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to prevent leakage from or into the joined objects while under compression.
Gaskets allow for "less-than-perfect" mating surfaces on machine parts where they can fill
irregularities. Gaskets are commonly produced by cutting from sheet materials.
Gaskets for specific applications, such as high pressure steam systems, may contain asbestos.
However, due to health hazards associated with asbestos exposure, non-asbestos gasket materials
are used when practical.[1]
It is usually desirable that the gasket be made from a material that is to some degree yielding such
that it is able to deform and tightly fill the space it is designed for, including any slight irregularities. A
few gaskets require an application of sealant directly to the gasket surface to function properly.
Some (piping) gaskets are made entirely of metal and rely on a seating surface to accomplish the
seal; the metal's own spring characteristics are utilized (up to but not passing σ y, the material's yield
strength). This is typical of some "ring joints" (RTJ) or some other metal gasket systems. These
joints are known as R-con and E-con compressive type joints. [2]
Contents
1Properties
o 1.1Gasket design
o 1.2Sheet gaskets
o 1.4Spiral-wound gaskets
o 1.6Double-jacketed gaskets
o 1.7Kammprofile gaskets
o 1.8Fishbone Gaskets
o 1.9Flange gasket
2Improvements
4See also
5References
6Sources
Properties[edit]
Gasket design[edit]
Gaskets come in many different designs based on industrial usage, budget, chemical contact and
physical parameters:
Sheet gaskets[edit]
When a sheet of material has the gasket shape "punched out" of it, it is a sheet gasket. This can
lead to a crude, fast and cheap gasket. In previous times the material was compressed asbestos,
but in modern times a fibrous material or matted graphite is used. These gaskets can fill various
different chemical requirements based on the inertness of the material used. Non-asbestos gasket
sheet is durable, of multiple materials, and thick in nature. Material examples are mineral, carbon or
nitrile synthetic rubber. Applications using sheet gaskets involve acids, corrosive chemicals, steam or
mild caustics. Flexibility and good recovery prevent breakage during installation of a sheet gasket. [3]
Spiral-wound gaskets[edit]
Spiral-wound gaskets comprise a mix of metallic and filler material. [4] Generally, the gasket has a
metal (normally carbon rich or stainless steel) wound outwards in a circular spiral (other shapes are
possible) with the filler material (generally a flexible graphite) wound in the same manner but starting
from the opposing side. This results in alternating layers of filler and metal. The filler material in
these gaskets acts as the sealing element, with the metal providing structural support.
These gaskets have proven to be reliable in most applications, and allow lower clamping forces than
solid gaskets, albeit with a higher cost. [1]
Kammprofile gaskets[edit]
Kammprofile gaskets are used in many older seals since they have both a flexible nature and
reliable performance. Kammprofiles work by having a solid corrugated core with a flexible covering
layer. This arrangement allows for very high compression and an extremely tight seal along the
ridges of the gasket. Since generally the graphite will fail instead of the metal core, Kammprofile can
be repaired during later inactivity. Kammprofile has a high capital cost for most applications but this
is countered by long life and increased reliability.
Fishbone Gaskets[edit]
Fishbone Gaskets are direct replacements for Kammprofile and Spiralwound gaskets. They are fully
CNC machine manufactured from similar materials but the design of the gaskets has eliminated
inherent short comings. Fishbone gaskets do not unwind in storage or in the plant. The rounded
edges do not cause flange damage. The added "Stop Step" prevents the Fishbone gaskets from
being over compressed/crushed, often caused by hot torque techniques on plant start up. The bones
of the gasket remain ductile and adjust to thermal cycling and system pressure spikes resulting is a
durable and reliable flange seal that out performs all other gaskets of this nature significantly.
Flange gasket[edit]
A flange gasket is a type of gasket made to fit between two sections of pipe that are flared to
provide higher surface area.
Flange gaskets come in a variety of sizes and are categorized by their inside diameter and their
outside diameter.
There are many standards in gasket for flanges of pipes. The gaskets for flanges can be divided in
major 4 different categories:
1. Sheet gaskets
2. Corrugated metal gaskets
3. Ring gaskets
Improvements[edit]
Many gaskets contain minor improvements to increase or infer acceptable operating conditions:
A common improvement is an inner compression ring. A compression ring allows for higher
flange compression while preventing gasket failure. The effects of a compression ring are
minimal and generally are just used when the standard design experiences a high rate of failure.
A common improvement is an outer guiding ring. A guiding ring allows for easier installation
and serves as a minor compression inhibitor. In some alkylation uses these can be modified on
Double Jacketed gaskets to show when the first seal has failed through an inner lining system
coupled with alkylation paint.