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PARTS

MANUAL
ELECTRIC
N30XMH2
(C210)

CUSTOMER EDITION

1475781 ©2003 Hyster Company


08/2003
UNIT CODE C210
08/2003 NORTH AMERICA

SECTIONS

1 FRAME

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE/ACCELERATOR SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-THREE STAGE FULL FREE-LIFT

8 OPTIONS

9 NUMERICAL INDEX

This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE C210
08/2003 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCELERATOR ................................................................................................................................................. 5-22
ACCELERATOR PEDAL..................................................................................................................................... 5-24

B
BACK-UP ALARM .............................................................................................................................................. 8-12
BATTERY CONNECTOR ................................................................................................................................... 2-16
BATTERY SLIDE AND ROLLER TRAY
⇒S/N C210V-1642 ......................................................................................................................................... 8-16
S/N C210V-1642⇔S/N PENDING PER ECN 65067...................................................................................... 8-18
S/N PENDING PER ECN 65067⇒ ................................................................................................................. 8-22
BRAKE ................................................................................................................................................................. 5-6
BRAKE AND BACK-UP LIGHT ............................................................................................................................ 8-4
BRAKE PEDAL LINKAGE .................................................................................................................................... 5-2

C
CHAINS, PINS, AND ANCHORS ......................................................................................................................... 7-4
CONTACTOR ..................................................................................................................................................... 2-12
CONTACTOR PANEL
CONTROL ........................................................................................................................................................ 2-8
CONTACTOR STEERING .................................................................................................................................. 2-10
CONTROL PANEL................................................................................................................................................ 2-6
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6-42
CONTROL VALVE ATTACHING PARTS............................................................................................................. 6-34
COUNTERWEIGHT ........................................................................................................................................... 1-14
COVERS .............................................................................................................................................................. 1-6
COWL ELECTRICAL.......................................................................................................................................... 2-14
CYLINDER INSTALLATION
MAIN LIFT AND FREE-LIFT............................................................................................................................. 7-6

D
DC CONVERTOR
36/48 VOLT TO 12 VOLT ................................................................................................................................ 8-10
DRIVE AND REAR LIGHTS ................................................................................................................................. 8-6
DRIVE AXLE ........................................................................................................................................................ 3-2
DRIVE MOTOR MOUNT ...................................................................................................................................... 6-6

E
E/EE/ES AND CRE/FRE INSTALLATION .......................................................................................................... 3-10
ECM GUIDANCE................................................................................................................................................ 2-27
ELECTRIC BRAKE............................................................................................................................................. 5-26
ELECTRICAL GUIDANCE ................................................................................................................................. 2-24
ELECTRICAL SYSTEM........................................................................................................................................ 2-2

F
FORK
HOOK TYPE WITHOUT SIDE-SHIFT
STANDARD TAPER, 100 MM X 40 MM ...................................................................................................... 7-34
PIN TYPE WITH SIDE-SHIFT OR FORK TILT ............................................................................................... 7-36
FRAME ................................................................................................................................................................. 1-2

©2003 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

F (continued)

FREE-LIFT CYLINDER ...................................................................................................................................... 7-10


FULL SUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1-22
SHEET 2 OF 2 ................................................................................................................................................ 1-24

G
GEAR PUMP ...................................................................................................................................................... 4-11
OPTIONAL...................................................................................................................................................... 4-12
GUIDANCE HYDRAULICS................................................................................................................................. 6-48
GUIDANCE SWITCH AND SIGNAL................................................................................................................... 2-28
GUIDE ROLLER................................................................................................................................................. 8-15

H
HAND LEVER
S/N PENDING PER ECN 64940⇒ ................................................................................................................. 6-40
⇒S/N PENDING PER ECN 64940 ................................................................................................................. 6-38
HEADER HOSE ................................................................................................................................................. 7-30
HOOD................................................................................................................................................................... 1-8
HOSE REEL ....................................................................................................................................................... 7-32
HYDRAULIC ......................................................................................................................................................... 6-2
HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
S/N PENDING PER ECN 73755⇒ ............................................................................................................. 6-32
⇒S/N PENDING PER ECN 73755 ............................................................................................................. 6-30
OPEN CONSTRUCTION WITH BWI .............................................................................................................. 6-24
OPTIONAL
⇒S/N PENDING PER ECN 73755.......................................................................................................... 6-26
OPEN CONSTRUCTION WITHOUT BWI ...................................................................................................... 6-22
S/N PENDING PER ECN 73755⇒ ................................................................................................................. 6-28
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP ........................................................................................................................... 6-8
OPTIONAL .................................................................................................................................................. 6-10
19 CC DOUBLE GEAR PUMP ....................................................................................................................... 6-14
19 CC DOUBLE GEAR PUMP LOW NOISE .................................................................................................. 6-18
19 CC PUMP - LOW NOISE
OPTIONAL .................................................................................................................................................. 6-20
19 CC SINGLE GEAR
OPTIONAL .................................................................................................................................................. 6-16
OPTIONAL...................................................................................................................................................... 6-12
HYDRAULIC TANK............................................................................................................................................. 6-46

L
LABELS .............................................................................................................................................................. 1-27
LIFT HYDRAULICS .............................................................................................................................................. 7-8
LOAD END SENSOR ......................................................................................................................................... 2-26

ii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

M
MAIN LIFT CYLINDER ....................................................................................................................................... 7-12
MAST MOUNTING ............................................................................................................................................. 7-14
MASTER CYLINDER ........................................................................................................................................... 5-4

N
NON-SUSPENSION SEAT................................................................................................................................. 1-16

O
OUTER, INTERMEDIATE, AND INNER MAST.................................................................................................... 7-2
OVERHEAD GUARD.......................................................................................................................................... 1-12

P
PARK BRAKE
LEVER ACTUATED .......................................................................................................................................... 5-8
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-20
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-18
PARK BRAKE LINKAGE
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-16
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-12

S
SHIFT LEVER ...................................................................................................................................................... 4-4
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-28
STEERING AXLE
⇒S/N C210V-01653X..................................................................................................................................... 4-22
S/N C210V-01654X⇒..................................................................................................................................... 4-26
STEERING AXLE GUIDANCE ........................................................................................................................... 4-32
STEERING CONTROL UNIT
OPTION 1 ......................................................................................................................................................... 4-6
OPTION 2 ....................................................................................................................................................... 4-30
STEERING CYLINDER ...................................................................................................................................... 4-10
STEERING HYDRAULIC...................................................................................................................................... 4-8
STEERING MOTOR
WITH BWI
S/N C210V-01744A⇒ ................................................................................................................................. 4-20
⇒S/N C210Y-01743A ................................................................................................................................. 4-18
WITHOUT BWI
⇒S/N C210V-01743A ................................................................................................................................. 4-14
S/N C210V-01744A⇒ ................................................................................................................................. 4-16
STEERING POD .................................................................................................................................................. 4-2
STROBE LIGHT ................................................................................................................................................... 8-8
SUSPENSION SEAT .......................................................................................................................................... 1-18

T
TIRE AND WHEEL ............................................................................................................................................... 8-2
TRACTION MOTOR
11.0-INCH ....................................................................................................................................................... 3-14
9-INCH ............................................................................................................................................................ 3-12

©2003 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

T (continued)

TRANSMISSION AND DIFFERENTIAL ............................................................................................................... 3-6


TRAVERSE BOOM ............................................................................................................................................ 7-16
TRAVERSE CYLINDER ..................................................................................................................................... 7-26
TRAVERSE FRAME
WITH SIDE-SHIFT.......................................................................................................................................... 7-20
WITHOUT SIDE-SHIFT .................................................................................................................................. 7-24

W
WIRE HARNESS
CONTROL VALVE SWITCH ........................................................................................................................... 2-22
DASH .............................................................................................................................................................. 2-18
LIGHT ............................................................................................................................................................. 2-19
MAIN ............................................................................................................................................................... 2-20
REAR LIGHT .................................................................................................................................................. 8-13
SWITCH.......................................................................................................................................................... 8-14
TRACTION CUT-OUT .................................................................................................................................... 8-24

iv See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

©2003 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vi See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 9-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

©2003 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

©2003 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

x See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1463727

Service Manual (Complete) .................................................................................................. 1464844

Parts Manual .......................................................................................................................... 1475781

©2003 HYSTER COMPANY See Service Manual xi


for service procedures.
NOTES

xii
UNIT CODE C210
08/2003 NORTH AMERICA

1 FRAME

1 FRAME
UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................... 1-14


COVERS .............................................................................................................................................................. 1-6
FRAME ................................................................................................................................................................. 1-2
FULL SUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1-22
SHEET 2 OF 2 ................................................................................................................................................ 1-24
HOOD................................................................................................................................................................... 1-8
LABELS .............................................................................................................................................................. 1-27
NON-SUSPENSION SEAT................................................................................................................................. 1-16
OVERHEAD GUARD.......................................................................................................................................... 1-12
SUSPENSION SEAT .......................................................................................................................................... 1-18

©2003 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

FRAME (Figure 1-1)

1-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

FRAME

KEY:
A: 56 in. Battery Compartment
B: 62 in. Battery Compartment

QTY
ITEM PART NO. DESCRIPTION A B

1 c 1460339 Cowl..................................................................................................................... 1 1
1 d 1465530 Cowl..................................................................................................................... 1 1
2 1457084 Floorplate............................................................................................................. 1 1
3 1457089 Floorplate............................................................................................................. 1 1
4 15176 Washer ................................................................................................................ 8 8
5 17105 Bolt ...................................................................................................................... 2 2
6 15056 Nut ....................................................................................................................... 2 2
7 15156 Lockwasher.......................................................................................................... 2 2
8 1356377 Plug ..................................................................................................................... 2 2
9 a 136692 Nut ....................................................................................................................... 6 6
10 a 292682 Lockwasher.......................................................................................................... 6 6
11 a 1397924 Plate .................................................................................................................... 2 2
12 136985 Capscrew............................................................................................................. 2 2
13 292529 Capscrew............................................................................................................. 2 2
14 292683 Lockwasher.......................................................................................................... 2 2
15 216877 Nut ....................................................................................................................... 2 2
16 18494 Capscrew............................................................................................................. 1 1
17 1397912 Fender (LH) ......................................................................................................... 1 ..
17 1397913 Fender (LH) ......................................................................................................... .. 1
18 b 1397920 Fender (RH)......................................................................................................... 1 ..
18 b 1397921 Fender (RH)......................................................................................................... .. 1
18 a 1397928 Fender (RH)......................................................................................................... 1 ..
18 a 1397929 Fender (RH)......................................................................................................... .. 1
19 1340224 Cover ................................................................................................................... 1 1
20 325521 Cover ................................................................................................................... 1 1
21 1493955 Plate .................................................................................................................... 1 1
22 1493957 Plate .................................................................................................................... 1 1
23 1509942 Pin ....................................................................................................................... 2 2
24 58951 Snap Ring............................................................................................................ 2 2
25 296249 Capscrew............................................................................................................. 2 2
26 296421 Washer ................................................................................................................ 2 2
27 1397887 Cover (LH) ........................................................................................................... 1 1
28 1397895 Cover (RH)........................................................................................................... 1 1
29 320162 Washer ................................................................................................................ 2 2
30 169874 Nut ....................................................................................................................... 1 1
31 292682 Lockwasher.......................................................................................................... 2 2
32 136692 Nut ....................................................................................................................... 2 2
33 361973 Spacer ................................................................................................................. 16 16
34 a 1483375 Spacer ................................................................................................................. 2 2
35 a 136681 Capscrew............................................................................................................. 4 4
36 a 320158 Washer ................................................................................................................ 4 4
37 a 292681 Lockwasher.......................................................................................................... 4 4

FOOTNOTES:
a With Battery Rollers
b Without Battery Rollers

©2003 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

FRAME

c ⇒ S/N PENDING PER ECN 73310


d S/N PENDING PER ECN 73310 ⇒

1-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-5
UNIT CODE C210
NORTH AMERICA 08/2003

COVERS (Figure 1-2)

1-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

COVERS

ITEM PART NO. DESCRIPTION QTY

1 1388314 Cover (Without Raised Hood)...................................................................................... 1


1 1388315 Cover (With Raised Hood)........................................................................................... 1
2 a 1340218 Catch ........................................................................................................................... 4
2 b 2023901 Catch ........................................................................................................................... 4
3 a 1377667 Plate ............................................................................................................................ 4
3 b 2023903 Plate ............................................................................................................................ 4
4 296360 Washer ........................................................................................................................ 8
5 296166 Capscrew..................................................................................................................... 8
6 296159 Capscrew..................................................................................................................... 8
7 1354323 Nut ............................................................................................................................... 20
8 292680 Lockwasher.................................................................................................................. 8
9 c 1460633 Dash ............................................................................................................................ 1
9 d 1465533 Dash ............................................................................................................................ 1
10 1460397 Liner............................................................................................................................. 1
11 296167 Capscrew..................................................................................................................... 2
12 239503 Nut ............................................................................................................................... 2
13 292681 Lockwasher.................................................................................................................. 2
14 320158 Washer ........................................................................................................................ 2
15 1381909 Cover ........................................................................................................................... 1
16 1381910 Cover ........................................................................................................................... 1
17 169874 Nut ............................................................................................................................... 3
18 1382311 Panel (End).................................................................................................................. 2
18 1382312 Panel (Center) ............................................................................................................. 1
19 1382313 Gasket (With Lights) .................................................................................................... 2
19 1382313 Gasket (Without Lights) ............................................................................................... 3
20 a 1362252 Cover (LH) ................................................................................................................... 1
20 b 1494926 Cover (LH) ................................................................................................................... 1
21 a 1390231 Cover (RH)................................................................................................................... 1
21 b 1494922 Cover (RH)................................................................................................................... 1
22 1364399 Screw........................................................................................................................... 3
23 1364395 Cover ........................................................................................................................... 1
24 1376812 Trim .............................................................................................................................. 1
25 197068 Washer ........................................................................................................................ 8
26 296159 Capscrew..................................................................................................................... 3
27 1381919 Screw........................................................................................................................... 2
28 1381918 Nut ............................................................................................................................... 2
29 296161 Capscrew..................................................................................................................... 3
30 353144 Capscrew..................................................................................................................... 7
31 15127 Washer ........................................................................................................................ 3

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64828
b S/N PENDING PER ECN 64828 ⇒
c ⇒ S/N PENDING PER ECN 73310
d S/N PENDING PER ECN 73310 ⇒

©2003 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HOOD (Figure 1-3)

1-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HOOD

ITEM PART NO. DESCRIPTION QTY

1 gh 1388469 Hood ............................................................................................................................ 1


1 i 1501438 Hood ............................................................................................................................ 1
2 1383680 Spacer ......................................................................................................................... 4
3 a 1347088 Stop Screw .................................................................................................................. 2
3 c 367251 Stop Screw .................................................................................................................. 2
4 15155 Lockwasher.................................................................................................................. 4
5 a 15055 Nut ............................................................................................................................... 2
5 c 15055 Nut ............................................................................................................................... 4
6 b 1385780 Frame .......................................................................................................................... 1
6 d 1385790 Frame .......................................................................................................................... 1
7 a 1364729 Spacer ......................................................................................................................... 2
8 a 16394 Capscrew..................................................................................................................... 2
9 12892 Snap Ring.................................................................................................................... 2
10 292515 Capscrew..................................................................................................................... 2
11 2034906 Washer ........................................................................................................................ 2
12 a 293601 Capscrew..................................................................................................................... 2
13 a 1377378 Bracket......................................................................................................................... 1
14 ae 293612 Capscrew..................................................................................................................... 2
14 af 293613 Capscrew..................................................................................................................... 2
15 a 292681 Lockwasher.................................................................................................................. 2
16 296173 Capscrew..................................................................................................................... 4
17 316826 Nut ............................................................................................................................... 4
18 320159 Washer ........................................................................................................................ 2
19 18515 Washer ........................................................................................................................ 2
20 292682 Lockwasher.................................................................................................................. 4
21 1377674 Shaft ............................................................................................................................ 1
22 1377670 Spring .......................................................................................................................... 1
23 15125 Washer ........................................................................................................................ 1
24 1364538 Spring .......................................................................................................................... 1
25 1378976 Handle ......................................................................................................................... 1
26 1378975 Pin ............................................................................................................................... 1
27 1364537 Plate ............................................................................................................................ 2
28 1385760 Gas Spring................................................................................................................... 1
29 355374 Clamp .......................................................................................................................... 1
30 e 1340095 Bar ............................................................................................................................... 1
30 f 1468405 Bar ............................................................................................................................... 1
31 287854 Capscrew..................................................................................................................... 2
31 136985 Capscrew (Optional) .................................................................................................... 2
32 136692 Nut ............................................................................................................................... 2
33 1385761 Rod .............................................................................................................................. 1
34 1340866 Spring .......................................................................................................................... 1
35 1340867 Spacer ......................................................................................................................... 1
36 1364096 Clevis ........................................................................................................................... 1
37 1364243 Knob ............................................................................................................................ 1
38 15025 Nut ............................................................................................................................... 1
39 296419 Washer ........................................................................................................................ 2
40 15212 Cotter Pin..................................................................................................................... 2
41 293799 Capscrew..................................................................................................................... 1
42 313805 Nut ............................................................................................................................... 1
43 a 1340743 Bracket......................................................................................................................... 1
44 362030 Handle ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HOOD

ITEM PART NO. DESCRIPTION QTY

45 287816 Capscrew..................................................................................................................... 2
46 136687 Nut ............................................................................................................................... 2
47 c 292680 Lockwasher.................................................................................................................. 2
47 a 292680 Lockwasher.................................................................................................................. 4
48 b 1364597 Latch ............................................................................................................................ 1
48 a 1364747 Latch ............................................................................................................................ 1
49 d 1340531 Wire Harness............................................................................................................... 1
50 d 114312 Strap Clamp................................................................................................................. 5
51 1359587 Grommet...................................................................................................................... 1
52 353569 Retaining Ring ............................................................................................................. 2
53 368618 Bushing........................................................................................................................ 2
54 1378900 Link .............................................................................................................................. 1
55 1378902 Collar ........................................................................................................................... 1
56 325616 Spacer ......................................................................................................................... AR
57 320160 Washer ........................................................................................................................ 4
58 15177 Washer ........................................................................................................................ 4
59 139 Rod End Pin ................................................................................................................ 1
60 251099 Adhesive ...................................................................................................................... 2
61 15155 Lockwasher.................................................................................................................. 4
62 296161 Capscrew..................................................................................................................... 1
63 320156 Washer ........................................................................................................................ 2
64 313805 Nut ............................................................................................................................... 1
65 15135 Washer ........................................................................................................................ AR

FOOTNOTES:
a With Raised Hood
b With Seat Brake
c Without Raised Hood
d Without Seat Brake
e ⇒ S/N C210V-01656X
f S/N C210V-01657X ⇒
g ⇒ S/N PENDING PER ECN 64883
h ⇒ S/N PENDING PER ECN 64883-01
i S/N PENDING PER ECN 64883-01 ⇒

1-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-11
UNIT CODE C210
NORTH AMERICA 08/2003

OVERHEAD GUARD (Figure 1-4)

1-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

OVERHEAD GUARD

KEY:
A: Raised Height
B: Reduced Height, Plate Type

QTY
ITEM PART NO. DESCRIPTION A B

1 1386701 Overhead Guard .................................................................................................. 1 ..


1 1452955 Overhead Guard (Without Operator Compartment Light) ................................... .. 1
1 1489181 Overhead Guard (1015mm/90.5 in. Battery Cpmpartment) ................................ 1 ..
2 320161 Washer ................................................................................................................ 16 16
3 1343990 Capscrew............................................................................................................. 6 6
4 293651 Capscrew............................................................................................................. 4 4
5 1390182 Nut ....................................................................................................................... 10 10
6 1343647 Handle ................................................................................................................. 1 1
7 329067 Screw................................................................................................................... 2 2

©2003 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

COUNTERWEIGHT (Figure 1-5)

ITEM PART NO. DESCRIPTION QTY

1 1340454 Counterweight ............................................................................................................. 1


2 1340460 Cover ........................................................................................................................... 1
3 326347 Tow Pin ........................................................................................................................ 1
4 292537 Capscrew..................................................................................................................... 2
5 296423 Washer ........................................................................................................................ 4
6 221777 Washer ........................................................................................................................ 2
7 15162 Lockwasher.................................................................................................................. 2
8 168054 Capscrew..................................................................................................................... 2
9 300937 Nut ............................................................................................................................... 2
10 326003 Tape ............................................................................................................................. AR
11 15134 Washer ........................................................................................................................ 2
12 46698 Capscrew..................................................................................................................... 2
13 15156 Lockwasher.................................................................................................................. 2

1-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-15
UNIT CODE C210
NORTH AMERICA 08/2003

NON-SUSPENSION SEAT (Figure 1-6)

1-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

NON-SUSPENSION SEAT

KEY:
A: Vinyl Cover
B: Fabric Cover

QTY
ITEM PART NO. DESCRIPTION A B

b 1364377 Seat Assembly..................................................................................................... 1 ..


a 1364379 Seat Assembly..................................................................................................... 1 ..
b 1364380 Seat Assembly..................................................................................................... .. 1
a 1364382 Seat Assembly..................................................................................................... .. 1
1 a 1351431 Seat ................................................................................................................. 1 ..
1 a 1351432 Seat ................................................................................................................. .. 1
1 b 1351473 Seat ................................................................................................................. 1 ..
1 b 1351474 Seat ................................................................................................................. .. 1
2 b 1354140 Switch Assembly ......................................................................................... 1 1
3 b 1340171 Seat Rail (LH).................................................................................................. 1 ..
3 a 269448 Seat Rail (LH) (LH).......................................................................................... .. 1
4 b 1340172 Seat Rail (RH) (RH)......................................................................................... 1 ..
4 a 269449 Seat Rail (RH) (RH)......................................................................................... .. 1
5 18727 Capscrew ........................................................................................................ 8 8
6 221733 Washer ............................................................................................................ 8 8
7 1306585 Hip Restraint (RH) ........................................................................................... 1 1
8 1306588 Hip Restraint (LH)............................................................................................ 1 1
9 364854 Plug ................................................................................................................. 2 2
10 18515 Washer ............................................................................................................ 4 4
11 379197 Capscrew ........................................................................................................ 2 2
12 379198 Washer ............................................................................................................ 2 2
13 b 878236 Spacer ................................................................................................................. 4 4
13 b 1375848 Spacer ................................................................................................................. 4 4
14 a 170204 Capscrew............................................................................................................. 4 4
14 b 18731 Capscrew............................................................................................................. 4 4
15 222029 Rivet..................................................................................................................... 4 4
16 222665 Nut ....................................................................................................................... 4 4
17 1374750 Seat Belt .............................................................................................................. 1 1
18 379199 Capscrew............................................................................................................. 2 2
19 379697 Washer ................................................................................................................ 3 3
20 379698 Nut ....................................................................................................................... 2 2
21 335991 Cover ................................................................................................................... 1 1
22 335988 Base .................................................................................................................... 1 1

FOOTNOTES:
a With Seat Brake
b Without Seat Brake

©2003 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

SUSPENSION SEAT (Figure 1-7)

1-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

SUSPENSION SEAT

KEY:
A: Without Seat Switch
B: With Seat Switch

QTY
ITEM PART NO. DESCRIPTION A B

b 1376678 Seat Assembly..................................................................................................... 1 ..


b 1376679 Seat Assembly..................................................................................................... 1 1
a 1376680 Seat Assembly..................................................................................................... 1 1
a 1376682 Seat Assembly..................................................................................................... 1 ..
1 b 1362047 Back Cushion .................................................................................................. 1 1
1 a 1374179 Back Cushion .................................................................................................. 1 1
1 b 1382111 Back Cushion (Optional) ................................................................................. 1 1
1 a 1382113 Back Cushion (Optional) ................................................................................. 1 1
2 b 1362048 Seat Cushion................................................................................................... 1 1
2 a 1374180 Seat Cushion................................................................................................... 1 1
2 b 1382112 Seat Cushion (Optional) .................................................................................. 1 1
2 a 1382114 Seat Cushion (Optional) .................................................................................. 1 1
3 1362049 Shock Absorber Kit.......................................................................................... 1 1
4 1330409 Connector ................................................................................................... 1 ..
4 1330414 Secondary Lock .......................................................................................... 1 ..
4 1330433 Pin............................................................................................................... 1 ..
4 1354140 Switch Assembly ............................................................................................. 1 ..
5 1362052 Block................................................................................................................ 2 2
6 1362053 Shaft and Bearing Kit ...................................................................................... 1 1
7 1392496 Cover (RH) ...................................................................................................... 1 1
8 1392495 Cover (LH) ....................................................................................................... 1 1
9 1374188 Cover ............................................................................................................... 1 1
10 1362058 Holder Kit......................................................................................................... 1 1
11 1374190 Cover ............................................................................................................... 1 1
12 1360872 Cover ............................................................................................................... 1 1
13 1362061 Knob Kit........................................................................................................... 1 1
14 1362062 Tape Kit ........................................................................................................... 1 1
15 1362063 Hip Restraint (LH)............................................................................................ 1 1
16 1362064 Hip Restraint (RH) ........................................................................................... 1 1
17 1362065 Hardware Kit.................................................................................................... 1 1
18 1367137 Suspension Spring Kit ..................................................................................... 1 1
19 1459114 Seat Rail Kit..................................................................................................... 1 1
20 .. . . . Washer ............................................................................................................ 8 8
21 .. . . . Bolt .................................................................................................................. 8 8
22 1378307 Suspension Cable Kit ...................................................................................... 1 1
23 170204 Capscrew............................................................................................................. .. 4
23 17178 Capscrew............................................................................................................. 4 ..
24 379199 Capscrew............................................................................................................. 2 2
25 379697 Washer ................................................................................................................ 3 3
26 379698 Nut ....................................................................................................................... 2 2
27 1451914 Cable ................................................................................................................... .. 1
28 1451915 Washer ................................................................................................................ .. 1
29 878236 Spacer ................................................................................................................. 4 ..
29 1375848 Spacer ................................................................................................................. 4 ..
30 1451913 Plate .................................................................................................................... .. 1
31 1451965 Pad ...................................................................................................................... .. 1

©2003 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

SUSPENSION SEAT

QTY
ITEM PART NO. DESCRIPTION A B

32 170204 Capscrew............................................................................................................. .. 1
33 145639 Nut ....................................................................................................................... .. 1
34 1374750 Seat Belt .............................................................................................................. 1 1

FOOTNOTES:
a Fabric
b Vinyl

1-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-21
UNIT CODE C210
NORTH AMERICA 08/2003

FULL SUSPENSION SEAT (Figure 1-8)


SHEET 1 OF 2

1-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

FULL SUSPENSION SEAT


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1489167 Seat Assembly (Fabric) ............................................................................................... 1


1489166 Seat Assembly (Vinyl).................................................................................................. 1
1 1470153 Back Cushion (Fabric) ............................................................................................. 1
1 1470152 Back Cushion (Vinyl) ............................................................................................... 1
2 1494077 Seat Cushion (Fabric) ............................................................................................. 1
2 1494076 Seat Cushion (Vinyl)................................................................................................ 1
3 .. . . . Riser ........................................................................................................................ 1
4 .. . . . Box .......................................................................................................................... 1
5 .. . . . Cover ....................................................................................................................... 1
6 .. . . . Screw ...................................................................................................................... 4
7 .. . . . Hip Restraint (RH) ................................................................................................... 1
7 .. . . . Hip Restraint (LH).................................................................................................... 1
8 .. . . . Washer .................................................................................................................... 2
9 .. . . . Bolt .......................................................................................................................... 2
10 .. . . . Nut........................................................................................................................... 4
11 .. . . . Bolt .......................................................................................................................... 2
12 .. . . . Block........................................................................................................................ 2
13 .. . . . Seat Belt.................................................................................................................. 1
14 .. . . . Bolt .......................................................................................................................... 2
15 .. . . . Nut........................................................................................................................... 2
16 .. . . . Washer .................................................................................................................... 4
17 .. . . . Handle ..................................................................................................................... 1
18 .. . . . Latch........................................................................................................................ 1
19 .. . . . Bracket .................................................................................................................... 1
20 .. . . . Spacer ..................................................................................................................... 1
21 .. . . . Spring ...................................................................................................................... 1
22 .. . . . Knob ........................................................................................................................ 1
23 .. . . . Spring Extension ..................................................................................................... 1
24 .. . . . Pivot ........................................................................................................................ 2
25 .. . . . Washer .................................................................................................................... 2
26 .. . . . Nut........................................................................................................................... 2
27 .. . . . Bolt .......................................................................................................................... 2
28 .. . . . Nut........................................................................................................................... 6
29 1470163 Handle Kit................................................................................................................ 1
30 .. . . . Slide (RH)................................................................................................................ 1
31 .. . . . Slide (LH) ................................................................................................................ 1
32 .. . . . Bolt .......................................................................................................................... 4
33 .. . . . Screw ...................................................................................................................... 2
34 1470159 Suspension Kit ........................................................................................................ 1
35 18731 Capscrew..................................................................................................................... 4
36 1375848 Spacer ......................................................................................................................... 4

1470155 Manual Holder Kit (Includes Items 3-6) ....................................................................... 1


1470156 Hip Restraint Kit (RH) (Includes Items 7-12, 33) ......................................................... 1
1470157 Hip Restraint Kit (LH) (Includes Items 7-12, 33) .......................................................... 1
1470158 Seat Belt Kit (Includes Items 13-16) ............................................................................ 1
1470164 Recliner Kit (Includes Items 17-28) ............................................................................. 1
1489696 Slide Kit (Includes Items 30-32)................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

FULL SUSPENSION SEAT (Figure 1-9)


SHEET 2 OF 2

1-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

FULL SUSPENSION SEAT


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1489167 Seat Assembly (Fabric) ............................................................................................... 1


1489166 Seat Assembly (Vinyl).................................................................................................. 1
1 1467523 Boot Kit.................................................................................................................... 1
2 1467524 Roller and Bearing Kit ............................................................................................. 1
3 1467525 Bumper and Stop Kit ............................................................................................... 1
4 1467526 Bearing Shaft Kit ..................................................................................................... 1
5 1467527 Weight Adjuster Indicator Kit ................................................................................... 1
6 1467531 Recliner Knob.......................................................................................................... 1
7 1467529 Suspension Spring Kit ............................................................................................. 1
8 1470160 Scissor Assembly .................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

LABELS (Figure 1-10)

1-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

LABELS

ITEM PART NO. DESCRIPTION QTY

1 1338178 Label (Mast Warning) .................................................................................................. 2


2 1364045 Label (Battery Disconnect) .......................................................................................... 1
3 1330920 Label (No Riders) ........................................................................................................ 2
4 2805403 Label (Lift).................................................................................................................... 1
5 389692 Label (US Patents and Trademarks)............................................................................ 2
6 1335147 Label (Overhead Guard).............................................................................................. 1
7 1330924 Label (Battery Spacer)................................................................................................. 1
8 1339674 Label (Hyster) .............................................................................................................. 2
9 1339672 Label (Hyster) .............................................................................................................. 2
10 1335142 Label (Operator Warning) ............................................................................................ 1
11 1335137 Nameplate ................................................................................................................... 1
12 1330919 Label (Mast Warning) .................................................................................................. 1
13 1330917 Label (Operator Restraint) ........................................................................................... 2
14 b 2306476 Label (Parking Brake) .................................................................................................. 2
14 c 2309799 Label (Parking Brake) .................................................................................................. 2
15 1335129 Label (Pinch Point) ...................................................................................................... 3
16 196927 Label (UL Type EE) (NFPA Type) ................................................................................ 2
16 311498 Label (Type ES) (NFPA Type) ...................................................................................... 2
17 2805392 Label (Model 30).......................................................................................................... 2
18 1467511 Label (Freezer) ............................................................................................................ 2
18 1467512 Label (Corrosion) ......................................................................................................... 2
19 2805401 Label (Traverse/Rotate) ............................................................................................... 1
20 1377476 Rivet............................................................................................................................. 2
20 a 2308673 Rivet............................................................................................................................. 2
21 1384776 Label (Nameplate) ....................................................................................................... 1
21 1384776 Label (Nameplate) ....................................................................................................... 1
22 389687 Nameplate Cover......................................................................................................... 1
23 1377476 Rivet............................................................................................................................. 6
24 1379443 Label (Prop Rod) ......................................................................................................... 1
25 2805402 Label (Auxiliary Function - Side-Shift) ......................................................................... 1
25 370252 Label (Auxiliary Function - Stabilizer) .......................................................................... 1
25 370253 Label (Auxiliary Function - Dump/Scoop) .................................................................... 1
25 370254 Label (Auxiliary Function - Upender) ........................................................................... 1
25 370256 Label (Auxiliary Function - Clamp) .............................................................................. 1
25 370259 Label (Auxiliary Function - Fork Spreader) .................................................................. 1
26 1379807 Label (Hood Latch) ...................................................................................................... 1
27 1335411 Label (UL Information) ................................................................................................. 1
28 325956 UL Inspection Plate (Type EE)..................................................................................... 1
28 325957 UL Inspection Plate (Type ES)..................................................................................... 1
28 325958 UL Inspection Plate (Type E) ....................................................................................... 1
©2003 HYSTER COMPANY See Service Manual 1-27
for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

