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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 12, Number 1 (2017)

© Research India Publications. http://www.ripublication.com

PWM BASED SENSORLESS DIRECT TORQUE


CONTROL FOR BLDC MOTOR
TEJA SREENU TADIVAKA1, M ANANTH SRINIVAS GUPTHA 2, SUDHA VENKATA GIRISH3
1
Assistant Professor, Electrical Department, KL University, Guntur, India
2, 3
Student, Electrical Department, KL University, Guntur, India

Abstract: Generally, duo to higher efficiency, motors are the better choice in present days. Usually
high power density, easy maintenance and control, BLDC motor is accounted as high pursuance motor
and high torque to inertia ratio these Brushless dc which is efficient in generating more amounts of
motors are one of the growing electrical drives in torque over wide speed ranges. BLDC motors are
present scenario. This paper proposes a concept of inside-out of common dc motors and they exhibit the
sensor less PWM based direct torque and indirect same torque-speed characteristics [14]. The main
flux control of BLDC has been investigated. There difference lies in usage of brushes. Like DC motor
are several methods that are projected for BLDC to brushless dc motor do not have brushes so that they
gain better torque and current control i.e with are electronically commutated. Commutation is
minimum torque and current pulsations. Most of the nothing but changing the motor phase currents at
proposed techniques are complex and they does not desired time to create rotational torque. The
take stator flux control in to account, so that high commutation sequences are desired by the rotor
speed operations are not possible. The proposed position and the rotor position is detected either by
sensorless method is similar to the usual Direct using position sensors or by sensor less techniques
Torque control method which is utilized for
For Brushless DC [1] motors with trapezoidal
sinusoidal Alternating Current motors so that it
back emf [1] obtaining low frequency ripple free
controls toque directly and stator flux indirectly by
torque, and instantaneous torque and flux are major
varying direct axis current. And the electric rotor
considerations. There are different methods are stated
position can be found by using winding inductance
for controlling the brushless dc motor and generally
and stationary reference frame stator fluxes and
there are: 1) Measurement of back EMF, 2) Back
currents. The validity of the projected sensorless
EMF integration method, 3) Flux estimation method
three phase conduction Direct Torque Control of
and 4) Freewheeling current detection method. The
BLDC motor drive method is established in the
merits and de-merits for this above stated methods
MATLAB/SIMULINK and results are observed.
are based on their own operation. And this paper

Keywords— Brushless dc(BLDC) Motor, Direct presents a basic ssensorless direct torque and indirect
Torque Control(DTC), stator flux control, Space Vector flux control of BLDC motor, the current , torque and
Modulation(SVM) flux signals used in this DTC technique are
sinusoidal [1] in nature as like normal DTC
I. INTRODUCTION
For applications like high accuracy, high controller. This method provides advantages of

efficiency and high power density [1] Brushless DC conventional DTC such as fast torque response

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 12, Number 1 (2017)
© Research India Publications. http://www.ripublication.com

compared to vector control, and position-sensorless Stator Coils

drive. The electrical rotor position is known by


Hall effect
calculating winding inductance and stationary Sensors
Rotor permanent
Magnet S
reference frame stator flux linkages and currents [1].

The basic property of Direct Torque Control is that


to select the voltage vector in relation with the error Rotor permanent
Driving Shaft
Magnet N
between reference and calculated torque and flux
linkage values. In the proposed scheme, the main Driving End Shaft

control moto is to keep the motor’s torque and


amplitude of the stator flux within particular limits.
The inverter is triggered by SVM controllers to Hall effect Sensor
Magnets
switch whenever these limits are exceeded.

II. Modelling of Brushless DC Motor Fig 1: Cross sectional view of BLDC Motor

BLDC motors is one of the classifications in And the schematic diagram for Brushless DC motor
permanent magnet synchronous motors [1]. As its is shown in below figure 2.
name indicates as synchronous motor , the magnetic
The mathematical modeling for BLDC drive is
field created by both the stator and rotor rotates with
obtained by considering the following considerations
the same frequency. So BLDC motors do not
such as,
experience any “slip”. BLDC motor is built with a
permanent magnet rotor and wire wound stator poles.

