SEBM006906

© 2009
All Rights Reserved 00-1
Printed in Japan 04-09(01) (6)
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00-1 (6) 11-6 (1) 11-39 (1) 12-31 (4) 13-22

00-1-1 (6) 11-7 (1) 11-40 (3) 12-32 (4) 13-23

00-1-2 (6) 11-8 (1) 11-45 (1) 12-33 (4) 13-24
00-2 (1) 11-9 (4) 11-45-1 (1) 12-34 (4) 13-25 (3)
00-3 11-10 (4) 11-46 (1) 12-35 13-26 (3)
00-4 11-11 (4) 11-46-1 (4) 12-36 13-27
00-5 11-11-1 (4) 11-47 (4) 12-37 13-28
00-6 11-11-2 (4) 11-48 (4) 12-38 (4) 13-29

622102
00-7 11-12 11-49 (4) 12-39 (4) 13-30 (1)
00-8 11-13 11-50 (4) 12-40 (4) 13-31
00-9 11-14 12-1 (4) 12-41 (4) 13-32
00-10 11-15 12-2 12-42 (4) 14-1
00-11 11-16 12-3 (3) 12-43 (3) 14-2
00-12 11-17 (4) 12-4 12-44 14-3
00-13 11-18 12-5 12-46 (3) 14-4 (2)
00-14 11-19 12-6 12-47 (4) 14-5 (2)
00-15 11-20 12-7 12-48 (4) 14-6
00-16 11-21 (4) 12-9 (4) 13-1 14-7
00-17 11-22 12-10 13-2 14-8
00-18 11-23 12-13 (4) 13-3 14-9
00-19 11-24 12-14 (4) 13-4 (1) 14-10
00-20 11-25 (1) 12-15 (4) 13-5 14-11
00-21 11-26 12-16 (4) 13-6 14-12
00-22 11-27 12-17 (3) 13-7 14-13 (4)
01-1 (4) 11-29 12-18 (3) 13-8 14-14
01-1-1 (4) 11-30 (1) 12-18-2 (3) 13-9 14-15
01-2 (4) 11-31 (2) 12-18-3 (5) 13-10 14-16 (1)
01-2-1 (4) 11-32 (1) 12-18-4 (5) 13-11 14-17
01-3 (3) 11-33
12-18-5 (6) 13-12 14-18 (4)
01-4 (3) 11-34 12-19 (3) 13-13 15-1 (1)
01-5 (3) 11-34-1 (4) 12-20 13-14 (3) 15-2
01-6 (3) 11-35 12-22 13-14-1 (3) 15-3 (1)
01-7 (3) 11-35-1 (4) 12-23 13-15 15-4
01-8 (4) 11-35-2 (4) 12-24 13-16 15-5
01-9 (4) 11-35-3 (4) 12-25 13-17 (3) 15-6
11-1 (1) 11-35-4 (4) 12-26 (4) 13-18 (3) 15-7
11-2 (1) 11-35-5 (4) 12-27 (4) 13-19 (3) 15-8
11-3 (1) 11-36 (1) 12-28 (4) 13-19-1 (3) 15-9
11-4 (1) 11-37 (1) 12-29 (4) 13-20 15-10
11-5 (1) 11-38 (1) 12-30 (4) 13-21 (3) 15-11

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15-12
15-13
15-14 (4)
15-15
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15-23 (4)
622102

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 TESTING AND ADJUSTING

Pump Assembly Number

6222-73-1110 (092000-1171)

922{94}/1,500(Net)

12-18-3
(5)
 TESTING AND ADJUSTING

Pump Assembly Number

6222-73-1130 (092000-4740)

PC300 - 6
PC300LC - 6

971{99}/1,500(Net)
2,300 -2,300
900 +50
0

622102
14.1 190 − 162
9.9 450 36.5 − 20

13.7 145 ± 5 (lever : idle, boost : 0)

13.9 153.0 ± 5 (lever : full, boost : 0)
13.7 1,025 182 ± 5 Max.9 (lever : full, boost : 72 kPa)
Governor performance Boost compensator performance

12-18-4
(5)
 CALIBRATION DATA TESTING AND ADJUSTING

Pump Assembly Number Applicable Machine Applicable Engine

6222-73-1330 (092000-3470)
Model Serial No. Model Serial No.
(  ): Injection pump manufacturer's part number.
SAA6D108-2
Injection Pump
Pump Type Manufacturer CD110R-1
NB(EP - 9) DENSO

Injection Pump Specification Engine Specification

Rotating direction Clockwise Rated horsepower (kW{HP}/rpm) 196{266}/2,050(Gross)
Injection order 1–5–3–6–2–4 Maximum torque 1000{103}/1,600(Gross)
(Nm{kgm}/rpm)
Injection interval 60° ± 30' High idle (rpm) 2,300 ± 50
Plunger pre-stroke (mm) 3.6 ± 0.05 Low idle (rpm)   650 ± 25
Delivery valve
(mm3 /st) 100 Pump tester capacity
Motor 7.5 kW
retraction volume for Service stand
Conditions
Calibration Standard (  ): Injection pump manufacturer's part number
Service standard Manufacturer standard
• Service standard Nozzle & Nozzle holder part no. —
indicates data
Nozzle holder part no. (093400 – 5690)
using calibration
test parts. Nozzle part no. (093100 – 4240)
• Manufacturer Injection pipe (mm) 6 5 2 5 600
standard is data (O/D 5 I/D 5 length)
for factory test Test oil ASTM D975 No.2 diesel fuel or equivalent
622102

parts. Oil temperature (°C) 40 – 45

Nozzle opening pressure (MPa{kg/cm2}) 17.2 {175}
Transfer pump pressure (kPa{kg/cm2}) 157 {1.6}
Injection volume
Rack Pump Service standard (cc/1000st) Manufacturer standard (cc/1000st)
Rack
position speed Max. variance Max. variance
point Injection volume between Injection volume between
(mm) (rpm)
• Rack positions cylinder cylinder
B to E are the ref- A
erence volume (Basic point) 13.7 1,025 « 180.0 ± 5.0 Max. 18.0 — —
when adjusting the B 10.3   325 « 38.0 ± 2.0 Max. 10.0 — —
injection volume.
With smoke limiter
• Marks « are aver- — 1,025 « 166.5 ± 5.0 —
age volumes.

Governor performance Boost compensator performance

12-18-5
(6)