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MRCV =
(20 ∗1120) × Interval Length
(Eq 2)
squeezing. Contamination of the cement may occur. Higher
22 Injectivity Factor volumes of cement may be required to ensure the required
volume of uncontaminated cement is injected. These limits
should be considered when determining the total cement
This can be simplified to the following: volume used for the squeeze operation.
probability of success on the first squeeze. Current practice is Results from all the field studies showed that combining
to achieve a minimum pressure increase of 500 to 700 psi at these techniques generally improved the first-squeeze success
the injection point (or mid-point of the interval), if possible. rate. When combining these two pumping techniques,
approximately 25 to 50 percent of the total injected cement
Placement Technique. volume is pumped using a continuous pumping method. One
Placement technique had a significant impact on first- third of the total injected cement volume is an average value.
attempt success rate for long intervals. The first-attempt If the pressure at the injection point has not increased by at
success rate was 71 percent for intervals over 30 feet in length least 100 psi after approximately one third of the cement has
when cement was spotted before the start of a squeeze been injected, pumping is stopped and the remainder of the
operation. This success rate was based upon squeeze squeeze operation is completed using a hesitation technique.
operations in 5.5- and 7-inch diameter casings. However, the Combining these two techniques has been particularly
success rate has proven to be about the same for casing sizes successful for squeezing long intervals where cement cannot
up to 14¾-inch for the same interval lengths from application be spotted across the entire interval before starting injection of
in other areas. Wherever possible, spotting cement prior to the cement.
squeezing is preferred, regardless of interval length. Hesitation (static, non-pumping) time varies. The purpose
of hesitations is to allow the cement to develop gel strength
Fluid Loss. and build filtercake through loss of water from the slurry.
The proper fluid-loss control for squeeze cementing has Typically, the first hesitation is a minimum of 10 minutes.
been a topic of discussion for many years. A laboratory study Fifteen minutes is recommended for the first hesitation. Gel
was conducted as a part of this study to help correlate API strength development data and data from tests illustrated in
fluid-loss values to squeeze operations. Figure 2 are used to estimate and justify hesitation times.
The first part of the study was to calibrate the API 325- Prejob cement slurry testing should include 10-second, 10-
mesh screen filter media to an equivalent formation minute, 15-minute, 20-minute, and 30-minute gel strengths.
permeability. This was done by measuring filtration rate data Except for thixotropic slurries, a significant increase in gel
from the 325-mesh screen and comparing it to filtration rate strength often requires at least 15 to 20 minutes of static (non-
data from core disks of different permeabilities. Figure 1 pumping) time.
shows that filtration rates for the API 325-mesh screen After each hesitation, pumping of the next stage of cement
compare closely to the permeability of a 2000 mD formation. is performed at the lowest possible pump rate. This is done to
The second part of the study was to illustrate the time prevent breaking down the gel strength of the slurry or
required for the cement slurry to lose water for different filtercake formed during the hesitation period.
combinations of formation permeability, differential pressure
and API fluid loss. Figure 2 is an example of one combination Waiting-on-Cement Times.
of differential pressure and API fluid loss for several Waiting-on-cement times are often highly influenced by
formation permeabilities. These data show that very low rig costs and operational schedules. Many variables affect
fluid-loss cements may require hours of squeeze operations to cement setting and compressive strength development.
lose sufficient water to build sufficient volume of filtercake. Waiting-on-cement times prior to testing the squeeze are
These results supported using higher fluid loss in low- difficult to generalize. If a sufficient number of squeeze
permeability formations in order to build squeeze pressure operations are routinely conducted in a field or area, waiting-
more quickly. on-cement time recommendations may be developed from
The data in Figure 2 were used to develop fluid-loss field success data.
control guidelines based upon formation permeability. These Where sufficient field data do not exist, laboratory tests
recommendations are provided in Table 2. This is particularly may be used to develop the recommended waiting-on-cement
useful for squeezing perforated intervals where the time. Setting time, compressive strength development rate,
permeability of formations may be known. Sufficient and ultimate compressive strength and material properties are
experience was gained from field studies to develop fluid-loss often significantly different for the cement slurry and the
recommendations based upon injectivity factors shown in filtercake formed during squeezing. It is difficult to accurately
Table 3. These data are useful for squeezing channels or test filtercake set time and compressive strength. Simple tests
fractures where an effective permeability for the leak path is illustrated in Figure 3 can provide sufficient information that
better for determining cement fluid-loss values. All of these has been used to develop recommended waiting-on-cement
values are presented as practical guides but have been good time.
starting points when no other reference information is Figure 3 compares the compressive strength development
available. for a 12.5 lb/gal slurry and the filtercake created. In this
example, the filtercake was created from a fluid-loss test
Pumping Technique. where all of the unbound water was filtered from the slurry.