To achieve proper commutation permanent magnet


S1 S3 S5
DC motors use mechanical commutators and brushes. D1 D3 D5

But in case of BLDC motor it uses Hall Effect R L


Ia

sensors [15] in place of mechanical commutators and DC


Vdc Ib
Ic
brushes. So BLDC is said to be electronically
S4 S6 S2
D4 D6 D2
commutated. Brushless DC motor is just inside-out of
DC motor. The stator of BLDC motor contains [15]
winding coils and the rotor with permanent magnets.
Fig 2: Basic schematic diagram for BLDC.
The stator develops the magnetic field to makes the
1. It has three symmetrical windings.
rotor to rotate. The Hall Effect sensors which are
2. Has no magnetic saturation.
placed 120 electrical degrees apart detects the rotor
3. Neglecting hysteresis and eddy current
position so as to make proper commutation sequence.
losses.
Therefore, BLDC motors replaces the coils with
4. Ignorance of mutual inductance.
permanent magnets in armature so it does not require
5. And neglecting armature reaction.
any brushes and commutators as shown in figure 1.

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 12, Number 1 (2017)
© Research India Publications. http://www.ripublication.com

The mathematical modelling is obtained by


considering the KVL equations for figure 2.
The measured values of direct axis and quadrature

dia axis currents are obtained by the following matrix,


Va  ia ra  L  ea
dt
id  2  sin(  30) sin(  30)  i 
iq   3  cos(  30)  cos(  30) i 
di
Vb  ib rb  L b  eb
dt      
di
Vc  ic rc  L c  ec These obtained measured are compared with
dt
reference direct and quadrature axis currents for
For solving these equations, in this paper we have obtaining error tolerance. The reference current
used a concept of line-to-line park’s transformation signals are obtained by the electromagnetic torque.
technique. This line-to-line parks transformation From the definition of newton’s law of motion, the
converts the three phase voltages to two phase total applied torque is equal to sum of all individual
coordinators expressed as, torques across each element.

 1 1  dwm
    Va  Te  Tm  J  Bwm
Vab  3 3 Vb  dt
Vca    3 
3  
    Vc 
3   
The electromagnetic torque generated by a brushless
 3
dc motor is expressed as
The matrix coordinates obtained from the above line
to line park’s transformation are transformed to eaia  ebib  ecic
Te 
orthogonal matrix coordinates (α, β). wm

Similarly, same like as voltage, the three phase Assuming the three phase windings are symmetrical,

currents also transformed to two phase orthogonal so that the magnitudes of back emfs and currents

matrix. These two phase currents (Iα, Iβ) and voltage should be equal for three phases. From the above two

(Vα, Vβ) are used for calculating the flux linkages equations, the electromagnetic torque can be

(ψα, ψβ) from the expression described as, developed by a BLDC motor at any instant is

1 2e p i p
  (V  i ra ) Te 
L wm
1
  (V  i ra ) Where ep is called phase back emf and ip is a non-
L
zero phase current.
And from this equation the phase angle is calculated
The back EMF for a BLDC motor is given as
as,

e p  kwm
     j 
  tan 1 (  /  )

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 12, Number 1 (2017)
© Research India Publications. http://www.ripublication.com

The error difference is obtained from comparison of IV. Principle of Operation of PWM-DTC Scheme
the currents is given to SVM controller for obtaining for BLDC Drive
the gate pulses to the three phase inverter.
The basic control block diagram shows the
III. MODULATION TECHNIQUE: implementation of the Direct Torque [1] Control
In this section a simple modulation based PWM technique [16] is as shown in figure 4.
technique is described to control the new NPC With this proposed control technique, first the values
converter for a three phase system. The modulation is for estimated torque and flux linkages are determined
based on that described in [16], but in our case, the from the actual three phase component currents and
new technique called space vector modulation is used the three phase stator voltages. For doing these
instead of the carrier-based PWM. A sixth part of the calculation we are considered the two phase
vector diagram for a five-level converter is shown in rotational orthogonal matrix vectors. And after
Figure 3, where (−V, 0, V) voltage levels are denoted determination of estimated torque and flux linkages,
as 2, 1 and 0 respectively. then these estimated values are used for generating
triggering sequences. Two proportional integral
controllers are used to regulate the current errors. The
gate switching signals for the inverter is obtained
from the voltage vectors which are obtained from
controlling and comparison of actual phase values of
voltage and current vectors. The complete block
diagram for the PWM based DTC controller is shown
in figure 4.

