + 31 26 0,56 0,67 1,70 5,70 2,60 0,72 69
60 50 0,12 0,14 0,53 1,5 0,5 0,66 50
GS 100.3 49 41 0,90 1,10 2,30 9,00 2,90 0,80 70
8 7 0,40 0,48 1,50 5,1 3,0 0,63 62 78 65 0,42 0,50 1,15 4,60 1,50 0,81 67
16 13 0,40 0,48 1,50 5,1 2,5 0,63 62 0,18
DP... 1599 24 20 0,40 0,48 1,50 5,1 2,0 0,63 62
156 130 0,22 0,76 2,00 1,00 0,64 54
36 30 0,25 0,30 1,10 2,7 1,2 0,65 50 20 16 2,00 2,40 4,80 7,10 25,0 0,77 78
60 50 0,12 0,14 0,53 1,5 0,6 0,66 50 24 20 1,50 1,80 3,10 6,00 14,6 0,89 80
31 26 0,75 0,90 2,50 5,50 8,6 0,62 70
D...R 250 +
49 41 1,50 1,80 3,10 3,90 14,6 0,89 80
All shown figures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.
GS 125.3
78 65 0,90 1,10 2,30 2,50 9,0 0,80 70
156 130 0,56 0,67 1,70 1,70 5,7 0,72 69

1) Rated actuator torque corresponds to the max. adjustable torque.


Values are based on +20 °C ambient temperature. Deviations may
occur especially at low temperatures.
2) 90° part-turn actuators for modulating duty:
combination of multi-turn actuator and worm gear for modulating duty.

24
Technical data
Thrust actuators D... + DSE Thrust actuators for modulating duty D...R + DSE

Actuator- Actuator-

Max. modulating thrust


type type
Actuator speed (rpm)

Actuator speed (rpm)


Connection flange

Connection flange
DIN EN ISO 5210

DIN EN ISO 5210


Adjustment range

Adjustment range
Operating speed

Operating speed
Direct mounting
Direct mounting

Direct mounting
Direct mounting
Stroke (mm)

Stroke (mm)
(mm/min)

(mm/min)
with foot

with foot
(kN)

(kN)

(kN)
5 25 5 25
10 50 10 50
D... 30 16 80 D...R 30 16 80
+ DSE 12 25 125 4-11.5 50-500 F07 yes yes + DSE 12 25 125 6-11.5 6 50-200 F07 yes yes
32 160 (F10) 32 160
40 200 40 200
50 250 5 25
5 25 10 50
10 50 D...R 59 16 80
D... 59 16 80 (F7) + DSE 25 25 125 12-23 12 50-200 F10 yes yes
+ DSE 25 25 125 8-23 50-500 F10 yes yes 32 160
32 160 40 200
40 200 5 30
50 250 10 60
5 30 D...R 120 16 96
10 60 + DSE 50 25 150 20-37.5 20 63-400 F10 yes yes
D... 120 16 96 32 192
+ DSE 50 25 150 12.5-37.5 63-400 F10 yes yes 40 240
32 192 5 35
40 240 10 70
50 300 D...R 250 16 112
5 35 + DSE 70 25 175 30-64 30 80-400 F14 yes yes
10 70 32 224
D... 250 16 112 40 280
+ DSE 70 25 175 25-64 80-400 F14 yes yes 5 35
32 224 10 70
40 280 D...R 500 16 112
50 350 + DSE 100 25 175 64-128 52 80-400 F14 yes yes
5 35 32 224
10 70 40 280
D... 500 16 112 5 40
+ DSE 100 25 175 50-128 80-400 F14 yes yes D...R 1000 10 80 110-217 87 100-500 F16 yes yes
32 224 + DSE 200 16 128
40 280 25 200
50 350
5 40
10 80
16 128
D... 1000 25 200 87-217 100-500 F16 yes yes
+ DSE 200 32 256
40 320
50 400

25
Connection dimensions of output drive and thrust unit with foot
Thrust actuators D... + DSE
Thrust actuators for modulating duty D...R + DSE

26
Connection dimensions of output drive and thrust unit with foot
Thrust actuators D... + DSE
Thrust actuators for modulating duty D...R + DSE

