FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET NEXT STAGE :T/W

S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO WEAR PLATE Spl.Instructions: THK=6 MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440193
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 8Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 8 nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
Center Punch, Try Square, Drill Ø14, COUNTER DRILL
EST TIME Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440193 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO WEAR PLATE Spl.Instructions: THK=6 MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440194
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 14Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 14 nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440194 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO WEAR PLATE Spl.Instructions: THK=6 MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440195
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig MM04400194 and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 14Places

4 Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 at
DRILLING

5
bottom.

6 Follow opn.no 4 for all 14 nos counter drill.

7 Unclamp and Unload the Job

8 Remove the Bottom Burrs by Burr Tool

9 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440195 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO WEAR PLATE Spl.Instructions: THK=10MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440196
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig MM04400193 and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 8Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 and
4
land 1mm at bottom.
DRILLING

5 Follow opn.no 4 for all 8nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440196 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO WEAR PLATE Spl.Instructions: THK=15MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440197
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 8Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 and
4
land 1mm at bottom.
DRILLING

5 Follow opn.no 4 for all 8nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440197 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO WEAR PLATE Spl.Instructions: THK=10MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440198
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 14Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 and
4
land 1mm at bottom.
DRILLING

5 Follow opn.no 4 for all 14nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440198 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO WEAR PLATE Spl.Instructions: THK=10MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440199
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig MM0440198 and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 14Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 and
4
land 1mm at bottom.
DRILLING

5 Follow opn.no 4 for all 14nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440199 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO BOTTOM LINER Spl.Instructions: THK=20MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440200
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 8Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 and
4
land 1mm at bottom.
DRILLING

5 Follow opn.no 4 for all 14nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440200 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER LINER Spl.Instructions: THK=15 MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440201
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 14Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 and
4
land 1mm at bottom.
DRILLING

5 Follow opn.no 4 for all 14nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440201 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER LINER Spl.Instructions: THK=15 MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440202
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig MM0440201 and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 14Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 and
4
land 1mm at bottom.
DRILLING

5 Follow opn.no 4 for all 14nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440202 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER LINER Spl.Instructions: THK=6MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440429
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440429 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER LINER Spl.Instructions: THK=6MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440430
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440430 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER LINER Spl.Instructions: THK=6MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440431
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig MM0440430 and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440431 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO BOTTOM LINER Spl.Instructions: THK=10MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440432
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig MM0440429and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440432 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO BOTTOM LINER Spl.Instructions: THK=15MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440435
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440435 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER LHS Spl.Instructions: THK=10MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440436
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440436 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER LHS Spl.Instructions: THK=10MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440437
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig MM0440436 and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440437 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO BOTTOM LINER Spl.Instructions: THK=20MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440438
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440438 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER LHS Spl.Instructions: THK=15MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440439
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440439 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: VMO SIDE LINER RHS Spl.Instructions: THK=15MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: MM0440440
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig MM0440439 and Butt the job to DJ profile

3 Drill 'Ø14' Thru @ 12Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø14
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 12nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/MM0440440 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=6MM
WEIGHT MATL: E350
STAGE: DRILLING
IN KGS
PART NUMBER: 910206-1
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø18 Thru @ 3 Places

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø18
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 3 nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø18, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910206-1 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=6MM
WEIGHT MATL: E350
STAGE: DRILLING
IN KGS
PART NUMBER: 910206-2
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig 910206-1 and Butt the job to DJ profile

3 Drill 'Ø18 Thru @ 3 Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 drill and maintain 'Ø18
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 3 nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø18, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910206-2 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=10MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: 910206-3
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14 Thru @ 4 Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 34 drill and maintain 'Ø14
4
and land 1 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 4 nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø34,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910206-3 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=10MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: 910322
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø18 Thru @ 20Places

Drill Counter Using 90° angle grinded 'Ø 34 drill and maintain 'Ø18
4
and land 2 mm at bottom.
DRILLING

