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Documente Profesional
Documente Cultură
MANUAL
ELECTRIC
N30XMH2
(C210)
CUSTOMER EDITION
SECTIONS
1 FRAME
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE/ACCELERATOR SYSTEM
6 HYDRAULIC SYSTEM
8 OPTIONS
9 NUMERICAL INDEX
This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE C210
08/2003 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR ................................................................................................................................................. 5-22
ACCELERATOR PEDAL..................................................................................................................................... 5-24
B
BACK-UP ALARM .............................................................................................................................................. 8-12
BATTERY CONNECTOR ................................................................................................................................... 2-16
BATTERY SLIDE AND ROLLER TRAY
⇒S/N C210V-1642 ......................................................................................................................................... 8-16
S/N C210V-1642⇔S/N PENDING PER ECN 65067...................................................................................... 8-18
S/N PENDING PER ECN 65067⇒ ................................................................................................................. 8-22
BRAKE ................................................................................................................................................................. 5-6
BRAKE AND BACK-UP LIGHT ............................................................................................................................ 8-4
BRAKE PEDAL LINKAGE .................................................................................................................................... 5-2
C
CHAINS, PINS, AND ANCHORS ......................................................................................................................... 7-4
CONTACTOR ..................................................................................................................................................... 2-12
CONTACTOR PANEL
CONTROL ........................................................................................................................................................ 2-8
CONTACTOR STEERING .................................................................................................................................. 2-10
CONTROL PANEL................................................................................................................................................ 2-6
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6-42
CONTROL VALVE ATTACHING PARTS............................................................................................................. 6-34
COUNTERWEIGHT ........................................................................................................................................... 1-14
COVERS .............................................................................................................................................................. 1-6
COWL ELECTRICAL.......................................................................................................................................... 2-14
CYLINDER INSTALLATION
MAIN LIFT AND FREE-LIFT............................................................................................................................. 7-6
D
DC CONVERTOR
36/48 VOLT TO 12 VOLT ................................................................................................................................ 8-10
DRIVE AND REAR LIGHTS ................................................................................................................................. 8-6
DRIVE AXLE ........................................................................................................................................................ 3-2
DRIVE MOTOR MOUNT ...................................................................................................................................... 6-6
E
E/EE/ES AND CRE/FRE INSTALLATION .......................................................................................................... 3-10
ECM GUIDANCE................................................................................................................................................ 2-27
ELECTRIC BRAKE............................................................................................................................................. 5-26
ELECTRICAL GUIDANCE ................................................................................................................................. 2-24
ELECTRICAL SYSTEM........................................................................................................................................ 2-2
F
FORK
HOOK TYPE WITHOUT SIDE-SHIFT
STANDARD TAPER, 100 MM X 40 MM ...................................................................................................... 7-34
PIN TYPE WITH SIDE-SHIFT OR FORK TILT ............................................................................................... 7-36
FRAME ................................................................................................................................................................. 1-2
DESCRIPTION PAGE
F (continued)
G
GEAR PUMP ...................................................................................................................................................... 4-11
OPTIONAL...................................................................................................................................................... 4-12
GUIDANCE HYDRAULICS................................................................................................................................. 6-48
GUIDANCE SWITCH AND SIGNAL................................................................................................................... 2-28
GUIDE ROLLER................................................................................................................................................. 8-15
H
HAND LEVER
S/N PENDING PER ECN 64940⇒ ................................................................................................................. 6-40
⇒S/N PENDING PER ECN 64940 ................................................................................................................. 6-38
HEADER HOSE ................................................................................................................................................. 7-30
HOOD................................................................................................................................................................... 1-8
HOSE REEL ....................................................................................................................................................... 7-32
HYDRAULIC ......................................................................................................................................................... 6-2
HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
S/N PENDING PER ECN 73755⇒ ............................................................................................................. 6-32
⇒S/N PENDING PER ECN 73755 ............................................................................................................. 6-30
OPEN CONSTRUCTION WITH BWI .............................................................................................................. 6-24
OPTIONAL
⇒S/N PENDING PER ECN 73755.......................................................................................................... 6-26
OPEN CONSTRUCTION WITHOUT BWI ...................................................................................................... 6-22
S/N PENDING PER ECN 73755⇒ ................................................................................................................. 6-28
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP ........................................................................................................................... 6-8
OPTIONAL .................................................................................................................................................. 6-10
19 CC DOUBLE GEAR PUMP ....................................................................................................................... 6-14
19 CC DOUBLE GEAR PUMP LOW NOISE .................................................................................................. 6-18
19 CC PUMP - LOW NOISE
OPTIONAL .................................................................................................................................................. 6-20
19 CC SINGLE GEAR
OPTIONAL .................................................................................................................................................. 6-16
OPTIONAL...................................................................................................................................................... 6-12
HYDRAULIC TANK............................................................................................................................................. 6-46
L
LABELS .............................................................................................................................................................. 1-27
LIFT HYDRAULICS .............................................................................................................................................. 7-8
LOAD END SENSOR ......................................................................................................................................... 2-26
DESCRIPTION PAGE
M
MAIN LIFT CYLINDER ....................................................................................................................................... 7-12
MAST MOUNTING ............................................................................................................................................. 7-14
MASTER CYLINDER ........................................................................................................................................... 5-4
N
NON-SUSPENSION SEAT................................................................................................................................. 1-16
O
OUTER, INTERMEDIATE, AND INNER MAST.................................................................................................... 7-2
OVERHEAD GUARD.......................................................................................................................................... 1-12
P
PARK BRAKE
LEVER ACTUATED .......................................................................................................................................... 5-8
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-20
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-18
PARK BRAKE LINKAGE
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-16
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-12
S
SHIFT LEVER ...................................................................................................................................................... 4-4
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-28
STEERING AXLE
⇒S/N C210V-01653X..................................................................................................................................... 4-22
S/N C210V-01654X⇒..................................................................................................................................... 4-26
STEERING AXLE GUIDANCE ........................................................................................................................... 4-32
STEERING CONTROL UNIT
OPTION 1 ......................................................................................................................................................... 4-6