Actuator D... 30 + DSE 12 59 + DSE 25 120 + DSE 50 250 + DSE 70 500 + DSE 100 1000 + DSE 200
Actuator D...R 30 + DSE 12 59 + DSE 25 120 + DSE 50 250 + DSE 70 500 + DSE 100 1000 + DSE 200

Dimensions
DIN EN ISO 5210 F10 F10 F10 F14 F14 F16
H (stroke) 50 100 200 400 500 50 100 200 400 500 63 125 250 400 80 160 320 400 80 160 320 400 100 200 400 500

d1 Ø 125 125 125 175 175 210


d2 Ø 70 70 70 100 100 130
d3 Ø 102 102 102 140 140 165
d4 Ø 11 11 11 18 18 21
d5 Ø M12 x 1.25 M16 x 1.5 M20 x 1.5 M36 x 3 M36 x 3 M42 x 3
g1 195 245 345 545 645 195 245 345 545 645 238 300 425 575 296 376 536 618 296 376 536 618 367 467 667 767

h1 3 3 3 4 4 4
h2 18 18 18 22 22 33
h3 15 15 15 18 18 18
h4 Ø 30 30 40 40 40 50
L2 20 25 30 55 55 65
L4 47 52 57 78 78 94

Length unit: mm

Foot dimensions on request!

27
Motor data Thrust actuators for modulating duty D...R + DSE
Thrust actuators D... + DSE

Actuator- Actuator-

Rated power 50 Hz (kW)

Rated power 60 Hz (kW)


Rated power 50 Hz (kW)

Rated power 60 Hz (kW)


type type

Current consumption
Current consumption

Power factor (cos φ)


Power factor (cos φ)

at rated torque (A)1)


at rated torque (A)1)

Starting current (A)


Starting current (A)

Rated current (A)


Rated current (A)