LABELS

ITEM PART NO. DESCRIPTION QTY

28 a 374446 UL Inspection Plate (Type ES)..................................................................................... 1


28 a 374447 UL Inspection Plate (Type EE)..................................................................................... 1

FOOTNOTES:
a Optional
b With Seat Brake Switch
c Without Seat Brake Switch

1-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................... 2-16


CONTACTOR ..................................................................................................................................................... 2-12
CONTACTOR PANEL
CONTROL ........................................................................................................................................................ 2-8
CONTACTOR STEERING .................................................................................................................................. 2-10
CONTROL PANEL................................................................................................................................................ 2-6
COWL ELECTRICAL.......................................................................................................................................... 2-14
ECM GUIDANCE................................................................................................................................................ 2-27
ELECTRICAL GUIDANCE ................................................................................................................................. 2-24
ELECTRICAL SYSTEM........................................................................................................................................ 2-2
GUIDANCE SWITCH AND SIGNAL................................................................................................................... 2-28
LOAD END SENSOR ......................................................................................................................................... 2-26
WIRE HARNESS
CONTROL VALVE SWITCH ........................................................................................................................... 2-22
DASH .............................................................................................................................................................. 2-18
LIGHT ............................................................................................................................................................. 2-19
MAIN ............................................................................................................................................................... 2-20

©2003 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

ELECTRICAL SYSTEM (Figure 2-1)

2-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 c 2035776 Wire Harness (Main) (☞ Figure 2-10) ........................................................................ 1


1 d 2045891 Wire Harness (Main).................................................................................................... 1
2 1350914 Strap ............................................................................................................................ 1
3 153667 Clamp .......................................................................................................................... 1
4 292681 Lockwasher.................................................................................................................. 4
5 136749 Capscrew..................................................................................................................... 1
6 136681 Capscrew..................................................................................................................... 3
7 1340796 Wire Harness (Dash) (☞ Figure 2-8) ......................................................................... 1
8 1364633 Terminal Block ............................................................................................................. 1
9 320157 Washer ........................................................................................................................ 5
10 2004005 Strap Clamp................................................................................................................. AR
11 292676 Lockwasher.................................................................................................................. 2
12 1377379 Washer ........................................................................................................................ 2
13 302233 Screw........................................................................................................................... 2
14 292665 Nut ............................................................................................................................... 2
15 c 2035834 Wire Harness (Control Valve Switch) (☞ Figure 2-11) .............................................. 1
15 d 2046671 Wire Harness (Control Valve Switch)........................................................................... 1
16 239503 Nut ............................................................................................................................... 1
17 .. . . . Control Panel (☞ Figure 2-2) ..................................................................................... 1
18 1309280 Clamp .......................................................................................................................... 2
19 b 292680 Lockwasher.................................................................................................................. 2
20 1459974 Battery Connector Assembly (36 Volt) (☞ Figure 2-7) ............................................... 1
20 1459973 Battery Connector Assembly (48 Volt) (☞ Figure 2-7) ............................................... 1
21 292505 Capscrew..................................................................................................................... 2
22 292680 Lockwasher.................................................................................................................. 2
23 320156 Washer ........................................................................................................................ 2
24 136687 Nut ............................................................................................................................... 2
25 379902 Ignition Switch ............................................................................................................. 1
25 186304 Key .......................................................................................................................... 2
26 2036239 Wire Harness (Lights) (☞ Figure 2-9) ........................................................................ 2
27 1360566 Horn (36 Volt Mechanical) ........................................................................................... 1
27 1360568 Horn (48 Volt Mechanical) ........................................................................................... 1
27 1483660 Horn (36/48 Volt) ......................................................................................................... 1
28 176640 Capscrew..................................................................................................................... 1
29 b 292668 Nut ............................................................................................................................... 2
30 1459850 Terminal Wire............................................................................................................... 2
31 313828 Nut ............................................................................................................................... 1
32 320158 Washer ........................................................................................................................ 1
33 1459894 Power Cable ................................................................................................................ 1
34 1459895 Power Cable ................................................................................................................ 1
35 1459914 Power Cable ................................................................................................................ 1
36 1459915 Power Cable ................................................................................................................ 1
37 1459896 Power Cable ................................................................................................................ 1
38 1459897 Power Cable ................................................................................................................ 1
39 a 1390218 Power Steering Control Assembly ............................................................................... 1
40 a 302240 Screw........................................................................................................................... 3
41 a 292678 Lockwasher.................................................................................................................. 3
42 a 1394840 Cover ........................................................................................................................... 1
42 a 1482691 Spacer ..................................................................................................................... 1
42 a 1482692 Cover ....................................................................................................................... 1
42 a 1482693 Spacer ..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

42 a 292678 Lockwasher ............................................................................................................. 3


42 a 296498 Screw ...................................................................................................................... 3
43 a 1390202 Plate ............................................................................................................................ 1
44 b 1459846 Terminal Block ............................................................................................................. 1
45 b 1459850 Terminal Wire............................................................................................................... 1
46 b 15002 Nut ............................................................................................................................... 3
47 b 18423 Washer ........................................................................................................................ 3
48 b 302259 Screw........................................................................................................................... 2
49 b 320156 Washer ........................................................................................................................ 2

FOOTNOTES:
a With On-Demand Power Steering
b Without On-Demand Power Steering
c ⇒ S/N PENDING PER ECN 64871
d S/N PENDING PER ECN 64871 ⇒

2-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-5
UNIT CODE C210
NORTH AMERICA 08/2003

CONTROL PANEL (Figure 2-2)

2-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

CONTROL PANEL

ITEM PART NO. DESCRIPTION QTY

1 1459800 SX Controller ............................................................................................................... 1


1 1465757 Plug ......................................................................................................................... 1
2 a 1459777 Contactor Panel (36/48 Volt) (Control) (☞ Figure 2-3) ............................................... 1
2 b 1466921 Contactor Panel (36/48 Volt)........................................................................................ 1
3 239503 Nut ............................................................................................................................... 17
4 320157 Washer ........................................................................................................................ 19
5 292681 Lockwasher.................................................................................................................. 19
6 296012 Capscrew..................................................................................................................... 16
7 1459796 Power Cable ................................................................................................................ 1
8 1459659 Fuse Block ................................................................................................................... 1
9 1459661 Spacer ......................................................................................................................... 1
10 325809 Fuse (325 Amp) ........................................................................................................... 1
11 325810 Fuse (500 Amp) ........................................................................................................... 1
12 1364262 Fuse (40 Amp) ............................................................................................................. 1
13 136681 Capscrew..................................................................................................................... 1
14 359819 Label (Fuse-325 Amp) ................................................................................................. 1
15 359820 Label ............................................................................................................................ 1
16 1364270 Label (Fuse-40 Amp) ................................................................................................... 1
17 1330938 Contactor (Steering) (☞ Figure 2-4) .......................................................................... 1
18 302018 Screw........................................................................................................................... 2
19 292678 Lockwasher.................................................................................................................. 2
20 198956 Washer ........................................................................................................................ 2
21 292512 Capscrew..................................................................................................................... 1
22 1467983 SX Controller ............................................................................................................... 1
22 1465757 Plug ......................................................................................................................... 1
23 1459770 Bus Bar ........................................................................................................................ 1
24 1459771 Bus Bar ........................................................................................................................ 1
25 1459659 Fuse Block ................................................................................................................... 1
26 320157 Washer ........................................................................................................................ 5
27 292681 Lockwasher.................................................................................................................. 5
28 136681 Capscrew..................................................................................................................... 3
29 292512 Capscrew..................................................................................................................... 1
30 239503 Nut ............................................................................................................................... 1
31 1459661 Spacer ......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73347
b S/N PENDING PER ECN 73347 ⇒

©2003 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

CONTACTOR PANEL (Figure 2-3)


CONTROL

2-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

CONTACTOR PANEL
CONTROL

ITEM PART NO. DESCRIPTION QTY

a 1459777 Contactor Panel (36/48 Volt)........................................................................................ 1


b 1466921 Contactor Panel (36/48 Volt)........................................................................................ 1
1 1462322 Base ........................................................................................................................ 1
2 1453531 Contactor (36/48 Volt) (☞ Figure 2-5) ................................................................... 1
3 1374236 Bracket .................................................................................................................... 1
4 1393356 Capacitor (Blue) ...................................................................................................... 1
5 1374210 Fuse Block............................................................................................................... 1
6 1301510 Bus Bar.................................................................................................................... 3
7 314878 Fuse ........................................................................................................................ 4
8 1308958 Label (Fuse) (15 Amp) ............................................................................................ 4
9 379235 Nameplate ............................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73347
b S/N PENDING PER ECN 73347 ⇒

©2003 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

CONTACTOR STEERING (Figure 2-4)

ITEM PART NO. DESCRIPTION QTY

1330938 Contactor ..................................................................................................................... 1


1 384398 Cover ....................................................................................................................... 1
2 1345908 Contactor Kit............................................................................................................ 1
3 378547 Contact (Fixed).................................................................................................... 1
4 383984 Contact (Moving)................................................................................................. 1
5 379522 Screw ...................................................................................................................... 2
6 1345909 Spring ...................................................................................................................... 1
7 379524 Insulator................................................................................................................... 1
8 1335620 Coil Assembly.......................................................................................................... 1

2-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-11
UNIT CODE C210
NORTH AMERICA 08/2003

CONTACTOR (Figure 2-5)

2-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

CONTACTOR

ITEM PART NO. DESCRIPTION QTY

b 1467047 Contactor (36/48 Volt).................................................................................................. 1


a 1453531 Contactor (36/48 Volt).................................................................................................. 1
1 1300292 Base (Magnet)......................................................................................................... 1
2 a 1305465 Coil .......................................................................................................................... 1
2 b 1467048 Coil .......................................................................................................................... 1
3 388238 Frame ...................................................................................................................... 1
4 1300945 Contact (Fixed) (Stationary) .................................................................................... 2
5 2308208 Nut........................................................................................................................... 1
6 388235 Clamp ...................................................................................................................... 2
7 271892 Spring ...................................................................................................................... 1
8 388230 Armature ................................................................................................................. 1
9 388234 Base ........................................................................................................................ 1
10 388233 Carrier ..................................................................................................................... 1
11 388231 Bushing ................................................................................................................... 1
12 1300278 Contact (Moving) ..................................................................................................... 1
13 388232 Spring Seat ............................................................................................................. 1
14 271893 Spring ...................................................................................................................... 1
15 274075 Retainer................................................................................................................... 1
16 .. . . . Washer .................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73347
b S/N PENDING PER ECN 73347 ⇒

©2003 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

COWL ELECTRICAL (Figure 2-6)

2-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

COWL ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 ac 1339385 Dash Display (With BDI) .............................................................................................. 1


1 bc 1339386 Dash Display (With BDI) .............................................................................................. 1
1 ac 1391095 Dash Display (With Enhanced Display) ....................................................................... 1
1 bc 1391096 Dash Display (With Enhanced Display) ....................................................................... 1
1 d 1460400 Dash Display (Without Function Keys) ........................................................................ 1
1 e 1460401 Dash Display (With Function Keys) ............................................................................. 1
1 f 1482558 Dash Display (With Function Keys) ............................................................................. 1
2 1340796 Wire Harness (Dash) (☞ Figure 2-8) ......................................................................... 1

FOOTNOTES:
a With Seat Belt
b Without Seat Belt
c ⇒ S/N C210V-1615
d S/N C210V-1616 ⇒
e S/N C210V-1616⇔S/N PENDING PER ECN 73485
f S/N PENDING PER ECN 73485 ⇒

©2003 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

BATTERY CONNECTOR (Figure 2-7)

2-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

BATTERY CONNECTOR

ITEM PART NO. DESCRIPTION QTY

1 1459973 Battery Connector Assembly (48 Volt)......................................................................... 1


1 1459974 Battery Connector Assembly (36 Volt)......................................................................... 1
2 195293 Battery Connector (Gray) (48 Volt) .......................................................................... 1
2 195296 Battery Connector (Blue) (36 Volt) .......................................................................... 1
3 a .. . . . Cable ....................................................................................................................... AR
4 292504 Capscrew (Without Battery Rollers) ............................................................................ 2
4 292507 Capscrew (With Battery Rollers) ................................................................................. 2
5 320156 Washer ........................................................................................................................ 2
6 292680 Lockwasher.................................................................................................................. 2
7 136687 Nut ............................................................................................................................... 2
8 .. . . . Base ........................................................................................................................... 1

FOOTNOTES:
a Use 28 in. and 106 in. of Bulk Cable 190811 - One of Each Required for 36/48 Volt and 190810 for 72/80 Volt

©2003 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 2-8)


DASH

ITEM PART NO. DESCRIPTION QTY

1340796 Wire Harness (Dash) ................................................................................................... 1


1 1330411 Connector................................................................................................................ 1
2 1330416 Lock......................................................................................................................... 1
3 1330437 Pin ........................................................................................................................... 4

2-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

WIRE HARNESS (Figure 2-9)


LIGHT

ITEM PART NO. DESCRIPTION QTY

2036239 Wire Harness............................................................................................................... 1


1 1330439 Plug ......................................................................................................................... 1
2 1330422 Connector................................................................................................................ 2
3 1330428 Lock......................................................................................................................... 2
4 1351068 Connector................................................................................................................ 1
5 1351069 Lock......................................................................................................................... 1
6 1330411 Connector................................................................................................................ 1
7 1330416 Lock......................................................................................................................... 1
8 346330 Connector................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 2-10)


MAIN

2-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

WIRE HARNESS
MAIN

ITEM PART NO. DESCRIPTION QTY

a 2035776 Wire Harness............................................................................................................... 1


b 2045891 Wire Harness............................................................................................................... 1
1 2035275 Connector................................................................................................................ 2
2 1330421 Connector................................................................................................................ 3
3 1330427 Lock......................................................................................................................... 3
4 1330419 Connector................................................................................................................ 1
5 1330424 Secondary Lock....................................................................................................... 1
6 1330420 Connector................................................................................................................ 1
7 1330426 Lock......................................................................................................................... 1
8 1351070 Connector................................................................................................................ 1
9 1351076 Seal ......................................................................................................................... 1
10 1352563 Connector................................................................................................................ 1
11 1340785 Connector................................................................................................................ 1
12 1330422 Connector................................................................................................................ 1
13 1330428 Lock......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64871
b S/N PENDING PER ECN 64871 ⇒

©2003 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 2-11)


CONTROL VALVE SWITCH

ITEM PART NO. DESCRIPTION QTY

a 2035834 Wire Harness............................................................................................................... 1


b 2046671 Wire Harness............................................................................................................... 1
1 1352563 Connector................................................................................................................ 6
2 1330411 Connector................................................................................................................ 1
3 1330416 Lock......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64871
b S/N PENDING PER ECN 64871 ⇒

2-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-23
UNIT CODE C210
NORTH AMERICA 08/2003

ELECTRICAL GUIDANCE (Figure 2-12)

2-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

ELECTRICAL GUIDANCE

ITEM PART NO. DESCRIPTION QTY

1 2805865 Box............................................................................................................................... 1
2 18492 Capscrew..................................................................................................................... 4
3 16828 Capscrew..................................................................................................................... 4
4 15156 Lockwasher.................................................................................................................. 4
5 327058 Solenoid....................................................................................................................... 1
6 2805960 Fuse (5 Amp) ............................................................................................................... 1
7 296167 Capscrew..................................................................................................................... 2
8 178119 Clamp .......................................................................................................................... 2
9 320157 Washer ........................................................................................................................ 2
10 273775 Strap Clamp................................................................................................................. 1
11 2805976 Wire Harness............................................................................................................... 1
12 2805899 ECM Assembly ............................................................................................................ 1
13 2805946 EPROM ................................................................................................................... 1
14 2805897 Guidance Assembly ................................................................................................ 1
14 2303063 Power Base Assembly ........................................................................................ 1
14 2805901 PC Board Assembly ............................................................................................ 1
15 2805501 Label (ECM Guidance)............................................................................................ 1
16 382374 Spacer (Male/Female) ............................................................................................. 4
17 15919 Lockwasher ............................................................................................................. 8
18 334776 Spacer ..................................................................................................................... 4
19 18466 Capscrew..................................................................................................................... 3
20 15154 Lockwasher.................................................................................................................. 3
21 15127 Washer ........................................................................................................................ 3
22 b 220277 Screw........................................................................................................................... 2
23 b 16865 Nut ............................................................................................................................... 2
24 b 18419 Lockwasher.................................................................................................................. 2
25 b 2803767 Resistor ....................................................................................................................... 1
26 b 18466 Capscrew..................................................................................................................... 4
27 b 15052 Nut ............................................................................................................................... 4
28 b 15154 Lockwasher.................................................................................................................. 4
29 b 2805963 DC-DC Converter ........................................................................................................ 1
30 b 2805968 Wire Harness............................................................................................................... 1
31 b 2805969 Wire Harness............................................................................................................... 1
32 b 2805967 Wire Harness............................................................................................................... 1
33 a 2805923 Fuse (30 Amp) ............................................................................................................. 1
33 b 2805961 Fuse (15 Amp) ............................................................................................................. 1
34 2805977 Wire Harness (Not Illustrated) ..................................................................................... 1

FOOTNOTES:
a 36 Volt
b 48 Volt

©2003 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

LOAD END SENSOR (Figure 2-13)

ITEM PART NO. DESCRIPTION QTY

1 2302421 Sensor ......................................................................................................................... 1


2 2805842 Bracket......................................................................................................................... 1
3 2805840 Bracket......................................................................................................................... 1
4 2805839 Mounting Plate............................................................................................................. 1
5 18466 Capscrew..................................................................................................................... 6
6 15154 Lockwasher.................................................................................................................. 8
7 15054 Nut ............................................................................................................................... 8
8 18468 Capscrew..................................................................................................................... 2
9 15127 Washer ........................................................................................................................ 12
10 15113 Nut ............................................................................................................................... 2
11 293647 Capscrew..................................................................................................................... 4
12 292683 Lockwasher.................................................................................................................. 4

2-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

ECM GUIDANCE (Figure 2-14)

ITEM PART NO. DESCRIPTION QTY

1 2805865 Box............................................................................................................................... 1
2 18492 Capscrew..................................................................................................................... 4
3 15127 Washer ........................................................................................................................ 4
4 2805899 ECM Assembly ............................................................................................................ 1
5 1306658 Electrical Connector (4-Pin)......................................................................................... 2
6 1305672 Contact ........................................................................................................................ 4
7 381413 Socket.......................................................................................................................... 4
8 16828 Capscrew..................................................................................................................... 4
9 15156 Lockwasher.................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

GUIDANCE SWITCH AND SIGNAL (Figure 2-15)

ITEM PART NO. DESCRIPTION QTY

1 334818 Alarm ........................................................................................................................... 1


2 1331560 Switch .......................................................................................................................... 1
3 2805864 Insert............................................................................................................................ 1

2-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

3 D RIVE UNIT

3 DRIVE UNIT
UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE AXLE ........................................................................................................................................................ 3-2


E/EE/ES AND CRE/FRE INSTALLATION .......................................................................................................... 3-10
TRACTION MOTOR
11.0-INCH ....................................................................................................................................................... 3-14
9-INCH ............................................................................................................................................................ 3-12
TRANSMISSION AND DIFFERENTIAL ............................................................................................................... 3-6

©2003 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

DRIVE AXLE (Figure 3-1)

3-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

1 221680 Capscrew..................................................................................................................... 8
2 366713 Washer ........................................................................................................................ 16
3 366715 Nut ............................................................................................................................... 8
4 293646 Capscrew..................................................................................................................... 32
5 292683 Lockwasher.................................................................................................................. 32
6 292682 Lockwasher.................................................................................................................. 15
7 136985 Capscrew..................................................................................................................... 6
8 287860 Capscrew..................................................................................................................... 7
9 57597 O-Ring ......................................................................................................................... 1
10 2036354 Traction Motor (☞ Figure 3-4) .................................................................................... 1
10 2038113 Traction Motor (☞ Figure 3-5) .................................................................................... 1
11 296431 Washer ........................................................................................................................ 1
12 292687 Lockwasher.................................................................................................................. 1
13 293708 Capscrew..................................................................................................................... 1
14 1457128 Transmission Assembly (☞ Figure 3-2) ..................................................................... 1
15 136692 Nut ............................................................................................................................... 2
16 1380316 Plate ............................................................................................................................ 1
17 b 35502 Fitting........................................................................................................................... 1
18 d 1351938 Brake Assembly (RH) (☞ Figure 5-3) ........................................................................ 1
18 e 1504042 Brake Assembly (RH) (☞ Figure 5-3) ........................................................................ 1
18 d 1351939 Brake Assembly (LH) (☞ Figure 5-3) ......................................................................... 1
18 e 1504041 Brake Assembly (LH) (☞ Figure 5-3) ......................................................................... 1
19 c 2805021 Axle Hanger (LH) ......................................................................................................... 1
20 21420 Plug ............................................................................................................................. 1
21 b 15315 Fitting........................................................................................................................... 1
22 292515 Capscrew..................................................................................................................... 2
23 1351926 Axle Housing ............................................................................................................... 1
24 39714 O-Ring ......................................................................................................................... 2
25 2805019 Spindle......................................................................................................................... 2
26 c 2805053 Axle Hanger (RH) ........................................................................................................ 1
27 1327246 Lock Bolt ...................................................................................................................... 16
28 305769 Dowel Pin..................................................................................................................... 4
29 b 353557 Axle Shaft .................................................................................................................... 2
30 34056 Nut ............................................................................................................................... 2
31 339492 Lockwasher.................................................................................................................. 2
32 3042496 Washer ........................................................................................................................ 2
33 361676 Bearing Cone............................................................................................................... 2
34 361675 Bearing Cup................................................................................................................. 2
35 163871 Oil Seal ........................................................................................................................ 2
36 1374893 Bearing Cup................................................................................................................. 2
37 276603 Oil Seal ........................................................................................................................ 2
38 1375443 Bearing Cone............................................................................................................... 2
39 a 353568 Stud ............................................................................................................................. 12
40 2805017 Brake Drum.................................................................................................................. 2
41 60949 Lug Nut ........................................................................................................................ 12
42 16151 Fitting........................................................................................................................... 1

FOOTNOTES:
a Use Adhesive 264134 As Required
b Use Adhesive 264159 As Required
c Use Lubricant 251979 As Required

©2003 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

DRIVE AXLE

d ⇒ S/N PENDING PER ECN 64897-02


e S/N PENDING PER ECN 64897-02 ⇒

3-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

3-5
UNIT CODE C210
NORTH AMERICA 08/2003

TRANSMISSION AND DIFFERENTIAL (Figure 3-2)

3-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

TRANSMISSION AND DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY

1457128 Transmission Assembly ............................................................................................... 1


1 1457127 Housing ................................................................................................................... 1
1 1457126 Housing............................................................................................................... 1
2 334481 Dowel Pin ............................................................................................................ 2
3 234038 Dowel Pin ............................................................................................................ 4
4 334418 Bearing Cap ........................................................................................................ 2
5 193164 Washer................................................................................................................ 4
6 221588 Capscrew ............................................................................................................ 4
7 136749 Capscrew ................................................................................................................ 12
8 292681 Lockwasher ............................................................................................................. 12
9 324871 Retainer................................................................................................................... 1
10 110922 Shim (0.005 in.) ....................................................................................................... AR
10 110923 Shim (0.007 in.) ....................................................................................................... AR
10 110924 Shim (0.020 in.) ....................................................................................................... AR
11 183614 Bearing Cup ............................................................................................................ 2
12 183615 Bearing Cone .......................................................................................................... 2
13 1354975 Gear ........................................................................................................................ 1
14 a 69029 Cap.......................................................................................................................... 1
15 324872 Nut........................................................................................................................... 1
16 325697 Washer .................................................................................................................... 1
17 153715 Bearing Cone .......................................................................................................... 1
18 230421 Bearing Cup ............................................................................................................ 1
19 325549 Shim (0.020 in.) ....................................................................................................... AR
19 325550 Shim (0.005 in.) ....................................................................................................... AR
19 325551 Shim (0.007 in.) ....................................................................................................... AR
20 324875 Spacer ..................................................................................................................... 1
21 1351949 Gear ........................................................................................................................ 1
22 325552 Spacer ..................................................................................................................... 1
23 a 1457856 Cover ....................................................................................................................... 1
24 230419 Bearing Cup ............................................................................................................ 1
25 342734 Bearing Cone .......................................................................................................... 1
26 346842 Shim (0.014 in.) ....................................................................................................... AR
26 346843 Shim (0.015 in.) ....................................................................................................... AR
26 346844 Shim (0.016 in.) ....................................................................................................... AR
26 346845 Shim (0.020 in.) ....................................................................................................... AR
26 346846 Shim (0.022 in.) ....................................................................................................... AR
26 346847 Shim (0.025 in.) ....................................................................................................... AR
27 b 1458219 Gear and Pinion Set ................................................................................................ 1
27 c 1483410 Gear and Pinion Set ................................................................................................ 1
28 334456 Nut........................................................................................................................... 2
29 264893 Bearing Cup ............................................................................................................ 2
30 334590 Bearing Cone .......................................................................................................... 2
31 334447 Lock Plate................................................................................................................ 2
32 92942 Bolt .......................................................................................................................... 12
33 334580 Washer .................................................................................................................... 12
34 1383475 Differential ............................................................................................................... 1
35 1383478 Housing............................................................................................................... 1
36 1383457 Washer................................................................................................................ 2
37 1383480 Side Gear ............................................................................................................ 2
38 1383482 Washer................................................................................................................ 4
39 1383481 Pinion Gear ......................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TRANSMISSION AND DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY

40 1383483 Spider.................................................................................................................. 2
41 221521 Capscrew ............................................................................................................ 8
42 261379 Washer................................................................................................................ 8
43 a 334571 Screw ...................................................................................................................... 1
44 15032 Nut........................................................................................................................... 1

FOOTNOTES:
a Use Adhesive 264159 As Required
b ⇒ S/N PENDING PER ECN 73489
c S/N PENDING PER ECN 73489 ⇒

3-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

3-9
UNIT CODE C210
NORTH AMERICA 08/2003

E/EE/ES AND CRE/FRE INSTALLATION (Figure 3-3)

3-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

E/EE/ES AND CRE/FRE INSTALLATION

KEY:
A: Type EE
B: Type ES

QTY
ITEM PART NO. DESCRIPTION A B

1 1364806 Plate .................................................................................................................... 1 1


2 216895 Static Strap (Non EE with Poly or Non-Marking Tires) ........................................ .. 1
2 216895 Static Strap .......................................................................................................... 2 ..
3 176640 Capscrew............................................................................................................. 3 ..
4 320158 Washer ................................................................................................................ 6 ..
5 292681 Lockwasher.......................................................................................................... 3 ..
6 239503 Nut ....................................................................................................................... 3 ..
7 1364824 Plate .................................................................................................................... 4 ..
8 361988 Tape ..................................................................................................................... AR ..
9 abc 325472 Fan....................................................................................................................... 1 ..
10 abc 16376 Capscrew............................................................................................................. 4 ..
11 abc 1364572 Spacer ................................................................................................................. 1 ..
12 abd 325472 Fan....................................................................................................................... 1 ..
13 abd 1340148 Hub ...................................................................................................................... 1 ..
14 abd 16598 Capscrew............................................................................................................. 4 ..
15 abd 15156 Lockwasher.......................................................................................................... 4 ..
16 abd 292529 Capscrew............................................................................................................. 1 ..
17 abd 221736 Washer ................................................................................................................ 1 ..
18 1460667 Headband Kit (9 in. Motor) .................................................................................. .. 1
18 1460668 Headband Kit (11 in. Motor) ................................................................................ .. 1
18 b 1460669 Headband Kit (11 in. Motor) ................................................................................ 1 ..
19 292513 Capscrew............................................................................................................. 1 1
20 292682 Lockwasher.......................................................................................................... 1 1

FOOTNOTES:
a Closed Motor
b CRE/FRE
c With Seat Brake
d Without Seat Brake

©2003 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TRACTION MOTOR (Figure 3-4)


9-INCH

3-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

TRACTION MOTOR
9-INCH

ITEM PART NO. DESCRIPTION QTY

2036354 Traction Motor .............................................................................................................. 1


1 1461803 Armature ................................................................................................................. 1
2 1461804 Fan Kit................................................................................................................. 1
3 1461805 Bearing Kit............................................................................................................... 1
3 1374343 Ball Bearing (DE) ................................................................................................ 1
3 360935 Ball Bearing......................................................................................................... 1
4 1461806 Stator Kit.................................................................................................................. 1
4 1511147 Terminal Kit ......................................................................................................... 2
5 1461807 Commutator Assembly Kit ....................................................................................... 1
6 1461570 Brush Kit ............................................................................................................. 1
7 1461579 Brush Holder Kit.................................................................................................. 1
7 1495983 Brush Spring................................................................................................... 8
7 1511147 Terminal Kit ..................................................................................................... 2
8 1461808 Commutator End Kit............................................................................................ 1
9 1461809 Drive End Kit ........................................................................................................... 1
9 364584 Oil Seal ............................................................................................................... 1
10 1461810 Headband Kit (Vented) (Type E).............................................................................. 1

©2003 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TRACTION MOTOR (Figure 3-5)


11.0-INCH

3-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

TRACTION MOTOR
11.0-INCH

ITEM PART NO. DESCRIPTION QTY

2038113 Traction Motor .............................................................................................................. 1


1 1461811 Armature Kit ............................................................................................................ 1
2 1461812 Fan Kit................................................................................................................. 1
3 1461813 Bearing Kit............................................................................................................... 1
3 1374343 Ball Bearing (DE) ................................................................................................ 1
3 364576 Ball Bearing......................................................................................................... 1
4 1461814 Stator Kit.................................................................................................................. 1
4 1511147 Terminal Kit ......................................................................................................... 2
5 1461815 Commutator Assembly Kit ....................................................................................... 1
6 1461816 Brush Kit ............................................................................................................. 1
7 1461817 Brush Holder Kit.................................................................................................. 1
7 1495984 Brush Spring................................................................................................... 8
7 1511147 Terminal Kit ..................................................................................................... 2
8 1461818 Commutator End Kit............................................................................................ 1
9 1461819 Drive End Kit ........................................................................................................... 1
9 364584 Oil Seal ............................................................................................................... 1
10 1461820 Headband Kit (Vented) (Type E).............................................................................. 1
11 1309842 Thermostat Kit......................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 3-15


for service procedures.
NOTES

3-16
UNIT CODE C210
08/2003 NORTH AMERICA

4 STEERING SYSTEM

4 STEERING SYSTEM
UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP ...................................................................................................................................................... 4-11


OPTIONAL...................................................................................................................................................... 4-12
SHIFT LEVER ...................................................................................................................................................... 4-4
STEERING AXLE
⇒S/N C210V-01653X..................................................................................................................................... 4-22
S/N C210V-01654X⇒..................................................................................................................................... 4-26
STEERING AXLE GUIDANCE ........................................................................................................................... 4-32
STEERING CONTROL UNIT
OPTION 1 ......................................................................................................................................................... 4-6
OPTION 2 ....................................................................................................................................................... 4-30
STEERING CYLINDER ...................................................................................................................................... 4-10
STEERING HYDRAULIC...................................................................................................................................... 4-8
STEERING MOTOR
WITH BWI
S/N C210V-01744A⇒ ................................................................................................................................. 4-20
⇒S/N C210Y-01743A ................................................................................................................................. 4-18
WITHOUT BWI
⇒S/N C210V-01743A ................................................................................................................................. 4-14
S/N C210V-01744A⇒ ................................................................................................................................. 4-16
STEERING POD .................................................................................................................................................. 4-2