OPTION 2 ....................................................................................................................................................... 4-30
STEERING CYLINDER ...................................................................................................................................... 4-10
STEERING HYDRAULIC...................................................................................................................................... 4-8
STEERING MOTOR
WITH BWI
S/N C210V-01744A⇒ ................................................................................................................................. 4-20
⇒S/N C210Y-01743A ................................................................................................................................. 4-18
WITHOUT BWI
⇒S/N C210V-01743A ................................................................................................................................. 4-14
S/N C210V-01744A⇒ ................................................................................................................................. 4-16
STEERING POD .................................................................................................................................................. 4-2
STROBE LIGHT ................................................................................................................................................... 8-8
SUSPENSION SEAT .......................................................................................................................................... 1-18
T
TIRE AND WHEEL ............................................................................................................................................... 8-2
TRACTION MOTOR
11.0-INCH ....................................................................................................................................................... 3-14
9-INCH ............................................................................................................................................................ 3-12
DESCRIPTION PAGE
T (continued)
W
WIRE HARNESS
CONTROL VALVE SWITCH ........................................................................................................................... 2-22
DASH .............................................................................................................................................................. 2-18
LIGHT ............................................................................................................................................................. 2-19
MAIN ............................................................................................................................................................... 2-20
REAR LIGHT .................................................................................................................................................. 8-13
SWITCH.......................................................................................................................................................... 8-14
TRACTION CUT-OUT .................................................................................................................................... 8-24
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 9-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
xii
UNIT CODE C210
08/2003 NORTH AMERICA
1 FRAME
1 FRAME
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
FRAME
KEY:
A: 56 in. Battery Compartment
B: 62 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
1 c 1460339 Cowl..................................................................................................................... 1 1
1 d 1465530 Cowl..................................................................................................................... 1 1
2 1457084 Floorplate............................................................................................................. 1 1
3 1457089 Floorplate............................................................................................................. 1 1
4 15176 Washer ................................................................................................................ 8 8
5 17105 Bolt ...................................................................................................................... 2 2
6 15056 Nut ....................................................................................................................... 2 2
7 15156 Lockwasher.......................................................................................................... 2 2
8 1356377 Plug ..................................................................................................................... 2 2
9 a 136692 Nut ....................................................................................................................... 6 6
10 a 292682 Lockwasher.......................................................................................................... 6 6
11 a 1397924 Plate .................................................................................................................... 2 2
12 136985 Capscrew............................................................................................................. 2 2
13 292529 Capscrew............................................................................................................. 2 2
14 292683 Lockwasher.......................................................................................................... 2 2
15 216877 Nut ....................................................................................................................... 2 2
16 18494 Capscrew............................................................................................................. 1 1
17 1397912 Fender (LH) ......................................................................................................... 1 ..
17 1397913 Fender (LH) ......................................................................................................... .. 1
18 b 1397920 Fender (RH)......................................................................................................... 1 ..
18 b 1397921 Fender (RH)......................................................................................................... .. 1
18 a 1397928 Fender (RH)......................................................................................................... 1 ..
18 a 1397929 Fender (RH)......................................................................................................... .. 1
19 1340224 Cover ................................................................................................................... 1 1
20 325521 Cover ................................................................................................................... 1 1
21 1493955 Plate .................................................................................................................... 1 1
22 1493957 Plate .................................................................................................................... 1 1
23 1509942 Pin ....................................................................................................................... 2 2
24 58951 Snap Ring............................................................................................................ 2 2
25 296249 Capscrew............................................................................................................. 2 2
26 296421 Washer ................................................................................................................ 2 2
27 1397887 Cover (LH) ........................................................................................................... 1 1
28 1397895 Cover (RH)........................................................................................................... 1 1
29 320162 Washer ................................................................................................................ 2 2
30 169874 Nut ....................................................................................................................... 1 1
31 292682 Lockwasher.......................................................................................................... 2 2
32 136692 Nut ....................................................................................................................... 2 2
33 361973 Spacer ................................................................................................................. 16 16
34 a 1483375 Spacer ................................................................................................................. 2 2
35 a 136681 Capscrew............................................................................................................. 4 4
36 a 320158 Washer ................................................................................................................ 4 4
37 a 292681 Lockwasher.......................................................................................................... 4 4
FOOTNOTES:
a With Battery Rollers
b Without Battery Rollers
FRAME
1-5
UNIT CODE C210
NORTH AMERICA 08/2003
COVERS
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64828
b S/N PENDING PER ECN 64828 ⇒
c ⇒ S/N PENDING PER ECN 73310
d S/N PENDING PER ECN 73310 ⇒
HOOD
HOOD
45 287816 Capscrew..................................................................................................................... 2
46 136687 Nut ............................................................................................................................... 2
47 c 292680 Lockwasher.................................................................................................................. 2
47 a 292680 Lockwasher.................................................................................................................. 4
48 b 1364597 Latch ............................................................................................................................ 1
48 a 1364747 Latch ............................................................................................................................ 1
49 d 1340531 Wire Harness............................................................................................................... 1
50 d 114312 Strap Clamp................................................................................................................. 5
51 1359587 Grommet...................................................................................................................... 1
52 353569 Retaining Ring ............................................................................................................. 2
53 368618 Bushing........................................................................................................................ 2
54 1378900 Link .............................................................................................................................. 1
55 1378902 Collar ........................................................................................................................... 1
56 325616 Spacer ......................................................................................................................... AR
57 320160 Washer ........................................................................................................................ 4
58 15177 Washer ........................................................................................................................ 4
59 139 Rod End Pin ................................................................................................................ 1
60 251099 Adhesive ...................................................................................................................... 2
61 15155 Lockwasher.................................................................................................................. 4
62 296161 Capscrew..................................................................................................................... 1
63 320156 Washer ........................................................................................................................ 2