Hesitation and continuous pumping (‘running’ or This filtercake was removed from the fluid-loss cell and
‘walking’ squeeze) are the two basic pumping techniques used placed in a device that measures set time and compressive
for most squeeze operations. Squeeze operations are often strength development using an ultrasonic velocity technique
designed to use either one technique or the other. Cement (ultrasonic cement analyzer).
properties, particularly fluid loss, are tailored for the pumping Preparing sufficient volume of filtercake to perform
technique. compressive strength tests can be very difficult when the
SPE 106765 5
cement fluid loss is very low (less than 50 mL/30 minutes). into the formation plus the volume remaining in tubulars
For low-fluid-loss cements, the filtercake may be simulated by and the wellbore at the end of the pumping operation.
mixing the cement with less mix water than is required to 6. Monitor pressure increase at the injection point (or mid-
produce the slurry. Reducing the mix water by 30 to point of the injection interval) as the squeeze pressure for
60 percent can produce a paste to simulate the filtercake. the operation.
Temperature is the single most important variable affecting 7. High squeeze pressures are not required for success. A
cement hydration. Setting time and compressive strength pressure increase of 350 to 700 psi measured at the
development tests should be performed with accurate injection point can be sufficient for success. These
temperature information. It is particularly important to pressures indicate development of plugging and filtercake
understand the temperature versus time profile in the interval development before the cement has set and developed
after the squeeze. Computer programs have been successfully compressive strength.
used to estimate temperatures before, during, and after 8. Spot cement across the squeeze interval prior to the start
squeeze-cementing operations. However, accurate data and of cement injection whenever possible. Spotting cement
careful modeling of the operations are necessary for accurate significantly improved success for interval lengths greater
results from temperature simulators. Wherever possible, than about 30 feet.
actual measurement of downhole temperature is 9. Tailor fluid loss of the cement to formation permeability
recommended. or injectivity factor data.
10. Combine the hesitation technique with continuous
Key Issues for Success pumping technique when squeeze pressure is not
Every squeeze-cementing operation has one or more critical increasing. Consider injecting part of the cement (25 to
variables that have significant or controlling impact on 50 percent of the volume to be injected) with a low-rate
success. Some of these variables include the following: (<2 bbl/minute) continuous pumping technique before
• Contamination of the cement slurry during placement and starting hesitations.
injection; 11. Determine the waiting-on-cement time before clean-out
• All perforations or leak paths open to accept cement and testing from successful field data, if available. Use
slurry during injection; laboratory tests to determine waiting-on-cement times if
• Open sizes large enough to accept the cement slurry or field data or experience is not available.
other sealant. While these practices have significantly improved success
These critical variables must be identified and addressed in in a wide range of applications and geographical areas,
well preparation and squeeze design and execution to ensure a squeeze cementing continues to defy standardization. The
high probability of success. Failure to address the critical success of most squeeze-cementing operations is directly
variables significantly reduced the probability of success even related to the skill and experience of those designing and
though great attention was given to other aspects of the job. executing the operation.
These practices are presented as a reference point for
Summary engineering and operations staff for design and execution of
Correlations and practices have been developed from field squeeze-cementing operations. For those skilled in squeeze
studies to improve the probability of success on the first cementing, this information may be confirmed by others’
squeeze operation. These correlations and practices improved experience and knowledge to improve success and increase
squeeze-cementing success in every field in which they were understanding of squeeze cementing.
applied. These include the following:
1. Identify critical variables affecting success for the
squeeze operation and address these variables in the
design of the job. Failure to identify and address the
critical variables significantly reduces the probability of
success.
2. Perform a prejob injection test, preferably with solids-free
fluids to determine an injectivity factor for the squeeze
interval.
3. Select the basic type of cement to use for the squeeze
based upon the injectivity factor. Either normal API
cement or microfine cements will be recommended based
upon the injectivity factor.
4. Determine the minimum recommended volume of cement
for injection into the squeeze interval. This may be
calculated from equations developed from successful
first-attempt squeeze operations and used as a guide.
5. Determine the total cement volume for the job. Total
cement volume includes the volume of cement injected
6 Field Study Results Improve Squeeze-Cementing Success SPE 106765
Table 1: Overview of Data for Squeeze Operations from West Texas Database − All Data
Data Item Average Value
Well Depth, feet 5135
Squeeze Interval Depth (mid-point), feet 1618
Squeeze Interval Length, feet 82
Injectivity Factor, psi-minute/barrel 1587
Squeeze Pressure (at mid-point of squeeze interval), psi 590
Cement Density, lb/gal 14.2
Volume of Cement Injected into Squeeze Interval, barrels 15
Squeeze Test Pressure (after waiting-on-cement time), psi 680
Figure 1: Comparison of filtration rates for API 325-mesh fluid-loss screen and 2000 mD core disk. Cement density:
16.2 lb/gal. API fluid loss of cement slurry: 65 mL/30 minutes. Test Temperature: 150°F, 1000 psi differential pressure during
test.
Figure 2: Effect of formation permeability on time required to build filtercake. Cement Density: 16.2 lb/gal. API fluid loss of
cement slurry: 134 mL/30 minutes. Test temperature: 150°F, 1000 psi differential pressure during test.
8 SPE 106765
Figure 3: Effect of fluid lost from slurry during squeeze-cementing operations on compressive strength. Cement density:
16.2 lb/gal. Test temperature: 150°F, 3000 psi confining pressure during test.