Operating speed

Operating speed
Operating speed

Operating speed

(mm/min) 50 Hz

(mm/min) 60 Hz
(mm/min) 50 Hz

(mm/min) 60 Hz

Efficiency (%)
Efficiency (%)
25 30 0,12 0,14 0,53 1,50 0,46 0,66 50 25 30 0,12 0,14 0,53 1,50 0,46 0,66 50
50 60 0,12 0,14 0,53 1,50 0,48 0,66 50 50 60 0,12 0,14 0,53 1,50 0,48 0,66 50
D... 30 80 96 0,12 0,14 0,53 1,50 0,53 0,66 50 D...R 30 80 96 0,12 0,14 0,53 1,50 0,53 0,66 50
+ DSE 12 125 150 0,12 0,14 0,53 1,50 0,65 0,66 50 + DSE 12 125 150 0,12 0,14 0,53 1,50 0,65 0,66 50
160 192 0,34 0,40 1,20 4,30 1,15 0,72 59 160 192 0,34 0,40 1,20 4,30 1,00 0,72 59
200 240 0,25 0,30 1,10 2,70 1,20 0,65 50 200 240 0,25 0,30 1,10 2,70 1,20 0,65 50
250 300 0,34 0,40 1,20 4,30 1,20 0,72 59 25 30 0,12 0,14 0,53 1,50 0,54 0,66 50
400 480 0,34 0,40 1,20 4,30 1,70 0,72 59 50 60 0,12 0,14 0,53 1,50 0,58 0,66 50
25 30 0,12 0,14 0,53 1,50 0,53 0,66 50 D...R 59 80 96 0,25 0,30 1,10 2,70 1,10 0,65 50
50 60 0,12 0,14 0,53 1,50 0,65 0,66 50 +DSE 25 125 150 0,25 0,30 1,10 2,70 1,30 0,65 50
D... 59
+ DSE 25 80 96 0,25 0,30 1,10 2,70 1,10 0,65 50 160 192 0,34 0,40 1,20 4,30 1,40 0,72 59
125 150 0,25 0,30 1,10 2,70 1,30 0,65 50 200 240 0,40 0,48 1,50 5,00 1,80 0,63 62
160 192 0,34 0,40 1,20 4,30 1,40 0,72 59 30 36 0,34 0,41 1,30 1,10 3,50 0,63 59
200 240 0,40 0,48 1,50 5,00 1,80 0,72 59 60 72 0,42 0,50 1,15 4,60 1,60 0,81 67
250 300 0,34 0,40 1,20 4,30 2,00 0,72 59 D...R 120 96 115 0,90 1,10 2,30 9,00 2,70 0,80 70
400 480 0,75 0,90 2,00 8,80 2,90 0,77 70 + DSE 50 150 180 0,56 0,67 1,70 5,70 2,60 0,72 69
30 36 0,34 0,41 1,30 1,10 3,5 0,63 59 192 230 0,90 1,10 2,30 9,00 2,70 0,80 70
60 72 0,42 0,50 1,15 4,60 1,50 0,81 67 240 288 0,75 0,90 2,50 3,50 8,6 0,62 70
D... 120 96 115 0,90 1,10 2,30 9,00 2,90 0,80 70 35 42 0,56 0,67 1,70 5,70 2,10 0,72 69
+ DSE 50
150 180 0,75 0,90 2,50 3,50 8,60 0,62 70 70 84 0,90 1,10 2,30 9,00 2,60 0,80 70
192 230 0,90 1,10 2,30 9,00 2,50 0,80 70 D...R 250 112 134,4 1,50 1,80 3,10 14,60 4,90 0,89 80
240 288 0,75 0,90 2,50 3,50 8,60 0,62 70 + DSE 70 175 210 0,75 0,90 2,50 8,60 4,70 0,62 70
300 360 0,90 1,10 2,30 9,00 3,50 0,80 70 224 268,8 1,50 1,80 3,10 14,60 4,50 0,89 80
480 576 1,50 1,80 3,10 14,60 5,10 0,89 80 280 336 2,00 2,40 4,80 25,00 9,50 0,77 78
35 42 0,56 0,67 1,70 5,70 1,70 0,72 69 35 42 0,75 0,90 2,50 8,60 3,20 0,62 70
70 84 0,90 1,10 2,30 9,00 2,50 0,80 70 70 84 1,50 1,80 3,10 14,60 4,70 0,89 80
D... 250 112 134,4 1,50 1,80 3,10 14,60 3,90 0,89 80 D...R 500 112 134,4 1,60 1,90 3,70 20,50 7,70 0,80 80
+ DSE 70 175 210 0,75 0,90 2,50 8,60 5,50 0,62 70 + DSE 100 175 210 2,00 2,40 4,80 25,00 9,50 0,77 78
224 268,8 1,50 1,80 3,10 14,60 6,00 0,89 80 224 268,8 4,00 4,80 9,00 57,00 10,50 0,80 81
280 336 2,00 2,40 4,80 25,00 7,10 0,77 78 280 336 4,50 5,30 11,10 57,00 16,00 0,77 78
350 420 1,50 1,80 3,10 14,60 8,80 0,89 80 40 48 2,00 2,40 4,80 25,00 5,20 0,77 78
560 672 1,60 1,92 3,70 20,50 10,50 0,80 80 D...R 1000 80 96 3,00 3,60 8,10 32,00 9,40 0,71 76
35 42 0,75 0,90 2,50 8,60 3,20 0,62 70 + DSE 200 128 153,6 6,00 7,20 15,10 64,00 * 0,73 78
70 84 1,50 1,80 3,10 14,60 4,70 0,89 80 200 240 6,00 7,20 15,10 64,00 * 0,73 78
D... 500 112 134,4 1,60 1,90 3,70 20,50 7,70 0,80 80
+ DSE 100 175 210 2,00 2,40 4,80 25,00 9,50 0,77 78
224 268,8 4,00 4,80 9,00 57,00 10,50 0,80 81
All shown figures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.
280 336 4,50 5,30 11,10 57,00 16,00 0,77 78 1) Nominal actuator torque is related to the max. adjustable thrust. Values
350 420 4,00 4,80 9,00 57,00 15,50 0,80 81 are based on +20 °C ambient temperature. Deviations may occur especially at
560 672 6,00 7,10 13,90 76,00 22,00 0,78 82 low temperatures.
40 48 0,80 0,95 3,60 11,20 7,30 0,50 67
* on request
80 96 1,60 1,90 3,70 20,50 12,80 0,80 80
D... 1000 128 154 4,00 4,80 9,00 57,00 15,00 0,80 81
+ DSE 200 200 240 4,50 5,30 11,10 57,00 19,50 0,77 78
256 307 4,00 4,80 9,00 57,00 21,50 0,80 81
320 384 6,00 7,10 15,10 64,00 26,50 0,73 78
400 480 6,00 7,10 13,90 76,00 34,00 0,79 82
640 768 8,50 10,00 18,70 112,00 55,00 0,82 82 Revision 08.2013