©2003 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING POD (Figure 4-1)

4-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING POD

ITEM PART NO. DESCRIPTION QTY

1 16865 Nut ............................................................................................................................... 4


2 292501 Capscrew..................................................................................................................... 4
3 292680 Lockwasher.................................................................................................................. 4
4 320156 Washer ........................................................................................................................ 4
5 1343573 Bracket......................................................................................................................... 1
6 1378600 Spring .......................................................................................................................... 1
7 1335987 Shaft ............................................................................................................................ 1
8 1335967 Plate ............................................................................................................................ 2
9 136749 Capscrew..................................................................................................................... 4
10 292681 Lockwasher.................................................................................................................. 4
11 296010 Capscrew..................................................................................................................... 1
12 302400 Locknut ........................................................................................................................ 1
13 1364271 Latch ............................................................................................................................ 1
14 1343607 Pin ............................................................................................................................... 1
15 15212 Cotter Pin..................................................................................................................... 1
16 1343574 Latch Knob .................................................................................................................. 1
17 296215 Capscrew..................................................................................................................... 2
18 1343572 Rod .............................................................................................................................. 1
19 1343537 Spring .......................................................................................................................... 1
20 320155 Washer ........................................................................................................................ 1
21 1453180 Steering Control Unit (☞ Figure 4-3) ......................................................................... 1
22 16815 Capscrew..................................................................................................................... 4
23 15156 Lockwasher.................................................................................................................. 4
24 15134 Washer ........................................................................................................................ 4
25 1397864 Cover (Lower) .............................................................................................................. 1
26 1391205 Horn Contact Kit ...................................................................................................... 1
26 1453543 Steering Column.......................................................................................................... 1
26 345423 Nut........................................................................................................................... 1
27 1337196 Screw........................................................................................................................... 6
28 1329250 Steering Wheel ............................................................................................................ 1
29 1450503 Horn Button ................................................................................................................. 1
30 1397863 Cover (Upper) .............................................................................................................. 1
31 1376743 Plug (Without Turn Signal)........................................................................................... 1
32 293762 Capscrew..................................................................................................................... 4
33 293779 Lockwasher.................................................................................................................. 4
34 1347004 Shift Lever Assembly (☞ Figure 4-2) ......................................................................... 1
35 a 1380419 Switch .......................................................................................................................... 2
35 b 1498406 Switch .......................................................................................................................... 2
36 a 1377412 Wire Harness............................................................................................................... 1
36 b 2046756 Wire Harness............................................................................................................... 1
37 1343595 Plate ............................................................................................................................ 1
38 220426 Screw........................................................................................................................... 4
39 53162 Lockwasher.................................................................................................................. 4
40 c 1520609 Static Ground Patch..................................................................................................... 1
c 373301 Strap Clamp................................................................................................................. 6

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64871
b S/N PENDING PER ECN 64871 ⇒
c S/N PENDING PER ECN 65048 ⇒

©2003 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

SHIFT LEVER (Figure 4-2)

4-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

1347004 Shift Lever Assembly ................................................................................................... 1


1 1343577 Base ........................................................................................................................ 1
2 1343578 Link.......................................................................................................................... 1
3 1343579 Crank....................................................................................................................... 1
4 1343598 Crank....................................................................................................................... 1
5 1343593 Shift Lever ............................................................................................................... 1
6 296205 Capscrew ................................................................................................................ 2
7 302398 Locknut.................................................................................................................... 2
8 a 1338291 Spring Plunger ........................................................................................................ 2
8 b 1491830 Spring Plunger ........................................................................................................ 2
9 1343594 Bolt .......................................................................................................................... 2
10 136687 Nut........................................................................................................................... 2
11 1354300 Washer .................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73615
b S/N PENDING PER ECN 73615 ⇒

©2003 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING CONTROL UNIT (Figure 4-3)


OPTION 1

4-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING CONTROL UNIT


OPTION 1

ITEM PART NO. DESCRIPTION QTY

1453180 Steering Control Unit ................................................................................................... 1


1 1355335 Ball .......................................................................................................................... 1
2 1455769 Stop ......................................................................................................................... 1
3 1451697 Bearing .................................................................................................................... 1
4 1455770 Ring ......................................................................................................................... 1
5 1451698 Pin ........................................................................................................................... 1
6 1455771 Spring Set ............................................................................................................... 1
7 1451700 Shaft ........................................................................................................................ 1
8 1451701 Spacer ..................................................................................................................... 1
9 1451703 Plate ........................................................................................................................ 1
10 1451704 Gear Set .................................................................................................................. 1
11 1455773 Cover ....................................................................................................................... 1
12 1455780 Screw ...................................................................................................................... 1
13 1451712 Screw ...................................................................................................................... 4
14 1455776 Relief Valve ............................................................................................................. 1
15 1455779 Spring.................................................................................................................. 1
16 .. . . . Dust Seal................................................................................................................. 1
17 .. . . . O-Ring ..................................................................................................................... 3
18 .. . . . O-Ring ..................................................................................................................... 5

1455778 Seal Kit (Includes Items 16-18) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING HYDRAULIC (Figure 4-4)

4-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 121085 Hose ............................................................................................................................ 1


2 166857 Clamp .......................................................................................................................... 5
3 105817 Hose ............................................................................................................................ 1
4 14560 Fitting........................................................................................................................... 1
5 878111 Hose ............................................................................................................................ 2
6 117095 Hose ............................................................................................................................ 1
7 16693 Fitting........................................................................................................................... 1
8 16567 Fitting........................................................................................................................... 2
8 16483 O-Ring ..................................................................................................................... 1
9 85550 Hose ............................................................................................................................ 1
10 130845 Clamp .......................................................................................................................... 2
11 186227 Fitting........................................................................................................................... 1
11 16485 O-Ring ..................................................................................................................... 1
12 129563 Strap Clamp................................................................................................................. 1
13 1364274 Bracket......................................................................................................................... 1
14 329222 Steer Cylinder (☞ Figure 4-5) .................................................................................... 1
15 1364268 Hose ............................................................................................................................ 2
16 2034300 Steering Motor (With BWI) (☞ Figure 4-10) ............................................................... 1
16 2034301 Steering Motor (Without BWI) (☞ Figure 4-8) ............................................................ 1
17 2033614 Gear Pump (☞ Figure 4-6) ........................................................................................ 1
18 1364251 Plate ............................................................................................................................ 2
19 317594 Mount........................................................................................................................... 3
20 292509 Capscrew..................................................................................................................... 2
21 1356113 Washer ........................................................................................................................ 6
22 320158 Washer ........................................................................................................................ 5
23 292681 Lockwasher.................................................................................................................. 6
24 16484 O-Ring ..................................................................................................................... 1
24 17196 Fitting........................................................................................................................... 1
25 239503 Nut ............................................................................................................................... 5
26 136681 Capscrew..................................................................................................................... 4
27 39362 O-Ring ......................................................................................................................... 1
28 16598 Capscrew..................................................................................................................... 2
29 15156 Lockwasher.................................................................................................................. 2
30 1364272 Capscrew..................................................................................................................... 1
31 136692 Nut ............................................................................................................................... 1
32 292682 Lockwasher.................................................................................................................. 1
33 1364259 Clip .............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING CYLINDER (Figure 4-5)

ITEM PART NO. DESCRIPTION QTY

329222 Steer Cylinder .............................................................................................................. 1


1 329218 Shell ........................................................................................................................ 1
2 1310391 Back-Up Ring .......................................................................................................... 2
3 1310389 O-Ring ..................................................................................................................... 2
4 210183 Seal ......................................................................................................................... 2
5 329221 Rod.......................................................................................................................... 1
6 1310393 End Cap .................................................................................................................. 2
7 203071 Rod Wiper ............................................................................................................... 2
8 57664 O-Ring ..................................................................................................................... 1
9 2044370 Seal (Piston)............................................................................................................ 1

1501412 Seal Kit (Includes Items 2-4, 7-9) ................................................................................ 1

4-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

GEAR PUMP (Figure 4-6)

ITEM PART NO. DESCRIPTION QTY

2033614 Gear Pump .................................................................................................................. 1


a 2043078 Gear Pump (Optional) ................................................................................................. 1
1 1452459 Screw ...................................................................................................................... 8
2 2034266 Gasket Kit................................................................................................................ 1
3 354669 Needle Bearing ....................................................................................................... 4
4 358072 Snap Ring................................................................................................................ 2
5 358069 Gear ........................................................................................................................ 3
6 .. . . . Spacer Plate ....................................................................................................... 1
7 2034265 Idler Shaft Kit........................................................................................................... 1
8 354671 Pin ........................................................................................................................... 2
9 358076 Plug ......................................................................................................................... 1
10 358073 Key .......................................................................................................................... 2
11 1309877 Shaft ........................................................................................................................ 1
12 1322446 Plug (Plastic) ........................................................................................................... 1
13 1322447 Plug (Plastic) ........................................................................................................... 1
14 1322448 Plug (Steel).............................................................................................................. 1

FOOTNOTES:
a D/B 06/2000 ⇒

©2003 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

GEAR PUMP (Figure 4-7)


OPTIONAL

ITEM PART NO. DESCRIPTION QTY

2042515 Gear Pump .................................................................................................................. 1


384383 Seal Kit .................................................................................................................... 1
1489349 Shaft Seal................................................................................................................ 1
39387 O-Ring ..................................................................................................................... 1

4-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

4-13
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING MOTOR (Figure 4-8)


WITHOUT BWI
(⇒S/N C210V-01743A)

4-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING MOTOR
WITHOUT BWI
(⇒S/N C210V-01743A)

ITEM PART NO. DESCRIPTION QTY

2034301 Steering Motor (Without BWI)...................................................................................... 1


1 1452878 Stud ......................................................................................................................... 2
2 1391760 Nut........................................................................................................................... 2
3 1452879 End Shield (End) ..................................................................................................... 1
4 1391762 Shim (Spring) .......................................................................................................... 1
5 1452880 Ball Bearing ............................................................................................................. 1
6 1452881 Cover ....................................................................................................................... 1
7 1452882 Gasket ..................................................................................................................... 1
8 1450475 Screw ...................................................................................................................... 2
9 1391769 Brush Holder ....................................................................................................... 1
9 1452892 Brush Holder Assembly........................................................................................... 1
10 1459683 Crossover and Terminal Kit ................................................................................. 1
11 1459684 Brush Kit ............................................................................................................. 1
12 1459685 Spring Kit ............................................................................................................ 1
13 1376961 Screw ...................................................................................................................... 2
14 1391773 Bushing ................................................................................................................... 2
15 1308875 Insulator................................................................................................................... 2
16 1334933 Washer .................................................................................................................... 2
17 15155 Lockwasher ............................................................................................................. 2
18 1308893 Nut........................................................................................................................... 4
19 1452893 Stator....................................................................................................................... 1
20 1452894 Armature ................................................................................................................. 1
21 1452888 Ball Bearing ............................................................................................................. 1
22 1452889 Shield ...................................................................................................................... 1
23 301181 Oil Seal.................................................................................................................... 1
24 3002339 Motor Cleaner .............................................................................................................. AR

©2003 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING MOTOR (Figure 4-9)


WITHOUT BWI
(S/N C210V-01744A⇒)

4-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING MOTOR
WITHOUT BWI
(S/N C210V-01744A⇒)

ITEM PART NO. DESCRIPTION QTY

2054861 Steering Motor (Without BWI)...................................................................................... 1


1 1452892 Brush Holder Assembly........................................................................................... 1
2 1459685 Spring Kit ............................................................................................................ 1
3 1459684 Brush Kit ............................................................................................................. 1
4 1391769 Brush Holder ....................................................................................................... 1
5 1459683 Crossover and Terminal Kit ................................................................................. 1
6 1391773 Bushing ................................................................................................................... 2
7 1376961 Screw ...................................................................................................................... 2
8 1452882 Gasket ..................................................................................................................... 1
9 1452881 Cover ....................................................................................................................... 1
10 1450475 Screw ...................................................................................................................... 2
11 1376960 Ball Bearing ............................................................................................................. 1
12 1310930 Washer .................................................................................................................... 1
13 1452879 End Shield ............................................................................................................... 1
14 1391760 Nut........................................................................................................................... 2
15 1308893 Nut........................................................................................................................... 4
16 15155 Lockwasher ............................................................................................................. 2
17 197068 Washer .................................................................................................................... 2
18 1308875 Insulator................................................................................................................... 2
19 1500861 Stator....................................................................................................................... 1
20 1458470 Sleeve...................................................................................................................... 2
21 1526012 Armature ................................................................................................................. 1
22 1526007 Retaining Ring .................................................................................................... 1
23 1452878 Stud ......................................................................................................................... 2
24 1461259 Ball Bearing ............................................................................................................. 1
25 1526008 End Shield ............................................................................................................... 1
26 1526009 Oil Seal.................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING MOTOR (Figure 4-10)


WITH BWI
(⇒S/N C210Y-01743A)

4-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING MOTOR
WITH BWI
(⇒S/N C210Y-01743A)

ITEM PART NO. DESCRIPTION QTY

2034300 Steering Motor (With BWI)........................................................................................... 1


1 1452878 Stud ......................................................................................................................... 2
2 1391760 Nut........................................................................................................................... 2
3 1452879 End Shield (End) ..................................................................................................... 1
4 1391762 Shim (Spring) .......................................................................................................... 1
5 1452880 Ball Bearing ............................................................................................................. 1
6 1452881 Cover ....................................................................................................................... 1
7 1452882 Gasket ..................................................................................................................... 1
8 1450475 Screw ...................................................................................................................... 2
9 1391769 Brush Holder ....................................................................................................... 1
9 1452883 Brush Holder Assembly........................................................................................... 1
10 1459683 Crossover and Terminal Kit ................................................................................. 1
11 1459693 Brush Kit ............................................................................................................. 1
12 1459685 Spring Kit ............................................................................................................ 1
13 1376961 Screw ...................................................................................................................... 2
14 1391773 Bushing ................................................................................................................... 2
15 1308875 Insulator................................................................................................................... 2
16 1334933 Washer .................................................................................................................... 2
17 15155 Lockwasher ............................................................................................................. 2
18 1308893 Nut........................................................................................................................... 4
19 1452886 Stator....................................................................................................................... 1
20 1452884 Wire Set .............................................................................................................. 2
21 1452890 Connector ........................................................................................................... 1
22 1452887 Armature ................................................................................................................. 1
23 1452888 Ball Bearing ............................................................................................................. 1
24 1452889 Shield ...................................................................................................................... 1
25 301181 Oil Seal.................................................................................................................... 1
26 3002339 Motor Cleaner .............................................................................................................. AR

©2003 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING MOTOR (Figure 4-11)


WITH BWI
(S/N C210V-01744A⇒)

4-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING MOTOR
WITH BWI
(S/N C210V-01744A⇒)

ITEM PART NO. DESCRIPTION QTY

2054860 Steering Motor (With BWI)........................................................................................... 1


1 1452883 Brush Holder Assembly........................................................................................... 1
2 1459685 Spring Kit ............................................................................................................ 1
3 1459693 Brush Kit ............................................................................................................. 1
4 1391769 Brush Holder ....................................................................................................... 1
5 1459683 Crossover and Terminal Kit ................................................................................. 1
6 1391773 Bushing ................................................................................................................... 2
7 1376961 Screw ...................................................................................................................... 2
8 1452882 Gasket ..................................................................................................................... 1
9 1452881 Cover ....................................................................................................................... 1
10 1450475 Screw ...................................................................................................................... 2
11 1376960 Ball Bearing ............................................................................................................. 1
12 1310930 Washer .................................................................................................................... 1
13 1452879 End Shield ............................................................................................................... 1
14 1391760 Nut........................................................................................................................... 2
15 1308893 Nut........................................................................................................................... 4
16 15155 Lockwasher ............................................................................................................. 2
17 197068 Washer .................................................................................................................... 2
18 1308875 Insulator................................................................................................................... 2
19 1452886 Stator....................................................................................................................... 1
20 1452890 Connector................................................................................................................ 1
21 1452884 Wire Set................................................................................................................... 1
22 1458470 Sleeve...................................................................................................................... 2
23 1526011 Armature ................................................................................................................. 1
24 1526007 Retaining Ring .................................................................................................... 1
25 1452878 Stud ......................................................................................................................... 2
26 1461259 Ball Bearing ............................................................................................................. 1
27 1526008 End Shield ............................................................................................................... 1
28 1526009 Oil Seal.................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING AXLE (Figure 4-12)


(⇒S/N C210V-01653X)

4-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING AXLE
(⇒S/N C210V-01653X)

ITEM PART NO. DESCRIPTION QTY

1 324802 Steering Axle ............................................................................................................... 1


2 21189 Nut ............................................................................................................................... 2
3 185853 Spindle (RH) ................................................................................................................ 1
4 329222 Steer Cylinder .............................................................................................................. 1
5 296426 Washer (Hardened) ..................................................................................................... 4
6 316828 Nut ............................................................................................................................... 4
7 58903 Snap Ring.................................................................................................................... 4
8 326498 Pin ............................................................................................................................... 2
9 185869 Boot ............................................................................................................................. 2
10 119236 Clamp .......................................................................................................................... 2
11 127045 Clamp .......................................................................................................................... 2
12 185870 Tie Rod ........................................................................................................................ 2
12 185872 Bushing ................................................................................................................... 1
13 15225 Cotter Pin..................................................................................................................... 2
14 13963 Lube Fitting .................................................................................................................. 2
15 293628 Screw........................................................................................................................... 6
16 369812 Bearing Cap................................................................................................................. 2
17 185856 Shim (0.005 in.) ........................................................................................................... AR
17 185857 Shim (0.007 in.) ........................................................................................................... AR
17 185858 Shim (0.020 in.) ........................................................................................................... AR
18 39678 O-Ring ......................................................................................................................... 2
19 1374823 Bearing Set.................................................................................................................. 2
19 135657 Bearing Cone .......................................................................................................... 1
19 135658 Bearing Cup ............................................................................................................ 1
20 266733 Seal ............................................................................................................................. 2
21 a 1338727 Bearing Set (One On Each Spindle)............................................................................ 2
21 163971 Bearing Cup ............................................................................................................ 1
21 328135 Bearing Cone .......................................................................................................... 1
22 15225 Cotter Pin..................................................................................................................... 2
23 69029 Cap .............................................................................................................................. 2
24 a 1383776 Nut ............................................................................................................................... 2
24 b 1461672 Nut ............................................................................................................................... 2
25 b 1461671 Washer ........................................................................................................................ 2
26 b 1461670 Sleeve.......................................................................................................................... 2
27 a 1374826 Bearing Set (One On Each Spindle)............................................................................ 2
27 183614 Bearing Cup ............................................................................................................ 1
27 183615 Bearing Cone .......................................................................................................... 1
27 b 1374826 Bearing Set (Two On Each Spindle) ............................................................................ 4
27 183614 Bearing Cup ............................................................................................................ 1
27 183615 Bearing Cone .......................................................................................................... 1
28 164639 Wear Sleeve ................................................................................................................ 2
29 44542 Oil Seal ........................................................................................................................ 2
30 185854 Spindle (LH)................................................................................................................. 1
31 153716 Seal ............................................................................................................................. 2
32 153717 Wear Sleeve ................................................................................................................ 2
33 1374815 Bearing Set.................................................................................................................. 2
33 156194 Bearing Cup ............................................................................................................ 2
33 156195 Bearing Cone .......................................................................................................... 2
34 185860 Plug ............................................................................................................................. 2
35 324858 Plate ............................................................................................................................ 2
36 320161 Washer ........................................................................................................................ 8

©2003 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING AXLE
(⇒S/N C210V-01653X)

ITEM PART NO. DESCRIPTION QTY

37 300937 Nut ............................................................................................................................... 4


38 293698 Capscrew..................................................................................................................... 4
39 293648 Capscrew..................................................................................................................... 4
40 324864 Mount........................................................................................................................... 2

a 996510 Steering Axle Kit (Includes Items 7-8, 12, 17-21, 28-29, 31-33).................................. 1
b 996511 Steering Axle Kit (Includes Items 7-8, 12, 17-20, 31-33)............................................. 1
b 1461673 Bearing Assembly (Includes Items 26-27) ................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64592
b S/N PENDING PER ECN 64592 ⇒

4-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

4-25
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING AXLE (Figure 4-13)


(S/N C210V-01654X⇒)

4-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING AXLE
(S/N C210V-01654X⇒)

ITEM PART NO. DESCRIPTION QTY

1 324802 Steering Axle ............................................................................................................... 1


2 21189 Nut ............................................................................................................................... 2
3 1464149 Spindle (RH) ................................................................................................................ 1
3 1464150 Spindle (LH)................................................................................................................. 1
4 329222 Steer Cylinder .............................................................................................................. 1
5 a 293698 Capscrew..................................................................................................................... 4
5 b 293686 Capscrew..................................................................................................................... 4
6 58903 Snap Ring.................................................................................................................... 4
7 326498 Pin ............................................................................................................................... 2
8 185869 Boot ............................................................................................................................. 2
9 119236 Clamp .......................................................................................................................... 2
10 127045 Clamp .......................................................................................................................... 2
11 185870 Tie Rod ........................................................................................................................ 2
11 185872 Bushing ................................................................................................................... 1
12 15225 Cotter Pin..................................................................................................................... 2
13 13963 Lube Fitting .................................................................................................................. 2
14 293628 Screw........................................................................................................................... 6
15 369812 Bearing Cap................................................................................................................. 2
16 185856 Shim (0.005 in.) ........................................................................................................... AR
16 185857 Shim (0.007 in.) ........................................................................................................... AR
16 185858 Shim (0.020 in.) ........................................................................................................... AR
17 39678 O-Ring ......................................................................................................................... 2
18 1374823 Bearing Set.................................................................................................................. 2
18 135657 Bearing Cone .......................................................................................................... 1
18 135658 Bearing Cup ............................................................................................................ 1
19 266733 Seal ............................................................................................................................. 2
20 1374826 Bearing Set (Two On Each Spindle) ............................................................................ 4
20 183614 Bearing Cup ............................................................................................................ 1
20 183615 Bearing Cone .......................................................................................................... 1
21 15227 Cotter Pin..................................................................................................................... 2
22 69029 Cap .............................................................................................................................. 2
23 1461672 Nut ............................................................................................................................... 2
24 1461671 Washer ........................................................................................................................ 2
25 164639 Wear Sleeve ................................................................................................................ 2
26 44542 Oil Seal ........................................................................................................................ 2
27 300937 Nut ............................................................................................................................... 4
28 a 316828 Nut ............................................................................................................................... 4
29 a 296426 Washer (Hardened) ..................................................................................................... 4
30 320161 Washer ........................................................................................................................ 8
31 153716 Seal ............................................................................................................................. 2
32 153717 Wear Sleeve ................................................................................................................ 2
33 1374815 Bearing Set.................................................................................................................. 2
33 156194 Bearing Cup ............................................................................................................ 1
33 156195 Bearing Cone .......................................................................................................... 1
34 185860 Plug ............................................................................................................................. 2
35 324858 Plate ............................................................................................................................ 2
36 293648 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING AXLE
(S/N C210V-01654X⇒)

ITEM PART NO. DESCRIPTION QTY

37 324864 Mount........................................................................................................................... 2

996512 Steering Axle Kit (Includes Items 6-7, 11, 16-19, 31-33)............................................. 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64780
b S/N PENDING PER ECN 64780 ⇒

4-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

4-29
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING CONTROL UNIT (Figure 4-14)


OPTION 2

4-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING CONTROL UNIT


OPTION 2

ITEM PART NO. DESCRIPTION QTY

370109 Steering Control Unit ................................................................................................... 1


1 345412 Pin ........................................................................................................................... 1
2 .. . . . Sleeve...................................................................................................................... 1
3 .. . . . O-Ring ..................................................................................................................... 1
4 345416 Distributor ................................................................................................................ 1
5 .. . . . O-Ring ..................................................................................................................... 2
6 371342 Gear Set .................................................................................................................. 1
7 345424 Cover ....................................................................................................................... 1
8 .. . . . Washer .................................................................................................................... 7
9 371348 Screw ...................................................................................................................... 6
10 345418 Pin ........................................................................................................................... 1
11 388297 Screw ...................................................................................................................... 1
12 345414 Shaft ........................................................................................................................ 1
13 345413 Spring ...................................................................................................................... 1
14 .. . . . Spool ....................................................................................................................... 1
15 345411 Ring ......................................................................................................................... 1
16 345416 Distributor ................................................................................................................ 1
17 1384429 Seal ......................................................................................................................... 1
17 .. . . . O-Ring................................................................................................................. 1
17 .. . . . Ring..................................................................................................................... 1
18 .. . . . Seal ......................................................................................................................... 1
19 345409 Bushing ................................................................................................................... 1
20 345408 Ball .......................................................................................................................... 1
21 .. . . . Housing ................................................................................................................... 1

2032229 Seal Kit (Includes Items 3, 5, 8, 17-18) ....................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STEERING AXLE GUIDANCE (Figure 4-15)

4-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STEERING AXLE GUIDANCE

ITEM PART NO. DESCRIPTION QTY

1 2804647 Guide ........................................................................................................................... 1


2 2802568 U-Bolt........................................................................................................................... 2
3 2802569 Clamp .......................................................................................................................... 2
4 15000 Nut ............................................................................................................................... 4
5 15154 Lockwasher.................................................................................................................. 4
6 15054 Nut ............................................................................................................................... 9
7 2802567 Anchor ......................................................................................................................... 2
8 2802565 Spring .......................................................................................................................... 1
9 2802563 Link .............................................................................................................................. 1
10 2802562 Chain ........................................................................................................................... 1
11 15113 Nut ............................................................................................................................... 2
12 15127 Washer ........................................................................................................................ 4
13 18466 Capscrew..................................................................................................................... 2
14 2306995 Sensor Assembly......................................................................................................... 1
15 2805931 Potentiometer .............................................................................................................. 1
16 2804715 Plate ............................................................................................................................ 1
17 2802559 Coupling ...................................................................................................................... 1
18 222627 Screw........................................................................................................................... 2
19 2802558 Shaft ............................................................................................................................ 1
20 152030 Bearing ........................................................................................................................ 2
21 183343 Snap Ring.................................................................................................................... 2
22 2802557 Sprocket....................................................................................................................... 1
23 2802561 Track Roller.................................................................................................................. 2
24 15156 Lockwasher.................................................................................................................. 2
25 15006 Nut ............................................................................................................................... 2
26 15134 Washer ........................................................................................................................ 4
27 91946 Grommet...................................................................................................................... 1
28 2805978 Cable ........................................................................................................................... 1
29 2805980 Resistor ................................................................................................................... 2
29 2804497 Housing ................................................................................................................... 1
29 2805979 Resistor Assembly ....................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-33


for service procedures.
NOTES

4-34
UNIT CODE C210
08/2003 NORTH AMERICA

5 BRAKE/ACCELERATOR SYST EM

5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 5
BRAKE/ACCELERATOR SYSTEM

DESCRIPTION PAGE

ACCELERATOR ................................................................................................................................................. 5-22


ACCELERATOR PEDAL..................................................................................................................................... 5-24
BRAKE ................................................................................................................................................................. 5-6
BRAKE PEDAL LINKAGE .................................................................................................................................... 5-2
ELECTRIC BRAKE............................................................................................................................................. 5-26
MASTER CYLINDER ........................................................................................................................................... 5-4
PARK BRAKE
LEVER ACTUATED .......................................................................................................................................... 5-8
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-20
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-18
PARK BRAKE LINKAGE
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-16
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-12

©2003 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

BRAKE PEDAL LINKAGE (Figure 5-1)

5-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

BRAKE PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 1389330 Brake Pedal Assembly................................................................................................. 1


2 66359 Bushing ................................................................................................................... 2
3 292682 Lockwasher.................................................................................................................. 2
4 1340979 Tube ............................................................................................................................. 1
5 15180 Washer ........................................................................................................................ 1
6 292576 Capscrew..................................................................................................................... 1
7 316828 Nut ............................................................................................................................... 1
8 136985 Capscrew..................................................................................................................... 1
9 136692 Nut ............................................................................................................................... 3
10 1347048 Master Cylinder (☞ Figure 5-2) ................................................................................. 1
11 287860 Capscrew..................................................................................................................... 2
12 1340998 Spring .......................................................................................................................... 1
13 142 Pin ............................................................................................................................... 1
14 320159 Washer ........................................................................................................................ 2
15 15212 Cotter Pin..................................................................................................................... 1
16 a 387867 Pressure Switch........................................................................................................... 1
16 b 1517939 Pressure Switch........................................................................................................... 1
17 2805042 Tube ............................................................................................................................. 1
18 1454698 Tube ............................................................................................................................. 1
19 1343630 Pad .............................................................................................................................. 1
20 16168 Fitting........................................................................................................................... 1
21 14899 Fitting........................................................................................................................... 1
22 878834 Tube ............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 65014
b S/N PENDING PER ECN 65014 ⇒

©2003 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

MASTER CYLINDER (Figure 5-2)

5-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

1347048 Master Cylinder ........................................................................................................... 1


1 1357197 Piston ...................................................................................................................... 1
2 1324029 Pin ........................................................................................................................... 1
3 1357199 Reservoir ................................................................................................................. 1
4 1324048 Cap ..................................................................................................................... 1
5 1357201 Rod.......................................................................................................................... 1
6 1324040 Cover ....................................................................................................................... 1
7 1324041 Washer .................................................................................................................... 1
8 1324042 Snap Ring................................................................................................................ 1
9 1324035 Clevis....................................................................................................................... 1
10 1357196 Piston ...................................................................................................................... 1
11 .. . . . Seal ........................................................................................................................ 2
12 .. . . . Seal ........................................................................................................................ 2
13 26758 Brake Fluid (12 oz.) ..................................................................................................... AR
13 357956 Brake Fluid (One Gallon) ............................................................................................. AR
13 357973 Brake Fluid (One Quart) .............................................................................................. AR

1355305 Seal Kit (Includes Items 11-12) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

BRAKE (Figure 5-3)

5-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

BRAKE

KEY:
A: Right Hand Brake
B: Left Hand Brake

QTY
ITEM PART NO. DESCRIPTION A B

a 1351938 Brake Assembly ................................................................................................... 1 ..


b 1504042 Brake Assembly ................................................................................................... 1 ..
a 1351939 Brake Assembly ................................................................................................... .. 1
b 1504041 Brake Assembly ................................................................................................... .. 1
1 1334648 Wheel Cylinder ................................................................................................ 1 1
2 1334647 Wheel Cylinder Kit ...................................................................................... 1 1
2 2040959 Cup and Boot Kit..................................................................................... 1 1
3 1361503 Bleeder Screw............................................................................................. 1 1
4 1361504 Bleeder Cap ................................................................................................ 1 1
5 .. . . . Plug............................................................................................................. 1 1
6 1334642 Cover ............................................................................................................... 1 1
7 1515374 Shoe and Lining Assembly Kit (LH and RH) ................................................... 1 1
8 1334639 Shoe Hold Down Kit ........................................................................................ 1 1
9 1334638 Spring Kit......................................................................................................... 2 2
10 1375024 Cable ............................................................................................................... 1 ..
10 1375022 Cable ............................................................................................................... .. 1
11 a 1374081 Backing Plate .................................................................................................. 1 ..
11 b 1508081 Backing Plate .................................................................................................. 1 ..
11 a 1375023 Backing Plate .................................................................................................. .. 1
11 b 1508079 Backing Plate .................................................................................................. .. 1
12 1375048 Parking Brake Kit............................................................................................. .. 1
12 1375049 Parking Brake Kit............................................................................................. 1 ..
13 1360794 Lever................................................................................................................ 1 ..
13 1361505 Lever................................................................................................................ .. 1
14 1360793 Spring .............................................................................................................. 1 1
15 1360792 Cable Assembly .............................................................................................. 1 1
16 1360798 Bolt .................................................................................................................. 2 2
17 .. . . . Nut................................................................................................................... 1 1
18 .. . . . Washer ............................................................................................................ 1 1
19 1361501 Guide............................................................................................................... 1 1
20 1361502 Snap Ring........................................................................................................ 1 1
21 1334645 Adjuster ........................................................................................................... 1 ..
21 1334646 Adjuster ........................................................................................................... .. 1
22 .. . . . Sheave ............................................................................................................ 1 1
23 .. . . . Pin ................................................................................................................... 1 1
24 b 1360796 Strut................................................................................................................. 1 ..
24 b 1361507 Strut................................................................................................................. .. 1