64 313805 Nut ............................................................................................................................... 1
65 15135 Washer ........................................................................................................................ AR
FOOTNOTES:
a With Raised Hood
b With Seat Brake
c Without Raised Hood
d Without Seat Brake
e ⇒ S/N C210V-01656X
f S/N C210V-01657X ⇒
g ⇒ S/N PENDING PER ECN 64883
h ⇒ S/N PENDING PER ECN 64883-01
i S/N PENDING PER ECN 64883-01 ⇒
1-11
UNIT CODE C210
NORTH AMERICA 08/2003
OVERHEAD GUARD
KEY:
A: Raised Height
B: Reduced Height, Plate Type
QTY
ITEM PART NO. DESCRIPTION A B
1-15
UNIT CODE C210
NORTH AMERICA 08/2003
NON-SUSPENSION SEAT
KEY:
A: Vinyl Cover
B: Fabric Cover
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a With Seat Brake
b Without Seat Brake
SUSPENSION SEAT
KEY:
A: Without Seat Switch
B: With Seat Switch
QTY
ITEM PART NO. DESCRIPTION A B
SUSPENSION SEAT
QTY
ITEM PART NO. DESCRIPTION A B
32 170204 Capscrew............................................................................................................. .. 1
33 145639 Nut ....................................................................................................................... .. 1
34 1374750 Seat Belt .............................................................................................................. 1 1
FOOTNOTES:
a Fabric
b Vinyl
1-21
UNIT CODE C210
NORTH AMERICA 08/2003
LABELS
LABELS
FOOTNOTES:
a Optional
b With Seat Brake Switch
c Without Seat Brake Switch
2 ELECTRICAL SYSTEM
2 ELECTRICAL SYSTEM
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
FOOTNOTES:
a With On-Demand Power Steering
b Without On-Demand Power Steering
c ⇒ S/N PENDING PER ECN 64871
d S/N PENDING PER ECN 64871 ⇒
2-5
UNIT CODE C210
NORTH AMERICA 08/2003
CONTROL PANEL
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73347
b S/N PENDING PER ECN 73347 ⇒
CONTACTOR PANEL
CONTROL
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73347
b S/N PENDING PER ECN 73347 ⇒
2-11
UNIT CODE C210
NORTH AMERICA 08/2003
CONTACTOR
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73347
b S/N PENDING PER ECN 73347 ⇒
COWL ELECTRICAL
FOOTNOTES:
a With Seat Belt
b Without Seat Belt
c ⇒ S/N C210V-1615
d S/N C210V-1616 ⇒
e S/N C210V-1616⇔S/N PENDING PER ECN 73485
f S/N PENDING PER ECN 73485 ⇒
BATTERY CONNECTOR
FOOTNOTES:
a Use 28 in. and 106 in. of Bulk Cable 190811 - One of Each Required for 36/48 Volt and 190810 for 72/80 Volt
WIRE HARNESS
MAIN
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64871
b S/N PENDING PER ECN 64871 ⇒
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64871
b S/N PENDING PER ECN 64871 ⇒
2-23
UNIT CODE C210
NORTH AMERICA 08/2003
ELECTRICAL GUIDANCE
1 2805865 Box............................................................................................................................... 1
2 18492 Capscrew..................................................................................................................... 4
3 16828 Capscrew..................................................................................................................... 4
4 15156 Lockwasher.................................................................................................................. 4
5 327058 Solenoid....................................................................................................................... 1
6 2805960 Fuse (5 Amp) ............................................................................................................... 1
7 296167 Capscrew..................................................................................................................... 2
8 178119 Clamp .......................................................................................................................... 2
9 320157 Washer ........................................................................................................................ 2
10 273775 Strap Clamp................................................................................................................. 1
11 2805976 Wire Harness............................................................................................................... 1
12 2805899 ECM Assembly ............................................................................................................ 1
13 2805946 EPROM ................................................................................................................... 1
14 2805897 Guidance Assembly ................................................................................................ 1
14 2303063 Power Base Assembly ........................................................................................ 1
14 2805901 PC Board Assembly ............................................................................................ 1
15 2805501 Label (ECM Guidance)............................................................................................ 1
16 382374 Spacer (Male/Female) ............................................................................................. 4
17 15919 Lockwasher ............................................................................................................. 8
18 334776 Spacer ..................................................................................................................... 4
19 18466 Capscrew..................................................................................................................... 3
20 15154 Lockwasher.................................................................................................................. 3
21 15127 Washer ........................................................................................................................ 3
22 b 220277 Screw........................................................................................................................... 2
23 b 16865 Nut ............................................................................................................................... 2
24 b 18419 Lockwasher.................................................................................................................. 2
25 b 2803767 Resistor ....................................................................................................................... 1
26 b 18466 Capscrew..................................................................................................................... 4
27 b 15052 Nut ............................................................................................................................... 4
28 b 15154 Lockwasher.................................................................................................................. 4
29 b 2805963 DC-DC Converter ........................................................................................................ 1
30 b 2805968 Wire Harness............................................................................................................... 1
31 b 2805969 Wire Harness............................................................................................................... 1
32 b 2805967 Wire Harness............................................................................................................... 1
33 a 2805923 Fuse (30 Amp) ............................................................................................................. 1
33 b 2805961 Fuse (15 Amp) ............................................................................................................. 1
34 2805977 Wire Harness (Not Illustrated) ..................................................................................... 1
FOOTNOTES:
a 36 Volt
b 48 Volt
1 2805865 Box............................................................................................................................... 1
2 18492 Capscrew..................................................................................................................... 4
3 15127 Washer ........................................................................................................................ 4
4 2805899 ECM Assembly ............................................................................................................ 1
5 1306658 Electrical Connector (4-Pin)......................................................................................... 2
6 1305672 Contact ........................................................................................................................ 4
7 381413 Socket.......................................................................................................................... 4
8 16828 Capscrew..................................................................................................................... 4
9 15156 Lockwasher.................................................................................................................. 4
3 D RIVE UNIT
3 DRIVE UNIT
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
DRIVE AXLE
1 221680 Capscrew..................................................................................................................... 8
2 366713 Washer ........................................................................................................................ 16
3 366715 Nut ............................................................................................................................... 8
4 293646 Capscrew..................................................................................................................... 32
5 292683 Lockwasher.................................................................................................................. 32
6 292682 Lockwasher.................................................................................................................. 15
7 136985 Capscrew..................................................................................................................... 6
8 287860 Capscrew..................................................................................................................... 7
9 57597 O-Ring ......................................................................................................................... 1
10 2036354 Traction Motor (☞ Figure 3-4) .................................................................................... 1
10 2038113 Traction Motor (☞ Figure 3-5) .................................................................................... 1
11 296431 Washer ........................................................................................................................ 1
12 292687 Lockwasher.................................................................................................................. 1
13 293708 Capscrew..................................................................................................................... 1
14 1457128 Transmission Assembly (☞ Figure 3-2) ..................................................................... 1
15 136692 Nut ............................................................................................................................... 2
16 1380316 Plate ............................................................................................................................ 1
17 b 35502 Fitting........................................................................................................................... 1
18 d 1351938 Brake Assembly (RH) (☞ Figure 5-3) ........................................................................ 1
18 e 1504042 Brake Assembly (RH) (☞ Figure 5-3) ........................................................................ 1
18 d 1351939 Brake Assembly (LH) (☞ Figure 5-3) ......................................................................... 1
18 e 1504041 Brake Assembly (LH) (☞ Figure 5-3) ......................................................................... 1
19 c 2805021 Axle Hanger (LH) ......................................................................................................... 1
20 21420 Plug ............................................................................................................................. 1