5 Follow opn.no 4 for all 20 nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø18, C.Drill Ø34,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910322 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=6MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: 910323-1
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14Thru @ 3Places

Drill Counter Using 90° angle grinded 'Ø 29 dRill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 3nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910323-1 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=6MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: 910323-2
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14Thru @ 4Places

Drill Counter Using 90° angle grinded 'Ø 29 dRill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 4nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910323-2 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=6MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: 910323-3 LH
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14Thru @ 4Places

Drill Counter Using 90° angle grinded 'Ø 29 dRill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 4nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910323-3 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=6MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: 910323-4 RH
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14Thru @ 4Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 dRill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 4nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910323-4 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
DESCRIPTION: TK-8-32 WEAR PLATE Spl.Instructions: THK=6MM
WEIGHT MATL: EH 400LE
STAGE: DRILLING
IN KGS
PART NUMBER: 910323-5
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

2 Load the Drill jig and Butt the job to DJ profile

3 Drill 'Ø14Thru @ 6Places

Reverse the job and drill counter holes.

Drill Counter Using 90° angle grinded 'Ø 29 dRill and maintain 'Ø14 at
4
bottom.
DRILLING

5 Follow opn.no 4 for all 6nos counter drill.

6 Unclamp and Unload the Job

7 Remove the Bottom Burrs by Burr Tool

8 Move the Job to Next Work Station

SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
EST TIME Center Punch, Try Square, Drill Ø14, C.Drill Ø29,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/910323-5 0 1 OF 1
 FERRUM EXTREME ENGINEERING PVT LTD PROCESS SHEET
S/A PART
M/C MODEL: METSO
NO
Spl.Instructions: THK=25MM
DESCRIPTION: REINFORCEMENT PLATE MATL: E 350
WEIGHT
STAGE: DRILLING
IN KGS
PART NUMBER: 77083901783 REV01
TIME(MI WORK
OPN.NO DESCRIPTION REFER SKETCH /PHOTOGRAPH
N) CENTRE

1 Load the job on drilling machine table

Load the Drill jig DJ1 on left side of job and 4 nos pins to be used to
2
locate the job bore Ø397 and 2 nos Ø30 stopper pins

3 Drill 'Ø17Thru @ 14 Places

4 Drill 'Ø18Thru @ 14 Places

5 Drill 'Ø10.2Thru @ 8 Places

6 Unload the DJ1 and Load DJ2 at Center of job

4 nos step pins to be used to locate the job bore Ø397 and 2 nos Ø18
7
pins

8 Drill 'Ø17Thru @ 4 Places

9 Drill 'Ø18Thru @ 10 Places

DRILLING

10 Drill 'Ø10.2Thru @ 4 Places

11 Unload the Drill jig DJ2

Load the Drill jig DJ1 on right side of job at 180 deg to OPN NO1. and
12
4 nos pins to be used to locate the job bore Ø397 and 2 nos Ø18 pins

5 Follow opn.no 3 to 5 to drill all holes. And Unload the DJ1.

make Counter bore Ø42 depth 15mm using Counter Bore Ø42 with
pilot Ø18 @ 36 places

make M12 x THRU tapping @20 Places

7
Unclamp and Unload the Job

Remove the Bottom Burrs by Burr Tool

DJ1 DJ2
8 Move the Job to Next Work Station
SETUP TIME LIST OF TOOLS JIGS & FIXTURES LIST OF CONSUMABLES INDEX CHANGE SIGN
Center Punch, Try Square, Drill Ø17, C.Drill Ø42 with 18
EST TIME dia pilot, Drill Ø18,.Drill Ø10.2,, M12x 1.75 Tap,
DATE PREPARED BY H.P EFFECTIVITY DOCUMENT NUMBER REV PAGE NO
28.03.2018 APPROVED BY KSKM IMMEDIATE FE/D/METSO/VMO/77083901783 0 1 OF 1