1379758 Sheave Kit (Includes Items 17-18, 22-23) ........................................................... 1 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64897-02
b S/N PENDING PER ECN 64897-02 ⇒

©2003 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

PARK BRAKE (Figure 5-4)


LEVER ACTUATED

5-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

PARK BRAKE
LEVER ACTUATED

ITEM PART NO. DESCRIPTION QTY

1 1531210 Handle ......................................................................................................................... 1


2 1531211 Bracket......................................................................................................................... 1
3 296168 Capscrew..................................................................................................................... 2
4 239503 Nut ............................................................................................................................... 6
5 292681 Lockwasher.................................................................................................................. 6
6 320157 Washer ........................................................................................................................ 4
7 1462535 Cable ........................................................................................................................... 1
8 15039 Nut ............................................................................................................................... 1
9 1462909 Rod End Pin ................................................................................................................ 1
10 15200 Cotter Pin..................................................................................................................... 1
11 1354323 Nut ............................................................................................................................... 2
12 292502 Capscrew..................................................................................................................... 2
13 1383178 Spring .......................................................................................................................... 1
14 182115 Pad .............................................................................................................................. 1
15 1390302 Brake Pedal Assembly................................................................................................. 1
15 66359 Bushing ................................................................................................................... 2
16 1340685 Spring .......................................................................................................................... 1
17 1383179 Bracket......................................................................................................................... 1
18 1383192 Park Brake Lever ......................................................................................................... 1
19 15200 Cotter Pin ................................................................................................................ 1
20 1375036 Spacer ..................................................................................................................... 2
21 1333572 Pin ........................................................................................................................... 1
22 1330998 Spacer ..................................................................................................................... 1
23 1330999 Spacer ..................................................................................................................... 1
24 1331002 Clamp ...................................................................................................................... 2
25 15163 Lockwasher.................................................................................................................. 1
26 136704 Capscrew..................................................................................................................... 2
27 1337017 Retainer ....................................................................................................................... 2
28 1340687 Pin ............................................................................................................................... 2
29 15212 Cotter Pin..................................................................................................................... 2
30 1377661 Bar ............................................................................................................................... 2
31 1462389 Plate ............................................................................................................................ 1
32 1498407 Switch .......................................................................................................................... 1
33 220428 Capscrew..................................................................................................................... 2
34 16865 Nut ............................................................................................................................... 2
35 53162 Lockwasher.................................................................................................................. 2
36 197064 Washer ........................................................................................................................ 2
37 292577 Capscrew..................................................................................................................... 1
38 1340493 Tube ............................................................................................................................. 1
39 15180 Washer ........................................................................................................................ 1
40 374160 Insulator ....................................................................................................................... 1
41 316828 Nut ............................................................................................................................... 1
42 145639 Nut ............................................................................................................................... 1
43 320158 Washer ........................................................................................................................ 2
44 1383180 Plate ............................................................................................................................ 1
45 136749 Capscrew..................................................................................................................... 2
46 136687 Nut ............................................................................................................................... 1
47 296379 Washer ........................................................................................................................ 1
48 320156 Washer ........................................................................................................................ 1
49 1464875 Spacer ......................................................................................................................... 1
50 1462463 Bracket......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

PARK BRAKE
LEVER ACTUATED

ITEM PART NO. DESCRIPTION QTY

51 1393738 Capscrew..................................................................................................................... 1
52 15134 Washer ........................................................................................................................ 2
53 1375024 Cable (RH)................................................................................................................... 1
53 1375022 Cable (LH) ................................................................................................................... 1
54 15172 Washer ........................................................................................................................ 1
55 1470687 Clamp .......................................................................................................................... 1
56 18697 Capscrew..................................................................................................................... 1
57 292680 Lockwasher.................................................................................................................. 1
58 375984 Washer ........................................................................................................................ 1
59 1477079 Screw........................................................................................................................... 1

5-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

5-11
UNIT CODE C210
NORTH AMERICA 08/2003

PARK BRAKE LINKAGE (Figure 5-5)


SEAT ACTUATED
(⇒S/N PENDING PER ECN 64854)

5-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

PARK BRAKE LINKAGE


SEAT ACTUATED
(⇒S/N PENDING PER ECN 64854)

ITEM PART NO. DESCRIPTION QTY

1 a 276297 Screw........................................................................................................................... 1
2 1389327 Lever (With Raised Hood) ........................................................................................... 1
2 1389333 Lever (Without Raised Hood) ...................................................................................... 1
3 15006 Nut ............................................................................................................................... 4
4 1465197 Spacer (11 in. Motor)................................................................................................... 4
5 139771 Ball Joint ...................................................................................................................... 3
6 15026 Nut ............................................................................................................................... 5
7 1379809 Rod .............................................................................................................................. 1
8 1340140 Plate ............................................................................................................................ 1
9 86936 Washer ........................................................................................................................ 1
10 325599 Cup .............................................................................................................................. 2
11 b 373614 Spring .......................................................................................................................... 1
12 374191 Rod .............................................................................................................................. 1
13 325601 Thrust Bearing ............................................................................................................. 1
14 b 1457855 Plate ............................................................................................................................ 1
15 b 1364869 Lever (9 in. Motor) ....................................................................................................... 1
15 b 1460150 Lever (11 in. Motor) ..................................................................................................... 1
16 300937 Nut ............................................................................................................................... 1
17 320162 Washer ........................................................................................................................ 2
18 203606 Bushing........................................................................................................................ 1
19 293650 Capscrew..................................................................................................................... 1
20 b 1364873 Bracket (9 in. Motor) .................................................................................................... 1
20 b 1460158 Bracket (11 in. Motor) .................................................................................................. 1
21 136681 Capscrew..................................................................................................................... 6
22 292681 Lockwasher.................................................................................................................. 6
23 1340147 Spring .......................................................................................................................... 1
24 307343 Brake Assembly (☞ Figure 5-7) ................................................................................. 1
25 1340149 Spacer ......................................................................................................................... 2
26 1340148 Hub .............................................................................................................................. 1
27 361973 Spacer ......................................................................................................................... 1
28 292529 Capscrew..................................................................................................................... 1
29 15156 Lockwasher.................................................................................................................. 7
30 16870 Capscrew..................................................................................................................... 4
31 16865 Nut ............................................................................................................................... 2
32 374160 Insulator ....................................................................................................................... 1
33 c 1301990 Switch .......................................................................................................................... 1
33 d 1498407 Switch .......................................................................................................................... 1
34 220428 Capscrew..................................................................................................................... 2
35 197064 Washer ........................................................................................................................ 1
36 c 1364442 Wire Harness............................................................................................................... 1
36 d 2046754 Wire Harness............................................................................................................... 1
37 355186 Nut ............................................................................................................................... 1
38 375481 Spring (Suspension Seat)............................................................................................ 1
39 18508 Capscrew..................................................................................................................... 1
40 191941 Nut ............................................................................................................................... 1
41 1364273 Washer ........................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

PARK BRAKE LINKAGE


SEAT ACTUATED
(⇒S/N PENDING PER ECN 64854)

ITEM PART NO. DESCRIPTION QTY

42 15155 Lockwasher.................................................................................................................. 1
43 53162 Lockwasher.................................................................................................................. 2

FOOTNOTES:
a Use Adhesive Sealant 251099 As Required
b With Seat Brake
c ⇒ S/N PENDING PER ECN 64871
d S/N PENDING PER ECN 64871 ⇒

5-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

5-15
UNIT CODE C210
NORTH AMERICA 08/2003

PARK BRAKE LINKAGE (Figure 5-6)


SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)

5-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

PARK BRAKE LINKAGE


SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)

ITEM PART NO. DESCRIPTION QTY

1 1495981 Controller ..................................................................................................................... 1


2 1476421 Washer ........................................................................................................................ 4
3 287816 Capscrew..................................................................................................................... 2
4 292680 Lockwasher.................................................................................................................. 2
5 136687 Nut ............................................................................................................................... 2
6 1512081 Spacer (9 in. Traction Motor) ....................................................................................... 1
6 1498063 Spacer (11 in. Traction Motor) ..................................................................................... 1
7 1498965 Brake Assembly ........................................................................................................... 1
8 296010 Capscrew..................................................................................................................... 8
9 292681 Lockwasher.................................................................................................................. 4
10 1495956 Bracket......................................................................................................................... 1
11 296226 Capscrew..................................................................................................................... 2
12 1495980 Solenoid....................................................................................................................... 1
13 1499243 Pin ............................................................................................................................... 1
14 1499327 Clevis ........................................................................................................................... 1
15 15086 Nut ............................................................................................................................... 1
16 1340147 Spring .......................................................................................................................... 1
17 1318690 Pin ............................................................................................................................... 1
18 1351689 Cotter Pin..................................................................................................................... 2
19 1495967 Brake Drum.................................................................................................................. 1
20 1499236 Spacer ......................................................................................................................... 1
21 1510876 Washer ........................................................................................................................ 1
22 292683 Lockwasher.................................................................................................................. 1
23 246001 Capscrew..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

PARK BRAKE (Figure 5-7)


SEAT ACTUATED
(⇒S/N PENDING PER ECN 64854)

ITEM PART NO. DESCRIPTION QTY

307343 Brake Assembly ........................................................................................................... 1


1 201972 Mounting Plate ........................................................................................................ 1
2 1365277 Cam Arm ................................................................................................................. 1
3 201982 Stud..................................................................................................................... 1
4 15055 Nut ...................................................................................................................... 1
5 15155 Lockwasher ......................................................................................................... 1
6 1316442 Lever........................................................................................................................ 1
7 201978 Actuator Arm ........................................................................................................... 2
8 201974 Washer .................................................................................................................... 1
9 201975 Nut........................................................................................................................... 1
10 18500 Washer .................................................................................................................... 1
11 201986 Brake Shoe Kit ........................................................................................................ 1
11 .. . . . Brake Shoe ......................................................................................................... 2
12 201988 Spring.................................................................................................................. 2
13 15004 Nut ...................................................................................................................... 3
14 201977 Washer .................................................................................................................... 2
15 201985 Brake Drum ............................................................................................................. 1
16 201976 Drive Block .............................................................................................................. 2

5-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

5-19
UNIT CODE C210
NORTH AMERICA 08/2003

PARK BRAKE (Figure 5-8)


SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)

5-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

PARK BRAKE
SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)

ITEM PART NO. DESCRIPTION QTY

1498965 Brake Assembly ........................................................................................................... 1


1 1547471 Lever........................................................................................................................ 1
2 1327196 Shoe and Lining ...................................................................................................... 1
3 1547472 Spring ...................................................................................................................... 1
4 1547469 Plate ........................................................................................................................ 1
5 1547470 Ring ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

ACCELERATOR (Figure 5-9)

5-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

ACCELERATOR

ITEM PART NO. DESCRIPTION QTY

1 1377414 Accelerator Pedal (Monotrol Pedal) (☞ Figure 5-10) ................................................. 1


1 1340988 Accelerator Pedal (Forward/Reverse) (☞ Figure 5-10) .............................................. 1
2 1340983 Bracket......................................................................................................................... 1
3 1340985 Tube ............................................................................................................................. 1
4 292521 Capscrew..................................................................................................................... 1
5 320159 Washer ........................................................................................................................ 2
6 292682 Lockwasher.................................................................................................................. 3
7 136692 Nut ............................................................................................................................... 3
8 176640 Capscrew..................................................................................................................... 2
9 1364281 Stop ............................................................................................................................. 2
10 251099 Adhesive ...................................................................................................................... AR
11 1335110 Switch .......................................................................................................................... 1
12 220312 Screw........................................................................................................................... 4
13 197066 Washer ........................................................................................................................ 4
14 15163 Lockwasher.................................................................................................................. 4
15 325799 Electrical Connector .................................................................................................... 1
16 15039 Nut ............................................................................................................................... 4
17 296166 Capscrew..................................................................................................................... 2
18 292681 Lockwasher.................................................................................................................. 5
19 320157 Washer ........................................................................................................................ 3
20 239503 Nut ............................................................................................................................... 6
21 1340984 Plate ............................................................................................................................ 1
22 1354990 Sensor ......................................................................................................................... 1
23 915474 Insulator ....................................................................................................................... 1
24 1340989 Spring .......................................................................................................................... 1
25 214364 Capscrew..................................................................................................................... 1
26 114312 Strap Clamp................................................................................................................. 1
27 287860 Capscrew..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

ACCELERATOR PEDAL (Figure 5-10)

5-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

ACCELERATOR PEDAL

KEY:
A: Monotrol Pedal
B: Forward/Reverse

QTY
ITEM PART NO. DESCRIPTION A B

1377414 Accelerator Pedal ................................................................................................ 1 ..


1340988 Accelerator Pedal ................................................................................................ .. 1
1 1340975 Pedal ............................................................................................................... 1 ..
1 1340976 Pedal ............................................................................................................... .. 1
2 368618 Bushing ........................................................................................................... 2 2
3 310436 Pin ................................................................................................................... 1 1
4 1340470 Pad .................................................................................................................. 1 ..
4 352885 Pad .................................................................................................................. .. 1
5 a 1451309 Switch Assembly ............................................................................................. 1 ..
5 a 1475250 Switch Assembly ............................................................................................. 1 ..
6 325699 Spring .............................................................................................................. 2 ..
7 53162 Lockwasher ..................................................................................................... 4 ..
8 16865 Nut................................................................................................................... 4 ..
9 a 16708 Screw .............................................................................................................. 6 ..
10 15931 Lockwasher ..................................................................................................... 4 ..
11 362036 Washer ............................................................................................................ 2 ..
12 114312 Strap Clamp .................................................................................................... 3 ..
13 a 1306621 Washer ............................................................................................................ 2 ..
14 b 220428 Capscrew ........................................................................................................ 4 ..
15 b 16708 Screw .............................................................................................................. 4 ..

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64713
b S/N PENDING PER ECN 64713 ⇒

©2003 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

ELECTRIC BRAKE (Figure 5-11)

ITEM PART NO. DESCRIPTION QTY

1 2805846 Adapter ........................................................................................................................ 1


2 296228 Capscrew..................................................................................................................... 4
3 264134 Sealant ........................................................................................................................ AR
4 2805959 Electric Brake (Altered)................................................................................................ 1
5 1310143 Electrical Fitting ........................................................................................................... 1
6 1332497 Varistor ........................................................................................................................ 1
7 1310142 Terminal ....................................................................................................................... 1
8 1345190 Washer ........................................................................................................................ 1
9 292529 Capscrew..................................................................................................................... 1
10 .. . . . Back Plate.................................................................................................................... 1
11 .. . . . Spring Washer ............................................................................................................. 87
12 .. . . . Friction Disk ................................................................................................................. 1
13 .. . . . Armature Plate............................................................................................................. 1
14 18099 Capscrew..................................................................................................................... 6
15 1465197 Spacer ......................................................................................................................... 1

5-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

6 HYDRAULIC SYSTEM

6 HYDRAULIC SYSTEM
UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6-42
CONTROL VALVE ATTACHING PARTS............................................................................................................. 6-34
DRIVE MOTOR MOUNT ...................................................................................................................................... 6-6
GUIDANCE HYDRAULICS................................................................................................................................. 6-48
HAND LEVER
S/N PENDING PER ECN 64940⇒ ................................................................................................................. 6-40
⇒S/N PENDING PER ECN 64940 ................................................................................................................. 6-38
HYDRAULIC ......................................................................................................................................................... 6-2
HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
S/N PENDING PER ECN 73755⇒ ............................................................................................................. 6-32
⇒S/N PENDING PER ECN 73755 ............................................................................................................. 6-30
OPEN CONSTRUCTION WITH BWI .............................................................................................................. 6-24
OPTIONAL
⇒S/N PENDING PER ECN 73755.......................................................................................................... 6-26
OPEN CONSTRUCTION WITHOUT BWI ...................................................................................................... 6-22
S/N PENDING PER ECN 73755⇒ ................................................................................................................. 6-28
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP ........................................................................................................................... 6-8
OPTIONAL .................................................................................................................................................. 6-10
19 CC DOUBLE GEAR PUMP ....................................................................................................................... 6-14
19 CC DOUBLE GEAR PUMP LOW NOISE .................................................................................................. 6-18
19 CC PUMP - LOW NOISE
OPTIONAL .................................................................................................................................................. 6-20
19 CC SINGLE GEAR
OPTIONAL .................................................................................................................................................. 6-16
OPTIONAL...................................................................................................................................................... 6-12
HYDRAULIC TANK............................................................................................................................................. 6-46

©2003 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC (Figure 6-1)

6-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4331 mm 4788 mm 5702 mm 6515 mm 7430 mm
ITEM 1 2 3 4 (170.5 in.) (188.5 in.) (224.5 in.) (256.5 in.) (292.5 in.)
Mast A576 A576 A576 A576 A576
Group Number 4331 4788 5702 6515 7430
17 Hose 238037 188701 188701 188701 188701
18 Hose 240565 188700 188700 188700 188700

ITEM PART NO. DESCRIPTION QTY

1 1340697 Tube ............................................................................................................................. 1


2 1340698 Tube ............................................................................................................................. 1
3 17321 Fitting........................................................................................................................... 4
4 1359620 Clamp .......................................................................................................................... 4
5 1361142 Plate ............................................................................................................................ 2
6 214364 Capscrew..................................................................................................................... 2
7 239503 Nut ............................................................................................................................... 3
8 292681 Lockwasher.................................................................................................................. 3
9 320157 Washer ........................................................................................................................ 3
10 1340901 Tube ............................................................................................................................. 1
11 1340900 Tube ............................................................................................................................. 1
12 127045 Clamp .......................................................................................................................... 6
13 1340905 Hose ............................................................................................................................ 1
14 1337159 Filter............................................................................................................................. 1
15 136749 Capscrew..................................................................................................................... 1
16 1340904 Hose ............................................................................................................................ 1
17 d .. . . . Hose ............................................................................................................................ 1
18 d .. . . . Hose ............................................................................................................................ 1
19 132179 Hose ............................................................................................................................ 1
20 b 1340659 Hose ............................................................................................................................ 1
20 a 1364671 Hose ............................................................................................................................ 1
21 b 160266 Fitting........................................................................................................................... 2
22 61056 O-Ring ......................................................................................................................... 1
23 b 136985 Capscrew..................................................................................................................... 8
24 b 292682 Lockwasher.................................................................................................................. 8
25 b 190757 Fitting........................................................................................................................... 2
26 b 16486 O-Ring ......................................................................................................................... 1
27 b 1321928 Fitting (Optional) .......................................................................................................... 1
27 a 1321929 Fitting (Optional) .......................................................................................................... 1
27 b 222584 Fitting........................................................................................................................... 1
27 a 362034 Fitting........................................................................................................................... 1
28 1455066 Hydraulic Pump (Kayaba) (Hydraulic) (☞ Figure 6-3) ............................................... 1
28 1374878 Hydraulic Pump (Haldex) (Hydraulic) (☞ Figure 6-4) ................................................ 1
28 1343827 Hydraulic Pump (Hydraulic) (☞ Figure 6-6) ............................................................... 1
28 2034900 Hydraulic Pump (☞ Figure 6-8) ................................................................................. 1
29 a 16542 Fitting........................................................................................................................... 1
29 a 16485 O-Ring ..................................................................................................................... 1
30 e 112886 Hose ............................................................................................................................ 1
31 16693 Fitting........................................................................................................................... 2
32 1340637 Hose ............................................................................................................................ 1
33 1340673 Hydraulic Control Valve (☞ Figure 6-19) ................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

34 206150 Fitting ........................................................................................................................... 1


34 16484 O-Ring ..................................................................................................................... 1
35 2305330 Fitting ........................................................................................................................... 1
36 16745 Fitting ........................................................................................................................... 2
36 16484 O-Ring ..................................................................................................................... 1
37 e 16540 Fitting ........................................................................................................................... 1
37 16483 O-Ring ..................................................................................................................... 1
38 e 17061 Fitting ........................................................................................................................... 1
39 e 2803950 Tube ............................................................................................................................. 1
40 c 1510058 Key............................................................................................................................... 2

FOOTNOTES:
a 12 cc Pump
b 19 cc Pump
c Not Illustrated
d Refer to Table
e With Wire Guidance

6-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-5
UNIT CODE C210
NORTH AMERICA 08/2003

DRIVE MOTOR MOUNT (Figure 6-2)

6-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

DRIVE MOTOR MOUNT

ITEM PART NO. DESCRIPTION QTY

1 316835 Nut ............................................................................................................................... 1


2 361958 Hydraulic Motor (☞ Figure 6-10) ............................................................................... 1
2 324845 Hydraulic Motor (☞ Figure 6-11) ............................................................................... 1
2 1390293 Hydraulic Motor (☞ Figure 6-12) ............................................................................... 1
2 1390181 Hydraulic Motor (☞ Figure 6-14) ............................................................................... 1
2 1390294 Hydraulic Motor (☞ Figure 6-14) ............................................................................... 1
3 320157 Washer ........................................................................................................................ 2
4 355327 Bumper ........................................................................................................................ 1
5 176640 Capscrew..................................................................................................................... 1
6 c 292681 Lockwasher.................................................................................................................. 4
6 b 292682 Lockwasher.................................................................................................................. 4
7 1453260 Coupler ........................................................................................................................ 1
7 389823 Insert ....................................................................................................................... 1
8 1455066 Hydraulic Pump (Kayaba) (Hydraulic) (☞ Figure 6-3) ............................................... 1
8 1374878 Hydraulic Pump (Haldex) (Hyrdaulic) (☞ Figure 6-4) ................................................ 1
8 1343827 Hydraulic Pump (☞ Figure 6-6) ................................................................................. 1
8 2034900 Hydraulic Pump (☞ Figure 6-8) ................................................................................. 1
9 15156 Lockwasher.................................................................................................................. 2
10 16805 Capscrew..................................................................................................................... 2
11 b 136692 Nut ............................................................................................................................... 4
11 c 239503 Nut ............................................................................................................................... 4
12 15178 Washer ........................................................................................................................ 2
13 373875 Grommet...................................................................................................................... 2
14 136681 Capscrew..................................................................................................................... 3
15 292681 Lockwasher.................................................................................................................. 3
16 1518932 Bracket......................................................................................................................... 1
17 325058 Rod .............................................................................................................................. 1
18 c 136749 Capscrew..................................................................................................................... 3
18 b 287854 Capscrew..................................................................................................................... 3
19 b 136985 Capscrew..................................................................................................................... 1
19 c 176640 Capscrew..................................................................................................................... 1
20 355374 Clamp .......................................................................................................................... 2
21 1351150 Wire Harness............................................................................................................... 1
22 1362277 Static Strap .................................................................................................................. 1
23 b 320159 Washer ........................................................................................................................ 1
24 c 320158 Washer ........................................................................................................................ 5
25 a 1510058 Key............................................................................................................................... 2

FOOTNOTES:
a Not Illustrated
b ⇒ S/N PENDING PER ECN 64674
c S/N PENDING PER ECN 64674 ⇒

©2003 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-3)


12 CC SINGLE GEAR PUMP

6-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

1455066 Hydraulic Pump (Kayaba) ............................................................................................ 1


1 1459239 Cover ....................................................................................................................... 1
2 .. . . . Body ........................................................................................................................ 1
3 1459372 Gear Set .................................................................................................................. 1
4 .. . . . Bushing ............................................................................................................... 2
5 .. . . . Bushing ............................................................................................................... 2
6 .. . . . Drive Gear........................................................................................................... 1
7 .. . . . Drive Gear........................................................................................................... 1
8 1459240 Mounting Flange...................................................................................................... 1
9 .. . . . Seal (Body).............................................................................................................. 2
10 .. . . . Seal (Bushing)......................................................................................................... 2
11 1459371 Bolt .......................................................................................................................... 4
12 .. . . . Oil Seal.................................................................................................................... 1
13 .. . . . Snap Ring................................................................................................................ 1
14 26617 Key .......................................................................................................................... 1

1459238 Seal Kit (Includes Items 9-10, 12-13) .......................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-4)


12 CC SINGLE GEAR PUMP
OPTIONAL

6-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP
OPTIONAL

ITEM PART NO. DESCRIPTION QTY

1374878 Hydraulic Pump (Haldex)............................................................................................. 1


1 2303239 Retaining Ring......................................................................................................... 1
2 .. . . . Seal ......................................................................................................................... 2
3 2308872 Flange ..................................................................................................................... 1
4 2309481 Pin ........................................................................................................................... 4
5 .. . . . Seal ......................................................................................................................... 2
6 .. . . . Back-Up Ring .......................................................................................................... 2
7 .. . . . O-Ring ..................................................................................................................... 2
8 1376425 Cover ....................................................................................................................... 1
9 1376426 Bolt .......................................................................................................................... 4
10 .. . . . Housing ................................................................................................................... 1
11 .. . . . Idler Gear ................................................................................................................ 1
12 .. . . . Drive Gear ............................................................................................................... 1
13 .. . . . Bearing Block .......................................................................................................... 2
14 a 1510058 Key .......................................................................................................................... 1

1376427 Flange Kit (Includes Items 1-4).................................................................................... 1


1377252 Flange Kit (Includes Items 1-2, 4)................................................................................ 1
1371746 Seal Kit (Includes Items 2, 5-7) ................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-5)


OPTIONAL

ITEM PART NO. DESCRIPTION QTY

2041876 Pump (12 cc) ............................................................................................................... 1


2042516 Pump (19 cc) ............................................................................................................... 1
384383 Seal Kit .................................................................................................................... 1
1489349 Shaft Seal................................................................................................................ 1
39387 O-Ring ..................................................................................................................... 1

6-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-13
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-6)


19 CC DOUBLE GEAR PUMP

6-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC PUMP
19 CC DOUBLE GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

1343827 Hydraulic Pump ........................................................................................................... 1


1 2303239 Retaining Ring......................................................................................................... 1
2 .. . . . Seal ......................................................................................................................... 2
3 1377253 Flange ..................................................................................................................... 1
4 2309481 Pin ........................................................................................................................... 4
5 .. . . . Seal ......................................................................................................................... 2
6 .. . . . Back-Up Ring .......................................................................................................... 2
7 .. . . . O-Ring ..................................................................................................................... 2
8 1376425 Cover ....................................................................................................................... 1
9 1377254 Bolt .......................................................................................................................... 4
10 .. . . . Housing ................................................................................................................... 1
11 .. . . . Idler Gear ................................................................................................................ 1
12 .. . . . Drive Gear ............................................................................................................... 1
13 .. . . . Bearing Block .......................................................................................................... 2
14 a 1510058 Key .......................................................................................................................... 1

1376427 Flange Kit (Includes Items 1-2, 4)................................................................................ 1


1377252 Flange Kit (Includes Items 1-4).................................................................................... 1
1371746 Seal Kit (Includes Items 2, 5-7) ................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-7)


19 CC SINGLE GEAR
OPTIONAL

ITEM PART NO. DESCRIPTION QTY

1455761 Pump ........................................................................................................................... 1


1459242 Gear Set .................................................................................................................. 1
1459239 Cover ....................................................................................................................... 1
1459240 Mounting Flange...................................................................................................... 1
1459241 Bolt .......................................................................................................................... 4
26617 Key .......................................................................................................................... 1

6-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-17
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-8)


19 CC DOUBLE GEAR PUMP LOW NOISE

6-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC PUMP
19 CC DOUBLE GEAR PUMP LOW NOISE

ITEM PART NO. DESCRIPTION QTY

2034900 Hydraulic Pump ........................................................................................................... 1


1 1459239 Cover ....................................................................................................................... 1
2 .. . . . Body ........................................................................................................................ 1
3 1459378 Gear Set .................................................................................................................. 1
4 .. . . . Bushing ............................................................................................................... 2
5 .. . . . Bushing ............................................................................................................... 2
6 .. . . . Bushing (Center)................................................................................................. 2
7 .. . . . Drive Gear (Rear) ............................................................................................... 1
8 .. . . . Drive Gear........................................................................................................... 2
9 .. . . . Drive Gear (Front) ............................................................................................... 1
10 1459240 Mounting Flange...................................................................................................... 1
11 .. . . . Seal (Body).............................................................................................................. 2
12 .. . . . Seal (Bushing)......................................................................................................... 2
13 1459377 Bolt .......................................................................................................................... 4
14 .. . . . Oil Seal.................................................................................................................... 1
15 .. . . . Snap Ring................................................................................................................ 1
16 26617 Key .......................................................................................................................... 1

1459238 Seal Kit (Includes Items 11-12, 14-15) ........................................................................ 1

©2003 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-9)


19 CC PUMP - LOW NOISE
OPTIONAL

ITEM PART NO. DESCRIPTION QTY

2036668 Hydraulic Pump (Low Noise) ....................................................................................... 1

6-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-21
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-10)


OPEN CONSTRUCTION WITHOUT BWI

6-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BWI

ITEM PART NO. DESCRIPTION QTY

361958 Hydraulic Motor............................................................................................................ 1


1 360928 Cover (CE) .............................................................................................................. 1
2 366096 Cover (CE) .............................................................................................................. 1
3 366094 Support.................................................................................................................... 1
4 362118 Brush ....................................................................................................................... 4
5 360937 Yoke......................................................................................................................... 1
6 328760 Spring ...................................................................................................................... 8
7 360938 Connector................................................................................................................ 1
8 360939 Connector................................................................................................................ 1
9 366095 Field Coil ................................................................................................................. 1
10 328758 Stud and Nut Assembly........................................................................................... 2
11 360926 Ball Bearing ............................................................................................................. 1
12 360930 Armature ................................................................................................................. 1
13 386622 Fan .......................................................................................................................... 1
14 360935 Ball Bearing ............................................................................................................. 1
15 366089 Bracket (DE) ............................................................................................................ 1
16 360933 Cover (DE) .............................................................................................................. 1
17 360936 Key .......................................................................................................................... 1
18 3002339 Motor Cleaner.......................................................................................................... AR

©2003 HYSTER COMPANY See Service Manual 6-23


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-11)


OPEN CONSTRUCTION WITH BWI

6-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITH BWI

ITEM PART NO. DESCRIPTION QTY

324845 Hydraulic Motor............................................................................................................ 1


1 360928 Cover (CE) .............................................................................................................. 1
2 366091 Cover (CE) .............................................................................................................. 1
3 366092 Bushing ................................................................................................................... 2
4 366087 Support.................................................................................................................... 1
5 1312816 Brush (Optional) ...................................................................................................... 4
5 366090 Brush ....................................................................................................................... 4
6 360937 Yoke......................................................................................................................... 1
7 328760 Spring ...................................................................................................................... 8
8 360938 Connector................................................................................................................ 1
9 360939 Connector................................................................................................................ 1
10 .. . . . Thermostat .............................................................................................................. 1
10 366088 Field Coil ................................................................................................................. 1
11 328758 Stud and Nut Assembly........................................................................................... 2
12 360926 Ball Bearing ............................................................................................................. 1
13 360930 Armature ................................................................................................................. 1
14 386622 Fan .......................................................................................................................... 1
15 .. . . . Bushing ................................................................................................................... 1
16 360935 Ball Bearing ............................................................................................................. 1
17 366089 Bracket (DE) ............................................................................................................ 1
18 360933 Cover (DE) .............................................................................................................. 1
19 360936 Key .......................................................................................................................... 1
20 3002339 Motor Cleaner.......................................................................................................... AR

1309843 Thermostat Kit (Includes Items 10, 15)........................................................................ 1

©2003 HYSTER COMPANY See Service Manual 6-25


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-12)


OPEN CONSTRUCTION WITH BWI
OPTIONAL
(⇒S/N PENDING PER ECN 73755)

6-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITH BWI
OPTIONAL
(⇒S/N PENDING PER ECN 73755)

ITEM PART NO. DESCRIPTION QTY

1390293 Hydraulic Motor............................................................................................................ 1


