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Check List for Piping Material Take-O (MTO)

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Check List for Piping Material Take-O (MTO)

Project Name: Job No.:

Notes:1. This check list is applicable exclusively for Detail design engineering.

2. Some of the check points listed here are speci c to manual MTO, when MTO extracted from model,
ensure these are taken care in model.

e 3. Hydrotest vent/drain MTO shall be identi ed w.r.t appropriate line number.

4. Make sure all revision changes in P&IDs are captured by cloud clearly.
t

SL DESCRIPTION Y/ CHECKED REMARKS

NO. N/A BY
(INITIAL)

I General

1 Applicable for all MTO stages

1.01 Team for MTO has read and working as per guidelines provided
Guide – Piping Material Take-o .

1.02 P&ID master set for MTO is Maintained, marked up with

assumptions/ comments and “Highlighted” when MTO done.

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1.03 Notes in the P&Ids including legends are fully read and accounted Know to Work Smarter
for in the MTO as applicable.  July 12, 2017

1.04 Pipe routing CAD/hand sketches for pipe sizes 2” and above with
CS/SS materials and All pipe sizes for exotic materials are prepared
and used for manual bulk MTO.MTO for below 2″ pipe size with
CS/SS material is considered either by preparing sketches or by
experience.

1.05 Ensure the following are taken care while preparing MTO le- Area
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1 column is lled based on project requirement (e.g. WHP, LQ,
etc.).- Area 2 column is lled with respective equipment
Tag/Name/Piping system as applicable(e.g. separator, desander,
bath heater, drain system, are system, etc.).- Area 3 column is
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lled with module Name/ Number if and when modularization is
planned(e.g. North module, South Module, etc.) or deck name if
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1.06 Ensure that MTO is not considered for items in P&IDs which are
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1.07 Ensure that during material take-o , no margins (spares) are

considered in the quantities and Margins are added after summary
level based on the total quantity.
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1.08 100 % Contingency is considered in Stud bolt & Gasket MTO.(To be
discussed with project manager)

1.09 HOLD on the MTO items due to P&ID holds, Equipment/Packages,

Instrumentation, Routing nalization, control valves, PSVs, etc. shall
be identi ed.

1.10 MTO for all SS/DSS/Exotic materials and higher sizes for other
materials (10” and above) shall be reviewed by concerned Area
Engineer/Lead engineer.

1.11 For pipe class/spec break at anges, ensure to consider that mating
ange rating of lower class line shall be same as that of higher class
line.

1.12 For Pipe specs (e.g. Galvanized class) having both threading & butt
weld sizes, ensure that threadolet is used for threading size branch
and weldolet/reducing tee with ange is considered for butt weld
size.

1.13 Break-up anges are considered for galvanized lines (4” and above
or as speci ed in pipe class) with prefabricated anged spools,
based on the limitation of the pipe spool that can be
galvanized/transported.

1.14 Break-up anges for the removable spools are considered for
equipment like Compressors, exchangers, pumps, etc. If P&IDs are
not shown then it shall be commented and sent to process for
update.

1.15 Break-up anges are considered for internally lined (FBE/PTFE etc.)
piping, based on the spool dimensions as per vendor
recommendation that can be lined, Branch connections are
considered based on piping speci cation requirements.

1.16 Break-up anges for temporary/conical strainers are considered.

1.17 Break-up anges are considered for requirements due to material

handling.

1.18 Special requirement for valves (reduced bore, full bore, extended
bonnet, extended stem, metal seated, soft seated, extended
spindle, special trim, etc.) is ensured in MTO.

1.19 Additional quantity as speci ed in client requirement is considered

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for loose supply material (e.g. Christmas tree hook-up spool, etc.)

1.20 O shore hook up spools with anges/blinds are considered for

X’MAS tree and deck modularization, overboard lines and lines
terminated at boat landing.

1.21 Ensure that size reduction used for Concentric/Eccentric reducer

are as per ASME B16.9 standard. The same is indicated in P&IDs
mark-up to process.

1.22 For estimation purpose sizes up to 4” pipe lengths shall not be

deducted for dimensions of valve and ttings and the same are
deducted for sizes 6” and above.

1.23 For pipe classes where SW/Threaded ttings are speci ed,
su cient quantity of full couplings/unions as applicable are
considered.

1.24 MTO for equipment trims are taken. Ensure that line number given
for trim lines based on equipment tag number and relevant piping
speci cation.

1.25 MTO for utility stations is considered. Quantity of hoses is

considered as per project speci cation.

1.26 MTO for instrument air supply lines to manifold or individual lines
to end user is considered as per project philosophy.

1.27 MTO for safety Equipments piping like re hydrant, re monitor,

safety shower, eye wash, etc. is considered.

