Wadi El Nile cement company, Egypt

Coal mill inspection report

Fine Coal Piping inspection report

Wadi El Nile Cement Company,
Egypt

P.M department January 2020

 Wadi El Nile cement company, Egypt
Coal mill inspection report

Thickness measurements for Elbows

Each elbow was measured from 12 points as indicated in the picture below,Location A and
C points are distributed 90° apart and Location B points are distributed equally along the
length of the Elbow.

the repaired elbows has been excluded from the measurement since they are going to be
replaced.

P.M department January 2020

 Wadi El Nile cement company, Egypt
Coal mill inspection report

1 From Fuller pump to Fine coal Bin

1 14

0
11
9 13

12

8 5
7
6
4
2
3

P.M department January 2020

 Wadi El Nile cement company, Egypt
Coal mill inspection report

2 From calciner Pfister to calciner

24
25
23
22 20
21

19

18

17

15
16

P.M department January 2020

 Wadi El Nile cement company, Egypt
Coal mill inspection report

3 From main burner Pfister to Main burner

32

31

28
30 27

26
29

P.M department January 2020

 Wadi El Nile cement company, Egypt
Coal mill inspection report

4 Conclusion
Thickness Status
Position Size Remarks Recommendations
A B C
1 7.81 8.14 8.09 7.98 6.42 ø219.1x6.3mm 30° L=500mm

2 6.37 7.38 7.29 7.46 6.65 ø219.1x6.3mm 30° L=500mm

3 6.86 7.54 8.25 7.66 6.93 ø219.1x6.3mm,90°,L=1000mm

4 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Change the elbow

5 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Change the elbow

6 6.85 7.32 8.15 7.50 7.02 ø219.1x6.3mm,90°,L=1000mm

7 6.78 7.78 3.30 3.20 7.42 ø219.1x6.3mm,90°,L=1000mm Elbow is worn-out Change the elbow

8 ø219.1x6.3mm 45° L=500mm Elbow is Inaccessible Change the elbow

9 8.50 6.38 7.70 8.96 7.32 ø219.1x6.3mm,90°,L=1000mm Changed on November 2018

10 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Change the elbow

11 ø219.1x6.3mm 45° L=500mm Elbow is Inaccessible Change the elbow

12 ø219.1x6.3mm 45° L=500mm Elbow is Inaccessible Change the elbow

13 7.81 8.14 8.09 7.91 6.42 ø219.1x6.3mm,90°,L=1000mm

P.M department January 2020

 Wadi El Nile cement company, Egypt
Coal mill condition report Nov 2018

14 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Change the elbow

15 ø323.9x7.1mm 45° L=631mm Requires kiln shutdown Change the elbow

to be measured
16 .ø323.9x7.1mm 45° L=627mm Repaired by a box Change the elbow

17 9.90 9.74 9.17 9.35 9.85 ø323.9x7.1mm 90° L=1000mm

18 ø323.9x7.1mm 80° L=1000mm Elbow is Inaccessible Change the elbow

19 ø323.9x7.1mm 90° L=1000mm Elbow is Inaccessible Change the elbow

20 ø219.1x6.3mm 70° L=748mm Repaired by a box Change the elbow

21 ø219.1x6.3mm,90°,L=1000mm Change the elbow Change the elbow

Pipe between
Pipe repaired by box Change the pipe
20 and 21

22 ø219.1x6.3mm,90°,L=500mm Repaired by a box Change the elbow

Pipe between Pipe repaired by box Change the pipe
22 and calciner

23 ø219.1x6.3mm 70° L=748mm Repaired by a box Change the elbow Changed on Nov. 2018

24 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Change the elbow

25 5.69 5.20 5.18 6.62 6.32 ø219.1x6.3mm,90°,L=500mm

Pipe between Pipe repaired by box Change the pipe

25 and calciner

P.M Department Page 7 of 8

 Wadi El Nile cement company, Egypt
Coal mill condition report Nov 2018

26 ø219.1x6.3mm 45° L=700mm Repaired by a box Change the elbow

27 7.35 6.35 6.25 6.85 6.93 ø219.1x6.3mm 45° L=932mm

28 6.42 7.20 6.74 7.52 6.86 ø219.1x6.3mm,90°,L=1000mm

29 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Change the elbow

30 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Change the elbow

31 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Changed on Jan. 2020

32 ø219.1x6.3mm,90°,L=1000mm Elbow is Inaccessible Change the elbow Changed on Mar. 2019

P.M Department Page 8 of 8