1 1326864 Field Ring ................................................................................................................ 1
2 17151 Capscrew ............................................................................................................ 8
3 1326871 Nut (Plastic)............................................................................................................. 2
4 1326874 End Head (CE) ........................................................................................................ 1
5 2050275 Holder and Ring Assembly...................................................................................... 1
6 2309528 Screw ...................................................................................................................... 4
7 2311308 Screw ...................................................................................................................... 12
8 1389604 Brush Assembly ...................................................................................................... 4
9 1326868 Terminal Assembly .................................................................................................. 1
10 1326872 End Head (DE) ........................................................................................................ 1
11 2302675 Ball Bearing ............................................................................................................. 1
12 1389603 Armature ................................................................................................................. 1
13 1389601 Ball Bearing ............................................................................................................. 1
14 2306090 Screw ...................................................................................................................... 8
15 1389598 Brush Spring ........................................................................................................... 8
16 1389471 Fan .......................................................................................................................... 1
17 2307221 Washer .................................................................................................................... 1
18 7882 Key .......................................................................................................................... 1
19 1389472 Cover (CE) .............................................................................................................. 1
20 2308373 Electrical Connector ................................................................................................ 2
21 2310058 Jumper .................................................................................................................... 1
22 220361 Screw ...................................................................................................................... 1
23 2303700 Nut........................................................................................................................... 1
24 2310597 Sensor ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-27


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-13)


(S/N PENDING PER ECN 73755⇒)

6-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
(S/N PENDING PER ECN 73755⇒)

ITEM PART NO. DESCRIPTION QTY

b 2045528 Hydraulic Motor............................................................................................................ 1


a 2045529 Hydraulic Motor............................................................................................................ 1
1 1507427 Shield (D)..................................................................................................................... 1
2 1502092 Ball Bearing ................................................................................................................. 1
3 1502093 Lockring ....................................................................................................................... 1
4 1507425 Armature (With Fan) .................................................................................................... 1
5 a 1507426 Frame .......................................................................................................................... 1
5 b 1502090 Frame .......................................................................................................................... 1
6 1502094 Screw........................................................................................................................... 6
7 1502095 Washer (Spring)........................................................................................................... 6
8 1502097 Brush Holder................................................................................................................ 1
9 1502098 Screw........................................................................................................................... 8
10 1502099 Screw........................................................................................................................... 4
11 1502100 Washer ........................................................................................................................ 4
12 1502101 Lockwasher.................................................................................................................. 4
13 1502103 Ball Bearing ................................................................................................................. 1
14 1502110 Washer ........................................................................................................................ 1
15 b 1507428 Shield (N)..................................................................................................................... 1
15 a 1507429 Shield (N)..................................................................................................................... 1
16 1507463 Key (Woodruff)............................................................................................................. 1
17 a 1507461 Connector .................................................................................................................... 1
18 b 1502113 Brush ........................................................................................................................... 8
18 a 1507462 Brush ........................................................................................................................... 8
19 1507430 Housing ....................................................................................................................... 1
20 1502102 Connection .................................................................................................................. 1
21 1502107 Nut ............................................................................................................................... 1
22 1502106 Lockwasher.................................................................................................................. 1
23 1502109 Nut ............................................................................................................................... 1
24 1502108 Disc (Spring)................................................................................................................ 1
25 1502104 Bushing........................................................................................................................ 2
26 1502105 Washer (Tooth) ............................................................................................................ 1
27 1502111 Screw........................................................................................................................... 4
28 1502095 Washer (Spring)........................................................................................................... 10
29 1502114 Cover ........................................................................................................................... 1
30 1502115 Spring Cover................................................................................................................ 2

FOOTNOTES:
a With BDI and Temperature Sensor
b Without BDI and Temperature Sensor

©2003 HYSTER COMPANY See Service Manual 6-29


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-14)


CLOSED CONSTRUCTION WITH BWI
(⇒S/N PENDING PER ECN 73755)

6-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
(⇒S/N PENDING PER ECN 73755)

ITEM PART NO. DESCRIPTION QTY

1390294 Hydraulic Motor (Optional)........................................................................................... 1


1390181 Hydraulic Motor............................................................................................................ 1
1 1326864 Field Ring ................................................................................................................ 1
2 17151 Capscrew ............................................................................................................ 8
3 1326871 Nut (Plastic)............................................................................................................. 2
4 1326874 End Head (CE) ........................................................................................................ 1
5 2050275 Holder and Ring Assembly...................................................................................... 1
6 2309528 Screw ...................................................................................................................... 4
7 2311308 Screw ...................................................................................................................... 12
8 1389604 Brush Assembly ...................................................................................................... 4
9 1326868 Terminal Assembly .................................................................................................. 1
10 1326872 End Head (DE) ........................................................................................................ 1
11 2302675 Ball Bearing ............................................................................................................. 1
12 1389603 Armature ................................................................................................................. 1
13 1389601 Ball Bearing ............................................................................................................. 1
14 2306090 Screw ...................................................................................................................... 8
15 1389598 Brush Spring ........................................................................................................... 8
16 1389471 Fan .......................................................................................................................... 1
17 2309918 Spring ...................................................................................................................... 1
18 7882 Key .......................................................................................................................... 1
19 1345712 Cover (CE) .............................................................................................................. 1
20 1345713 Cover (DE) .............................................................................................................. 1
21 2303700 Nut........................................................................................................................... 2
21 220361 Screw ...................................................................................................................... 2
22 2310597 Sensor ..................................................................................................................... 1
23 2308373 Electrical Connector ................................................................................................ 2
24 2310058 Jumper .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-31


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-15)


CLOSED CONSTRUCTION WITH BWI
(S/N PENDING PER ECN 73755⇒)

6-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
(S/N PENDING PER ECN 73755⇒)

ITEM PART NO. DESCRIPTION QTY

2045529 Hydraulic Motor............................................................................................................ 1


1 1507427 Shield (D)..................................................................................................................... 1
2 1502092 Ball Bearing ................................................................................................................. 1
3 1502093 Lockring ....................................................................................................................... 1
4 1507425 Armature...................................................................................................................... 1
5 1507426 Frame .......................................................................................................................... 1
6 1502094 Screw........................................................................................................................... 6
7 1502095 Washer (Spring)........................................................................................................... 6
8 1502097 Brush Holder................................................................................................................ 1
9 1502098 Screw........................................................................................................................... 8
10 1502099 Screw........................................................................................................................... 4
11 1502100 Washer ........................................................................................................................ 4
12 1502101 Lockwasher.................................................................................................................. 4
13 1502103 Ball Bearing ................................................................................................................. 1
14 1502110 Washer ........................................................................................................................ 1
15 1507429 Shield (N)..................................................................................................................... 1
16 1507463 Key (Woodruff)............................................................................................................. 1
17 1507461 Connector .................................................................................................................... 1
18 1507462 Brush ........................................................................................................................... 8
19 1507430 Housing ....................................................................................................................... 1
20 1502102 Connection .................................................................................................................. 1
21 1502107 Nut ............................................................................................................................... 1
22 1502106 Lockwasher.................................................................................................................. 1
23 1502109 Nut ............................................................................................................................... 1
24 1502108 Disc (Spring)................................................................................................................ 1
25 1502104 Bushing........................................................................................................................ 2
26 1502105 Washer (Tooth) ............................................................................................................ 1
27 1502111 Screw........................................................................................................................... 4
28 1502095 Washer (Spring)........................................................................................................... 10
29 1504450 Cover (Commutator End)............................................................................................. 1
30 220361 Screw........................................................................................................................... 2
31 2303700 Nut ............................................................................................................................... 2
32 1504529 Cover (Drive End) ........................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 6-33


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

CONTROL VALVE ATTACHING PARTS (Figure 6-16)

6-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1340673 Hydraulic Control Valve (☞ Figure 6-19) ................................................................... 1


2 16484 O-Ring ..................................................................................................................... 1
2 16541 Fitting........................................................................................................................... 2
3 2026802 Isolator ......................................................................................................................... 2
4 16484 O-Ring................................................................................................................. 1
4 16559 Fitting....................................................................................................................... 2
5 197064 Washer ........................................................................................................................ 8
6 1364272 Capscrew..................................................................................................................... 2
7 1388309 Isolator ......................................................................................................................... 2
8 324972 Bracket......................................................................................................................... 2
9 317594 Mount........................................................................................................................... 2
10 1356113 Washer ........................................................................................................................ 2
11 292682 Lockwasher.................................................................................................................. 4
12 136692 Nut ............................................................................................................................... 4
13 296174 Capscrew..................................................................................................................... 2
14 b 1340504 Link .............................................................................................................................. 4
14 a 1340745 Link .............................................................................................................................. 4
15 15172 Washer ........................................................................................................................ 4
16 1340703 Pin ............................................................................................................................... 4
17 15200 Cotter Pin..................................................................................................................... 4
18 bf 1468398 Plate ............................................................................................................................ 1
18 af 1468406 Plate ............................................................................................................................ 1
18 be 2033673 Plate ............................................................................................................................ 1
18 ae 2033674 Plate ............................................................................................................................ 1
19 1362273 Link .............................................................................................................................. 4
20 18462 Capscrew..................................................................................................................... 8
21 221341 Nut ............................................................................................................................... 8
22 1362274 Guide ........................................................................................................................... 4
23 220003 Capscrew..................................................................................................................... 4
24 15915 Lockwasher.................................................................................................................. 10
25 15054 Nut ............................................................................................................................... 10
26 220000 Bolt .............................................................................................................................. 6
27 c 324895 Switch .......................................................................................................................... 6
27 d 2046035 Switch .......................................................................................................................... 6
28 220436 Screw........................................................................................................................... 12
29 53162 Lockwasher.................................................................................................................. 8
30 16865 Nut ............................................................................................................................... 8
31 1340869 Clamp .......................................................................................................................... 1
32 c 1364442 Wire Harness............................................................................................................... 1
32 d 2046754 Wire Harness............................................................................................................... 1
33 1362279 Pad .............................................................................................................................. 1
34 176640 Capscrew..................................................................................................................... 2
35 292681 Lockwasher.................................................................................................................. 3
36 320157 Washer ........................................................................................................................ 3
37 239503 Nut ............................................................................................................................... 2
38 136681 Capscrew..................................................................................................................... 1
39 1362277 Static Strap .................................................................................................................. 2
40 16484 O-Ring ..................................................................................................................... 1
40 16745 Fitting........................................................................................................................... 2
41 16483 O-Ring ..................................................................................................................... 1
41 222492 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-35


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

CONTROL VALVE ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

42 16484 O-Ring ..................................................................................................................... 1


42 206150 Fitting ........................................................................................................................... 1
43 2305330 Fitting ........................................................................................................................... 1
44 16485 O-Ring ..................................................................................................................... 1
44 16542 Fitting ........................................................................................................................... 1
45 2036180 Plate ............................................................................................................................ 2
46 239503 Nut ............................................................................................................................... 2
47 292681 Lockwasher.................................................................................................................. 2
48 296167 Capscrew..................................................................................................................... 2
49 374160 Insulator ....................................................................................................................... 4

FOOTNOTES:
a With Raised Battery
b Without Raised Battery
c ⇒ S/N C210V-01698Y
d S/N C210V-01699Y ⇒
e ⇒ S/N PENDING PER ECN 64674
f S/N PENDING PER ECN 64674 ⇒

6-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-37
UNIT CODE C210
NORTH AMERICA 08/2003

HAND LEVER (Figure 6-17)


(⇒S/N PENDING PER ECN 64940)

6-38 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HAND LEVER
(⇒S/N PENDING PER ECN 64940)

ITEM PART NO. DESCRIPTION QTY

1 a 1388466 Support ........................................................................................................................ 1


1 b 1468409 Support ........................................................................................................................ 1
2 1340656 Pin ............................................................................................................................... 1
3 18830 Pin ............................................................................................................................... 1
4 320157 Washer ........................................................................................................................ 1
5 313805 Nut ............................................................................................................................... 1
6 a 1362181 Spacer ......................................................................................................................... 1
7 320159 Washer ........................................................................................................................ 9
8 136692 Nut ............................................................................................................................... 2
9 292682 Lockwasher.................................................................................................................. 2
10 a 1340162 Pin ............................................................................................................................... 1
10 b 1468404 Pin ............................................................................................................................... 1
11 136985 Capscrew..................................................................................................................... 2
12 1340702 Pin ............................................................................................................................... 8
13 15222 Cotter Pin..................................................................................................................... 8
14 1340503 Link .............................................................................................................................. 4
15 15135 Washer ........................................................................................................................ 2
16 1503378 Spacer ......................................................................................................................... 2
17 313805 Nut ............................................................................................................................... 6
18 1340366 Crank ........................................................................................................................... 3
19 296158 Capscrew..................................................................................................................... 6
20 136687 Nut ............................................................................................................................... 2
21 292680 Lockwasher.................................................................................................................. 2
22 320156 Washer ........................................................................................................................ 4
23 1340422 Crank ........................................................................................................................... 1
24 1340742 Spacer ......................................................................................................................... 1
25 1516800 Shim (0.060 in.) ........................................................................................................... AR
25 1516801 Shim (0.010 in.) ........................................................................................................... AR
25 1516799 Shim (0.031 in.) ........................................................................................................... AR
26 19979 Pin ............................................................................................................................... 1
27 296158 Capscrew..................................................................................................................... 2
28 292680 Lockwasher.................................................................................................................. 2
29 1340364 Hand Lever .................................................................................................................. 1
30 1340655 Hand Lever .................................................................................................................. 1
31 175861 Spring .......................................................................................................................... 1
32 292501 Capscrew..................................................................................................................... 2
33 1370728 Lock ............................................................................................................................. 1
33 1450092 Lock ............................................................................................................................. 1
34 1340654 Hand Lever .................................................................................................................. 1
35 1340653 Hand Lever (Four Function)......................................................................................... 1
36 1340652 Hand Lever .................................................................................................................. 1
37 1340714 Spring .......................................................................................................................... 1
38 1362184 Plate ............................................................................................................................ 1
39 1339636 Boot ............................................................................................................................. 1
40 292501 Capscrew..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64674
b S/N PENDING PER ECN 64674 ⇒

©2003 HYSTER COMPANY See Service Manual 6-39


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HAND LEVER (Figure 6-18)


(S/N PENDING PER ECN 64940⇒)

6-40 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HAND LEVER
(S/N PENDING PER ECN 64940⇒)

ITEM PART NO. DESCRIPTION QTY

1 1362184 Plate ............................................................................................................................ 1


2 1340366 Crank ........................................................................................................................... 3
3 292500 Capscrew..................................................................................................................... 6
4 313805 Nut ............................................................................................................................... 6
5 1503378 Spacer ......................................................................................................................... 1
6 15135 Washer ........................................................................................................................ 2
7 1509882 Pin Weldment .............................................................................................................. 1
8 1468409 Support ........................................................................................................................ 1
9 292680 Lockwasher.................................................................................................................. 1
10 320157 Washer ........................................................................................................................ 2
11 313805 Nut ............................................................................................................................... 1
12 1340503 Link .............................................................................................................................. 2
13 320159 Washer ........................................................................................................................ 10
14 1340702 Pin ............................................................................................................................... 8
15 15222 Cotter Pin..................................................................................................................... 8
16 296158 Capscrew..................................................................................................................... 2
17 292680 Lockwasher.................................................................................................................. 2
18 1468404 Pin ............................................................................................................................... 1
19 136692 Nut ............................................................................................................................... 2
20 292682 Lockwasher.................................................................................................................. 2
21 136692 Nut ............................................................................................................................... 2
22 1362181 Spacer ......................................................................................................................... 2
23 287816 Capscrew..................................................................................................................... 1
24 1516800 Shim (0.060 in.) ........................................................................................................... AR
24 1516799 Shim (0.031 in.) ........................................................................................................... AR
24 1516801 Shim (0.010 in.) ........................................................................................................... AR
25 1340364 Hand Lever .................................................................................................................. 1
26 1340422 Crank ........................................................................................................................... 1
27 1370728 Lock ............................................................................................................................. 1
28 292501 Capscrew..................................................................................................................... 2
29 320156 Washer ........................................................................................................................ 4
30 292680 Lockwasher.................................................................................................................. 2
31 136687 Nut ............................................................................................................................... 2
32 175861 Spring .......................................................................................................................... 1
33 19979 Pin ............................................................................................................................... 1
a 1503379 Spacer ......................................................................................................................... 1
35 1339636 Boot ............................................................................................................................. 1
36 1340742 Spacer ......................................................................................................................... 1
37 1340652 Hand Lever .................................................................................................................. 1
38 1340653 Hand Lever .................................................................................................................. 1
39 1340654 Hand Lever .................................................................................................................. 1
40 1340655 Hand Lever .................................................................................................................. 1

FOOTNOTES:
a P/N not used for this application

©2003 HYSTER COMPANY See Service Manual 6-41


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

CONTROL VALVE (Figure 6-19)


FOUR FUNCTION

6-42 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1340673 Hydraulic Control Valve ............................................................................................... 1


1 1374149 Tie Rod.................................................................................................................... 1
2 188534 Nut........................................................................................................................... 2
3 15055 Nut........................................................................................................................... 4
4 1374148 Rod.......................................................................................................................... 2
5 16481 O-Ring................................................................................................................. 1
5 14591 Fitting....................................................................................................................... 1
6 378424 Relief Valve ............................................................................................................. 2
6 1309419 Seal Kit................................................................................................................ 1
7 188486 Plug ......................................................................................................................... 1
7 16485 O-Ring ..................................................................................................................... 1
8 353883 Inlet Section............................................................................................................. 1
9 57664 O-Ring................................................................................................................. 1
10 199524 Plug ......................................................................................................................... 1
11 16484 O-Ring ..................................................................................................................... 1
12 1374135 Spool Section .......................................................................................................... 1
13 16706 Screw .................................................................................................................. 2
14 205120 Poppet................................................................................................................. 1
15 205121 Seal Plate............................................................................................................ 2
16 188516 Spring Seat ......................................................................................................... 2
17 385855 Spring.................................................................................................................. 1
18 188518 Spool End ........................................................................................................... 1
19 188519 Cap ..................................................................................................................... 1
20 205122 Wiper................................................................................................................... 2
21 .. . . . Spool................................................................................................................... 1
22 12949 Capscrew ............................................................................................................ 2
23 205123 Spring.................................................................................................................. 1
24 57664 O-Ring................................................................................................................. 1
25 1357361 O-Ring................................................................................................................. 2
26 1374136 Spool Section .......................................................................................................... 1
27 16706 Screw .................................................................................................................. 2
28 16480 O-Ring................................................................................................................. 1
29 205120 Poppet................................................................................................................. 1
30 205121 Seal Plate............................................................................................................ 2
31 320289 Spring Seat ......................................................................................................... 2
32 385855 Spring.................................................................................................................. 1
33 320291 Spool End ........................................................................................................... 1
34 188519 Cap ..................................................................................................................... 1
35 205122 Wiper................................................................................................................... 2
36 12949 Capscrew ............................................................................................................ 2
37 205123 Spring.................................................................................................................. 1
38 352055 Piston .................................................................................................................. 1
39 341462 Spring.................................................................................................................. 1
40 .. . . . Spool................................................................................................................... 1
41 57664 O-Ring................................................................................................................. 1
42 1357361 O-Ring................................................................................................................. 2
43 1374138 Spool Section .......................................................................................................... 1
44 1309421 Plug..................................................................................................................... 1
44 1309875 O-Ring................................................................................................................. 1
45 16706 Screw .................................................................................................................. 2
46 1309420 Poppet................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 6-43


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

47 205121 Seal Plate............................................................................................................ 2


48 188516 Spring Seat ......................................................................................................... 2
49 385855 Spring.................................................................................................................. 1
50 188519 Cap ..................................................................................................................... 1
51 205122 Wiper................................................................................................................... 2
52 12949 Capscrew ............................................................................................................ 2
53 .. . . . Spool................................................................................................................... 1
54 188518 Spool End ........................................................................................................... 1
55 1309422 Spring.................................................................................................................. 1
56 15483 Fitting .................................................................................................................. 1
57 1357361 O-Ring................................................................................................................. 2
58 1374145 Spool Section .......................................................................................................... 1
59 16706 Screw .................................................................................................................. 2
60 205120 Poppet................................................................................................................. 1
61 205121 Seal Plate............................................................................................................ 2
62 188516 Spring Seat ......................................................................................................... 2
63 385855 Spring.................................................................................................................. 1
64 188518 Spool End ........................................................................................................... 1
65 188519 Cap ..................................................................................................................... 1
66 205122 Wiper................................................................................................................... 2
67 .. . . . Spool................................................................................................................... 1
68 12949 Capscrew ............................................................................................................ 2
69 205123 Spring.................................................................................................................. 1
70 57664 O-Ring................................................................................................................. 1
71 1357361 O-Ring................................................................................................................. 2

1374147 Tie Rod Kit (Includes Items 1-4) .................................................................................. 1

6-44 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-45
UNIT CODE C210
NORTH AMERICA 08/2003

HYDRAULIC TANK (Figure 6-20)

6-46 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY

1 1475444 Tank ............................................................................................................................. 1


2 2037318 Adapter ........................................................................................................................ 1
3 2037319 Dipstick ........................................................................................................................ 1
4 16487 O-Ring ......................................................................................................................... 1
5 261157 Tape ............................................................................................................................. AR
6 a 15963 Fitting........................................................................................................................... 1
6 b 246869 Fitting........................................................................................................................... 1
7 1340640 Plate ............................................................................................................................ 1
8 1364280 Channel ....................................................................................................................... 1
9 296174 Capscrew..................................................................................................................... 2
10 1356113 Washer ........................................................................................................................ 2
11 292682 Lockwasher.................................................................................................................. 3
12 136692 Nut ............................................................................................................................... 3
13 1302665 Breather (Optional) ...................................................................................................... 1
13 1364709 Breather ....................................................................................................................... 1
14 78562 Hose ............................................................................................................................ 1
15 166857 Clamp .......................................................................................................................... 2
16 1364263 Clamp .......................................................................................................................... 1
17 15134 Washer ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64715
b S/N PENDING PER ECN 64715 ⇒

©2003 HYSTER COMPANY See Service Manual 6-47


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

GUIDANCE HYDRAULICS (Figure 6-21)

6-48 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

GUIDANCE HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

2805894 Motor and Valve Assembly (36 Volt) ............................................................................ 1


2805895 Motor and Valve Assembly (48 Volt) ............................................................................ 1
1 2805850 Motor and Pump Base................................................................................................. 1
2 2805866 Gear Motor .................................................................................................................. 1
3 370109 Steering Control Unit ................................................................................................... 1
4 2805952 Coupling ...................................................................................................................... 1
5 302134 Screw........................................................................................................................... 1
6 292501 Capscrew..................................................................................................................... 4
7 292680 Lockwasher.................................................................................................................. 4
8 16805 Capscrew..................................................................................................................... 4
9 15256 Cotter Pin..................................................................................................................... 4
10 169929 Hose ............................................................................................................................ 3
11 2804705 Solenoid Valve (36 Volt)............................................................................................... 1
11 2804706 Solenoid Valve (48 Volt)............................................................................................... 1
12 2802589 Solenoid Valve (36 Volt)............................................................................................... 1
12 2804093 Solenoid Valve (48 Volt)............................................................................................... 1
13 16576 Fitting........................................................................................................................... 2
13 16483 O-Ring ..................................................................................................................... 1
14 16883 Fitting........................................................................................................................... 6
15 16540 Fitting........................................................................................................................... 2
15 16483 O-Ring ..................................................................................................................... 1
16 16558 Fitting........................................................................................................................... 3
16 16483 O-Ring ..................................................................................................................... 1
17 18470 Capscrew..................................................................................................................... 4
18 15127 Washer ........................................................................................................................ 4
19 15154 Lockwasher.................................................................................................................. 4
20 112886 Hose ............................................................................................................................ 1
21 2805849 Bracket......................................................................................................................... 2
22 18452 Capscrew..................................................................................................................... 4
23 15156 Lockwasher.................................................................................................................. 8
24 15056 Nut ............................................................................................................................... 8
25 16828 Capscrew..................................................................................................................... 4
26 15134 Washer ........................................................................................................................ 4
27 110174 Fitting........................................................................................................................... 4
28 157506 Hose ............................................................................................................................ 1
29 76231 Hose ............................................................................................................................ 1
30 320542 Hose ............................................................................................................................ 2
31 130343 Hose ............................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 6-49


for service procedures.
NOTES

6-50
UNIT CODE C210
08/2003 NORTH AMERICA

7 MAST-T HREE STAGE FULL FREE-LIFT

7 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 7
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CHAINS, PINS, AND ANCHORS ......................................................................................................................... 7-4


CYLINDER INSTALLATION
MAIN LIFT AND FREE-LIFT............................................................................................................................. 7-6
FORK
HOOK TYPE WITHOUT SIDE-SHIFT
STANDARD TAPER, 100 MM X 40 MM ...................................................................................................... 7-34
PIN TYPE WITH SIDE-SHIFT OR FORK TILT ............................................................................................... 7-36
FREE-LIFT CYLINDER ...................................................................................................................................... 7-10
HEADER HOSE ................................................................................................................................................. 7-30
HOSE REEL ....................................................................................................................................................... 7-32
LIFT HYDRAULICS .............................................................................................................................................. 7-8
MAIN LIFT CYLINDER ....................................................................................................................................... 7-12
MAST MOUNTING ............................................................................................................................................. 7-14
OUTER, INTERMEDIATE, AND INNER MAST.................................................................................................... 7-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-28
TRAVERSE BOOM ............................................................................................................................................ 7-16
TRAVERSE CYLINDER ..................................................................................................................................... 7-26
TRAVERSE FRAME
WITH SIDE-SHIFT.......................................................................................................................................... 7-20
WITHOUT SIDE-SHIFT .................................................................................................................................. 7-24

©2003 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

OUTER, INTERMEDIATE, AND INNER MAST (Figure 7-1)

7-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

OUTER, INTERMEDIATE, AND INNER MAST

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4331 mm 4788 mm 5702 mm 6515 mm 7430 mm
ITEM 1 2 3 4 (170.5 in.) (188.5 in.) (224.5 in.) (256.5 in.) (292.5 in.)
Mast A576 A576 A576 A576 A576
Group Number 4331 4788 5702 6515 7430
1 Outer Mast 2014210 2014216 2014228 2014240 2014252
2 Intermediate Mast 2306815 2805503 2303012 2310091 2304072
3 Inner Mast 2307941 2308681 2309496 2305722 2304755

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 a .. . . . Intermediate Mast........................................................................................................ 1
3 a .. . . . Inner Mast.................................................................................................................... 1
4 2805502 Wear Plug .................................................................................................................... 8
5 2305888 Retaining Ring ............................................................................................................. 8
6 2303610 Load Roller .................................................................................................................. 8
7 2308151 Nut ............................................................................................................................... 8
8 2311054 Screw........................................................................................................................... 8
9 292513 Capscrew..................................................................................................................... 4
10 296420 Washer ........................................................................................................................ 4
11 2305104 Wear Plate ................................................................................................................... 4
12 2308709 Shim ............................................................................................................................ 4

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

CHAINS, PINS, AND ANCHORS (Figure 7-2)

7-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

CHAINS, PINS, AND ANCHORS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4331 mm 4788 mm 5702 mm 6515 mm 7430 mm
ITEM 1 2 3 4 (170.5 in.) (188.5 in.) (224.5 in.) (256.5 in.) (292.5 in.)
Mast A576 A576 A576 A576 A576
Group Number 4331 4788 5702 6515 7430
5 Chain 2308604 2304464 2305926 2310542 2310326
10 Chain 143309 2302509 2306918 2307711 2305702

ITEM PART NO. DESCRIPTION QTY

1 2305090 Sheave......................................................................................................................... 4
2 1375907 Ball Bearing ................................................................................................................. 4
3 2309976 Retaining Ring ............................................................................................................. 4
4 1374797 Snap Ring.................................................................................................................... 4
5 a .. . . . Chain ........................................................................................................................... 2
6 15212 Cotter Pin..................................................................................................................... 12
7 2303049 Pin ............................................................................................................................... 8
8 2306269 Chain Anchor ............................................................................................................... 6
9 292600 Nut ............................................................................................................................... 8
10 a .. . . . Chain ........................................................................................................................... 2
11 2311584 Spacer ......................................................................................................................... 1
12 2302923 Spacer ......................................................................................................................... 1
13 2305293 Shaft ............................................................................................................................ 1
14 2310612 Support ........................................................................................................................ 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

CYLINDER INSTALLATION (Figure 7-3)


MAIN LIFT AND FREE-LIFT

7-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

CYLINDER INSTALLATION
MAIN LIFT AND FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Free-Lift Cylinder (☞ Figure 7-5) ............................................................................... 1


2 .. . . . Main Lift Cylinder (☞ Figure 7-6) ............................................................................... 2
3 2306942 Shim ............................................................................................................................ 2
4 2311159 Bushing........................................................................................................................ 2
5 2310075 Washer ........................................................................................................................ 2
6 248212 Snap Ring.................................................................................................................... 2
7 2308557 Cushion ....................................................................................................................... 8
8 2308943 Retainer ....................................................................................................................... 2
9 287854 Capscrew..................................................................................................................... 4
10 2311241 Lockwasher.................................................................................................................. 4
11 2309120 Clamp .......................................................................................................................... 1
12 15107 Nut ............................................................................................................................... 2
13 2311528 Screw........................................................................................................................... 1
14 2304231 Plate (RH) .................................................................................................................... 1
15 2305992 Plate (LH) .................................................................................................................... 1
16 287851 Capscrew..................................................................................................................... 4
17 2304307 Lockwasher.................................................................................................................. 4
18 2304346 Pin ............................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

LIFT HYDRAULICS (Figure 7-4)

7-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

LIFT HYDRAULICS

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4331 mm 4788 mm 5702 mm 6515 mm 7430 mm
ITEM 1 2 3 4 (170.5 in.) (188.5 in.) (224.5 in.) (256.5 in.) (292.5 in.)
Mast A576 A576 A576 A576 A576
Group Number 4331 4788 5702 6515 7430
1 Hose 2304757 2311969 2302060 2307984 2302270
6 Hose 2305680 2303643 2303438 2302640 2304646

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 1
2 16460 Fitting........................................................................................................................... 1
3 287851 Capscrew..................................................................................................................... 4
4 2304307 Lockwasher.................................................................................................................. 3
5 2310250 Bracket......................................................................................................................... 1
6 a .. . . . Hose ............................................................................................................................ 1
7 136681 Capscrew..................................................................................................................... 2
8 2303674 Hose Sheave ............................................................................................................... 1
9 2302017 Washer ........................................................................................................................ 1
10 1344820 Snap Ring.................................................................................................................... 1
11 16578 Fitting........................................................................................................................... 1
11 16485 O-Ring ..................................................................................................................... 1
12 201807 Fitting........................................................................................................................... 1
13 2306840 Hose ............................................................................................................................ 2
14 2805430 Tube ............................................................................................................................. 1
15 128409 Clamp .......................................................................................................................... 1
16 16828 Capscrew..................................................................................................................... 1
17 15156 Lockwasher.................................................................................................................. 1
18 15056 Nut ............................................................................................................................... 1
19 222384 Fitting........................................................................................................................... 1
19 16982 O-Ring ..................................................................................................................... 1
20 .. . . . Main Lift Cylinder (☞ Figure 7-6) ............................................................................... 2
21 2303747 Flow Regulator............................................................................................................. 1
22 2309259 Housing ....................................................................................................................... 1
23 16543 Fitting........................................................................................................................... 1
23 16486 O-Ring ..................................................................................................................... 1
24 .. . . . Free-Lift Cylinder (☞ Figure 7-5) ............................................................................... 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

FREE-LIFT CYLINDER (Figure 7-5)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4331 mm 4788 mm 5702 mm 6515 mm 7430 mm
1 2 3 4 (170.5 in.) (188.5 in.) (224.5 in.) (256.5 in.) (292.5 in.)
ITEM Mast A576 A576 A576 A576 A576
Group Number 4331 4788 5702 6515 7430
Cylinder
8603311 8603317 8602828 8602840 8602852
Group Number
Lift Cylinder 2308278 2311531 2309678 2306801 2311132
1 Tube 2308965 2307945 2303421 2310141 2302880
2 Ram 2303543 2310818 2307325 2310939 2303541

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube......................................................................................................................... 1
2 a .. . . . Ram......................................................................................................................... 1
3 2305120 Plug ......................................................................................................................... 2
4 2302806 Ball .......................................................................................................................... 2
5 2308612 Gland....................................................................................................................... 1
6 2046448 Seal ......................................................................................................................... 1
7 199588 Wiper Ring............................................................................................................... 1
8 154678 Back-Up Ring .......................................................................................................... 1
9 92482 O-Ring ..................................................................................................................... 1
10 2307137 Wear Ring ............................................................................................................... 1
11 190887 Seal ......................................................................................................................... 1
12 295649 Screw ...................................................................................................................... 1

7-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

FREE-LIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

13 2309712 Velocity Fuse ........................................................................................................... 1

