BGR ENERGY SYSTEM LIMITED Page 1 of 5

POWER PROJECTS DIVISION

DOCUMENT NO.: GID-253-CV-GTPP-SITE-004 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 13.07.2018
OF SURFACE DRAGGING AT CHIMNEY SHELL SURFACE AT
(+) 25M ELEVATION

3660MW GHATAMPUR THERMAL POWER PROJECT(NUPPL),

GHTAMPUR-UP

METHOD STATEMENT
FOR
REPAIRS OF SURFACE DRAGGING AT CHIMNEY SHELL SURFACE AT (+) 25M ELEVATION

BGR ENERGY SYSTEM LIMITED

POWER PROJECT DIVISION
443, ANNA SALAI
TYNAMPET, CHENNAI-600018
PH:044 24326171, Fax: 044 24315678
E mail – ppd@bgrenergy.com

13.7.2018 YURENDRA YADAV RAMJANI D A Rao ANIL KUMAR

PREPARED BY CHECKED BY REVIEWERD BY APPROVED BY

DATE
 BGR ENERGY SYSTEM LIMITED Page 2 of 5
POWER PROJECTS DIVISION
DOCUMENT NO.: GID-253-CV-GTPP-SITE-004 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 13.07.2018
OF SURFACE DRAGGING AT CHIMNEY SHELL SURFACE AT
(+) 25M ELEVATION

Contents:

Sl No. Description

1. Scope.
2. Purpose.
3. General Requirements.
4. Material Description.
5. Equipment, Machines & Tools.
6. Procedure.
7. Quality Assurance, & Quality Control.
8. Safety Concerns.
 BGR ENERGY SYSTEM LIMITED Page 3 of 5
POWER PROJECTS DIVISION
DOCUMENT NO.: GID-253-CV-GTPP-SITE-004 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 13.07.2018
OF SURFACE DRAGGING AT CHIMNEY SHELL SURFACE AT
(+) 25M ELEVATION

1. Scope:

This procedure covers material, supervision and methods of repairing the

surface dragging at chimney shell surface at (+) 25m elevation.

2. Purpose:

The purpose of this procedure is to provide guidelines for repairing the

surface dragging at chimney shell surface at (+) 25m elevation.

3. General Requirements:

Repairing of above to be done as per technical specification and relevant

manufacturer guidelines.

4. Material Description.

The following shall be procured ad used for the repairs:

 FOSROC Conbextra GP-2.
 BASF Master Flow 410.
 Bonding Agent i.e. Fosroc Nitobond-EP or equivalent.
 PVC nozzles.
 Basf Master Inject 1315.
 Plywood formwork,

5. Equipments, Machineries & tools:

 Chisel
 Hammer
 Plumb bob
 Chipping machine
 Form work
 Mortar pan, trowel
 Trowel
 Finishing plates
 Measuring jar
 PPE: gloves, respirator, safety warning device, safety shoes etc.
 BGR ENERGY SYSTEM LIMITED Page 4 of 5
POWER PROJECTS DIVISION
DOCUMENT NO.: GID-253-CV-GTPP-SITE-004 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 13.07.2018
OF SURFACE DRAGGING AT CHIMNEY SHELL SURFACE AT
(+) 25M ELEVATION

6. Procedure:

The details of concrete shall be repaired based on depth and severity of

defect as follows.

a) Removal of loose material.

b) Cleaning of affected area.
c) Application of bonding agent i.e. FOSROC Nitobond ep or equivalent.
d) Applying of Conbextra GP-02 Grout with fixing of formwork.
e) Applying of BASF Master flow grout.
f) Fixing of Nozzles
g) Applying the BASF master inject 1315 or FOSROC cebex 100 or
equivalent approved brands.

a) Removal of loose material.

Loose material (concrete particles) of the affected area is to remove using
wire brush and chipping hammer, till solid and compact concrete is visible /
encountered

b) Cleaning affected Area.

Clean the surface thoroughly with brush / compressed air to remove finer
particles and then wash with water.

c) Application of bonding agent i.e. FOSROC Nitobond-EP or

equivalent.
Application of bonding agent FOSROC Nitobond or equivalent approved
brand shall be applying of affected area as per manufacturer’s guidelines.

d) Applying of Conbextra GP-02 Grout with fixing of formwork.

Immediately apply the conbextra GP-2 grout on the affected area. The
proper arrangements shall be made to pour conbextra GP-02 i.e. formwork
arrangement, material.

e) Application of BASF Master Flow Grout.

Apply the BASF master flow 410 as per manufacturer guidelines on surface
after removing plywood formwork.
 BGR ENERGY SYSTEM LIMITED Page 5 of 5
POWER PROJECTS DIVISION
DOCUMENT NO.: GID-253-CV-GTPP-SITE-004 Rev. 0
METHOD STATEMENT FOR REPAIRS Dated 13.07.2018
OF SURFACE DRAGGING AT CHIMNEY SHELL SURFACE AT
(+) 25M ELEVATION

f) Fixing of Nozzles.
PVC Nozzles of 10mm dia shall be fixed on surface of master flow for a
depth of 100-150mm and sealed with M- seal.

g) Applying of BASF Master Inject 1315.

BASF Mater Inject 1315 shall be grouted through compressed air3-4 kg/cm2
after grouting nozzles shall be closed.

7. Quality Assurance & Quality control:

a) Manufacturer data sheet guidelines,

b) Technical specification
c) Insure proper mixing
d) Surface finishing.

8. Safety concerns:

a) PPE’s shall be used properly by all workman

b) All rotational units should be covered.
c) Manufacturer’s M.S.D.S. shall be follows.