28
Wiring diagrams
Wiring diagram version MC 002 for On/Off-Service

EM6 Combined sensor


DR11) Torque switch for CW Turning (CLOSED)
DL21) Torque switch for CCW Turning (OPEN)
F1-F3 Thermal switch in motor winding
F4, F5 Fuses ,1,25A 6,3x32 mm
F11-F13 Ext. fuses
H1 Internal LED-position OPEN
H2 Internal LED-position CLOSED
H3 Internal LED-switching off OK
H4 Internal LED-actuator OK
H7 Internal LED processor watchdog
H10 Local lamp-failure (red)
H11 Local lamp-position closed (yellow)
H12 Local lamp-open (green)
K1/K2 Electric reversing module-CW/CCW turning
S1 Selector switch-LOCAL-O-REMOTE
S2 Control switch-OPEN-STOP-CLOSE
S3 Internal pushbutton-CLOSE
S4 Internal pushbutton-OPEN
T1 Control transformer adjustable for 380V, 400V,
415V, 460V, 480V, 500V EN 60742
WR11) Limit switch for CW turning
WL21) Limit switch for CCW turning
X1 Terminal strip-control
X2 Terminal strip-power supply

* The applicable wiring plan


can be found inside actuator

1) alternative to combi sensor

Programming switches

S1.1 ON Holding contact (not with positioner)


OFF Inching
S1.2 ON Torque switching off in position OPEN
OFF Limit switching off in position OPEN
S1.3 ON Torque switching off in position CLOSED
OFF Limit switching off in position CLOSED
S1.4 ON Opening torque limit override disabled
OFF Opening torque limit override enabled
S1.5 ON Closing torque limit override disabled
OFF Closing torque limit override enabled
S1.6 ON Indication selector-LOCAL or O
OFF Indication selector-LOCAL
S1.7 ON Running indication static signal
OFF Running indication flashing signal
S1.8 ON Collective fault exclud. torque failure
OFF Collective fault includ. torque failure
S2.1 ON Combined sensor
OFF Switch
S2.2 ON No directional torque indication
OFF Directional torque indication
S2.3 ON Torque indication in end position
OFF No torque indication in end position
S2.4 ON Autom. running in torque position if
S1.1=OFF, S1.2/S1.3=ON,/WR1/WL2
OFF Function by S1.1 if S1.2/S1.3=ON
S2.5 ON Position indication according to S1.2/S
OFF Position indication only limit position
S2.6 ON Collective fault with a time delay of 5 sec
(for USV option fixed min. 1 sec)
OFF Immediate collective fault in the case of
"motor temperature is reached" (no delay)
S2.7 ON STOP if set value is missing
OFF SAFE position if set value is missing
S2.8 ON 005 / modulating actuator (only for 005)
OFF 002...004 / ON-OFF actuator

29
Wiring diagrams
Wiring diagram version MC 003 for Inching Service

EM6 Combined sensor


DR11) Torque switch for CW Turning (CLOSED)
DR21) Torque switch for CCW Turning (OPEN)
F1-F3 Thermal switch in motor winding
F4, F5 Fuses 1,25A 6,3x32 mm
F11-F13 Ext. fuses
H2 Internal LED-position CLOSED
H3 Internal LED-switching off OK
H4 Internal LED-actuator OK
H7 Internal LED processor watchdog
H10 Local lamp-failure (red)
H11 Local lamp-position closed (yellow)
H12 Local lamp-open (green)
K1/K2 Electric reversing module-CW7CCW turning
R1 Potentiometer-gain setting for 4...20mA way
R2 Potentiometer-adjustment for 4mA way
S1 Selector switch-LOCAL-O-REMOTE
S2 Control switch-OPEN-STOP-CLOSE
S3 Internal pushbutton-CLOSE
S4 Internal pushbutton-OPEN
T1 Control transformer adjustable for
380V, 400V, 415V, 480V, 500V EN 60742
1)
WR1 Limit switch for CW turning
WR21) Limit switch for CCW turning
X1 Terminal strip control
X2 Terminal strip-power supply
* The applicable wiring plan
can be found inside actuator