21 b 15315 Fitting........................................................................................................................... 1
22 292515 Capscrew..................................................................................................................... 2
23 1351926 Axle Housing ............................................................................................................... 1
24 39714 O-Ring ......................................................................................................................... 2
25 2805019 Spindle......................................................................................................................... 2
26 c 2805053 Axle Hanger (RH) ........................................................................................................ 1
27 1327246 Lock Bolt ...................................................................................................................... 16
28 305769 Dowel Pin..................................................................................................................... 4
29 b 353557 Axle Shaft .................................................................................................................... 2
30 34056 Nut ............................................................................................................................... 2
31 339492 Lockwasher.................................................................................................................. 2
32 3042496 Washer ........................................................................................................................ 2
33 361676 Bearing Cone............................................................................................................... 2
34 361675 Bearing Cup................................................................................................................. 2
35 163871 Oil Seal ........................................................................................................................ 2
36 1374893 Bearing Cup................................................................................................................. 2
37 276603 Oil Seal ........................................................................................................................ 2
38 1375443 Bearing Cone............................................................................................................... 2
39 a 353568 Stud ............................................................................................................................. 12
40 2805017 Brake Drum.................................................................................................................. 2
41 60949 Lug Nut ........................................................................................................................ 12
42 16151 Fitting........................................................................................................................... 1
FOOTNOTES:
a Use Adhesive 264134 As Required
b Use Adhesive 264159 As Required
c Use Lubricant 251979 As Required
DRIVE AXLE
3-5
UNIT CODE C210
NORTH AMERICA 08/2003
40 1383483 Spider.................................................................................................................. 2
41 221521 Capscrew ............................................................................................................ 8
42 261379 Washer................................................................................................................ 8
43 a 334571 Screw ...................................................................................................................... 1
44 15032 Nut........................................................................................................................... 1
FOOTNOTES:
a Use Adhesive 264159 As Required
b ⇒ S/N PENDING PER ECN 73489
c S/N PENDING PER ECN 73489 ⇒
3-9
UNIT CODE C210
NORTH AMERICA 08/2003
KEY:
A: Type EE
B: Type ES
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Closed Motor
b CRE/FRE
c With Seat Brake
d Without Seat Brake
TRACTION MOTOR
9-INCH
TRACTION MOTOR
11.0-INCH
3-16
UNIT CODE C210
08/2003 NORTH AMERICA
4 STEERING SYSTEM
4 STEERING SYSTEM
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
STEERING POD
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64871
b S/N PENDING PER ECN 64871 ⇒
c S/N PENDING PER ECN 65048 ⇒
SHIFT LEVER
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73615
b S/N PENDING PER ECN 73615 ⇒
STEERING HYDRAULIC
FOOTNOTES:
a D/B 06/2000 ⇒
4-13
UNIT CODE C210
NORTH AMERICA 08/2003
STEERING MOTOR
WITHOUT BWI
(⇒S/N C210V-01743A)
STEERING MOTOR
WITHOUT BWI
(S/N C210V-01744A⇒)
STEERING MOTOR
WITH BWI
(⇒S/N C210Y-01743A)
STEERING MOTOR
WITH BWI
(S/N C210V-01744A⇒)
STEERING AXLE
(⇒S/N C210V-01653X)
STEERING AXLE
(⇒S/N C210V-01653X)
a 996510 Steering Axle Kit (Includes Items 7-8, 12, 17-21, 28-29, 31-33).................................. 1
b 996511 Steering Axle Kit (Includes Items 7-8, 12, 17-20, 31-33)............................................. 1
b 1461673 Bearing Assembly (Includes Items 26-27) ................................................................... 1
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64592
b S/N PENDING PER ECN 64592 ⇒
4-25
UNIT CODE C210
NORTH AMERICA 08/2003
STEERING AXLE
(S/N C210V-01654X⇒)
STEERING AXLE
(S/N C210V-01654X⇒)
37 324864 Mount........................................................................................................................... 2
996512 Steering Axle Kit (Includes Items 6-7, 11, 16-19, 31-33)............................................. 1
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64780
b S/N PENDING PER ECN 64780 ⇒
4-29
UNIT CODE C210
NORTH AMERICA 08/2003
4-34
UNIT CODE C210
08/2003 NORTH AMERICA
5 BRAKE/ACCELERATOR SYST EM
5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 65014
b S/N PENDING PER ECN 65014 ⇒
MASTER CYLINDER
BRAKE
KEY:
A: Right Hand Brake
B: Left Hand Brake
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64897-02
b S/N PENDING PER ECN 64897-02 ⇒
PARK BRAKE
LEVER ACTUATED
PARK BRAKE
LEVER ACTUATED
51 1393738 Capscrew..................................................................................................................... 1
52 15134 Washer ........................................................................................................................ 2
53 1375024 Cable (RH)................................................................................................................... 1
53 1375022 Cable (LH) ................................................................................................................... 1
54 15172 Washer ........................................................................................................................ 1
55 1470687 Clamp .......................................................................................................................... 1
56 18697 Capscrew..................................................................................................................... 1
57 292680 Lockwasher.................................................................................................................. 1
58 375984 Washer ........................................................................................................................ 1
59 1477079 Screw........................................................................................................................... 1
5-11
UNIT CODE C210
NORTH AMERICA 08/2003
1 a 276297 Screw........................................................................................................................... 1
2 1389327 Lever (With Raised Hood) ........................................................................................... 1
2 1389333 Lever (Without Raised Hood) ...................................................................................... 1
3 15006 Nut ............................................................................................................................... 4
4 1465197 Spacer (11 in. Motor)................................................................................................... 4
5 139771 Ball Joint ...................................................................................................................... 3
6 15026 Nut ............................................................................................................................... 5
7 1379809 Rod .............................................................................................................................. 1
8 1340140 Plate ............................................................................................................................ 1
9 86936 Washer ........................................................................................................................ 1
10 325599 Cup .............................................................................................................................. 2
11 b 373614 Spring .......................................................................................................................... 1
12 374191 Rod .............................................................................................................................. 1
13 325601 Thrust Bearing ............................................................................................................. 1
14 b 1457855 Plate ............................................................................................................................ 1
15 b 1364869 Lever (9 in. Motor) ....................................................................................................... 1
15 b 1460150 Lever (11 in. Motor) ..................................................................................................... 1
16 300937 Nut ............................................................................................................................... 1
17 320162 Washer ........................................................................................................................ 2
18 203606 Bushing........................................................................................................................ 1
19 293650 Capscrew..................................................................................................................... 1
20 b 1364873 Bracket (9 in. Motor) .................................................................................................... 1
20 b 1460158 Bracket (11 in. Motor) .................................................................................................. 1
21 136681 Capscrew..................................................................................................................... 6
22 292681 Lockwasher.................................................................................................................. 6
23 1340147 Spring .......................................................................................................................... 1
24 307343 Brake Assembly (☞ Figure 5-7) ................................................................................. 1
25 1340149 Spacer ......................................................................................................................... 2
26 1340148 Hub .............................................................................................................................. 1
27 361973 Spacer ......................................................................................................................... 1
28 292529 Capscrew..................................................................................................................... 1
29 15156 Lockwasher.................................................................................................................. 7
30 16870 Capscrew..................................................................................................................... 4
31 16865 Nut ............................................................................................................................... 2