2303974 Seal Kit (Includes Items 6-11) ..................................................................................... 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

MAIN LIFT CYLINDER (Figure 7-6)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4331 mm 4788 mm 5702 mm 6515 mm 7430 mm
1 2 3 4 (170.5 in.) (188.5 in.) (224.5 in.) (256.5 in.) (292.5 in.)
ITEM Mast A576 A576 A576 A576 A576
Group Number 4331 4788 5702 6515 7430
Cylinder
8603721 8603722 8603723 8603724 8603147
Group Number
Lift Cylinder 2308301 2305833 2311860 2308205 2304365
1 Tube 2307320 2303350 2307028 2305759 2302212
2 Rod 2304999 2311551 2303866 2303032 2306822
3 Spacer 2307650 2307650 2307650 2304015 2304015

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube ............................................................................................................................. 1
2 a .. . . . Rod .............................................................................................................................. 1
3 a .. . . . Spacer ......................................................................................................................... 1
4 2304638 Gland ........................................................................................................................... 1
5 2307856 Velocity Fuse ............................................................................................................... 1
5 16485 O-Ring ..................................................................................................................... 1
6 1310339 Piston........................................................................................................................... 1
7 58916 Snap Ring.................................................................................................................... 1
8 297530 Check Valve ................................................................................................................. 1
9 297531 Washer ........................................................................................................................ 1
10 386682 Shim (0.020 in.) ........................................................................................................... AR
10 386683 Shim (0.007 in.) ........................................................................................................... AR
10 386684 Shim (0.005 in.) ........................................................................................................... AR
11 187388 Snap Ring.................................................................................................................... 1
12 2305540 Wiper Ring................................................................................................................... 1
13 334156 Seal ............................................................................................................................. 2
14 59229 O-Ring ......................................................................................................................... 1
15 335012 Back-Up Ring............................................................................................................... 1

7-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

MAIN LIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

16 1356751 Wear Ring.................................................................................................................... 1


17 265787 O-Ring ......................................................................................................................... 1

2304902 Seal Kit (Includes Items 12-17) ................................................................................... 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

MAST MOUNTING (Figure 7-7)

7-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

MAST MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 308117 Rod End Pin ................................................................................................................ 2


2 2805385 Rod .............................................................................................................................. 2
3 381626 Rod End....................................................................................................................... 2
4 292683 Lockwasher.................................................................................................................. 4
5 216877 Nut ............................................................................................................................... 4
6 15236 Cotter Pin..................................................................................................................... 4
7 300982 Bushing........................................................................................................................ 4
8 293650 Capscrew..................................................................................................................... 4
9 1340891 Rod End....................................................................................................................... 2
10 1345354 Rod End Pin ................................................................................................................ 2
11 15019 Nut ............................................................................................................................... 2
12 221066 Screw........................................................................................................................... 2
13 230680 Capscrew..................................................................................................................... 2
14 218603 Capscrew..................................................................................................................... 2
15 222662 Screw........................................................................................................................... 2
16 2803523 Washer ........................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TRAVERSE BOOM (Figure 7-8)

7-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

TRAVERSE BOOM

KEY:
A: Without Side Shift
B: With Side Shift

QTY
ITEM PART NO. DESCRIPTION A B

1 2803529 Pivot..................................................................................................................... 1 1
2 244008 Bracket................................................................................................................. 2 2
3 244005 Roller ................................................................................................................... 2 2
4 244009 Pin ....................................................................................................................... 2 2
5 66333 Pin ....................................................................................................................... 2 2
6 16001 Lube Fitting .......................................................................................................... 2 2
7 2803548 Bracket................................................................................................................. 1 1
8 357712 Roller Assembly................................................................................................... 4 4
9 58901 Snap Ring............................................................................................................ 4 4
10 192424 Shim (0.030 in.) ................................................................................................... AR AR
10 192425 Shim (0.062 in.) ................................................................................................... AR AR
10 814843 Shim (0.010 in.) ................................................................................................... AR AR
11 .. . . . Fork (☞ Figure 6-20, ☞ Figure 6-21) ................................................................ 2 2
12 15156 Lockwasher.......................................................................................................... .. 4
13 15158 Lockwasher.......................................................................................................... 16 16
14 18589 Capscrew............................................................................................................. 4 4
15 15058 Nut ....................................................................................................................... 4 4
16 18621 Capscrew............................................................................................................. 4 4
17 15162 Lockwasher.......................................................................................................... 4 4
18 16538 Fitting................................................................................................................... 2 2
18 16481 O-Ring ............................................................................................................. 1 1
19 16376 Capscrew............................................................................................................. 2 2
20 347340 Shaft .................................................................................................................... .. 1
21 14669 Fitting................................................................................................................... 2 2
22 2803552 Tube ..................................................................................................................... 2 2
23 347516 Valve .................................................................................................................... 1 1
24 2803551 Tube ..................................................................................................................... 2 2
25 2804735 Fitting................................................................................................................... 2 2
25 16481 O-Ring ............................................................................................................. 2 2
26 16455 Fitting................................................................................................................... 2 2
27 2803559 Stop ..................................................................................................................... 1 1
28 2803560 Spacer ................................................................................................................. 1 1
29 18538 Capscrew............................................................................................................. 2 2
30 6060412 Bearing ................................................................................................................ 4 4
31 58939 Snap Ring............................................................................................................ 4 4
32 16007 Lube Fitting .......................................................................................................... 4 4
33 221025 Screw................................................................................................................... 2 2
34 2803895 Chain (56 in. Traverse Frame) ............................................................................. 4 4
34 2803896 Chain (62 in. Traverse Frame) ............................................................................. 4 4
35 237413 Link.................................................................................................................. 2 2
36 2803823 Carriage............................................................................................................... 1 ..
36 347619 Carriage............................................................................................................... .. 1
37 2805870 Actuator ............................................................................................................... 1 1
38 221576 Capscrew............................................................................................................. 12 12
39 15156 Lockwasher.......................................................................................................... 16 16
40 9418 Key....................................................................................................................... 2 2

©2003 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TRAVERSE BOOM

QTY
ITEM PART NO. DESCRIPTION A B

41 2805875 Shaft Adapter....................................................................................................... 2 2


42 15011 Nut ....................................................................................................................... 2 ..
43 18588 Capscrew............................................................................................................. 2 ..
44 347327 Capscrew............................................................................................................. 4 4
45 357714 Washer ................................................................................................................ 4 4
46 347341 Plate .................................................................................................................... .. 2
47 16805 Capscrew............................................................................................................. .. 4

7-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

7-19
UNIT CODE C210
NORTH AMERICA 08/2003

TRAVERSE FRAME (Figure 7-9)


WITH SIDE-SHIFT

7-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

TRAVERSE FRAME
WITH SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 a 2803879 Frame .......................................................................................................................... 1


1 b 2803880 Frame .......................................................................................................................... 1
2 2803574 Hose ............................................................................................................................ 4
3 2303610 Load Roller .................................................................................................................. 4
4 12917 Snap Ring.................................................................................................................... 4
5 a 2803388 Traverse Cylinder (☞ Figure 7-11) ............................................................................. 1
5 b 2803389 Traverse Cylinder (☞ Figure 7-11) ............................................................................. 1
6 2803573 Hose ............................................................................................................................ 2
7 1312750 Hose ............................................................................................................................ 4
8 16455 Fitting........................................................................................................................... 4
9 104506 O-Ring ......................................................................................................................... 4
10 16445 Fitting........................................................................................................................... 2
11 a 2803895 Chain ........................................................................................................................... 4
11 b 2803896 Chain ........................................................................................................................... 4
12 2200226 Rod .............................................................................................................................. 4
13 15116 Nut ............................................................................................................................... 4
14 814990 Screw........................................................................................................................... 2
15 264134 Sealant ........................................................................................................................ AR
16 16538 Fitting........................................................................................................................... 2
16 16481 O-Ring ..................................................................................................................... 4
17 2803555 Tube ............................................................................................................................. 1
18 15034 Nut ............................................................................................................................... 1
19 17423 Nut ............................................................................................................................... 1
20 a 2803893 Tube ............................................................................................................................. 1
20 b 2803894 Tube ............................................................................................................................. 1
21 18903 Clamp .......................................................................................................................... 2
22 18705 Capscrew..................................................................................................................... 2
23 15152 Lockwasher.................................................................................................................. 2
24 814828 Side-Shift Cylinder (☞ Figure 6-16) ........................................................................... 1
25 16556 Fitting........................................................................................................................... 2
25 16481 O-Ring ..................................................................................................................... 4
26 2803554 Tube (LH) ..................................................................................................................... 1
27 2803553 Tube (RH) .................................................................................................................... 1
28 16828 Capscrew..................................................................................................................... 4
29 15156 Lockwasher.................................................................................................................. 6
30 347385 Shim (0.060 in.) ........................................................................................................... AR
31 814733 Roller ........................................................................................................................... 4
32 814732 Bearing ........................................................................................................................ 8
33 139820 Snap Ring.................................................................................................................... 8
34 347542 Bracket......................................................................................................................... 4
35 345301 Washer ........................................................................................................................ 8
36 345300 Pin ............................................................................................................................... 4
37 16007 Lube Fitting .................................................................................................................. 4
38 347355 Plate ............................................................................................................................ 4
39 18460 Capscrew..................................................................................................................... 4
40 15154 Lockwasher.................................................................................................................. 4
41 347384 Pin ............................................................................................................................... 1
42 347383 Plate ............................................................................................................................ 1
43 18460 Capscrew..................................................................................................................... 1
44 15154 Lockwasher.................................................................................................................. 1
45 16455 Fitting........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 7-21


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TRAVERSE FRAME
WITH SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

46 16987 Fitting ........................................................................................................................... 4


47 131715 Shim (0.007 in.) ........................................................................................................... AR
47 131716 Shim (0.020 in.) ........................................................................................................... AR
48 14758 Nut ............................................................................................................................... 10
49 244008 Bracket......................................................................................................................... 4
50 244005 Roller ........................................................................................................................... 4
51 244009 Pin ............................................................................................................................... 4
52 66333 Pin ............................................................................................................................... 4
53 16001 Lube Fitting.................................................................................................................. 4
54 192424 Shim (0.030 in.) ........................................................................................................... AR
54 192425 Shim (0.062 in.) ........................................................................................................... AR
54 814843 Shim (0.010 in.) ........................................................................................................... AR
55 15158 Lockwasher.................................................................................................................. 4
56 16830 Capscrew..................................................................................................................... 4
57 18588 Capscrew..................................................................................................................... 8
58 15158 Lockwasher.................................................................................................................. 8
59 2803475 Carriage....................................................................................................................... 1
60 2803558 Stop ............................................................................................................................. 1
61 16805 Capscrew..................................................................................................................... 2
62 215211 Bearing Strip................................................................................................................ 2
63 2803550 Bracket......................................................................................................................... 2

FOOTNOTES:
a 56 in. Traverse Frame
b 62 in. Traverse Frame

7-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

7-23
UNIT CODE C210
NORTH AMERICA 08/2003

TRAVERSE FRAME (Figure 7-10)


WITHOUT SIDE-SHIFT

7-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

TRAVERSE FRAME
WITHOUT SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 a 2803819 Frame .......................................................................................................................... 1


1 b 2803821 Frame .......................................................................................................................... 1
2 814990 Screw........................................................................................................................... 2
3 15116 Nut ............................................................................................................................... 4
4 2200226 Rod .............................................................................................................................. 4
5 a 2803895 Chain ........................................................................................................................... 4
5 b 2803896 Chain ........................................................................................................................... 4
6 a 2803388 Traverse Cylinder (☞ Figure 6-14) ............................................................................. 1
6 b 2803389 Traverse Cylinder ......................................................................................................... 1
7 192424 Shim (0.030 in.) ........................................................................................................... AR
7 192425 Shim (0.062 in.) ........................................................................................................... AR
7 814843 Shim (0.010 in.) ........................................................................................................... AR
8 15152 Lockwasher.................................................................................................................. 2
9 18705 Capscrew..................................................................................................................... 2
10 66333 Pin ............................................................................................................................... 4
11 244008 Bracket......................................................................................................................... 4
12 12917 Snap Ring.................................................................................................................... 4
13 244005 Roller ........................................................................................................................... 4
14 16001 Lube Fitting .................................................................................................................. 4
15 244009 Pin ............................................................................................................................... 4
16 2303610 Load Roller .................................................................................................................. 4
17 18588 Capscrew..................................................................................................................... 8
18 15158 Lockwasher.................................................................................................................. 8
19 18903 Clamp .......................................................................................................................... 2
20 16538 Fitting........................................................................................................................... 2
20 16481 O-Ring ..................................................................................................................... 2
21 2803555 Tube ............................................................................................................................. 1
22 a 2803893 Tube ............................................................................................................................. 1
22 b 2803894 Tube ............................................................................................................................. 1
23 16445 Fitting........................................................................................................................... 2
24 14758 Nut ............................................................................................................................... 6
25 2803569 Hose ............................................................................................................................ 2
26 16455 Fitting........................................................................................................................... 4
27 16987 Fitting........................................................................................................................... 4
28 2803573 Hose ............................................................................................................................ 2
29 16883 Fitting........................................................................................................................... 2
30 2803574 Hose ............................................................................................................................ 2

FOOTNOTES:
a 56 in. Traverse Frame
b 62 in. Traverse Frame

©2003 HYSTER COMPANY See Service Manual 7-25


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TRAVERSE CYLINDER (Figure 7-11)

7-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

TRAVERSE CYLINDER

ITEM PART NO. DESCRIPTION QTY

a 2803388 Traverse Cylinder ......................................................................................................... 1


b 2803389 Traverse Cylinder ......................................................................................................... 1
1 b 1377916 Rod.......................................................................................................................... 1
1 a 1377914 Rod.......................................................................................................................... 1
2 a 1377915 Tube......................................................................................................................... 1
2 b 1377917 Tube......................................................................................................................... 1
3 1347411 Rod Wiper ............................................................................................................... 2
4 1347418 Plug ......................................................................................................................... 2
5 1347404 Capscrew ................................................................................................................ 2
6 1347405 Lockwasher ............................................................................................................. 2
7 1347407 Retainer................................................................................................................... 2
8 814896 Seal ......................................................................................................................... 2
9 1347406 Bearing .................................................................................................................... 2
10 276627 Back-Up Ring .......................................................................................................... 2
11 57664 O-Ring ..................................................................................................................... 2
12 58933 Snap Ring................................................................................................................ 4
13 206641 Washer .................................................................................................................... 4
14 2803571 Sheave .................................................................................................................... 1
15 347330 Sprocket .................................................................................................................. 4
16 16041 Lube Fitting.............................................................................................................. 4
17 134741 Wear Ring ............................................................................................................... 2
18 39442 O-Ring ..................................................................................................................... 1
19 246281 Seal Ring................................................................................................................. 1

1347410 Seal Kit (Includes Items 3-4, 8, 10-11, 17-19) ............................................................. 1

FOOTNOTES:
a 56 in. Traverse Frame
b 62 in. Traverse Frame

©2003 HYSTER COMPANY See Service Manual 7-27


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

SIDE-SHIFT CYLINDER (Figure 7-12)

7-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

814828 Side-Shift Cylinder ....................................................................................................... 1


1 347392 Rod.......................................................................................................................... 1
2 210647 Wiper Ring............................................................................................................... 1
3 359503 Retainer................................................................................................................... 1
4 57664 O-Ring ..................................................................................................................... 1
5 347389 Cylinder ................................................................................................................... 1
6 359572 Seal ......................................................................................................................... 1
7 b 2805127 Spacer ..................................................................................................................... 1
7 a 2805128 Spacer ..................................................................................................................... 1
8 246282 O-Ring ..................................................................................................................... 1
9 268303 Piston ...................................................................................................................... 1
10 239144 Guide Ring .............................................................................................................. 1
11 246281 Seal Ring................................................................................................................. 1
12 246283 O-Ring ..................................................................................................................... 1
13 174056 Nut........................................................................................................................... 1
14 276627 Back-Up Ring .......................................................................................................... 1
15 a 2804047 Spacer ..................................................................................................................... 1
15 b 2805132 Spacer ..................................................................................................................... 1

354116 Seal Kit (Includes Items 2, 4, 6, 8, 10-12) ................................................................... 1

FOOTNOTES:
a 56 in. Traverse Frame
b 62 in. Traverse Frame

©2003 HYSTER COMPANY See Service Manual 7-29


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HEADER HOSE (Figure 7-13)

7-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HEADER HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4331 mm 4788 mm 5702 mm 6515 mm 7430 mm
ITEM 1 2 3 4 (170.5 in.) (188.5 in.) (224.5 in.) (256.5 in.) (292.5 in.)
Mast A576 A576 A576 A576 A576
Group Number 4331 4788 5702 6515 7430
1 Hose b 189366 b 238037 b 238037 b 238037 b 238037
c 386954 c 2805453 c 2805453 c 2805453 c 2805453
2 Hose 2302200 2302742 2307219 2310365 2302518
3 Hose 2307236 2303504 2311177 2311086 2305618
4 Hose 2304113 2307136 2306471 2306238 2306729
12 Hose b 243973 b 101009 b 101009 b 101009 b 101009
c 337259 c 337903 c 337903 c 337903 c 337903

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose ............................................................................................................................ 1
2 a .. . . . Hose ............................................................................................................................ 2
3 a .. . . . Hose ............................................................................................................................ 2
4 a .. . . . Hose ............................................................................................................................ 2
5 2302063 Block ............................................................................................................................ 2
6 214364 Capscrew..................................................................................................................... 4
7 2304307 Lockwasher.................................................................................................................. 4
8 16558 Fitting........................................................................................................................... 4
8 16483 O-Ring ..................................................................................................................... 1
9 2302046 Sheave (Half)............................................................................................................... 2
10 2302960 Screw........................................................................................................................... 2
11 136687 Nut ............................................................................................................................... 2
12 a .. . . . Hose ............................................................................................................................ 1
13 16447 Fitting........................................................................................................................... 4
14 2311325 Strap Clamp................................................................................................................. 1
15 2311737 Sheave......................................................................................................................... 2
16 2308167 Spacer ......................................................................................................................... 2
17 287837 Capscrew..................................................................................................................... 2
18 15178 Washer ........................................................................................................................ 2
19 129563 Strap Clamp................................................................................................................. 4

FOOTNOTES:
a Refer to Table
b With Side-Shift
c Without Side-Shift

©2003 HYSTER COMPANY See Service Manual 7-31


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

HOSE REEL (Figure 7-14)

7-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

HOSE REEL

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4331 mm 4788 mm 5702 mm 6515 mm 7430 mm
ITEM 1 2 3 4 (170.5 in.) (188.5 in.) (224.5 in.) (256.5 in.) (292.5 in.)
Mast A576 A576 A576 A576 A576
Group Number 4331 4788 5702 6515 7430
1 Hose Reel (RH) 323187 323187 323187 356456 356456
a 1390552 a 1390552 a 1390552 a 1390554 a 1390554
2 Hose Reel (LH) 379771 379771 379771 356457 356457
a 1390553 a 1390553 a 1390553 a 1390555 a 1390555
12 Hose 2803938 279118 279656 2803941 2803942
13 Hose 2805461 2805462 2805463 2805464 2805465

KEY:
A: Without Side Shift
B: With Side Shift

QTY
ITEM PART NO. DESCRIPTION A B

1 b .. . . . Hose Reel (RH) ................................................................................................... 1 1


2 b .. . . . Hose Reel (LH) .................................................................................................... .. 1
3 340047 Strainer ................................................................................................................ 1 2
4 340046 Bracket................................................................................................................. 1 2
5 16597 Capscrew............................................................................................................. 2 4
6 15156 Lockwasher.......................................................................................................... 2 4
7 15134 Washer ................................................................................................................ 2 4
8 16540 Fitting................................................................................................................... 4 8
8 16483 O-Ring ............................................................................................................. 1 1
9 16918 Capscrew............................................................................................................. 2 4
10 15158 Lockwasher.......................................................................................................... 2 4
11 15058 Nut ....................................................................................................................... 2 4
12 b .. . . . Hose .................................................................................................................... 1 2
13 b .. . . . Hose .................................................................................................................... 2 4

FOOTNOTES:
a Optional
b Refer to Table

©2003 HYSTER COMPANY See Service Manual 7-33


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

FORK (Figure 7-15)


HOOK TYPE WITHOUT SIDE-SHIFT
STANDARD TAPER, 100 MM X 40 MM

7-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

FORK
HOOK TYPE WITHOUT SIDE-SHIFT
STANDARD TAPER, 100 MM X 40 MM

ITEM PART NO. DESCRIPTION QTY

1 384210 Fork (30 in.) ................................................................................................................. 2


1 384211 Fork (36 in.) ................................................................................................................. 2
1 384213 Fork (42 in.) ................................................................................................................. 2
1 384214 Fork (48 in.) ................................................................................................................. 2
2 368706 Lever........................................................................................................................ 1
3 368702 Pin ........................................................................................................................... 1
4 368707 Washer .................................................................................................................... 1
5 368705 Spring ...................................................................................................................... 1
6 71153 Pin ........................................................................................................................... 1
7 1500780 Knob ........................................................................................................................ 1
8 1500781 Pin ........................................................................................................................... 1
9 1500782 Spring ...................................................................................................................... 1
10 a 1477166 Washer .................................................................................................................... 1
11 a 1477167 Wedge ..................................................................................................................... 1

1523735 Latch Kit (Class II) (Includes Items 7-11) ................................................................ 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction.

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2003 HYSTER COMPANY See Service Manual 7-35


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

FORK (Figure 7-16)


PIN TYPE WITH SIDE-SHIFT OR FORK TILT

ITEM PART NO. DESCRIPTION QTY

1 385284 Fork (36 in.) ................................................................................................................. 1


1 385285 Fork (42 in.) ................................................................................................................. 1
1 385286 Fork (48 in.) ................................................................................................................. 1

7-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

8 OPTIONS

8 OPTIONS
UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 8
OPTIONS

DESCRIPTION PAGE

BACK-UP ALARM .............................................................................................................................................. 8-12


BATTERY SLIDE AND ROLLER TRAY
⇒S/N C210V-1642 ......................................................................................................................................... 8-16
S/N C210V-1642⇔S/N PENDING PER ECN 65067...................................................................................... 8-18
S/N PENDING PER ECN 65067⇒ ................................................................................................................. 8-22
BRAKE AND BACK-UP LIGHT ............................................................................................................................ 8-4
DC CONVERTOR
36/48 VOLT TO 12 VOLT ................................................................................................................................ 8-10
DRIVE AND REAR LIGHTS ................................................................................................................................. 8-6
GUIDE ROLLER................................................................................................................................................. 8-15
STROBE LIGHT ................................................................................................................................................... 8-8
TIRE AND WHEEL ............................................................................................................................................... 8-2
WIRE HARNESS
REAR LIGHT .................................................................................................................................................. 8-13
SWITCH.......................................................................................................................................................... 8-14
TRACTION CUT-OUT .................................................................................................................................... 8-24

©2003 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

TIRE AND WHEEL (Figure 8-1)

KEY:
A: Steer Wheel (16 x6 x 10.5 Electric)
B: Steer Wheel (16 x5 x 10.5 Polyurethane)
C: Drive Wheel (21 x8 x 15 Electric)
D: Drive Wheel (21 x8 x 15 Polyurethane)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 1340300 Wheel ............................................................................................ 2 2 .. ..


1 a 1354985 Wheel ............................................................................................ .. .. 2 2
1 b 1354986 Wheel ............................................................................................ .. .. 2 2
2 ab 1339094 Tire ................................................................................................ .. .. 2 ..
2 237192 Tire ................................................................................................ .. 2 .. ..
2 ab 237199 Tire ................................................................................................ .. .. .. 2
2 259782 Tire ................................................................................................ 2 .. .. ..
3 a 1340292 Tire and Wheel .............................................................................. .. .. 2 ..
3 1340314 Tire and Wheel .............................................................................. .. 2 .. ..
3 1340316 Tire and Wheel .............................................................................. 2 .. .. ..
3 a 1340404 Tire and Wheel .............................................................................. .. .. .. 2
3 b 2805324 Tire and Wheel .............................................................................. .. .. 2 ..
3 b 2805326 Tire and Wheel .............................................................................. .. .. .. 2

FOOTNOTES:
a 56 in.
b 62 in.

8-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

8-3
UNIT CODE C210
NORTH AMERICA 08/2003

BRAKE AND BACK-UP LIGHT (Figure 8-2)

8-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

BRAKE AND BACK-UP LIGHT

ITEM PART NO. DESCRIPTION QTY

1 1364541 Brake and Back-Up Light............................................................................................. 2


2 264007 Bulb ......................................................................................................................... 1
3 1302258 Bulb ......................................................................................................................... 2
4 1376439 Lens (Clear) (Clear)................................................................................................. 1
5 1376440 Lens (Red) (Center) ................................................................................................ 1
6 1376441 Lens (Bottom).......................................................................................................... 1
7 1376446 Screw ...................................................................................................................... 2
8 a 2036273 Wire Harness (Light) (☞ Figure 8-7) .......................................................................... 1
8 b 2043367 Wire Harness (Light) (☞ Figure 8-7) .......................................................................... 1
8 c 2053139 Wire Harness (Light) (☞ Figure 8-7) .......................................................................... 1
9 a 1460442 Relay (12 Volt) ............................................................................................................. 1
9 b 1460442 Relay (12 Volt) ............................................................................................................. 2
9 c 1460442 Relay (12 Volt) ............................................................................................................. 1
10 a 1460486 Bracket......................................................................................................................... 1
10 b 1487926 Bracket......................................................................................................................... 1
10 c 1518372 Bracket......................................................................................................................... 1
11 a 220289 Screw........................................................................................................................... 2
11 b 220289 Screw........................................................................................................................... 4
11 c 220289 Screw........................................................................................................................... 2
12 a 197065 Washer ........................................................................................................................ 2
12 b 197065 Washer ........................................................................................................................ 4
12 c 197065 Washer ........................................................................................................................ 2
13 1382302 Switch (Rear Light) ...................................................................................................... 1
14 1364542 Clip Nut ........................................................................................................................ 1
15 1364264 Plate ............................................................................................................................ 2
16 1364265 Plate ............................................................................................................................ 2
17 316678 Screw........................................................................................................................... 4
18 2036351 Wire Harness............................................................................................................... 1
19 1380550 Wire Harness (Switch) (☞ Figure 8-8) ....................................................................... 1
20 1382303 Switch (Drive Lights).................................................................................................... 1
21 2036274 Wire Harness (Relay) .................................................................................................. 1
22 a 15151 Lockwasher.................................................................................................................. 2
22 b 15151 Lockwasher.................................................................................................................. 4
22 c 15151 Lockwasher.................................................................................................................. 2
23 a 15049 Nut ............................................................................................................................... 2
23 b 15049 Nut ............................................................................................................................... 4
23 c 15049 Nut ............................................................................................................................... 2
24 292682 Lockwasher.................................................................................................................. 1
25 136692 Nut ............................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N C210V-1687
b S/N C210V-1688⇔S/N PENDING PER ECN 65014
c S/N PENDING PER ECN 65014 ⇒

©2003 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

DRIVE AND REAR LIGHTS (Figure 8-3)

8-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

DRIVE AND REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 a 1506113 Head Light Assembly (12 Volt) .................................................................................... 3


1 1354119 Headlight ................................................................................................................. 1
1 1363016 Flood Lens .......................................................................................................... 1
1 1379799 Bulb (12 Volt)....................................................................................................... 1
1 b 1531984 Head Light Assembly................................................................................................... 3
2 1306270 Electrical Fitting (12 Volt) ............................................................................................. 2
2 2047825 Wire Harness (Rear Light)........................................................................................... 1
3 1364285 Plate ............................................................................................................................ 1
4 1382303 Switch (Rear)............................................................................................................... 1
5 1375171 Bracket (RH) ................................................................................................................ 1
5 1375172 Bracket (LH)................................................................................................................. 1
6 316678 Screw........................................................................................................................... 4
7 320158 Washer ........................................................................................................................ 2
8 136749 Capscrew..................................................................................................................... 2
9 239503 Nut ............................................................................................................................... 2
10 292681 Lockwasher.................................................................................................................. 2
11 1367645 Grommet...................................................................................................................... 3
12 1380550 Wire Harness (Switch) (☞ Figure 8-8) ....................................................................... 1
13 1380825 Wire Harness (Headlight) ............................................................................................ 1
14 878185 Plate ............................................................................................................................ 2
15 1375168 Bolt .............................................................................................................................. 2
16 296418 Washer ........................................................................................................................ 2
17 316835 Nut ............................................................................................................................... 2
18 1382302 Switch (Front) .............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 65242-01
b S/N PENDING PER ECN 65242-01 ⇒

©2003 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

STROBE LIGHT (Figure 8-4)

8-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

STROBE LIGHT

KEY:
A: Rear Mount
B: Top Mount

QTY
ITEM PART NO. DESCRIPTION A B

1 1382130 Strobe Light ......................................................................................................... 1 1


2 227132 Screw .............................................................................................................. 3 3
3 15855 O-Ring ............................................................................................................. 3 3
4 1526082 Lens (Amber)................................................................................................... 1 1
5 39359 O-Ring ............................................................................................................. 1 1
6 1309775 Bulb ................................................................................................................. 1 1
7 1364285 Plate .................................................................................................................... 1 ..
8 1364588 Wire Harness (Light)............................................................................................ 1 1
9 136749 Capscrew............................................................................................................. 2 ..
10 239503 Nut ....................................................................................................................... 2 ..
11 292681 Lockwasher.......................................................................................................... 2 ..
12 136704 Capscrew............................................................................................................. .. 4
13 313828 Nut ....................................................................................................................... .. 4
14 320157 Washer ................................................................................................................ .. 1
15 164488 Clamp .................................................................................................................. .. 1
16 1302024 Guard................................................................................................................... 1 1
17 220504 Screw................................................................................................................... 2 2
18 197067 Washer ................................................................................................................ 4 4
19 15152 Lockwasher.......................................................................................................... 2 2
20 15052 Nut ....................................................................................................................... 2 2
21 1364548 Bracket................................................................................................................. .. 2
22 1367645 Grommet.............................................................................................................. 1 1
23 1305382 Grommet (Plate Type Overhead Guard).............................................................. .. 1
24 1306271 Electrical Fitting ................................................................................................... 2 2

©2003 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

DC CONVERTOR (Figure 8-5)


36/48 VOLT TO 12 VOLT

8-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

DC CONVERTOR
36/48 VOLT TO 12 VOLT

ITEM PART NO. DESCRIPTION QTY

1 1390575 DC Converter............................................................................................................... 1
2 2036371 Wire Harness............................................................................................................... 1
3 136681 Capscrew..................................................................................................................... 3
4 320157 Washer ........................................................................................................................ 3
5 292681 Lockwasher.................................................................................................................. 3
6 239503 Nut ............................................................................................................................... 3
7 18466 Capscrew..................................................................................................................... 4
8 15154 Lockwasher.................................................................................................................. 4
9 15054 Nut ............................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

BACK-UP ALARM (Figure 8-6)

ITEM PART NO. DESCRIPTION QTY

1 1374798 Alarm ........................................................................................................................... 1


2 1364283 Plate ............................................................................................................................ 1
3 316678 Screw........................................................................................................................... 2

8-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

WIRE HARNESS (Figure 8-7)


REAR LIGHT

ITEM PART NO. DESCRIPTION QTY

a 2036273 Wire Harness (Light).................................................................................................... 1


b 2043367 Wire Harness (Light).................................................................................................... 1
c 2053139 Wire Harness (Light).................................................................................................... 1
1 1330411 Connector................................................................................................................ 2
2 1330416 Lock......................................................................................................................... 2
3 1330422 Connector................................................................................................................ 1
4 1330428 Lock......................................................................................................................... 1
5 1330439 Plug ......................................................................................................................... 2
6 1352602 Connector................................................................................................................ 1
7 1352603 Lock......................................................................................................................... 1
8 1330437 Pin ........................................................................................................................... 19
9 1330438 Socket ..................................................................................................................... 7

FOOTNOTES:
a ⇒ S/N C210V-1687
b S/N C210V-1688⇔S/N PENDING PER ECN 65014
c S/N PENDING PER ECN 65014 ⇒

©2003 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 8-8)


SWITCH

ITEM PART NO. DESCRIPTION QTY

1380550 Wire Harness............................................................................................................... 1