1.28 MTO for re water rings, foam and deluge piping is considered.

1.29 Ensure that MTO covers all lines as per P&IDs/Line List.

1.30 Ensure that branch ttings are considered as per the branch table
in PMS.

1.31 MTO is taken for deck drain funnel piping (open drain) network.

1.32 Rodding point MTO is taken for Drain header where required.

1.33 MTO is considered for GRE piping and branch connections based
on vendors piping speci cation requirements.

1.34 MTO is considered for all items such as level Instruments (LG,LT),
Instrument vent & drain, Sample connection, stand pipes, etc. as
detailed in legend P&ID/ Construction standard for assemblies.

1.35 MTO for inline instruments is properly considered as per piping-

instrument interface diagram. Minimum ange rating for control
valve, ESD, MOV, PSV, etc. as well as o ine instruments like TG/TT
and equipment mounted instruments line LG/LT considered as per
instrument requirements.

1.36 Minimum requirement of ange and valve rating for pressure

instrument connections is considered as per client
standard/Construction standard.

1.37 Requirement of minimum pipe size for thermowell type

temperature instrument are considered in MTO

1.38 Sizes of control valves and PSVs are considered as one size less
than the line size (if the sizes are not indicated in the P&IDs).

1.39 Ensure FE & ori ce anges are not considered in piping

MTO.Companion anges for restriction ori ce plate (RO) shall be
part of Piping MTO.

1.40 Upstream & Downstream straight run requirement for ow

instruments is considered in MTO. 

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1.41 In case of tubing spec, ensure that compression t is considered in
end connection.

1.42 Electrical tracing MTO quantity shall not be calculated by Piping.

Isometrics for the electrically traced lines shall be issued to
electrical department for calculating tracing MTO.

1.43 Ensure branch ttings and anges are considered for intrusive type
PIG signalers and MTO not considered for Non-intrusive type PIG
signalers.

1.44 Ensure MTO is not taken for instrument valves (Tagged Valves).

1.45 Piping Special items (SP items) like di erent type of strainers,
steam traps, hose and hose couplings, injection quills, ame
arrestor, access tting for corrosion coupons/monitor, corrosion
coupon/ probe retrieval tool kit, valve interlocks, sight glass, bird
screen, special check valve etc. are considered in SP item list and
not duplicated in MTO.

1.46 For Hub end valves , mating hub, hub clamp with fasteners & Seal
ring are considered in MTO.

1.47 Insulating gaskets kit are taken at dissimilar metal anged joints as
required by speci cations and P&IDs.

1.48 Jackscrew anges are considered at large bore spacers/blinds or

spectacle blinds based on project speci cation.

1.49 MTO for expansion loops for high temperature lines, long straight
lines(pipes on bridge), etc. is considered as per input from stress
group.

1.50 Lateral 45 deg (Laterolet & lateral tee) tting requirement is

considered for PSV relief header & open deck drain connection as
per P&ID/ project requirements.

1.51 Deck drain box/funnel are considered in piping specialty item in

consultation with structural.

1.52 Insulation type (Hot, Cold, Electrical tracing, acoustic, etc.) as per
P&IDs. /line list is considered.

1.53 Requirement of target tee/tee with end cap for change in direction
of line in case of impure uids (Containing sand, etc.) is considered.

1.54 Topside Pipeline MTO (Pipe, hot induction bends, anges, etc.) is
taken and forwarded to pipeline discipline if design code is ASME
B31.4, B31.8 or DNV & pipeline scope exist for Bid.

1.55 For brown eld projects, re-usable items identi ed in P&IDs and
are not considered in MTO.

1.56 Number of hydro test vent & drain & MTO are considered based on
the sketches prepared for MTO and identi ed separately. For
below 2″ pipe sizes with CS/SS materials, ensure that 10 % of line
count is considered for hydrotest test vent & drain (i.e. 5% each) in
MTO/material cost If sketches are not prepared.

1.57 Hydro test Materials like temporary spool materials, blind anges,
gasket, etc. are considered, if in scope.

1.58 Pipe support MTO including pipe clamps, shoes, U-bolts, special
supports, etc. are considered.

1.59 MTO for wear pads, reinforcement pad, trunnions, etc. are
considered.

1.60 Extra bolt lengths for ange connection with wafer type valves,
PSVs, insulating gaskets, restriction ori ce, spectacle blind, conical
strainer etc. are considered.

2 Tie-in MTO

2.01 Tie-in materials are considered and separated from new line MTO.
Additional temporary materials like blind ange, gasket, bolt, etc.
are considered as applicable.

2.02 Flange rating or pipe schedule matching with existing/project

interface/ vendor supply items is veri ed. If site survey data is
available, ange dimensional standard to be correctly captured
(e.g. B16.47/MSS-SP-44).