32 374160 Insulator ....................................................................................................................... 1
33 c 1301990 Switch .......................................................................................................................... 1
33 d 1498407 Switch .......................................................................................................................... 1
34 220428 Capscrew..................................................................................................................... 2
35 197064 Washer ........................................................................................................................ 1
36 c 1364442 Wire Harness............................................................................................................... 1
36 d 2046754 Wire Harness............................................................................................................... 1
37 355186 Nut ............................................................................................................................... 1
38 375481 Spring (Suspension Seat)............................................................................................ 1
39 18508 Capscrew..................................................................................................................... 1
40 191941 Nut ............................................................................................................................... 1
41 1364273 Washer ........................................................................................................................ 2
42 15155 Lockwasher.................................................................................................................. 1
43 53162 Lockwasher.................................................................................................................. 2
FOOTNOTES:
a Use Adhesive Sealant 251099 As Required
b With Seat Brake
c ⇒ S/N PENDING PER ECN 64871
d S/N PENDING PER ECN 64871 ⇒
5-15
UNIT CODE C210
NORTH AMERICA 08/2003
5-19
UNIT CODE C210
NORTH AMERICA 08/2003
PARK BRAKE
SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)
ACCELERATOR
ACCELERATOR PEDAL
KEY:
A: Monotrol Pedal
B: Forward/Reverse
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64713
b S/N PENDING PER ECN 64713 ⇒
6 HYDRAULIC SYSTEM
6 HYDRAULIC SYSTEM
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6-42
CONTROL VALVE ATTACHING PARTS............................................................................................................. 6-34
DRIVE MOTOR MOUNT ...................................................................................................................................... 6-6
GUIDANCE HYDRAULICS................................................................................................................................. 6-48
HAND LEVER
S/N PENDING PER ECN 64940⇒ ................................................................................................................. 6-40
⇒S/N PENDING PER ECN 64940 ................................................................................................................. 6-38
HYDRAULIC ......................................................................................................................................................... 6-2
HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
S/N PENDING PER ECN 73755⇒ ............................................................................................................. 6-32
⇒S/N PENDING PER ECN 73755 ............................................................................................................. 6-30
OPEN CONSTRUCTION WITH BWI .............................................................................................................. 6-24
OPTIONAL
⇒S/N PENDING PER ECN 73755.......................................................................................................... 6-26
OPEN CONSTRUCTION WITHOUT BWI ...................................................................................................... 6-22
S/N PENDING PER ECN 73755⇒ ................................................................................................................. 6-28
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP ........................................................................................................................... 6-8
OPTIONAL .................................................................................................................................................. 6-10
19 CC DOUBLE GEAR PUMP ....................................................................................................................... 6-14
19 CC DOUBLE GEAR PUMP LOW NOISE .................................................................................................. 6-18
19 CC PUMP - LOW NOISE
OPTIONAL .................................................................................................................................................. 6-20
19 CC SINGLE GEAR
OPTIONAL .................................................................................................................................................. 6-16
OPTIONAL...................................................................................................................................................... 6-12
HYDRAULIC TANK............................................................................................................................................. 6-46
HYDRAULIC
HYDRAULIC
FOOTNOTES:
a 12 cc Pump
b 19 cc Pump
c Not Illustrated
d Refer to Table
e With Wire Guidance
6-5
UNIT CODE C210
NORTH AMERICA 08/2003
FOOTNOTES:
a Not Illustrated
b ⇒ S/N PENDING PER ECN 64674
c S/N PENDING PER ECN 64674 ⇒
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP
HYDRAULIC PUMP
12 CC SINGLE GEAR PUMP
OPTIONAL
FOOTNOTES:
a Not Illustrated
6-13
UNIT CODE C210
NORTH AMERICA 08/2003
HYDRAULIC PUMP
19 CC DOUBLE GEAR PUMP
FOOTNOTES:
a Not Illustrated
6-17
UNIT CODE C210
NORTH AMERICA 08/2003
HYDRAULIC PUMP
19 CC DOUBLE GEAR PUMP LOW NOISE
6-21
UNIT CODE C210
NORTH AMERICA 08/2003
HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BWI
HYDRAULIC MOTOR
OPEN CONSTRUCTION WITH BWI
HYDRAULIC MOTOR
OPEN CONSTRUCTION WITH BWI
OPTIONAL
(⇒S/N PENDING PER ECN 73755)
HYDRAULIC MOTOR
(S/N PENDING PER ECN 73755⇒)
FOOTNOTES:
a With BDI and Temperature Sensor
b Without BDI and Temperature Sensor
HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
(⇒S/N PENDING PER ECN 73755)
HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI
(S/N PENDING PER ECN 73755⇒)
FOOTNOTES:
a With Raised Battery
b Without Raised Battery
c ⇒ S/N C210V-01698Y
d S/N C210V-01699Y ⇒
e ⇒ S/N PENDING PER ECN 64674
f S/N PENDING PER ECN 64674 ⇒
6-37
UNIT CODE C210
NORTH AMERICA 08/2003
HAND LEVER
(⇒S/N PENDING PER ECN 64940)
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64674
b S/N PENDING PER ECN 64674 ⇒
HAND LEVER
(S/N PENDING PER ECN 64940⇒)
FOOTNOTES:
a P/N not used for this application
CONTROL VALVE
FOUR FUNCTION
CONTROL VALVE
FOUR FUNCTION
6-45
UNIT CODE C210
NORTH AMERICA 08/2003
HYDRAULIC TANK
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64715
b S/N PENDING PER ECN 64715 ⇒
GUIDANCE HYDRAULICS
6-50
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 7
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
1 a .. . . . Outer Mast................................................................................................................... 1
2 a .. . . . Intermediate Mast........................................................................................................ 1
3 a .. . . . Inner Mast.................................................................................................................... 1
4 2805502 Wear Plug .................................................................................................................... 8
5 2305888 Retaining Ring ............................................................................................................. 8
6 2303610 Load Roller .................................................................................................................. 8
7 2308151 Nut ............................................................................................................................... 8
8 2311054 Screw........................................................................................................................... 8
9 292513 Capscrew..................................................................................................................... 4
10 296420 Washer ........................................................................................................................ 4
11 2305104 Wear Plate ................................................................................................................... 4
12 2308709 Shim ............................................................................................................................ 4
FOOTNOTES:
a Refer to Table
1 2305090 Sheave......................................................................................................................... 4
2 1375907 Ball Bearing ................................................................................................................. 4
3 2309976 Retaining Ring ............................................................................................................. 4
4 1374797 Snap Ring.................................................................................................................... 4
5 a .. . . . Chain ........................................................................................................................... 2
6 15212 Cotter Pin..................................................................................................................... 12
7 2303049 Pin ............................................................................................................................... 8
8 2306269 Chain Anchor ............................................................................................................... 6
9 292600 Nut ............................................................................................................................... 8
10 a .. . . . Chain ........................................................................................................................... 2
11 2311584 Spacer ......................................................................................................................... 1
12 2302923 Spacer ......................................................................................................................... 1
13 2305293 Shaft ............................................................................................................................ 1
14 2310612 Support ........................................................................................................................ 1
FOOTNOTES:
a Refer to Table
CYLINDER INSTALLATION
MAIN LIFT AND FREE-LIFT
LIFT HYDRAULICS
1 a .. . . . Hose ............................................................................................................................ 1
2 16460 Fitting........................................................................................................................... 1
3 287851 Capscrew..................................................................................................................... 4
4 2304307 Lockwasher.................................................................................................................. 3
5 2310250 Bracket......................................................................................................................... 1
6 a .. . . . Hose ............................................................................................................................ 1
7 136681 Capscrew..................................................................................................................... 2
8 2303674 Hose Sheave ............................................................................................................... 1
9 2302017 Washer ........................................................................................................................ 1