1) alternative to combi sensor

Programming switches

S1.1 ON Holding contact (not with positioner)


OFF inching
S1.2 ON Torque switching off in Position OPEN
OFF Limit switching off in position CLOSED
S1.3 ON Torque switching off in Position CLOSED
OFF Limit switching off in position CLOSED
S1.4 ON Opening torque limit averride disabled
OFF Opening torque limit override enabled
S1.5 ON Closing torque limit override disabled
OFF Closing torque limit override enabled
S1.6 ON Indication selector-LOCAL or O
OFF Indication selector-LOCAL
S1.7 ON Running indication static signal
OFF Running indication flashing signal
S1.8 ON Collective fault exclud. torque failure
OFF Collective fault includ. torque failure
S2.1 ON Combi sensor
OFF Switch
S2.2 ON No directional torque indication
OFF Directional torque indication
S2.3 ON Torque indication in end position
OFF No torque indication in end position
S2.4 ON Autom. running in torque position if
S1.1=OFF, S1.2/S1.3=CN, WR1/WR1/WL2
OFF Function by S1.1 if S1.2/S1.3=ON
S2.5 ON Position indication according to S1.2/S
OFF Position indication only limit position
S2.6 ON Collective fault with a time delay of 5 sec
(for USV option fixed min. 1 sec)
OFF Immediate collective fault in the case of
"motor temperature is reached" (no delay)
S2.7 ON STOP if set value is missing
OFF SAFE position if set value is missing
S2.8 ON 005 / modulating actuator (only for 005)
OFF 002...004 / ON-OFF actuator

30
Wiring diagrams
Wiring diagram version MC 005 for Modulating Service

EM6 Combined sensor


DR11) Torque switch for CW Turning (CLOSED)
DR21) Torque switch for CCW Turning (OPEN)
F1-F3 Thermal switch in motor winding
F4, F5 Fuses 1,25A 6,3x32 mm
F11-F13 Ext. fuses
H1 Internal LED-position OPEN
H2 Internal LED-position CLOSED
H3 Internal LED-switching off OK
H4 Internal LED-actuator OK
H7 Internal LED processor watchdog
H10 Local lamp-failure (red)
H11 Local lamp-position closed (yellow)
H12 Local lamp-open (green)
K1/K2 Electric reversing module-CW/CCW turning
R1 Potentiometer-gain setting for 4...20mA way
R2 Potentiometer-adjustment for 4mA way
R4 Potentiometer-setting operation differential XP
R5 Potentiometer-setting save position (S2.7 OFF)
S1 Selector switch-LOCAL-O-REMOTE
S2 Control switch-OPEN-STOP-CLOSE
S3 Internal pushbutton-CLOSE
S4 Internal pushbutton-OPEN
T1 Control transformer adjustable for
380V, 400V, 415V, 460V, 480V, 500V EN 60742
WR11) Limit switch for CW turning
1)
WR2 Limit switch for CCW turning
X1 Terminal strip control
X2 Terminal strip-power supply
* The applicable wiring plan
can be found inside actuator

1) alternative to combi sensor

Programming switches

S1.1 ON Holding contact (not with positioner)


OFF Inching
S1.2 ON Torque switching off in position OPEN
OFF Limit switching off in position OPEN
S1.3 ON Torque switching off in position CLOSED
OFF Limit switching off in position CLOSED
S1.4 ON Opening torque limit everride disabled
OFF Opening torque limit override enabled
S1.5 ON Closing torque limit override disabled
OFF Closing torque limit override enabled
S1.6 ON Indication selector-LOCAL or O
OFF Indication selector-LOCAL
S1.7 ON Running indication static signal
OFF Running indication flashing signal
S1.8 ON Collective fault exclud. torque failure
OFF Collective fault includ. torque failure
S2.1 ON Combi sensor
OFF Switch
S2.2 ON No directional torque indication
OFF Directional torque indication
S2.3 ON Torque indication in end position
OFF No torque indication in end position
S2.4 ON Autom. running in torque position if
S1.1=OFF, S1.2/S1.3=ON, WR1//WL2
OFF Function by S1.1 if S1.2/S1.3=ON
S2.5 ON Position indication according to S1.2/S
OFF Position indication only limit position
S2.6 ON Collective fault with a time delay of 5 sec
(for USV option fixed min. 1 sec)
OFF Immediate collective fault in the case of
"motor temperature is reached" (no delay)
S2.7 ON STOP if set value is missing
OFF SAFE position if set value is missing
S2.8 ON 005 / modulating actuator (only for 005)
OFF 002...004 / ON-OFF actuator