2.03 Material required for early tie-in is considered in MTO, if applicable.

2.04 Material required for Hot tapping is considered in MTO, if it is not

in vendor scope.

3 During MTO extraction from 3D model

3.01 MTO OFF/ Non reportable category report is generated from model
and checked for the actual requirements.

3.02 Data veri cation/Data consistency reports and RDB con ict reports

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generated and cleared.

3.03 Ensure model is updated for latest revision of P&IDs.

3.04 Ensure that cleared items in hold list is updated in model.

3.05 Ensure Hold items are identi ed in downloaded MTO.

3.06 MTO for the lines not modelled or captured as per line
list/highlighted P&IDs is manually added into the MTO.

3.07 Ensure with design team that, MTO is non-reportable for items
modeled for temporary purpose.(e.g. Flange modeled to show
continuity with existing line at Tie-Ins)

3.08 Ensure future model MTO is not considered during extraction.

II P&ID MTO (Valves, Specialty items, etc.)

4 MTO Stage-1 (Before 30% Stage)

4.01 BID/IDC P&IDs with mark up are received and compared with BID
MTO. Additional items/Quantities are identi ed & updated.

4.02 MTO at 4.01 is updated based on the IFR P&IDs and additional
items/quantities are identi ed.

5 MTO Stage-2 (After 30% to 60% stage)

5.01 MTO at 4.02 is updated based on the IFA P&IDs and additional
items/quantities are identi ed.

5.02 MTO at 5.01 is updated based on the IFH and IDIT P&IDs and
additional items/quantities are identi ed.

5.03 MTO at 5.02 is updated based on the IFD P&IDs and additional
items/quantities are identi ed.

5.04 All the above stages mentioned in 5.01, 5.02 and/or IFD can be
considered for MTO updation depending upon the project delivery
requirement.

5.05 MTO is downloaded from model (Comply with section-3) and

compared with manual MTO at 5.03. Any discrepencies are
identi ed and corrected.

6 MTO Stage-3 (After 60% to 90% stage)

6.01 MTO at 5.05 is updated based on the IFC P&IDs and additional
items/quantities are identi ed.

6.02 MTO is downloaded from model (Comply with section-3) for the
lines that are completely modeled and compared with manual
MTO at 6.01. Any discrepencies are identi ed and corrected.

6.03 Piping items identi ed for substitution is veri ed and incorporated

in the MTO where order cancellation of the surplus items is not
possible as con rmed by procurement.

III Bulk MTO (Pipe, elbow, etc.)

7 MTO Stage-1 (Before 30% Stage)

7.01 BID/IDC P&IDs with mark up are received and compared with BID
MTO. Additional items/Quantities are identi ed & updated.

7.02 MTO at 7.01 is updated based on the IFR P&IDs and additional
items/quantities are identi ed.

8 MTO Stage-2 (After 30% to 60% stage)

8.01 MTO at 7.02 is updated based on the IFA P&IDs and additional
items/quantities are identi ed.

8.02 MTO at 8.01 is updated based on the IFH/IDIT P&IDs and compared
with downloaded MTO (Comply with section-3) for the lines that
are completely modeled. Additional items/quantities are identi ed.

8.03 MTO at 8.02 is updated based on the IFD P&IDs and compared with
downloaded MTO (Comply with section-3) for the lines that are
completely modeled. Additional items/quantities are identi ed.

8.04 All the above stages mentioned in 8.01, 8.02 and/or IFD can be
considered for MTO updation depending upon the project delivery
requirement.

9 MTO Stage-3 (After 60% to 90% stage)

9.01 MTO at 8.03 is updated based on the IFC P&IDs and compared with
downloaded MTO (Comply with section-3) for the lines that are
completely modeled. Additional items/quantities are identi ed.

9.02 Piping items identi ed for substitution is veri ed and incorporated

in the MTO where order cancellation of the surplus items is not
possible as con rmed by procurement.

10 MTO Stage-4 (After 90% to 100% stage)

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10.01 Ensure 90% model review comments are updated and all
isometrics are checked.

10.02 Final (Pipe, ange, valves, tting, etc.) MTO is downloaded from 3D
model (Comply with section-3).

10.03 Final MTO at 10.02 is compare with MTO at 9.01 & 6.02 and
discrepancies are veri ed and taken care in nal MTO or P&ID
mark-up given to process for as-built.

Prepared By Checked By Back Check By Final Checked By

Name:

Designation:

Revision number:

Date:

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2 COMMENTS

vasu
February 1, 2015 at 6:11 am

wht is the consideration should take while ..modeling HEAT EXCHANGER

piping…..?
Reply

Piping engineering
February 17, 2015 at 7:13 am

Hi Vasu,
You can nd this information here http://www.piping-
engineering.com/air-cooled-heat-exchanger.html
Cheers
AJ
Reply

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