10 1344820 Snap Ring.................................................................................................................... 1
11 16578 Fitting........................................................................................................................... 1
11 16485 O-Ring ..................................................................................................................... 1
12 201807 Fitting........................................................................................................................... 1
13 2306840 Hose ............................................................................................................................ 2
14 2805430 Tube ............................................................................................................................. 1
15 128409 Clamp .......................................................................................................................... 1
16 16828 Capscrew..................................................................................................................... 1
17 15156 Lockwasher.................................................................................................................. 1
18 15056 Nut ............................................................................................................................... 1
19 222384 Fitting........................................................................................................................... 1
19 16982 O-Ring ..................................................................................................................... 1
20 .. . . . Main Lift Cylinder (☞ Figure 7-6) ............................................................................... 2
21 2303747 Flow Regulator............................................................................................................. 1
22 2309259 Housing ....................................................................................................................... 1
23 16543 Fitting........................................................................................................................... 1
23 16486 O-Ring ..................................................................................................................... 1
24 .. . . . Free-Lift Cylinder (☞ Figure 7-5) ............................................................................... 1
FOOTNOTES:
a Refer to Table
a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube......................................................................................................................... 1
2 a .. . . . Ram......................................................................................................................... 1
3 2305120 Plug ......................................................................................................................... 2
4 2302806 Ball .......................................................................................................................... 2
5 2308612 Gland....................................................................................................................... 1
6 2046448 Seal ......................................................................................................................... 1
7 199588 Wiper Ring............................................................................................................... 1
8 154678 Back-Up Ring .......................................................................................................... 1
9 92482 O-Ring ..................................................................................................................... 1
10 2307137 Wear Ring ............................................................................................................... 1
11 190887 Seal ......................................................................................................................... 1
12 295649 Screw ...................................................................................................................... 1
FREE-LIFT CYLINDER
FOOTNOTES:
a Refer to Table
a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube ............................................................................................................................. 1
2 a .. . . . Rod .............................................................................................................................. 1
3 a .. . . . Spacer ......................................................................................................................... 1
4 2304638 Gland ........................................................................................................................... 1
5 2307856 Velocity Fuse ............................................................................................................... 1
5 16485 O-Ring ..................................................................................................................... 1
6 1310339 Piston........................................................................................................................... 1
7 58916 Snap Ring.................................................................................................................... 1
8 297530 Check Valve ................................................................................................................. 1
9 297531 Washer ........................................................................................................................ 1
10 386682 Shim (0.020 in.) ........................................................................................................... AR
10 386683 Shim (0.007 in.) ........................................................................................................... AR
10 386684 Shim (0.005 in.) ........................................................................................................... AR
11 187388 Snap Ring.................................................................................................................... 1
12 2305540 Wiper Ring................................................................................................................... 1
13 334156 Seal ............................................................................................................................. 2
14 59229 O-Ring ......................................................................................................................... 1
15 335012 Back-Up Ring............................................................................................................... 1
FOOTNOTES:
a Refer to Table
MAST MOUNTING
TRAVERSE BOOM
KEY:
A: Without Side Shift
B: With Side Shift
QTY
ITEM PART NO. DESCRIPTION A B
1 2803529 Pivot..................................................................................................................... 1 1
2 244008 Bracket................................................................................................................. 2 2
3 244005 Roller ................................................................................................................... 2 2
4 244009 Pin ....................................................................................................................... 2 2
5 66333 Pin ....................................................................................................................... 2 2
6 16001 Lube Fitting .......................................................................................................... 2 2
7 2803548 Bracket................................................................................................................. 1 1
8 357712 Roller Assembly................................................................................................... 4 4
9 58901 Snap Ring............................................................................................................ 4 4
10 192424 Shim (0.030 in.) ................................................................................................... AR AR
10 192425 Shim (0.062 in.) ................................................................................................... AR AR
10 814843 Shim (0.010 in.) ................................................................................................... AR AR
11 .. . . . Fork (☞ Figure 6-20, ☞ Figure 6-21) ................................................................ 2 2
12 15156 Lockwasher.......................................................................................................... .. 4
13 15158 Lockwasher.......................................................................................................... 16 16
14 18589 Capscrew............................................................................................................. 4 4
15 15058 Nut ....................................................................................................................... 4 4
16 18621 Capscrew............................................................................................................. 4 4
17 15162 Lockwasher.......................................................................................................... 4 4
18 16538 Fitting................................................................................................................... 2 2
18 16481 O-Ring ............................................................................................................. 1 1
19 16376 Capscrew............................................................................................................. 2 2
20 347340 Shaft .................................................................................................................... .. 1
21 14669 Fitting................................................................................................................... 2 2
22 2803552 Tube ..................................................................................................................... 2 2
23 347516 Valve .................................................................................................................... 1 1
24 2803551 Tube ..................................................................................................................... 2 2
25 2804735 Fitting................................................................................................................... 2 2
25 16481 O-Ring ............................................................................................................. 2 2
26 16455 Fitting................................................................................................................... 2 2
27 2803559 Stop ..................................................................................................................... 1 1
28 2803560 Spacer ................................................................................................................. 1 1
29 18538 Capscrew............................................................................................................. 2 2
30 6060412 Bearing ................................................................................................................ 4 4
31 58939 Snap Ring............................................................................................................ 4 4
32 16007 Lube Fitting .......................................................................................................... 4 4
33 221025 Screw................................................................................................................... 2 2
34 2803895 Chain (56 in. Traverse Frame) ............................................................................. 4 4
34 2803896 Chain (62 in. Traverse Frame) ............................................................................. 4 4
35 237413 Link.................................................................................................................. 2 2
36 2803823 Carriage............................................................................................................... 1 ..