1 1330412 Connector................................................................................................................ 1
2 1330417 Lock......................................................................................................................... 1
3 1330437 Pin ........................................................................................................................... 5
4 1330439 Plug ......................................................................................................................... 1
5 1382308 Socket (Switch) ....................................................................................................... 3
6 1331233 Electrical Fitting ....................................................................................................... 3
7 233141 Electrical Fitting ....................................................................................................... 4

8-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

GUIDE ROLLER (Figure 8-9)

ITEM PART NO. DESCRIPTION QTY

1 1032195 Wheel .......................................................................................................................... 4


2 212963 Pin ............................................................................................................................... 4
3 124629 Ball Bearing ................................................................................................................. 8
4 1150614 Washer ........................................................................................................................ 8
5 19868 Pin ............................................................................................................................... 8
6 2804066 Bracket......................................................................................................................... 4
7 206635 Spacer ......................................................................................................................... AR
8 15158 Lockwasher.................................................................................................................. 16
9 18589 Capscrew..................................................................................................................... 16

©2003 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY (Figure 8-10)


(⇒S/N C210V-1642)

8-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(⇒S/N C210V-1642)

ITEM PART NO. DESCRIPTION QTY

1 1376816 Slide Strip Tray............................................................................................................. 1


2 1376437 Cam Roller .............................................................................................................. 8
3 1382563 Slide Strip ................................................................................................................ 4
4 1376803 Roller Tray.................................................................................................................... 1
5 1376437 Cam Roller .............................................................................................................. 36
6 1376808 Plate ............................................................................................................................ 1
7 1380845 Pivot............................................................................................................................. 1
8 296168 Capscrew..................................................................................................................... 4
9 313828 Nut ............................................................................................................................... 4
10 1380810 Gate ............................................................................................................................. 1
11 106223 Bushing........................................................................................................................ 1
11 112604 Bushing (Optional) ....................................................................................................... 1
12 221780 Washer ........................................................................................................................ 2
13 1360904 Washer (Spring)........................................................................................................... 1
14 227327 Capscrew..................................................................................................................... 1
15 1380813 Pivot............................................................................................................................. 1
16 15175 Washer ........................................................................................................................ 2
17 3004531 Bushing........................................................................................................................ 2
18 1380816 Latch ............................................................................................................................ 1
19 18543 Capscrew..................................................................................................................... 1
20 15134 Washer ........................................................................................................................ 4
21 222667 Nut ............................................................................................................................... 1
22 1380849 Trim .............................................................................................................................. 1
23 287851 Capscrew..................................................................................................................... 4
24 292681 Lockwasher.................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY (Figure 8-11)


(S/N C210V-1642⇔S/N PENDING PER ECN 65067)

8-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(S/N C210V-1642⇔S/N PENDING PER ECN 65067)

KEY:
A: With Rollers
B: With Slides

QTY
ITEM PART NO. DESCRIPTION A B

1 1518161 Battery Gate ........................................................................................................ 1 1


2 1509943 Capscrew............................................................................................................. 1 1
3 221780 Washer ................................................................................................................ 2 2
4 1360904 Washer (Spring)................................................................................................... 1 1
5 210229 Bushing................................................................................................................ 1 1
6 1518159 Backing Plate....................................................................................................... 1 1
8 15154 Lockwasher.......................................................................................................... 10 10
9 18720 Capscrew............................................................................................................. 10 10
10 1494207 Plate .................................................................................................................... 1 1
11 1479104 Plate (Latch) ........................................................................................................ 1 1
12 197063 Washer ................................................................................................................ 4 4
13 1494198 Spring .................................................................................................................. 1 1
14 1494202 Switch Assembly.................................................................................................. 1 1
14 1494204 Switch.............................................................................................................. 1 1
15 1498302 Capscrew............................................................................................................. 2 2
16 221850 Washer ................................................................................................................ 2 2
17 2056917 Wire Harness (Traction Cut-Out) (☞ Figure 8-13) ............................................. 1 1
18 1330409 Connector........................................................................................................ 1 1
19 1330414 Secondary Lock............................................................................................... 1 1
20 1330419 Connector........................................................................................................ 1 1
21 1330437 Pin ................................................................................................................... 2 2
22 1330424 Secondary Lock............................................................................................... 1 1
23 1330438 Socket ............................................................................................................. 2 2
24 129563 Strap Clamp......................................................................................................... 1 1
25 264134 Sealant ................................................................................................................ AR AR
26 1485694 Plate (39.96 in. Battery Compartment) ............................................................... 1 1
27 1483414 Roller Strip Assembly .......................................................................................... 3 ..
28 1497568 Channel ........................................................................................................... 3 ..
29 1497566 Cam Roller ...................................................................................................... 10 ..
30 221476 Capscrew ........................................................................................................ 5 ..
31 15114 Nut................................................................................................................... 5 ..
32 1483415 Battery Slide Strip................................................................................................ .. 3
33 1376437 Cam Roller........................................................................................................... 6 6
34 1486245 Screw................................................................................................................... 3 3
35 230882 Nut ....................................................................................................................... 3 3
36 287851 Capscrew............................................................................................................. 6 ..
36 136681 Capscrew............................................................................................................. .. 9
37 292681 Lockwasher.......................................................................................................... 6 9
38 320158 Washer ................................................................................................................ .. 9
39 1500175 Grommet.............................................................................................................. 1 1
40 1494199 Latch Assembly ................................................................................................... 1 1
41 1495370 Latch................................................................................................................ 1 1
42 1495405 Handle ............................................................................................................. 1 1
43 1495369 Spacer ............................................................................................................. 1 1
44 15923 Lockwasher ..................................................................................................... 1 1

©2003 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY


(S/N C210V-1642⇔S/N PENDING PER ECN 65067)

QTY
ITEM PART NO. DESCRIPTION A B

45 18720 Capscrew ........................................................................................................ 1 1


46 1498267 Plate .................................................................................................................... 1 1

8-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

8-21
UNIT CODE C210
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY (Figure 8-12)


(S/N PENDING PER ECN 65067⇒)

8-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(S/N PENDING PER ECN 65067⇒)

KEY:
A: With Rollers
B: With Slides

QTY
ITEM PART NO. DESCRIPTION A B

1 220426 Screw................................................................................................................... 2 2
2 53162 Lockwasher.......................................................................................................... 2 2
3 1498406 Switch .................................................................................................................. 1 1
4 239503 Nut ....................................................................................................................... 1 1
5 292681 Lockwasher.......................................................................................................... 6 9
6 320157 Washer ................................................................................................................ 4 4
7 1535249 Plate (Switch Mounting)....................................................................................... 1 1
8 221780 Washer ................................................................................................................ 2 2
9 210229 Bushing................................................................................................................ 1 1
10 1360904 Washer (Spring)................................................................................................... 1 1
11 1509943 Capscrew............................................................................................................. 1 1
11 264134 Sealant ................................................................................................................ AR AR
12 296168 Capscrew............................................................................................................. 1 1
13 a 1518161 Battery Gate ........................................................................................................ 1 1
13 b 1526118 Battery Gate ........................................................................................................ 1 1
14 1494198 Spring .................................................................................................................. 1 1
15 1518159 Backing Plate....................................................................................................... 1 1
16 15154 Lockwasher.......................................................................................................... 10 10
17 18720 Capscrew............................................................................................................. 10 10
18 1486245 Screw................................................................................................................... 3 3
19 1376437 Cam Roller........................................................................................................... 6 6
20 230882 Nut ....................................................................................................................... 3 3
21 1479104 Plate (Latch) ........................................................................................................ 1 1
22 1494199 Latch Assembly ................................................................................................... 1 1
23 1495370 Latch................................................................................................................ 1 1
24 1495405 Handle ............................................................................................................. 1 1
25 1495369 Spacer ............................................................................................................. 1 1
26 15923 Lockwasher ..................................................................................................... 1 1
27 18720 Capscrew ........................................................................................................ 1 1
28 1483414 Roller Strip Assembly .......................................................................................... 3 ..
29 221476 Capscrew ........................................................................................................ 5 ..
30 1497566 Cam Roller ...................................................................................................... 10 ..
31 15114 Nut................................................................................................................... 5 ..
32 1497568 Channel ........................................................................................................... 3 ..
33 287851 Capscrew............................................................................................................. 6 ..
34 136681 Capscrew............................................................................................................. .. 9
35 320158 Washer ................................................................................................................ .. 9
36 1483415 Battery Slide Strip................................................................................................ .. 3
37 129563 Strap Clamp......................................................................................................... 1 1
38 1485694 Plate (39.96 in. Battery Compartment) ............................................................... 1 1
39 2060358 Wire Harness (Traction Cut-Out) (☞ Figure 8-13) ............................................. 1 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 65136
b S/N PENDING PER ECN 65136 ⇒

©2003 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 8-13)


TRACTION CUT-OUT

ITEM PART NO. DESCRIPTION QTY

2060358 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (Seat Switch Harness) .......................................................... 1
1 1330419 Connector ........................................................................................................... 1
1 1330424 Secondary Lock .................................................................................................. 1
2 1330438 Socket ................................................................................................................. 2
3 .. . . . Connector Assembly (Main Harness)...................................................................... 1
3 1330414 Secondary Lock .................................................................................................. 1
3 1330409 Connector ........................................................................................................... 1
4 1330437 Pin....................................................................................................................... 1
5 1352564 Connector (Battery Arm Switch).............................................................................. 2

8-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

9 NUMERICAL INDEX
UNIT CODE C210
08/2003 NORTH AMERICA

SECTION 9
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
139 1-10 59 15107 7-7 12 2-27 9 15919 2-25 17
142 5-3 13 15113 2-26 10 3-11 15 15923 8-19 44
7882 6-27 18 4-33 11 4-3 23 8-23 26
6-31 18 15114 8-19 31 4-9 29 15931 5-25 10
9418 7-17 40 8-23 31 4-33 24 15963 6-47 6
12892 1-9 9 15116 7-21 13 5-13 29 16001 7-17 6
12917 7-21 4 7-25 3 6-7 9 7-22 53
7-25 12 15125 1-9 23 6-49 23 7-25 14
12949 6-43 22 15127 1-7 31 7-9 17 16007 7-17 32
6-43 36 2-25 21 7-17 12 7-21 37
6-44 52 2-26 9 7-17 39 16041 7-27 16
6-44 68 2-27 3 7-21 29 16151 3-3 42
13963 4-23 14 4-33 12 7-33 6 16168 5-3 20
4-27 13 6-49 18 15158 7-17 13 16376 3-11 10
14560 4-9 4 15134 1-14 11 7-22 55 7-17 19
14591 6-43 5 4-3 24 7-22 58 16394 1-9 8
14669 7-17 21 4-33 26 7-25 18 16445 7-21 10
14758 7-22 48 5-10 52 7-33 10 7-25 23
7-25 24 6-47 17 8-15 8 16447 7-31 13
14899 5-3 21 6-49 26 15162 1-14 7 16455 7-17 26
15000 4-33 4 7-33 7 7-17 17 7-21 8
15002 2-4 46 8-17 20 15163 5-9 25 7-21 45
15004 5-18 13 15135 1-10 65 5-23 14 7-25 26
15006 4-33 25 6-39 15 15172 5-10 54 16460 7-9 2
5-13 3 6-41 6 6-35 15 16480 6-43 28
15011 7-18 42 15151 8-5 22 15175 8-17 16 16481 6-43 5
15019 7-15 11 8-5 22 15176 1-3 4 7-17 18
15025 1-9 38 8-5 22 15177 1-10 58 7-17 25
15026 5-13 6 15152 7-21 23 15178 6-7 12 7-21 16
15032 3-8 44 7-25 8 7-31 18 7-21 25
15034 7-21 18 8-9 19 15180 5-3 5 7-25 20
15039 5-9 8 15154 2-25 20 5-9 39 16483 4-9 8
5-23 16 2-25 28 15200 5-9 10 6-4 37
15049 8-5 23 2-26 6 5-9 19 6-35 41
8-5 23 4-33 5 6-35 17 6-49 13
8-5 23 6-49 19 15212 1-9 40 6-49 15
15052 2-25 27 7-21 40 4-3 15 6-49 16
8-9 20 7-21 44 5-3 15 7-31 8
15054 2-26 7 8-11 8 5-9 29 7-33 8
4-33 6 8-19 8 7-5 6 16484 4-9 24
6-35 25 8-23 16 15222 6-39 13 6-4 34
8-11 9 15155 1-9 4 6-41 15 6-4 36
15055 1-9 5 1-10 61 15225 4-23 13 6-35 2
1-9 5 4-15 17 4-23 22 6-35 4
5-18 4 4-17 16 4-27 12 6-35 40
6-43 3 4-19 17 15227 4-27 21 6-35 42
15056 1-3 6 4-21 16 15236 7-15 6 6-43 11
6-49 24 5-13 42 15256 6-49 9 16485 4-9 11
7-9 18 5-18 5 15315 3-3 21 6-3 29
15058 7-17 15 15156 1-3 7 15483 6-44 56 6-36 44
7-33 11 1-14 13 15855 8-9 3 6-43 7
15086 5-17 15 2-25 4 15915 6-35 24 7-9 11
©2003 HYSTER COMPANY See Service Manual 9-1
for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

7-12 5 16883 6-49 14 1-23 35 7-22 52


16486 6-3 26 7-25 29 18830 6-39 3 7-25 10
7-9 23 16918 7-33 9 18903 7-21 21 66359 5-3 2
16487 6-47 4 16982 7-9 19 7-25 19 5-9 15
16538 7-17 18 16987 7-21 46 19868 8-15 5 69029 3-7 14
7-21 16 7-25 27 19979 6-39 26 4-23 23
7-25 20 17061 6-4 38 6-41 33 4-27 22
16540 6-4 37 17105 1-3 5 21189 4-23 2 71153 7-35 6
6-49 15 17151 6-27 2 4-27 2 76231 6-49 29
7-33 8 6-31 2 21420 3-3 20 78562 6-47 14
16541 6-35 2 17178 1-19 23 26617 6-9 14 85550 4-9 9
16542 6-3 29 17196 4-9 24 6-16 86936 5-13 9
6-36 44 17321 6-3 3 6-19 16 91946 4-33 27
16543 7-9 23 17423 7-21 19 26758 5-5 13 92482 7-10 9
16556 7-21 25 18099 5-26 14 34056 3-3 30 92942 3-7 32
16558 6-49 16 18419 2-25 24 35502 3-3 17 101009 7-31 12
7-31 8 18423 2-4 47 39359 8-9 5 104506 7-21 9
16559 6-35 4 18452 6-49 22 39362 4-9 27 105817 4-9 3
16567 4-9 8 18460 7-21 39 39387 4-12 106223 8-17 11
16576 6-49 13 7-21 43 6-12 110174 6-49 27
16578 7-9 11 18462 6-35 20 39442 7-27 18 110922 3-7 10
16597 7-33 5 18466 2-25 19 39678 4-23 18 110923 3-7 10
16598 3-11 14 2-25 26 4-27 17 110924 3-7 10
4-9 28 2-26 5 39714 3-3 24 112604 8-17 11
16693 4-9 7 4-33 13 44542 4-23 29 112886 6-3 30
6-3 31 8-11 7 4-27 26 6-49 20
16706 6-43 13 18468 2-26 8 46698 1-14 12 114312 1-10 50
6-43 27 18470 6-49 17 53162 4-3 39 5-23 26
6-43 45 18492 2-25 2 5-9 35 5-25 12
6-44 59 2-27 2 5-14 43 117095 4-9 6
16708 5-25 9 18494 1-3 16 5-25 7 119236 4-23 10
5-25 15 18500 5-18 10 6-35 29 4-27 9
16745 6-4 36 18508 5-13 39 8-23 2 121085 4-9 1
6-35 40 18515 1-9 19 57597 3-3 9 124629 8-15 3
16805 6-7 10 1-17 10 57664 4-10 8 127045 4-23 11
6-49 8 18538 7-17 29 6-43 9 4-27 10
7-18 47 18543 8-17 19 6-43 24 6-3 12
7-22 61 18588 7-18 43 6-43 41 128409 7-9 15
16815 4-3 22 7-22 57 6-44 70 129563 4-9 12
16828 2-25 3 7-25 17 7-27 11 7-31 19
2-27 8 18589 7-17 14 7-29 4 8-19 24
6-49 25 8-15 9 58901 7-17 9 8-23 37
7-9 16 18621 7-17 16 58903 4-23 7 130343 6-49 31
7-21 28 18697 5-10 56 4-27 6 130845 4-9 10
16830 7-22 56 18705 7-21 22 58916 7-12 7 131715 7-22 47
16865 2-25 23 7-25 9 58933 7-27 12 131716 7-22 47
4-3 1 18720 8-19 9 58939 7-17 31 132179 6-3 19
5-9 34 8-19 45 58951 1-3 24 134741 7-27 17
5-13 31 8-23 17 59229 7-12 14 135657 4-23 19
5-25 8 8-23 27 60949 3-3 41 4-27 18
6-35 30 18727 1-17 5 61056 6-3 22 135658 4-23 19
16870 5-13 30 18731 1-17 14 66333 7-17 5 4-27 18

9-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

136681 1-3 35 139771 5-13 5 4-27 20 197065 8-5 12


2-3 6 139820 7-21 33 185853 4-23 3 8-5 12
2-7 13 143309 7-5 10 185854 4-23 30 8-5 12
2-7 28 145639 1-20 33 185856 4-23 17 197066 5-23 13
4-9 26 5-9 42 4-27 16 197067 8-9 18
5-13 21 152030 4-33 20 185857 4-23 17 197068 1-7 25
6-7 14 153667 2-3 3 4-27 16 4-17 17
6-35 38 153715 3-7 17 185858 4-23 17 4-21 17
7-9 7 153716 4-23 31 4-27 16 198956 2-7 20
8-11 3 4-27 31 185860 4-23 34 199524 6-43 10
8-19 36 153717 4-23 32 4-27 34 199588 7-10 7
8-23 34 4-27 32 185869 4-23 9 201807 7-9 12
136687 1-10 46 154678 7-10 8 4-27 8 201972 5-18 1
2-3 24 156194 4-23 33 185870 4-23 12 201974 5-18 8
2-17 7 4-27 33 4-27 11 201975 5-18 9
4-5 10 156195 4-23 33 185872 4-23 12 201976 5-18 16
5-9 46 4-27 33 4-27 11 201977 5-18 14
5-17 5 157506 6-49 28 186227 4-9 11 201978 5-18 7
6-39 20 160266 6-3 21 186304 2-3 25 201982 5-18 3
6-41 31 163871 3-3 35 187388 7-12 11 201985 5-18 15
7-31 11 163971 4-23 21 188486 6-43 7 201986 5-18 11
136692 1-3 9 164488 8-9 15 188516 6-43 16 201988 5-18 12
1-3 32 164639 4-23 28 6-44 48 203071 4-10 7
1-9 32 4-27 25 6-44 62 203606 5-13 18
3-3 15 166857 4-9 2 188518 6-43 18 205120 6-43 14
4-9 31 6-47 15 6-44 54 6-43 29
5-3 9 168054 1-14 8 6-44 64 6-44 60
5-23 7 169874 1-3 30 188519 6-43 19 205121 6-43 15
6-7 11 1-7 17 6-43 34 6-43 30
6-35 12 169929 6-49 10 6-44 50 6-43 47
6-39 8 170204 1-17 14 6-44 65 6-44 61
6-41 19 1-19 23 188534 6-43 2 205122 6-43 20
6-41 21 1-19 32 188700 6-3 18 6-43 35
6-47 12 174056 7-29 13 188701 6-3 17 6-44 51
8-5 25 175861 6-39 31 189366 7-31 1 6-44 66
136704 5-9 26 6-41 32 190757 6-3 25 205123 6-43 23
8-9 12 176640 2-3 28 190887 7-10 11 6-43 37
136749 2-3 5 3-11 3 191941 5-13 40 6-44 69
3-7 7 5-23 8 192424 7-17 10 206150 6-3 34
4-3 9 6-7 5 7-22 54 6-36 42
5-9 45 6-7 19 7-25 7 206635 8-15 7
6-3 15 6-35 34 192425 7-17 10 206641 7-27 13
6-7 18 178119 2-25 8 7-22 54 210183 4-10 4
8-7 8 182115 5-9 14 7-25 7 210229 8-19 5
8-9 9 183343 4-33 21 193164 3-7 5 8-23 9
136985 1-3 12 183614 3-7 11 195293 2-17 2 210647 7-29 2
1-9 31 4-23 27 195296 2-17 2 212963 8-15 2
3-3 7 4-23 27 196927 1-27 16 214364 5-23 25
5-3 8 4-27 20 197063 8-19 12 6-3 6
6-3 23 183615 3-7 12 197064 5-9 36 7-31 6
6-7 19 4-23 27 5-13 35 215211 7-22 62
6-39 11 4-23 27 6-35 5 216877 1-3 15

©2003 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

7-15 5 233141 8-14 7 264893 3-7 29 5-13 28


216895 3-11 2 234038 3-7 3 265787 7-13 17 5-26 9
3-11 2 237192 8-2 2 266733 4-23 20 292537 1-14 4
218603 7-15 14 237199 8-2 2 4-27 19 292576 5-3 6
220000 6-35 26 237413 7-17 35 268303 7-29 9 292577 5-9 37
220003 6-35 23 238037 6-3 17 269448 1-17 3 292600 7-5 9
220277 2-25 22 7-31 1 269449 1-17 4 292665 2-3 14
220289 8-5 11 239144 7-29 10 271892 2-13 7 292668 2-3 29
8-5 11 239503 1-7 12 271893 2-13 14 292676 2-3 11
8-5 11 2-3 16 273775 2-25 10 292678 2-3 41
220312 5-23 12 2-7 3 274075 2-13 15 2-3 42
220361 6-27 22 2-7 30 276297 5-13 1 2-7 19
6-31 21 3-11 6 276603 3-3 37 292680 1-7 8
6-33 30 4-9 25 276627 7-27 10 1-10 47
220426 4-3 38 5-9 4 7-29 14 1-10 47
8-23 1 5-23 20 279118 7-33 12 2-3 19
220428 5-9 33 6-3 7 279656 7-33 12 2-3 22
5-13 34 6-7 11 287816 1-9 45 2-17 6
5-25 14 6-35 37 5-17 3 4-3 3
220436 6-35 28 6-36 46 6-41 23 5-10 57
220504 8-9 17 8-7 9 287837 7-31 17 5-17 4
221025 7-17 33 8-9 10 287851 7-7 16 6-39 21
221066 7-15 12 8-11 6 7-9 3 6-39 28
221341 6-35 21 8-23 4 8-17 23 6-41 9
221476 8-19 30 240565 6-3 18 8-19 36 6-41 17
8-23 29 243973 7-31 12 8-23 33 6-41 30
221521 3-8 41 244005 7-17 3 287854 1-9 31 6-49 7
221576 7-17 38 7-22 50 6-7 18 292681 1-3 37
221588 3-7 6 7-25 13 7-7 9 1-7 13
221680 3-3 1 244008 7-17 2 287860 3-3 8 1-9 15
221733 1-17 6 7-22 49 5-3 11 2-3 4
221736 3-11 17 7-25 11 5-23 27 2-7 5
221777 1-14 6 244009 7-17 4 292500 6-41 3 2-7 27
221780 8-17 12 7-22 51 292501 4-3 2 3-7 8
8-19 3 7-25 15 6-39 32 3-11 5
8-23 8 246001 5-17 23 6-39 40 4-3 10
221850 8-19 16 246281 7-27 19 6-41 28 4-9 23
222029 1-17 15 7-29 11 6-49 6 5-9 5
222384 7-9 19 246282 7-29 8 292502 5-9 12 5-13 22
222492 6-35 41 246283 7-29 12 292504 2-17 4 5-17 9
222584 6-3 27 246869 6-47 6 292505 2-3 21 5-23 18
222627 4-33 18 248212 7-7 6 292507 2-17 4 6-3 8
222662 7-15 15 251099 1-10 60 292509 4-9 20 6-7 6
222665 1-17 16 5-23 10 292512 2-7 21 6-7 15
222667 8-17 21 259782 8-2 2 2-7 29 6-35 35
227132 8-9 2 261157 6-47 5 292513 3-11 19 6-36 47
227327 8-17 14 261379 3-8 42 7-3 9 8-7 10
230419 3-7 24 264007 8-5 2 292515 1-9 10 8-9 11
230421 3-7 18 264134 5-26 3 3-3 22 8-11 5
230680 7-15 13 7-21 15 292521 5-23 4 8-17 24
230882 8-19 35 8-19 25 292529 1-3 13 8-19 37
8-23 20 8-23 11 3-11 16 8-23 5

9-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

292682 1-3 10 5-23 17 6-41 4 5-3 14


1-3 31 296167 1-7 11 6-41 11 5-23 5
1-9 20 2-25 7 313828 2-3 31 6-7 23
3-3 6 6-36 48 8-9 13 6-39 7
3-11 20 296168 5-9 3 8-17 9 6-41 13
4-9 32 8-17 8 314878 2-9 7 320160 1-10 57
5-3 3 8-23 12 316678 8-5 17 320161 1-13 2
5-23 6 296173 1-9 16 8-7 6 4-23 36
6-3 24 296174 6-35 13 8-12 3 4-27 30
6-7 6 6-47 9 316826 1-9 17 320162 1-3 29
6-35 11 296205 4-5 6 316828 4-23 6 5-13 17
6-39 9 296215 4-3 17 4-27 28 320289 6-43 31
6-41 20 296226 5-17 11 5-3 7 320291 6-43 33
6-47 11 296228 5-26 2 5-9 41 320542 6-49 30
8-5 24 296249 1-3 25 316835 6-7 1 323187 7-33 1
292683 1-3 14 296360 1-7 4 8-7 17 324802 4-23 1
2-26 12 296379 5-9 47 317594 4-9 19 4-27 1
3-3 5 296418 8-7 16 6-35 9 324845 6-7 2
5-17 22 296419 1-9 39 320155 4-3 20 6-25
7-15 4 296420 7-3 10 320156 1-10 63 324858 4-23 35
292687 3-3 12 296421 1-3 26 2-3 23 4-27 35
293601 1-9 12 296423 1-14 5 2-4 49 324864 4-24 40
293612 1-9 14 296426 4-23 5 2-17 5 4-27 37
293613 1-9 14 4-27 29 4-3 4 324871 3-7 9
293628 4-23 15 296431 3-3 11 5-9 48 324872 3-7 15
4-27 14 296498 2-4 42 6-39 22 324875 3-7 20
293646 3-3 4 297530 7-12 8 6-41 29 324895 6-35 27
293647 2-26 11 297531 7-12 9 320157 2-3 9 324972 6-35 8
293648 4-24 39 300937 1-14 9 2-7 4 325058 6-7 17
4-27 36 4-23 37 2-7 26 325472 3-11 9
293650 5-13 19 4-27 27 2-25 9 3-11 12
7-15 8 5-13 16 5-9 6 325521 1-3 20
293651 1-13 4 300982 7-15 7 5-23 19 325549 3-7 19
293686 4-27 5 301181 4-15 23 6-3 9 325550 3-7 19
293698 4-24 38 4-19 25 6-7 3 325551 3-7 19
4-27 5 302018 2-7 18 6-35 36 325552 3-7 22
293708 3-3 13 302134 6-49 5 6-39 4 325599 5-13 10
293762 4-3 32 302233 2-3 13 6-41 10 325601 5-13 13
293779 4-3 33 302240 2-3 40 8-9 14 325616 1-10 56
293799 1-9 41 302259 2-4 48 8-11 4 325697 3-7 16
295649 7-10 12 302398 4-5 7 8-23 6 325699 5-25 6
296010 4-3 11 302400 4-3 12 320158 1-3 36 325799 5-23 15
5-17 8 305769 3-3 28 1-7 14 325809 2-7 10
296012 2-7 6 307343 5-13 24 2-3 32 325810 2-7 11
296158 6-39 19 5-18 3-11 4 325956 1-27 28
6-39 27 308117 7-15 1 4-9 22 325957 1-27 28
6-41 16 310436 5-25 3 5-9 43 325958 1-27 28
296159 1-7 6 311498 1-27 16 6-7 24 326003 1-14 10
1-7 26 313805 1-9 42 8-7 7 326347 1-14 3
296161 1-7 29 1-10 64 8-19 38 326498 4-23 8
1-10 62 6-39 5 8-23 35 4-27 7
296166 1-7 5 6-39 17 320159 1-9 18 327058 2-25 5

©2003 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

328135 4-23 21 347327 7-18 44 360936 6-23 17 371348 4-31 9


328758 6-23 10 347330 7-27 15 6-25 19 373301 4-3 41
6-25 11 347340 7-17 20 360937 6-23 5 373614 5-13 11
328760 6-23 6 347341 7-18 46 6-25 6 373875 6-7 13
6-25 7 347355 7-21 38 360938 6-23 7 374160 5-9 40
329067 1-13 7 347383 7-21 42 6-25 8 5-13 32
329218 4-10 1 347384 7-21 41 360939 6-23 8 6-36 49
329221 4-10 5 347385 7-21 30 6-25 9 374191 5-13 12
329222 4-9 14 347389 7-29 5 361675 3-3 34 374446 1-27 28
4-10 347392 7-29 1 361676 3-3 33 374447 1-28 28
4-23 4 347516 7-17 23 361958 6-7 2 375481 5-13 38
4-27 4 347542 7-21 34 6-23 375984 5-10 58
334156 7-12 13 347619 7-17 36 361973 1-3 33 378424 6-43 6
334418 3-7 4 352055 6-43 38 5-13 27 378547 2-10 3
334447 3-7 31 352885 5-25 4 361988 3-11 8 379197 1-17 11
334456 3-7 28 353144 1-7 30 362030 1-9 44 379198 1-17 12
334481 3-7 2 353557 3-3 29 362034 6-3 27 379199 1-17 18
334571 3-8 43 353568 3-3 39 362036 5-25 11 1-19 24
334580 3-7 33 353569 1-10 52 362118 6-23 4 379235 2-9 9
334590 3-7 30 353883 6-43 8 364576 3-15 3 379522 2-10 5
334776 2-25 18 354116 7-29 16 364584 3-13 9 379524 2-10 7
334818 2-28 1 354669 4-11 3 3-15 9 379697 1-17 19
335012 7-12 15 354671 4-11 8 364854 1-17 9 1-19 25
335988 1-17 22 355186 5-13 37 366087 6-25 4 379698 1-17 20
335991 1-17 21 355327 6-7 4 366088 6-25 10 1-19 26
337259 7-31 12 355374 1-9 29 366089 6-23 15 379771 7-33 2
337903 7-31 12 6-7 20 6-25 17 379902 2-3 25
339492 3-3 31 356456 7-33 1 366090 6-25 5 381413 2-27 7
340046 7-33 4 356457 7-33 2 366091 6-25 2 381626 7-15 3
340047 7-33 3 357712 7-17 8 366092 6-25 3 382374 2-25 16
341462 6-43 39 357714 7-18 45 366094 6-23 3 383984 2-10 4
342734 3-7 25 357956 5-5 13 366095 6-23 9 384210 7-35 1
345300 7-21 36 357973 5-5 13 366096 6-23 2 384211 7-35 1
345301 7-21 35 358069 4-11 5 366713 3-3 2 384213 7-35 1
345408 4-31 20 358072 4-11 4 366715 3-3 3 384214 7-35 1
345409 4-31 19 358073 4-11 10 367251 1-9 3 384383 4-12
345411 4-31 15 358076 4-11 9 368618 1-10 53 6-12
345412 4-31 1 359503 7-29 3 5-25 2 384398 2-10 1
345413 4-31 13 359572 7-29 6 368702 7-35 3 385284 7-36 1
345414 4-31 12 359819 2-7 14 368705 7-35 5 385285 7-36 1
345416 4-31 4 359820 2-7 15 368706 7-35 2 385286 7-36 1
4-31 16 360926 6-23 11 368707 7-35 4 385855 6-43 17
345418 4-31 10 6-25 12 369812 4-23 16 6-43 32
345423 4-3 26 360928 6-23 1 4-27 15 6-44 49
345424 4-31 7 6-25 1 370109 4-31 6-44 63
346330 2-19 8 360930 6-23 12 6-49 3 386622 6-23 13
346842 3-7 26 6-25 13 370252 1-27 25 6-25 14
346843 3-7 26 360933 6-23 16 370253 1-27 25 386682 7-12 10
346844 3-7 26 6-25 18 370254 1-27 25 386683 7-12 10
346845 3-7 26 360935 3-13 3 370256 1-27 25 386684 7-12 10
346846 3-7 26 6-23 14 370259 1-27 25 386954 7-31 1
346847 3-7 26 6-25 16 371342 4-31 6 387867 5-3 16

