Hearty Welcome

to the
Customer Representatives
for
an interactive session
on
Gearboxes for
Gas Turbine application
G. MOU WITH M/S FLENDER GRAFFEN
STADEN, FRANCE
MODELS:
- FR3 – FR9
- FR-6FA
-STEAM TURBINE
GEAR BOXES
4 MW – 30 MW
EXPORT:
CASINGS FOR AGB, LGB
INDIGENISATION:
- CASINGS
- AGB – GEARING SET
-STARTING CLUTCH MECHANISM
-BEARINGS UNDER DEVELOPMENT
 Gearbox Models for GT
*Accessory Gearboxes

Frame 3 application - BA 71 BA
Frame 5 application - AA 51 AA
Frame 6 application - AA 51 AA
Frame 9 application - AA 30 AA
 Gearbox Models for GT
*Load Gearboxes

Frame 3 application - VF 63 C
Frame 5 application - VF 63 R
Frame 6 application - TRL 65 CV
Frame 6FA application - TX 71/1CV
 Status of Supplies
Accessory Gearboxes
BA 71 BA : 11
AA 51 FA : 54
AA 30 AA : 07
Load Gearboxes
VF 63 C : 09
VF 63 R : 19
TRL 65 CV : 19
TX 65 / 1 CV : 02
 Acc. Gearbox-Frame III
Rated Input Speed : 7100 RPM
Rated Power : 696 kW
Lube Oil Flow : 120 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar *
*( Please shut down machine at this point)
Accessory shafts run at 3584/1485/6001/1445
rpm respectively (#02/#03A/#03B/#04)
Acc,Gearbox Fr. 3/5/6
 Acc. Gearbox-Frame V
Rated Input Speed : 5100 RPM
Rated Power : 696 kW
Lube Oil Flow : 120 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar*
*( Please shut down machine at this point)
Accessory shafts run at 3584/1485/6001/1445
rpm respectively (#02/#03A/#03B/#04)
Acc.Gearbox Fr.3/5/6
 Load Gearbox-Frame III
Rated Input Speed : 6519 RPM
Rated Output Speed : 1500 RPM
Rated Power : 13000 kW
Lube Oil Flow : 260 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar*
*( Please shut down machine at this point)
Inlet Temperature : 55 Deg. C (nom)
Inlet Temperature : 71 Deg. C (max)
Load Gearbox Frame 3/5
 Load Gearbox-Frame V
Rated Input Speed : 5120 RPM
Rated Output Speed : 3000 RPM
Rated Power : 31500 kW
Lube Oil Flow : 515 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar*
*( Please shut down machine at this point)
Inlet Temperature : 55 Deg. C (nom)
Inlet Temperature : 71 Deg. C (max)
 Load Gearbox-Frame VI
Rated Input Speed : 5133 RPM
Rated Output Speed : 3000 RPM
Rated Power : 54000 kW
Lube Oil Flow : 660 lpm
Oil Inlet Pressure : 1.7 bar (nom)
Min. Pressure : 1.2 bar
Alarm : 0.8 bar*
*( Please shut down machine at this point)
Inlet Temperature : 55 Deg. C (nom)
Inlet Temperature : 71 Deg. C (max)
F. GEAR BOXES
FUNCTIONS:

AGB : CONNECTS STARTING MECHANISM TO GT.

: DRIVES ALL ACCESSORIES OF GT.
LGB: REDUCES GT SPEED TO GENERATOR SPEED.
QUANTITY SUPPLIED:

GT AGB LGB
FR-3 11 7
FR-5 19 18
FR-6 37 21
FR-9 4 -
TOTAL 71 46
 Bearings Design for AGB
• Thin walled Shell Bearings comprising:
-Steel Shell of ~2.8 mm Thick
-Babbit metal ~0.315 mm Thick
• Delicate
• Require Careful and Expert Handling
 Bearings-Load Gearbox
-Types of Bearings used- Journal
•Four Lobe
•Offset Halves
•Cylindrical
•Tilting Pad
Thrust Collars
•Taper Land
•Self Adjusting or Tilting Pad