31
Specification
Types: DMC30 ... DMC2000, DPMC30 ... DPMC1599

Mechanical Design
• TÜV-Certificate of Conformity as proof of characteristics i.e.:
­ - Protection Class IP67
­ - Durability of 10.000 switching cycles
­ - Salt-Mist- and - SO2-Test
­ - Operability in ambient temperature range
• Type of duty S2
• Actuator self locking
• Handwheel not moving on motor operation
• Changing from motor to manual operation without declutch mechanism
• max. allowable handwheel forces acc. to DIN 3250, Page 2
• Protection class IP67 acc. to DIN 40050/IEC 144
• Ambient temperature -25 °C to +70 °C
• Output drive for valve connection acc. to DIN EN ISO 5210 respectively DIN EN ISO 5211
• Corrosion protection K3
• Final coating color RAL 5015 (sky blue)

Electronic equipment
• 3-Phase enclosed squirrel cage motor with thermo switches, voltage 380-420 V / 50 Hz, Isolation class F
• Contactless and continuous measuring of position and torque by means of DREHMO® combined sensor
as absolute value encoder
• Modular compact control with:
- Mechanically interlocked motor starters
- Control transformer
- Integrated heating to avoid condensation
- Electrical restarting locking
- Automatic phase correction
- Local control station with selector switch S1 for LEARN/LOCAL/0/REMOTE, control switch S2 for OPEN/
STOP/CLOSE, LEARN-push button and local lamps (CLOSE/FAILURE/OPEN) setting of end position
without removing of cover via LEARN function possible
- Programming by DIL-Switches of:
• Switch off (torque or position)
• Torque override to operate valve (with stall torque) from seat
• Control by self holding or inching contact
- Digital inputs by optocouplers (24 VDC) OPEN/STOP/CLOSE
- Digital outputs:
• Limit position OPEN/CLOSE
• Failure
• Running indication
• REMOTE/LOCAL-indication
• Torque- (Failure) OPEN/CLOSE
• Indication of end position and failure via LED on control unit
• Electrical connection on compact plug connector, cable entry 2xM32x1,5 und 1xM20x1,5 with blind plug
• Wiring diagram: MC002-XX01-AAAA-DAA

Options
• Analogue position feedback (4-20 mA), MC003
• Drive to emergency safe position
• Integrated fielbus-interface
• Corrosion protection K4 for aggressive atmospheres
• Corrosion protection K5 for extremely aggressive atmospheres
• Protection class IP68

32
Specification
Types: DMCR30 ... DMCR1000, DMCR ... + GS...

Mechanical Design
• TÜV-Certificate of Conformity as proof of characteristics i.e.:
­ - Protection Class IP67
­ - Durability
­ - Salt-Mist- and - SO2-Test
­ - Operability in ambient temperature range
• Type of duty S4
• Actuator self locking
• Handwheel not moving on motor operation
• Changing from motor to manual operation without declutch mechanism
• max. allowable handwheel forces acc. to DIN 3250, Page 2
• Protection class IP67 acc. to DIN 40050/IEC 144
• Ambient temperature -25 °C to +60 °C
• Output drive for valve connection acc. to DIN EN ISO 5210 respectively DIN EN ISO 5211
• Corrosion protection K3
• Final coating color RAL 5015 (sky blue)