36 347619 Carriage............................................................................................................... .. 1
37 2805870 Actuator ............................................................................................................... 1 1
38 221576 Capscrew............................................................................................................. 12 12
39 15156 Lockwasher.......................................................................................................... 16 16
40 9418 Key....................................................................................................................... 2 2
TRAVERSE BOOM
QTY
ITEM PART NO. DESCRIPTION A B
7-19
UNIT CODE C210
NORTH AMERICA 08/2003
TRAVERSE FRAME
WITH SIDE-SHIFT
TRAVERSE FRAME
WITH SIDE-SHIFT
FOOTNOTES:
a 56 in. Traverse Frame
b 62 in. Traverse Frame
7-23
UNIT CODE C210
NORTH AMERICA 08/2003
TRAVERSE FRAME
WITHOUT SIDE-SHIFT
FOOTNOTES:
a 56 in. Traverse Frame
b 62 in. Traverse Frame
TRAVERSE CYLINDER
FOOTNOTES:
a 56 in. Traverse Frame
b 62 in. Traverse Frame
SIDE-SHIFT CYLINDER
FOOTNOTES:
a 56 in. Traverse Frame
b 62 in. Traverse Frame
HEADER HOSE
1 a .. . . . Hose ............................................................................................................................ 1
2 a .. . . . Hose ............................................................................................................................ 2
3 a .. . . . Hose ............................................................................................................................ 2
4 a .. . . . Hose ............................................................................................................................ 2
5 2302063 Block ............................................................................................................................ 2
6 214364 Capscrew..................................................................................................................... 4
7 2304307 Lockwasher.................................................................................................................. 4
8 16558 Fitting........................................................................................................................... 4
8 16483 O-Ring ..................................................................................................................... 1
9 2302046 Sheave (Half)............................................................................................................... 2
10 2302960 Screw........................................................................................................................... 2
11 136687 Nut ............................................................................................................................... 2
12 a .. . . . Hose ............................................................................................................................ 1
13 16447 Fitting........................................................................................................................... 4
14 2311325 Strap Clamp................................................................................................................. 1
15 2311737 Sheave......................................................................................................................... 2
16 2308167 Spacer ......................................................................................................................... 2
17 287837 Capscrew..................................................................................................................... 2
18 15178 Washer ........................................................................................................................ 2
19 129563 Strap Clamp................................................................................................................. 4
FOOTNOTES:
a Refer to Table
b With Side-Shift
c Without Side-Shift
HOSE REEL
KEY:
A: Without Side Shift
B: With Side Shift
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Optional
b Refer to Table
FORK
HOOK TYPE WITHOUT SIDE-SHIFT
STANDARD TAPER, 100 MM X 40 MM
FOOTNOTES:
a Refer to Latch Kit Installation Instruction.
NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
8 OPTIONS
8 OPTIONS
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 8
OPTIONS
DESCRIPTION PAGE
KEY:
A: Steer Wheel (16 x6 x 10.5 Electric)
B: Steer Wheel (16 x5 x 10.5 Polyurethane)
C: Drive Wheel (21 x8 x 15 Electric)
D: Drive Wheel (21 x8 x 15 Polyurethane)
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a 56 in.
b 62 in.
8-3
UNIT CODE C210
NORTH AMERICA 08/2003
FOOTNOTES:
a ⇒ S/N C210V-1687
b S/N C210V-1688⇔S/N PENDING PER ECN 65014
c S/N PENDING PER ECN 65014 ⇒
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 65242-01
b S/N PENDING PER ECN 65242-01 ⇒
STROBE LIGHT
KEY:
A: Rear Mount
B: Top Mount
QTY
ITEM PART NO. DESCRIPTION A B
DC CONVERTOR
36/48 VOLT TO 12 VOLT
1 1390575 DC Converter............................................................................................................... 1
2 2036371 Wire Harness............................................................................................................... 1
3 136681 Capscrew..................................................................................................................... 3
4 320157 Washer ........................................................................................................................ 3
5 292681 Lockwasher.................................................................................................................. 3
6 239503 Nut ............................................................................................................................... 3
7 18466 Capscrew..................................................................................................................... 4
8 15154 Lockwasher.................................................................................................................. 4
9 15054 Nut ............................................................................................................................... 4
FOOTNOTES:
a ⇒ S/N C210V-1687
b S/N C210V-1688⇔S/N PENDING PER ECN 65014
c S/N PENDING PER ECN 65014 ⇒
KEY:
A: With Rollers
B: With Slides
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
8-21
UNIT CODE C210
NORTH AMERICA 08/2003
KEY:
A: With Rollers
B: With Slides
QTY
ITEM PART NO. DESCRIPTION A B
1 220426 Screw................................................................................................................... 2 2
2 53162 Lockwasher.......................................................................................................... 2 2
3 1498406 Switch .................................................................................................................. 1 1
4 239503 Nut ....................................................................................................................... 1 1
5 292681 Lockwasher.......................................................................................................... 6 9
6 320157 Washer ................................................................................................................ 4 4
7 1535249 Plate (Switch Mounting)....................................................................................... 1 1
8 221780 Washer ................................................................................................................ 2 2
9 210229 Bushing................................................................................................................ 1 1
10 1360904 Washer (Spring)................................................................................................... 1 1
11 1509943 Capscrew............................................................................................................. 1 1
11 264134 Sealant ................................................................................................................ AR AR
12 296168 Capscrew............................................................................................................. 1 1
13 a 1518161 Battery Gate ........................................................................................................ 1 1
13 b 1526118 Battery Gate ........................................................................................................ 1 1
14 1494198 Spring .................................................................................................................. 1 1
15 1518159 Backing Plate....................................................................................................... 1 1
16 15154 Lockwasher.......................................................................................................... 10 10
17 18720 Capscrew............................................................................................................. 10 10
18 1486245 Screw................................................................................................................... 3 3
19 1376437 Cam Roller........................................................................................................... 6 6
20 230882 Nut ....................................................................................................................... 3 3
21 1479104 Plate (Latch) ........................................................................................................ 1 1
22 1494199 Latch Assembly ................................................................................................... 1 1
23 1495370 Latch................................................................................................................ 1 1
24 1495405 Handle ............................................................................................................. 1 1
25 1495369 Spacer ............................................................................................................. 1 1
26 15923 Lockwasher ..................................................................................................... 1 1
27 18720 Capscrew ........................................................................................................ 1 1
28 1483414 Roller Strip Assembly .......................................................................................... 3 ..