DC Source
Current I
Id*
Iq*
Id*
+ Vd
- PI Controller
e1
d
S1
S2
a
Id Vabc
Voltage
e2 Controller Vq q Vabc
Space Vector Pulses S3
S4
b BLDC

Iq*
+
-
PI Controller Modulation S5
S6 3-ph VSI
c Motor

Iq V-I Measurement
α Vba
Vαβ
Vba Vca
Transformation of
β
Vca
Vabc
dq
αβ Vαβ and Iαβ
Iαβ
Clark’s Iba
Vαβ Iαβ Transformation Ica
Iabc
Calculation of Flux
ϴs=tan-1(Ψβ/Ψα) Linkages Ψα=ʃ(Vα-Rs iα)dt
Ψβ =ʃ(Vβ-Rs iβ)dt

ϴre=tan-1
(Ψsβ-Lsisβ) iβ
I Te +
Js2 (Ψsα -Lsisα )
Ψα
1/2k
+
Ψβ
Tm

Fig 3: SPWM technique for output voltages


Fig 4: Control Diagram of DTC-SVM Technique

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 12, Number 1 (2017)
© Research India Publications. http://www.ripublication.com

V. Selection of Electric Rotor Position 14

13.5
The electric rotor position θre which is required in
13

Electromagnetic Torque
torque estimation, can be found using the equation. 12.5

12

  s  Ls i s  11.5

 re  tan 1  
 11

  s  Ls i s  10.5

10

9.5
The electric rotor position is found by using winding 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
Time(sec)
inductance and stationary reference frame stator flux 6: Simulation Result for Electromagnetic
linkages and currents [1]. And the value of θre is Torque at Tm=10.5 N-m
used in calculation of electromagnetic torque Te.
600

VI. Simulation Diagram and Results


500

The experimental setup for DTC- SVM based 400

speed Wr (rpm)
BLDC drive is done in Matlab/Simulink model. 300

Switching pulses for the three phase inverter are


200
obtained from the switching table which decides the
100
pulses from the error signals of stator currents. The
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
absolute value of current is estimated from the Time(sec)

estimated torque which is derived from the Fig 7: Simulation Result for Speed
mechanical modelling and motor parameters such as
phase voltage and phase currents. The complete
15
simulation model of the system is shown in figure 5.
10

5
Current (Amps)

-5

-10

-15
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
Time (sec)
Fig 8: Simulation Result for Stator Currents

Fig 5: Simulation Diagram for BLDC Drive.

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 12, Number 1 (2017)
© Research India Publications. http://www.ripublication.com

classified into two types: i.e. one is hysteresis-based


switching table DTC, and another one is constant
switching frequency pattern operating with space
vector modulation technique. Out of these two
controllers we considered a Constant switching
frequency DTC based PWM technique as it has the
capability to improve performance of drive by
reducing the disturbances in the torque and stator flux
linkages. Therefore, finally, it conclude that the
PWM-DTC based technique is an excellent solution
Fig 9: Simulated indirectly controlled Flux linkage
when Ids is zero under 10.5 N-m load torque for controlling Brushless DC motor drive. Finally it
conclude that the Torque control principle will play a
strategic role in the improvement of high
performance drives.

VII REFERENCE

1) Salih Baris Ozturk, Member, IEEE, and Hamid A.


Toliyat, Fellow, “Direct Torque and Indirect Flux
Control of Brushless DC Motor” in IEEE/ASME
Fig 10: Simulation Result for Stator Direct Axis
Current TRANSACTIONS ON MECHATRONICS, VOL.
16, NO. 2, APRIL 2011

2) Atef Saleh Othman Al-Mashak- beh “Proportional


Integral and Derivative Control of Brushless DC
Motor” European Journal of Scientific esearchVol.35
No.2 (2009), pp.198- 203

3) Microchip Technology, “Brushless DC (BLDC)


motor fundamentals”, application Note, AN885,
2003.
Fig 11: Simulation Result for Quadrature Axis
Current 4) Gwo-Rueyyu and Rey-Chue Hwang “Optimal PID
Speed Control of Brushless DC Motors Using
VI. CONCLUSION
LQR approach” IEEE International Conference on
This paper has presented a concept of PWM systems, Man and Cybernetics, 2004, pp.473-478.
technique based direct torque controller for brushless
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controlling an AC drives the basic DTC strategies are

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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 12, Number 1 (2017)
© Research India Publications. http://www.ripublication.com

6) Allan R. Hambley, “Electrical Engineering controller. Parhizkar N. Dept. of Electr. Eng., Islamic
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