Electronic equipment
• 3-Phase enclosed squirrel cage motor with thermo switches, voltage 380-420 V / 50 Hz, Isolation class F
• Contactless and continuous measuring of position and torque by means of DREHMO® combined sensor
as absolute value encoder
• Modular compact control MC003 with:
- Mechanically interlocked motor starters
- Control transformer
- Integrated heating to avoid condensation
- Electrical restarting locking
- Automatic phase correction
- Local control station with selector switch S1 for LEARN/LOCAL/0/REMOTE, control switch S2 for OPEN/
STOP/CLOSE, LEARN-push button and local lamps (CLOSE/FAILURE/OPEN) setting of end position
and 4-20 mA feedback signal without removing of cover via LEARN function possible
- Programming by DIL-Switches of:
• Switch off (torque or position)
• Torque override to operate valve (with stall torque) from seat
• Control by self holding or inching contact
- Digital inputs by optocouplers (24 VDC) OPEN/STOP/CLOSE
- Digital outputs:
• Limit position OPEN/CLOSE
• Failure
• Running indication
• REMOTE/LOCAL-indication
• Torque- (Failure) OPEN/CLOSE
• Indication of end position and failure via LED on control unit
• Analogue position feedback (4-20 mA), MC003
• Electrical connection on compact plug connector, cable entry 2xM32x1,5 und 1xM20x1,5 with blind plug
• Wiring diagram: MC003-XX01-AAAA-DAA

Options
• ESD – emergency shut down
• Integrated fielbus-interface
• Corrosion protection K4 for aggressive atmospheres
• Corrosion protection K5 for extremely aggressive atmospheres
• Protection class IP68

33
More DREHMO® actuators

DREHMO® s-range

... for the use at motor control units!

s-range actuators for conventional sytems, parallel hard wired signals.


Torque and position measurement by microswitch.
Intermediate position via conductive plastic potentiometer and analogue
position transducer.

DREHMO® i-matic

... with integral control unit and non-intrusive setting and parameterisation!

i-matic actuators are high-end sophisticated actuators. The actuators are


operated via user interface with LC-display and push-buttons.

They include c-matic functions and additionally programmable actuator


functions and operating modes via remote and local settings, watchdog,
electronic nameplate, datalogger as well as local valve diagnostics for
predictive maintenance.

DREHMO® Compact

DREHMO®-Compact actuators are Part-turn Actuators for the operation


(ON/OFF and Modulating) of butterfly valves, dampers and ball valves
with a compact design and optimized weight.

The DREHMO®-Compact product range is especially suitable for the


building automation, food & beverage industry but also for the industrial
application like drinking water distribution, filtration plants, flue gas
cleaning systems etc.

DREHMO® x-matic

In plant areas in which explosive gases may be present, actuators must


have type-tested and certified explosion protection.
For this case appropriate DREHMO® x-matic actuators certified according
to ATEX 94/9/EG are available.

34
Offices, Reps & Agents – worldwide

Europe
Austria, Baltic states, Belgium, Czech Republic,
Denmark, Finland, France, Great Britain,
North America Greece, Hungary, Italy, Luxemburg,
Canada, USA Netherlands, Norway, Poland, Portugal, Russia,
Slovakia, Spain, Sweden, Switzerland, Turkey

Asia
China, India, Indonesia, Japan,
Korea, Malaysia, Singapore, Taiwan,
Thailand, Vietnam

Middle East
Bahrain, Egypt, Israel, Jordan,
Kuwait, Lebanon, Oman,
Saudi Arabia, UAE

Latin America Australia


Argentina, Brazil, Chile, Ecuador, Mexico
Africa
Morocco, Namibia, South Africa,
Zambia

For further and more detailed information, please refer to our general brochures, take a look at our website
at www.drehmo.com (wide download section) or just contact us.

DREHMO GmbH
Zum Eichstruck 10
57482 Wenden/Germany
Fon +49  27 62  /  98 50 -0
Fax +49  27 62  /  98 50 -105
Web www.drehmo.com
E-Mail drehmo@drehmo.com

Service Hotline
Fon +49  27 62  /  98 50 -206
Fax +49  27 62  /  98 50 -205
E-Mail service@drehmo.com

35
Zum Eichstruck 10
57482 Wenden / Germany

www.drehmo.com
drehmo@drehmo.com

Fon: +49 27 62 / 98 50 -0
Fax: +49 27 62 / 98 50 -105

DREHMO GmbH / c-matic / EN / Revision: 08 / 10.2012 / Printed in Germany / Subject to modification

www.drehmo.com

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