29 221476 Capscrew ........................................................................................................ 5 ..
30 1497566 Cam Roller ...................................................................................................... 10 ..
31 15114 Nut................................................................................................................... 5 ..
32 1497568 Channel ........................................................................................................... 3 ..
33 287851 Capscrew............................................................................................................. 6 ..
34 136681 Capscrew............................................................................................................. .. 9
35 320158 Washer ................................................................................................................ .. 9
36 1483415 Battery Slide Strip................................................................................................ .. 3
37 129563 Strap Clamp......................................................................................................... 1 1
38 1485694 Plate (39.96 in. Battery Compartment) ............................................................... 1 1
39 2060358 Wire Harness (Traction Cut-Out) (☞ Figure 8-13) ............................................. 1 1
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 65136
b S/N PENDING PER ECN 65136 ⇒
9 NUMERICAL INDEX
UNIT CODE C210
08/2003 NORTH AMERICA
SECTION 9
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
139 1-10 59 15107 7-7 12 2-27 9 15919 2-25 17
142 5-3 13 15113 2-26 10 3-11 15 15923 8-19 44
7882 6-27 18 4-33 11 4-3 23 8-23 26
6-31 18 15114 8-19 31 4-9 29 15931 5-25 10
9418 7-17 40 8-23 31 4-33 24 15963 6-47 6
12892 1-9 9 15116 7-21 13 5-13 29 16001 7-17 6
12917 7-21 4 7-25 3 6-7 9 7-22 53
7-25 12 15125 1-9 23 6-49 23 7-25 14
12949 6-43 22 15127 1-7 31 7-9 17 16007 7-17 32
6-43 36 2-25 21 7-17 12 7-21 37
6-44 52 2-26 9 7-17 39 16041 7-27 16
6-44 68 2-27 3 7-21 29 16151 3-3 42
13963 4-23 14 4-33 12 7-33 6 16168 5-3 20
4-27 13 6-49 18 15158 7-17 13 16376 3-11 10
14560 4-9 4 15134 1-14 11 7-22 55 7-17 19
14591 6-43 5 4-3 24 7-22 58 16394 1-9 8
14669 7-17 21 4-33 26 7-25 18 16445 7-21 10
14758 7-22 48 5-10 52 7-33 10 7-25 23
7-25 24 6-47 17 8-15 8 16447 7-31 13
14899 5-3 21 6-49 26 15162 1-14 7 16455 7-17 26
15000 4-33 4 7-33 7 7-17 17 7-21 8
15002 2-4 46 8-17 20 15163 5-9 25 7-21 45
15004 5-18 13 15135 1-10 65 5-23 14 7-25 26
15006 4-33 25 6-39 15 15172 5-10 54 16460 7-9 2
5-13 3 6-41 6 6-35 15 16480 6-43 28
15011 7-18 42 15151 8-5 22 15175 8-17 16 16481 6-43 5
15019 7-15 11 8-5 22 15176 1-3 4 7-17 18
15025 1-9 38 8-5 22 15177 1-10 58 7-17 25
15026 5-13 6 15152 7-21 23 15178 6-7 12 7-21 16
15032 3-8 44 7-25 8 7-31 18 7-21 25
15034 7-21 18 8-9 19 15180 5-3 5 7-25 20
15039 5-9 8 15154 2-25 20 5-9 39 16483 4-9 8
5-23 16 2-25 28 15200 5-9 10 6-4 37
15049 8-5 23 2-26 6 5-9 19 6-35 41
8-5 23 4-33 5 6-35 17 6-49 13
8-5 23 6-49 19 15212 1-9 40 6-49 15
15052 2-25 27 7-21 40 4-3 15 6-49 16
8-9 20 7-21 44 5-3 15 7-31 8
15054 2-26 7 8-11 8 5-9 29 7-33 8
4-33 6 8-19 8 7-5 6 16484 4-9 24
6-35 25 8-23 16 15222 6-39 13 6-4 34
8-11 9 15155 1-9 4 6-41 15 6-4 36
15055 1-9 5 1-10 61 15225 4-23 13 6-35 2
1-9 5 4-15 17 4-23 22 6-35 4
5-18 4 4-17 16 4-27 12 6-35 40
6-43 3 4-19 17 15227 4-27 21 6-35 42
15056 1-3 6 4-21 16 15236 7-15 6 6-43 11
6-49 24 5-13 42 15256 6-49 9 16485 4-9 11
7-9 18 5-18 5 15315 3-3 21 6-3 29
15058 7-17 15 15156 1-3 7 15483 6-44 56 6-36 44
7-33 11 1-14 13 15855 8-9 3 6-43 7
15086 5-17 15 2-25 4 15915 6-35 24 7-9 11
©2003 HYSTER COMPANY See Service Manual 9-1
for service procedures.
UNIT CODE C210
NORTH AMERICA 08/2003
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