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Mohamad Jamil Rahwan

Automation Project Engineer

Introduction:

According to the customer requirements and troubleshooting needs we are


building up this training to lead the PLC or Drive Beginners to start up with
Siemens Servo System.

In this Training we will explain how can you configure and Run SINAMICS
Drives

1- SINAMICS
 Hardware Connections and wirings.
 Hardware Configuration.
 Servo Motor Running from Control Panel of SIMATIC Scout
 Servo Tuning From SIMATIC Scout
 Cu320 with PLC Communication VIA PROFINET.
 MDI Set Point Going

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Mohamad Jamil Rahwan
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SINAMICS System

Our system is consisting of the following devices.


1. CPU S7-300 : 6ES7 315-2EH14-0AB0

2. SINAMICS S120 Control Unit : 6SL3040 – 1MA01 – 0AA0

3. Smart Line Module 6SL3130 -6TE21-6AA3

4. Double Drive Module 6SL3120-2TE13 - 0AA4

5. Line Reactor

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Mohamad Jamil Rahwan
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6. AC Servo Motor with Brake

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Mohamad Jamil Rahwan
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Wirings
1- Line Reactor Wiring with smart line module.
You have to connect 1U1 – 1V1 – 1W1 to your Circuit breaker of the
Energy network then you have to connect 1U2 – 2V1 – 2W1 to The
Smart Line Module.

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Mohamad Jamil Rahwan
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Motor Wiring
In our case we have connected our motor’s orange cable to X1 plug

The Black Cables have numbers from 1 till 5

1, 2, and 3 for energy and 4(+) and 5(-) 24Vdc of brake control.

It is very important to be carefully to never connect to cable number 2 in the


place of number 1 or 3 because the drive would be have angular fault.

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Mohamad Jamil Rahwan
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Communication Topology:
CU320 Infeed Double Drive Module

Smart Line
X100 Module X200

X101 X200 X201

X102 X201 X202

X103 X202 X203

PROFINET
CONNECTION
S7-315 2PN/DP

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Mohamad Jamil Rahwan
Automation Project Engineer

As the image inserted below we have Connect 24VDC (+) to terminal 1 and
24VDC (-) to terminal 4.

And the same thing would be to Drive Terminal

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Mohamad Jamil Rahwan
Automation Project Engineer

We have to connect 24 VDC to the Control Unite.

Then we can connect the PLC and Control Unite together via PROFINET.

Here we have finished the Hardware Side.

Hardware Configuration:

1- PLC Side :

We have to set the IP address of the CU320.

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Mohamad Jamil Rahwan
Automation Project Engineer

- In our Case the device name is SINAMICS and the IP address is


192.168.1.101
- We have to add a rack with CPU 315 2PN/DP as the below picture.

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Mohamad Jamil Rahwan
Automation Project Engineer

- Add new Control unite from PROFINET item ,SINAMICS item , S120
CU320 PN , Then V4.7 in our case.

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Mohamad Jamil Rahwan
Automation Project Engineer

Address : ISTANBUL / Turkey Tel: 0090 5315401207


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Mohamad Jamil Rahwan
Automation Project Engineer

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Mohamad Jamil Rahwan
Automation Project Engineer

We have configured the smart line module “Drive Object Name” as


Infeed by double clicking on the Siemens Telegram Item

- Select Siemens Telegram 370 , PZD 1/1

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- For Drive1 “Drive Object “ we have to choose Siemens Telegram
111,PZD12/12

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Mohamad Jamil Rahwan
Automation Project Engineer
- For CU320 “Drive Object “ we have to choose Siemens Telegram 390
, PZD 2/2

Now The PLC is ready to download.

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Mohamad Jamil Rahwan
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- For First time downloading and best performance of communication
you have to put the CPU in Stop Mode and Close all SIMATIC Step 7
Manager Tools (LDB---SCL HW-Config ----ECT).
- By Clicking on the CPU item on the left side of the Setp-7 manager
then press PLC item on the top of the Step 7 , and press the
“Compile and Download Objects”

- Press Start To Be Sure all the blocks and connection are compiled
and downloaded together.

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- A text file would be appeared and in the end like this message should
be present

Date: 05/22/2018 time: 02:39:27 PM

Download:

SINAMICS_S120_PLC_Com\SIMATIC 300(1)\CPU 315-2


PN/DP\Connections

-> Object was downloaded without errors.

At this point the PLC Hardware Configuration has been done.

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Automation Project Engineer

SCOUT SIDE
We Are Using SCOUT V4.5

- After Opening the SIMATIC Scout from our project

- The Following image will appear with only Control Unit automatically
added.

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- We have to insert new System Infeed by pressing inset Infeed .

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Mohamad Jamil Rahwan
Automation Project Engineer
- In our case we have Smart Line Feed and we have to name it with
the same name of the Hardware Configuration of the SIAMTIC
manager.

- The following item will appear and here we can choose the type of
the Smart Line Module in our case 16 KW 6SL3130 -6TE21-6AA3.

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Automation Project Engineer
- Of course we have to check on “Line /DC Link Identification at First
Switch On”
- And leave the other check box never checked
Because we do not have other module connected as per parallel,
there is no Voltage Sensing Module, and there is no breaking
module.