9-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

388230 2-13 8 4-21 18 1330409 1-19 4 1331002 5-9 24


388231 2-13 11 1308893 4-15 18 8-19 18 1331233 8-14 6
388232 2-13 13 4-17 15 8-24 3 1331560 2-28 2
388233 2-13 10 4-19 18 1330411 2-18 1 1332497 5-26 6
388234 2-13 9 4-21 15 2-19 6 1333572 5-9 21
388235 2-13 6 1308958 2-9 8 2-22 2 1334638 5-7 9
388238 2-13 3 1309280 2-3 18 8-13 1 1334639 5-7 8
388297 4-31 11 1309419 6-43 6 1330412 8-14 1 1334642 5-7 6
389687 1-27 22 1309420 6-43 46 1330414 1-19 4 1334645 5-7 21
389692 1-27 5 1309421 6-43 44 8-19 19 1334646 5-7 21
389823 6-7 7 1309422 6-44 55 8-24 3 1334647 5-7 2
814732 7-21 32 1309775 8-9 6 1330416 2-18 2 1334648 5-7 1
814733 7-21 31 1309842 3-15 11 2-19 7 1334933 4-15 16
814828 7-21 24 1309843 6-25 21 2-22 3 4-19 16
7-29 1309875 6-43 44 8-13 2 1335110 5-23 11
814843 7-17 10 1309877 4-11 11 1330417 8-14 2 1335129 1-27 15
7-22 54 1310142 5-26 7 1330419 2-21 4 1335137 1-27 11
7-25 7 1310143 5-26 5 8-19 20 1335142 1-27 10
814896 7-27 8 1310339 7-12 6 8-24 1 1335147 1-27 6
814990 7-21 14 1310389 4-10 3 1330420 2-21 6 1335411 1-27 27
7-25 2 1310391 4-10 2 1330421 2-21 2 1335620 2-10 8
878111 4-9 5 1310393 4-10 6 1330422 2-19 2 1335967 4-3 8
878185 8-7 14 1310930 4-17 12 2-21 12 1335987 4-3 7
878236 1-17 13 4-21 12 8-13 3 1337017 5-9 27
1-19 29 1312750 7-21 7 1330424 2-21 5 1337159 6-3 14
878834 5-3 22 1312816 6-25 5 8-19 22 1337196 4-3 27
915474 5-23 23 1316442 5-18 6 8-24 1 1338178 1-27 1
996510 4-24 43 1318690 5-17 17 1330426 2-21 7 1338291 4-5 8
996511 4-24 43 1321928 6-3 27 1330427 2-21 3 1338727 4-23 21
996512 4-28 40 1321929 6-3 27 1330428 2-19 3 1339094 8-2 2
1032195 8-15 1 1322446 4-11 12 2-21 13 1339385 2-15 1
1150614 8-15 4 1322447 4-11 13 8-13 4 1339386 2-15 1
1300278 2-13 12 1322448 4-11 14 1330433 1-19 4 1339636 6-39 39
1300292 2-13 1 1324029 5-5 2 1330437 2-18 3 6-41 35
1300945 2-13 4 1324035 5-5 9 8-13 8 1339672 1-27 9
1301510 2-9 6 1324040 5-5 6 8-14 3 1339674 1-27 8
1301990 5-13 33 1324041 5-5 7 8-19 21 1340095 1-9 30
1302024 8-9 16 1324042 5-5 8 8-24 4 1340140 5-13 8
1302258 8-5 3 1324048 5-5 4 1330438 8-13 9 1340147 5-13 23
1302665 6-47 13 1326864 6-27 1 8-19 23 5-17 16
1305382 8-9 23 6-31 1 8-24 2 1340148 3-11 13
1305465 2-13 2 1326868 6-27 9 1330439 2-19 1 5-13 26
1305672 2-27 6 6-31 9 8-13 5 1340149 5-13 25
1306270 8-7 2 1326871 6-27 3 8-14 4 1340162 6-39 10
1306271 8-9 24 6-31 3 1330917 1-27 13 1340171 1-17 3
1306585 1-17 7 1326872 6-27 10 1330919 1-27 12 1340172 1-17 4
1306588 1-17 8 6-31 10 1330920 1-27 3 1340218 1-7 2
1306621 5-25 13 1326874 6-27 4 1330924 1-27 7 1340224 1-3 19
1306658 2-27 5 6-31 4 1330938 2-7 17 1340292 8-2 3
1308875 4-15 15 1327196 5-21 2 2-10 1340300 8-2 1
4-17 18 1327246 3-3 27 1330998 5-9 22 1340314 8-2 3
4-19 15 1329250 4-3 28 1330999 5-9 23 1340316 8-2 3

©2003 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1340364 6-39 29 1340904 6-3 16 1351070 2-21 8 1360798 5-7 16


6-41 25 1340905 6-3 13 1351076 2-21 9 1360872 1-19 12
1340366 6-39 18 1340975 5-25 1 1351150 6-7 21 1360904 8-17 13
6-41 2 1340976 5-25 1 1351431 1-17 1 8-19 4
1340404 8-2 3 1340979 5-3 4 1351432 1-17 1 8-23 10
1340422 6-39 23 1340983 5-23 2 1351473 1-17 1 1361142 6-3 5
6-41 26 1340984 5-23 21 1351474 1-17 1 1361501 5-7 19
1340454 1-14 1 1340985 5-23 3 1351689 5-17 18 1361502 5-7 20
1340460 1-14 2 1340988 5-23 1 1351926 3-3 23 1361503 5-7 3
1340470 5-25 4 5-25 1351938 3-3 18 1361504 5-7 4
1340493 5-9 38 1340989 5-23 24 5-7 1361505 5-7 13
1340503 6-39 14 1340998 5-3 12 1351939 3-3 18 1361507 5-7 24
6-41 12 1343537 4-3 19 5-7 1362047 1-19 1
1340504 6-35 14 1343572 4-3 18 1351949 3-7 21 1362048 1-19 2
1340531 1-10 49 1343573 4-3 5 1352563 2-21 10 1362049 1-19 3
1340637 6-3 32 1343574 4-3 16 2-22 1 1362052 1-19 5
1340640 6-47 7 1343577 4-5 1 1352564 8-24 5 1362053 1-19 6
1340652 6-39 36 1343578 4-5 2 1352602 8-13 6 1362058 1-19 10
6-41 37 1343579 4-5 3 1352603 8-13 7 1362061 1-19 13
1340653 6-39 35 1343593 4-5 5 1354119 8-7 1 1362062 1-19 14
6-41 38 1343594 4-5 9 1354140 1-17 2 1362063 1-19 15
1340654 6-39 34 1343595 4-3 37 1-19 4 1362064 1-19 16
6-41 39 1343598 4-5 4 1354300 4-5 11 1362065 1-19 17
1340655 6-39 30 1343607 4-3 14 1354323 1-7 7 1362181 6-39 6
6-41 40 1343630 5-3 19 5-9 11 6-41 22
1340656 6-39 2 1343647 1-13 6 1354975 3-7 13 1362184 6-39 38
1340659 6-3 20 1343827 6-3 28 1354985 8-2 1 6-41 1
1340673 6-3 33 6-7 8 1354986 8-2 1 1362252 1-7 20
6-35 1 6-15 1354990 5-23 22 1362273 6-35 19
6-43 1343990 1-13 3 1355305 5-5 14 1362274 6-35 22
1340685 5-9 16 1344820 7-9 10 1355335 4-7 1 1362277 6-7 22
1340687 5-9 28 1345190 5-26 8 1356113 4-9 21 6-35 39
1340697 6-3 1 1345354 7-15 10 6-35 10 1362279 6-35 33
1340698 6-3 2 1345712 6-31 19 6-47 10 1363016 8-7 1
1340702 6-39 12 1345713 6-31 20 1356377 1-3 8 1364045 1-27 2
6-41 14 1345908 2-10 2 1356751 7-12 16 1364096 1-9 36
1340703 6-35 16 1345909 2-10 6 1357196 5-5 10 1364243 1-9 37
1340714 6-39 37 1347004 4-3 34 1357197 5-5 1 1364251 4-9 18
1340742 6-39 24 4-5 1357199 5-5 3 1364259 4-9 33
6-41 36 1347048 5-3 10 1357201 5-5 5 1364262 2-7 12
1340743 1-9 43 5-5 1357361 6-43 25 1364263 6-47 16
1340745 6-35 14 1347088 1-9 3 6-43 42 1364264 8-5 15
1340785 2-21 11 1347404 7-27 5 6-44 57 1364265 8-5 16
1340796 2-3 7 1347405 7-27 6 6-44 71 1364268 4-9 15
2-15 2 1347406 7-27 9 1359587 1-10 51 1364270 2-7 16
2-18 1347407 7-27 7 1359620 6-3 4 1364271 4-3 13
1340866 1-9 34 1347410 7-27 20 1360566 2-3 27 1364272 4-9 30
1340867 1-9 35 1347411 7-27 3 1360568 2-3 27 6-35 6
1340869 6-35 31 1347418 7-27 4 1360792 5-7 15 1364273 5-13 41
1340891 7-15 9 1350914 2-3 2 1360793 5-7 14 1364274 4-9 13
1340900 6-3 11 1351068 2-19 4 1360794 5-7 13 1364280 6-47 8
1340901 6-3 10 1351069 2-19 5 1360796 5-7 24 1364281 5-23 9

9-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1364283 8-12 2 1374750 1-17 17 1376816 8-17 1 1382111 1-19 1


1364285 8-7 3 1-20 34 1376960 4-17 11 1382112 1-19 2
8-9 7 1374797 7-5 4 4-21 11 1382113 1-19 1
1364377 1-17 1374798 8-12 1 1376961 4-15 13 1382114 1-19 2
1364379 1-17 1374815 4-23 33 4-17 7 1382130 8-9 1
1364380 1-17 4-27 33 4-19 13 1382302 8-5 13
1364382 1-17 1374823 4-23 19 4-21 7 8-7 18
1364395 1-7 23 4-27 18 1377252 6-11 16 1382303 8-5 20
1364399 1-7 22 1374826 4-23 27 6-15 16 8-7 4
1364442 5-13 36 4-23 27 1377253 6-15 3 1382308 8-14 5
6-35 32 4-27 20 1377254 6-15 9 1382311 1-7 18
1364537 1-9 27 1374878 6-3 28 1377378 1-9 13 1382312 1-7 18
1364538 1-9 24 6-7 8 1377379 2-3 12 1382313 1-7 19
1364541 8-5 1 6-11 1377412 4-3 36 1-7 19
1364542 8-5 14 1374893 3-3 36 1377414 5-23 1 1382563 8-17 3
1364548 8-9 21 1375022 5-7 10 5-25 1383178 5-9 13
1364572 3-11 11 5-10 53 1377476 1-27 20 1383179 5-9 17
1364588 8-9 8 1375023 5-7 11 1-27 23 1383180 5-9 44
1364597 1-10 48 1375024 5-7 10 1377661 5-9 30 1383192 5-9 18
1364633 2-3 8 5-10 53 1377667 1-7 3 1383457 3-7 36
1364671 6-3 20 1375036 5-9 20 1377670 1-9 22 1383475 3-7 34
1364709 6-47 13 1375048 5-7 12 1377674 1-9 21 1383478 3-7 35
1364729 1-9 7 1375049 5-7 12 1377914 7-27 1 1383480 3-7 37
1364747 1-10 48 1375168 8-7 15 1377915 7-27 2 1383481 3-7 39
1364806 3-11 1 1375171 8-7 5 1377916 7-27 1 1383482 3-7 38
1364824 3-11 7 1375172 8-7 5 1377917 7-27 2 1383483 3-7 40
1364869 5-13 15 1375443 3-3 38 1378307 1-19 22 1383680 1-9 2
1364873 5-13 20 1375848 1-17 13 1378600 4-3 6 1383776 4-23 24
1365277 5-18 2 1-19 29 1378900 1-10 54 1384429 4-31 17
1367137 1-19 18 1-23 36 1378902 1-10 55 1384776 1-27 21
1367645 8-7 11 1375907 7-5 2 1378975 1-9 26 1-27 21
8-9 22 1376425 6-11 8 1378976 1-9 25 1385760 1-9 28
1370728 6-39 33 6-15 8 1379443 1-27 24 1385761 1-9 33
6-41 27 1376426 6-11 9 1379758 5-7 25 1385780 1-9 6
1371746 6-11 17 1376427 6-11 15 1379799 8-7 1 1385790 1-9 6
6-15 17 6-15 15 1379807 1-27 26 1386701 1-13 1
1374081 5-7 11 1376437 8-17 2 1379809 5-13 7 1388309 6-35 7
1374135 6-43 12 8-17 5 1380316 3-3 16 1388314 1-7 1
1374136 6-43 26 8-19 33 1380419 4-3 35 1388315 1-7 1
1374138 6-43 43 8-23 19 1380550 8-5 19 1388466 6-39 1
1374145 6-44 58 1376439 8-5 4 8-7 12 1388469 1-9 1
1374147 6-44 72 1376440 8-5 5 8-14 1389327 5-13 2
1374148 6-43 4 1376441 8-5 6 1380810 8-17 10 1389330 5-3 1
1374149 6-43 1 1376446 8-5 7 1380813 8-17 15 1389333 5-13 2
1374179 1-19 1 1376678 1-19 1380816 8-17 18 1389471 6-27 16
1374180 1-19 2 1376679 1-19 1380825 8-7 13 6-31 16
1374188 1-19 9 1376680 1-19 1380845 8-17 7 1389472 6-27 19
1374190 1-19 11 1376682 1-19 1380849 8-17 22 1389598 6-27 15
1374210 2-9 5 1376743 4-3 31 1381909 1-7 15 6-31 15
1374236 2-9 3 1376803 8-17 4 1381910 1-7 16 1389601 6-27 13
1374343 3-13 3 1376808 8-17 6 1381918 1-7 28 6-31 13
3-15 3 1376812 1-7 24 1381919 1-7 27 1389603 6-27 12

©2003 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

6-31 12 1450092 6-39 33 1452893 4-15 19 1459683 4-15 10


1389604 6-27 8 1450475 4-15 8 1452894 4-15 20 4-17 5
6-31 8 4-17 10 1452955 1-13 1 4-19 10
1390181 6-7 2 4-19 8 1453180 4-3 21 4-21 5
6-31 4-21 10 4-7 1459684 4-15 11
1390182 1-13 5 1450503 4-3 29 1453260 6-7 7 4-17 3
1390202 2-4 43 1451309 5-25 5 1453531 2-9 2 1459685 4-15 12
1390218 2-3 39 1451697 4-7 3 2-13 4-17 2
1390231 1-7 21 1451698 4-7 5 1453543 4-3 26 4-19 12
1390293 6-7 2 1451700 4-7 7 1454698 5-3 18 4-21 2
6-27 1451701 4-7 8 1455066 6-3 28 1459693 4-19 11
1390294 6-7 2 1451703 4-7 9 6-7 8 4-21 3
6-31 1451704 4-7 10 6-9 1459770 2-7 23
1390302 5-9 15 1451712 4-7 13 1455761 6-16 1459771 2-7 24
1390552 7-33 1 1451913 1-19 30 1455769 4-7 2 1459777 2-7 2
1390553 7-33 2 1451914 1-19 27 1455770 4-7 4 2-9
1390554 7-33 1 1451915 1-19 28 1455771 4-7 6 1459796 2-7 7
1390555 7-33 2 1451965 1-19 31 1455773 4-7 11 1459800 2-7 1
1390575 8-11 1 1452459 4-11 1 1455776 4-7 14 1459846 2-4 44
1391095 2-15 1 1452878 4-15 1 1455778 4-7 19 1459850 2-3 30
1391096 2-15 1 4-17 23 1455779 4-7 15 2-4 45
1391205 4-3 26 4-19 1 1455780 4-7 12 1459894 2-3 33
1391760 4-15 2 4-21 25 1457084 1-3 2 1459895 2-3 34
4-17 14 1452879 4-15 3 1457089 1-3 3 1459896 2-3 37
4-19 2 4-17 13 1457126 3-7 1 1459897 2-3 38
4-21 14 4-19 3 1457127 3-7 1 1459914 2-3 35
1391762 4-15 4 4-21 13 1457128 3-3 14 1459915 2-3 36
4-19 4 1452880 4-15 5 3-7 1459973 2-3 20
1391769 4-15 9 4-19 5 1457855 5-13 14 2-17 1
4-17 4 1452881 4-15 6 1457856 3-7 23 1459974 2-3 20
4-19 9 4-17 9 1458219 3-7 27 2-17 1
4-21 4 4-19 6 1458470 4-17 20 1460150 5-13 15
1391773 4-15 14 4-21 9 4-21 22 1460158 5-13 20
4-17 6 1452882 4-15 7 1459114 1-19 19 1460339 1-3 1
4-19 14 4-17 8 1459238 6-9 15 1460397 1-7 10
4-21 6 4-19 7 6-19 17 1460400 2-15 1
1392495 1-19 8 4-21 8 1459239 6-9 1 1460401 2-15 1
1392496 1-19 7 1452883 4-19 9 6-16 1460442 8-5 9
1393356 2-9 4 4-21 1 6-19 1 8-5 9
1393738 5-9 51 1452884 4-19 20 1459240 6-9 8 8-5 9
1394840 2-3 42 4-21 21 6-16 1460486 8-5 10
1397863 4-3 30 1452886 4-19 19 6-19 10 1460633 1-7 9
1397864 4-3 25 4-21 19 1459241 6-16 1460667 3-11 18
1397887 1-3 27 1452887 4-19 22 1459242 6-16 1460668 3-11 18
1397895 1-3 28 1452888 4-15 21 1459371 6-9 11 1460669 3-11 18
1397912 1-3 17 4-19 23 1459372 6-9 3 1461259 4-17 24
1397913 1-3 17 1452889 4-15 22 1459377 6-19 13 4-21 26
1397920 1-3 18 4-19 24 1459378 6-19 3 1461570 3-13 6
1397921 1-3 18 1452890 4-19 21 1459659 2-7 8 1461579 3-13 7
1397924 1-3 11 4-21 20 2-7 25 1461670 4-23 26
1397928 1-3 18 1452892 4-15 9 1459661 2-7 9 1461671 4-23 25
1397929 1-3 18 4-17 1 2-7 31 4-27 24

9-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1461672 4-23 24 1468405 1-9 30 1494198 8-19 13 6-29 28


4-27 23 1468406 6-35 18 8-23 14 6-33 7
1461673 4-24 44 1468409 6-39 1 1494199 8-19 40 6-33 28
1461803 3-13 1 6-41 8 8-23 22 1502097 6-29 8
1461804 3-13 2 1470152 1-23 1 1494202 8-19 14 6-33 8
1461805 3-13 3 1470153 1-23 1 1494204 8-19 14 1502098 6-29 9
1461806 3-13 4 1470155 1-23 37 1494207 8-19 10 6-33 9
1461807 3-13 5 1470156 1-23 38 1494922 1-7 21 1502099 6-29 10
1461808 3-13 8 1470157 1-23 39 1494926 1-7 20 6-33 10
1461809 3-13 9 1470158 1-23 40 1495369 8-19 43 1502100 6-29 11
1461810 3-13 10 1470159 1-23 34 8-23 25 6-33 11
1461811 3-15 1 1470160 1-25 8 1495370 8-19 41 1502101 6-29 12
1461812 3-15 2 1470163 1-23 29 8-23 23 6-33 12
1461813 3-15 3 1470164 1-23 41 1495405 8-19 42 1502102 6-29 20
1461814 3-15 4 1470687 5-10 55 8-23 24 6-33 20
1461815 3-15 5 1475250 5-25 5 1495956 5-17 10 1502103 6-29 13
1461816 3-15 6 1475444 6-47 1 1495967 5-17 19 6-33 13
1461817 3-15 7 1476421 5-17 2 1495980 5-17 12 1502104 6-29 25
1461818 3-15 8 1477079 5-10 59 1495981 5-17 1 6-33 25
1461819 3-15 9 1477166 7-35 10 1495983 3-13 7 1502105 6-29 26
1461820 3-15 10 1477167 7-35 11 1495984 3-15 7 6-33 26
1462322 2-9 1 1479104 8-19 11 1497566 8-19 29 1502106 6-29 22
1462389 5-9 31 8-23 21 8-23 30 6-33 22
1462463 5-9 50 1482558 2-15 1 1497568 8-19 28 1502107 6-29 21
1462535 5-9 7 1482691 2-3 42 8-23 32 6-33 21
1462909 5-9 9 1482692 2-3 42 1498063 5-17 6 1502108 6-29 24
1464149 4-27 3 1482693 2-3 42 1498267 8-20 46 6-33 24
1464150 4-27 3 1483375 1-3 34 1498302 8-19 15 1502109 6-29 23
1464875 5-9 49 1483410 3-7 27 1498406 4-3 35 6-33 23
1465197 5-13 4 1483414 8-19 27 8-23 3 1502110 6-29 14
5-26 15 8-23 28 1498407 5-9 32 6-33 14
1465530 1-3 1 1483415 8-19 32 5-13 33 1502111 6-29 27
1465533 1-7 9 8-23 36 1498965 5-17 7 6-33 27
1465757 2-7 1 1483660 2-3 27 5-21 1502113 6-29 18
2-7 22 1485694 8-19 26 1499236 5-17 20 1502114 6-29 29
1466921 2-7 2 8-23 38 1499243 5-17 13 1502115 6-29 30
2-9 1486245 8-19 34 1499327 5-17 14 1503378 6-39 16
1467047 2-13 8-23 18 1500175 8-19 39 6-41 5
1467048 2-13 2 1487926 8-5 10 1500780 7-35 7 1503379 6-41 34
1467511 1-27 18 1489166 1-23 1500781 7-35 8 1504041 3-3 18
1467512 1-27 18 1-25 1500782 7-35 9 5-7
1467523 1-25 1 1489167 1-23 1500861 4-17 19 1504042 3-3 18
1467524 1-25 2 1-25 1501412 4-10 10 5-7
1467525 1-25 3 1489181 1-13 1 1501438 1-9 1 1504450 6-33 29
1467526 1-25 4 1489349 4-12 1502090 6-29 5 1504529 6-33 32
1467527 1-25 5 6-12 1502092 6-29 2 1506113 8-7 1
1467529 1-25 7 1489696 1-23 42 6-33 2 1507425 6-29 4
1467531 1-25 6 1491830 4-5 8 1502093 6-29 3 6-33 4
1467983 2-7 22 1493955 1-3 21 6-33 3 1507426 6-29 5
1468398 6-35 18 1493957 1-3 22 1502094 6-29 6 6-33 5
1468404 6-39 10 1494076 1-23 2 6-33 6 1507427 6-29 1
6-41 18 1494077 1-23 2 1502095 6-29 7 6-33 1

©2003 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1507428 6-29 15 1526118 8-23 13 3-15 2303032 7-12 2


1507429 6-29 15 1531210 5-9 1 2040959 5-7 2 2303049 7-5 7
6-33 15 1531211 5-9 2 2041876 6-12 2303063 2-25 14
1507430 6-29 19 1531984 8-7 1 2042515 4-12 2303239 6-11 1
6-33 19 1535249 8-23 7 2042516 6-12 6-15 1
1507461 6-29 17 1547469 5-21 4 2043078 4-11 2303350 7-12 1
6-33 17 1547470 5-21 5 2043367 8-5 8 2303421 7-10 1
1507462 6-29 18 1547471 5-21 1 8-13 2303438 7-9 6
6-33 18 1547472 5-21 3 2044370 4-10 9 2303504 7-31 3
1507463 6-29 16 2004005 2-3 10 2045528 6-29 2303541 7-10 2
6-33 16 2014210 7-3 1 2045529 6-29 2303543 7-10 2
1508079 5-7 11 2014216 7-3 1 6-33 2303610 7-3 6
1508081 5-7 11 2014228 7-3 1 2045891 2-3 1 7-21 3
1509882 6-41 7 2014240 7-3 1 2-21 7-25 16
1509942 1-3 23 2014252 7-3 1 2046035 6-35 27 2303643 7-9 6
1509943 8-19 2 2023901 1-7 2 2046448 7-10 6 2303674 7-9 8
8-23 11 2023903 1-7 3 2046671 2-3 15 2303700 6-27 23
1510058 6-4 40 2026802 6-35 3 2-22 6-31 21
6-7 25 2032229 4-31 22 2046754 5-13 36 6-33 31
6-11 14 2033614 4-9 17 6-35 32 2303747 7-9 21
6-15 14 4-11 2046756 4-3 36 2303866 7-12 2
1510876 5-17 21 2033673 6-35 18 2047825 8-7 2 2303974 7-11 14
1511147 3-13 4 2033674 6-35 18 2050275 6-27 5 2304015 7-12 3
3-13 7 2034265 4-11 7 6-31 5 2304072 7-3 2
3-15 4 2034266 4-11 2 2053139 8-5 8 2304113 7-31 4
3-15 7 2034300 4-9 16 8-13 2304231 7-7 14
1512081 5-17 6 4-19 2054860 4-21 2304307 7-7 17
1515374 5-7 7 2034301 4-9 16 2054861 4-17 7-9 4
1516799 6-39 25 4-15 2056917 8-19 17 7-31 7
6-41 24 2034900 6-3 28 2060358 8-23 39 2304346 7-7 18
1516800 6-39 25 6-7 8 8-24 2304365 7-12
6-41 24 6-19 2200226 7-21 12 2304464 7-5 5
1516801 6-39 25 2034906 1-9 11 7-25 4 2304638 7-12 4
6-41 24 2035275 2-21 1 2302017 7-9 9 2304646 7-9 6
1517939 5-3 16 2035776 2-3 1 2302046 7-31 9 2304755 7-3 3
1518159 8-19 6 2-21 2302060 7-9 1 2304757 7-9 1
8-23 15 2035834 2-3 15 2302063 7-31 5 2304902 7-13 18
1518161 8-19 1 2-22 2302200 7-31 2 2304999 7-12 2
8-23 13 2036180 6-36 45 2302212 7-12 1 2305090 7-5 1
1518372 8-5 10 2036239 2-3 26 2302270 7-9 1 2305104 7-3 11
1518932 6-7 16 2-19 2302421 2-26 1 2305120 7-10 3
1520609 4-3 40 2036273 8-5 8 2302509 7-5 10 2305293 7-5 13
1523735 7-35 12 8-13 2302518 7-31 2 2305330 6-4 35
1526007 4-17 22 2036274 8-5 21 2302640 7-9 6 6-36 43
4-21 24 2036351 8-5 18 2302675 6-27 11 2305540 7-12 12
1526008 4-17 25 2036354 3-3 10 6-31 11 2305618 7-31 3
4-21 27 3-13 2302742 7-31 2 2305680 7-9 6
1526009 4-17 26 2036371 8-11 2 2302806 7-10 4 2305702 7-5 10
4-21 28 2036668 6-20 2302880 7-10 1 2305722 7-3 3
1526011 4-21 23 2037318 6-47 2 2302923 7-5 12 2305759 7-12 1
1526012 4-17 21 2037319 6-47 3 2302960 7-31 10 2305833 7-12
1526082 8-9 4 2038113 3-3 10 2303012 7-3 2 2305888 7-3 5

9-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE C210
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2305926 7-5 5 2309528 6-27 6 7-25 6 2805019 3-3 25


2305992 7-7 15 6-31 6 7-27 2805021 3-3 19
2306090 6-27 14 2309678 7-10 2803475 7-22 59 2805042 5-3 17
6-31 14 2309712 7-10 13 2803523 7-15 16 2805053 3-3 26
2306238 7-31 4 2309799 1-27 14 2803529 7-17 1 2805127 7-29 7
2306269 7-5 8 2309918 6-31 17 2803548 7-17 7 2805128 7-29 7
2306471 7-31 4 2309976 7-5 3 2803550 7-22 63 2805132 7-29 15
2306476 1-27 14 2310058 6-27 21 2803551 7-17 24 2805324 8-2 3
2306729 7-31 4 6-31 24 2803552 7-17 22 2805326 8-2 3
2306801 7-10 2310075 7-7 5 2803553 7-21 27 2805385 7-15 2
2306815 7-3 2 2310091 7-3 2 2803554 7-21 26 2805392 1-27 17
2306822 7-12 2 2310141 7-10 1 2803555 7-21 17 2805401 1-27 19
2306840 7-9 13 2310250 7-9 5 7-25 21 2805402 1-27 25
2306918 7-5 10 2310326 7-5 5 2803558 7-22 60 2805403 1-27 4
2306942 7-7 3 2310365 7-31 2 2803559 7-17 27 2805430 7-9 14
2306995 4-33 14 2310542 7-5 5 2803560 7-17 28 2805453 7-31 1
2307028 7-12 1 2310597 6-27 24 2803569 7-25 25 2805461 7-33 13
2307136 7-31 4 6-31 22 2803571 7-27 14 2805462 7-33 13
2307137 7-10 10 2310612 7-5 14 2803573 7-21 6 2805463 7-33 13
2307219 7-31 2 2310818 7-10 2 7-25 28 2805464 7-33 13
2307221 6-27 17 2310939 7-10 2 2803574 7-21 2 2805465 7-33 13
2307236 7-31 3 2311054 7-3 8 7-25 30 2805501 2-25 15
2307320 7-12 1 2311086 7-31 3 2803767 2-25 25 2805502 7-3 4
2307325 7-10 2 2311132 7-10 2803819 7-25 1 2805503 7-3 2
2307650 7-12 3 2311159 7-7 4 2803821 7-25 1 2805839 2-26 4
2307711 7-5 10 2311177 7-31 3 2803823 7-17 36 2805840 2-26 3
2307856 7-12 5 2311241 7-7 10 2803879 7-21 1 2805842 2-26 2
2307941 7-3 3 2311308 6-27 7 2803880 7-21 1 2805846 5-26 1
2307945 7-10 1 6-31 7 2803893 7-21 20 2805849 6-49 21
2307984 7-9 1 2311325 7-31 14 7-25 22 2805850 6-49 1
2308151 7-3 7 2311528 7-7 13 2803894 7-21 20 2805864 2-28 3
2308167 7-31 16 2311531 7-10 7-25 22 2805865 2-25 1
2308205 7-12 2311551 7-12 2 2803895 7-17 34 2-27 1
2308208 2-13 5 2311584 7-5 11 7-21 11 2805866 6-49 2
2308278 7-10 2311737 7-31 15 7-25 5 2805870 7-17 37
2308301 7-12 2311860 7-12 2803896 7-17 34 2805875 7-17 41
2308373 6-27 20 2311969 7-9 1 7-21 11 2805894 6-49
6-31 23 2802557 4-33 22 7-25 5 2805895 6-49
2308557 7-7 7 2802558 4-33 19 2803938 7-33 12 2805897 2-25 14
2308604 7-5 5 2802559 4-33 17 2803941 7-33 12 2805899 2-25 12
2308612 7-10 5 2802561 4-33 23 2803942 7-33 12 2-27 4
2308673 1-27 20 2802562 4-33 10 2803950 6-4 39 2805901 2-25 14
2308681 7-3 3 2802563 4-33 9 2804047 7-29 15 2805923 2-25 33
2308709 7-3 12 2802565 4-33 8 2804066 8-15 6 2805931 4-33 15
2308872 6-11 3 2802567 4-33 7 2804093 6-49 12 2805946 2-25 13
2308943 7-7 8 2802568 4-33 2 2804497 4-33 29 2805952 6-49 4
2308965 7-10 1 2802569 4-33 3 2804647 4-33 1 2805959 5-26 4
2309120 7-7 11 2802589 6-49 12 2804705 6-49 11 2805960 2-25 6
2309259 7-9 22 2803388 7-21 5 2804706 6-49 11 2805961 2-25 33
2309481 6-11 4 7-25 6 2804715 4-33 16 2805963 2-25 29
6-15 4 7-27 2804735 7-17 25 2805967 2-25 32
2309496 7-3 3 2803389 7-21 5 2805017 3-3 40 2805968 2-25 30

©2003 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2805969 2-25 31 2805979 4-33 29 6-23 18 6060412 7-17 30


2805976 2-25 11 2805980 4-33 29 6-25 20
2805977 2-25 34 3002339 4-15 24 3004531 8-17 17
2805978 4-33 28 4-19 26 3042496 3-3 32

9-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.

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