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Mohamad Jamil Rahwan
Automation Project Engineer
- We Have To Choose The Siemens Topology Communication of
Scout and Should be the Same on the PLC side Telegram 370 , PZD
1/1

Press Next

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Here this picture gives you a summary of your configuration of System


Infeed.

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- Press Insert New Drive

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Drive Should have the same name with the Hardware configuration of
the PLC

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- In our case we are using the drive as basic positioner with Speed
Control (with Encoder)

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Mohamad Jamil Rahwan
Automation Project Engineer
- In the image below you have to choose your drive type.

- in our case we are using This Type 6SL3120-2TE13 - 0AA4


- From the image below we have to choose the socket number of the
Drive which the Servo Motor is connected of it.

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We used Connection X1.

We have chosen Drive-Cliq Motor Type.

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Mohamad Jamil Rahwan
Automation Project Engineer
Then you have to choose the brake mode which you would like to choose if
your motor has braking hold resistor.

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If you do not have any external encoder you do not need to check Encoder
2 and Encoder 3.

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Mohamad Jamil Rahwan
Automation Project Engineer

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Mohamad Jamil Rahwan
Automation Project Engineer
We have to choose Siemens Telegram 111 , PZD-12/12

Then you can check the summary and press finish

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Mohamad Jamil Rahwan
Automation Project Engineer

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Mohamad Jamil Rahwan
Automation Project Engineer
- At this step the Control Unit configuration is ready to download.
Press the download button

Download Target Window will appear

Select “Store Additional Data on Target Device”

Select “After Loading Copy RAM to ROM”

Then press yes

It would take a few minutes.

At the End of the Downloading the drive control unites would be ready to
commissioning.

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Mohamad Jamil Rahwan
Automation Project Engineer

Servo Motor Running from Control Panel of SIMATIC Scout

Minimize the Drive Item in the Right window of the scout>Commissioning


>Control Panel

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Mohamad Jamil Rahwan
Automation Project Engineer
Press Assume Control priority

Life Sign Monitoring Should be Active “1000” ms then press accept

As the following the next status of the control panel

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Press Line Feed Module Enable Button

The following image would be the status of the control Panel

Check Enable Check box.

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Automation Project Engineer
The Enable Button Activate The Following

 OFF2 Enable
 OFF3 Enable
 Enable Operation
 Ramp function Generator Start
 Set point Enable

For First start set a small value of the setpoint like 40 RPM of the
speed

Then Press Start Button.

Now The Motor Should Run….

Press Give Up Priority to finish the drive commission

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Servo Tuning From SIMATIC Scout


In this course we would not explain too many details about Servo
Tuning.
By pressing Automatic Controller Setting Button Servo Automatic
Tuning page will appear to you,

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Press Assume Control Priority

Life-Sign Monitoring Active and monitoring Time 1000 ms

Press Accept

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Then Start.

It is Recommended To Active Step By Step Mode

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You have to repeat the same steps 4 times…


After Step number 4

Then you can accept the Values

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Press Yes then Give Up Control Priority.

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Software settings

First of all you have to transfer the data of the PROFINET communication
between the PLC and The S7-120 unites inside DBs by using SFC14 and
SFC 15.

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Smart Line Module Communication signals:


1- Control Via PLC DB154.DBX0.2
2- 1 = No OFF2 (enable is possible) DB154.DBX1.1
3- 1 = Enable operation (pulses can be enabled) DB154.DBX1.3

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4- Enable System infeed (close pre-charging/line contactor, pulses
can be enabled) DB154.DBX1.0

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Drive Control with MDI Control

1- Control via PLC =1 DB156.DBX0.2


2- Enable is possible OFF2 DB156.DBX1.1
3- Enable is possible OFF3 DB156.DBX1.2
4- Enable Operation Pulses can be enabled DB156.DBX1.3
5- EPOS reject trans versing task DB156.DBX1.4
6- EPOS immediately stop DB156.DBX1.5

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7- Now you can enable the Drive with a condition the system infeed
should be enabled

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Jogging Operation -

1- Send override speed set point DB156.DBX0.0

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2- Send the Acceleration value DB156.DBW18

3- Send Deceleration DB156.DBW20

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4- Jog forward
Should be with condition no MDI set point is active ,Operation is
enabled , and the Jog backward is not active
DB156.DBX0.0

5- Jog Backward

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Should be with condition no MDI set point is active, Operation is
enabled, and the Jog Forward is not active
DB156.DBX0.1

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If your movement with small steps with jogging you can activate
increment jogging
DB156.DBX5.5

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MDI Set Point


1- Send the Set Point of the Velocity DB156.DBD14

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2- Send the Target position Set Point DB156.DBD10

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3- Set the reference point DB156.DBX5.1
You can move the drive to the reference point of your axes of space
of working area and set the reference point

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4- EPOS direct setpoint input / MDI selection and Positioning Type
DB156.DBX2.7
DB156.DBX2.0

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If you would like use Trans versing block you can choose MDI Settin-
up selection DB156.DBX2.6 DB156.DBX2.0

5- GO To Target is the last step DB156.DBX1.6

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After set this signal the Servo motor would go to the target position
according to the velocity set point

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