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P t C

Parts Catalog
t l

4BTA3.9

Cummins Inc.
User Information

Certain basic engine components have been matched to give optimum


performance to your engine. The part numbers listed in this catalog for
these componments are for a standard engine configuration. When
ordering any of the Control Parts List (CPL) componments, please order
by part description and engine serial number.

ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER


WHEN ORDERING PARTS FROM THIS CATALOG

Engine Model

E i
Engine S
Serial
i l Number
N b
Table Of Contents
Page No. Page No.
Accessory Drive Pulley........................1 Starter Motor Mounting.......................74
Aftercooler Plumbing.....................84, 85 Starting Motor...............................76
Agency Approval
Approval...............................44
Air Fuel Control Plumbing................32, 33 Thermostat Housing.......................79, 80
Air Intake Heater.............................3 Thermostat...................................18
Alternator Drive.........................23, 24 Turbocharger Plumbing....................81, 82
Alternator...................................19 Turbocharger.............................71, 72

Base Fuel Pump...............................43 Valve Cover..................................83


Valve Tappet.................................11
, 15
Cam Follower Cover.......................14,
Camshaft Gear................................73 Water Inlet Connection...................87, 88
Camshaft.....................................64 Water Pump...............................89, 90
Connecting Rod And Piston................65, 66
Cooler,Engine Oil........................52, 53
Crankshaft And Bearings....................7, 8
Cylinder Block Cover.....................59, 60
Cylinder Block.............................5, 6
Cylinder Head........................68, 69, 70

Drive,Alternator.........................25, 26

Engine Fan...................................40
Engine Instrument Panel......................20
Engine Lifting Arrangement...................51
Engine Vent Plumbing.........................86
Exhaust Outlet Connection....................91

Fan Drive............................29, 30, 31


Fan Pilot Spacer.............................75
Flywheel Housing.........................38, 39
Flywheel.....................................50
Front Drive Adapter...........................2
Front Gear Cover.........................12, 13
Front Gear Train Accessory...................16
Fuel Drain Location..........................17
Fuel Filter Plumbing.....................36, 37
Fuel Filter..............................34, 35
Fuel Plumbing............................46, 47
Fuel Pump Coupling.......................41, 42
Fuel Shutoff Valve.......................48, 49
Fuel System Accessories......................44
Full Flow Oil Filter.....................54, 55

Injector.....................................67

Location,Alternator......................21, 22
Location,Turbocharger....................77, 78
Lubricating Oil Pump.........................58

Mechanical Tachometer Driv...............27, 28

Oil Level Gauge


Gauge..........................56,
56 57
Oil Pan Mounting.............................63
Oil Pan..................................61, 62

Pump,Fuel Transfer...........................45

Rocker Levers.............................9, 10

Service Gasket Set.......................92, 93


Group No. 09.03 Accessory Drive Pulley Option No. AD9003

Ref
Part Number Part Name Req Remarks
No.
Accessory Drive Pulley Accessory Drive Pulley
Option AD9003 Groove Count: 1
Pulley Diameter (mm): 179.55
Effective Diameter (mm): 175.37
Pit
Pitch
h Di
Diameter
t ((mm):
) 172
172.82
82
Pulley Construction/Type: 1
piece 1/2 IN. V
Pulley Rotation: Clockwise
Pulley Ratio to Engine Speed:
1.00:1
Required Fan Hub Material:
Cast Iron
Engine Family:

1 3919624 Pulley, Accessory Drive 1

Page 1
Group No. 01.02.3 Front Drive Adapter Option No. AF9006

Ref
Part Number Part Name Req Remarks
No.
Front Drive Adapter Front Drive Adapter
Option AF9006 Engine Family: B Series
Adaptable to a PTO: No
Pulley Type: 8 Groove
Torque Limit (LBS.FT.): 210
Location From FFOB (MM):
93.32
Pulley Effective Diameter
(MM): 173.76
Attachment Provision: Mounted
Restricted Cylinders:
4
6
1 3914494 Pulley, Crankshaft 1
2 3903857 Screw, Hexagon Flange Head Cap 4 M12 X 1.25 X 36

Page 2
Group No. 10.02 Air Intake Heater Option No. AH9061-02

Ref
Part Number Part Name Req Remarks
No.
Air Intake Heater Air Intake Heater
Option AH9061-02 Engine Family: B Series
Component Provided: Heater
Heater Voltage: 24
Heater Amperage:
p g 190
Controls Provided: No
1 3929335 Heater, Engine 1
2 3938153 Gasket, Int Manifold Cover 1

Page 3
Group No. 01.06.1 Agency Approval Option No. AP9898

Ref
Part Number Part Name Req Remarks
No.
Agency Approval Agency Approval
Option AP9898 Certified By: Mep, Mep
Application: Nonroad cert
level: Stg II, stg II special
allowance: None cert agent:
Mep, mep comments: Engines
exported to China
manufacturer of record:
Cummins language: Chinese
and English
variant dataplate content:
In place of 3931342
DEP May Use: 4996936 variant
nameplate content: In place
of 5260014
DEP May Use: 5260840 kcec
may use: 5260840 locate
nameplate on top of valve
cover over #4 or #6 cylinder
((last cylinder
y from front).
)
1 4996936 Dataplate 1
2 5262967 Nameplate 1

Page 4
Group No. 01.01 Cylinder Block Option No. BP9081-02

Page 5
Group No. 01.01 Cylinder Block Option No. BP9081-02
Ref
Part Number Part Name Req Remarks
No.
Cylinder Block Cylinder Block
Option BP9081-02 Engine Family: "B" Series
Cylinders: 4
Aspiration:
Jacket Water Aftercooled
High Speed Balancer: No
Fuel Type: Diesel tapped
fittings: Storm structural
block: No crankshaft
material: Forged steel
Expansion plug 3007635 may be
used in
Brazil applications in place
of 3914035.
Contains encore-like block,
use in place of BP9785. Cns
may use 3900965 expansion
plug in place of 3922072
expansion plug.
4089546 Kit, Cylinder Block 1
***3938366 Block, Cylinder 1 Serviced as 4089546
1 *****3900956 Plug Expansion
Plug, 3
2 *****3914035 Plug, Expansion 2
3 *****4938189 Plug, Expansion 3
4 *****3927948 Screw, Hexagon Flange Head Cap 10 M12 X 1.50 X 119
*****3974157 Cap, Main Bearing 5
5 *******3900068 Dowel, Ring 2
6 *******3974156 Cap, Main Bearing 1
7 *****3938364 Block, Cylinder 1
8 *****4983253
4983253 Bushing 1
***3933224 Kit, Cyl Block Hardware 1
5 *****3900068 Dowel, Ring 2
*****3678923 Plug, Threaded 2 M10 X 1 X 13.5
9 *******3678924 Plug, Threaded 1 M10 X 1 X 13.5
10 *******3678925 Seal, O Ring 1 M10
11 *****3008468 Plug, Pipe 1 1/2 NPT
12 *****3900257 Dowel, Pin 2
13 *****3900687 Plug, Expansion 1
14 *****3902343 D
Dowel,l Ri
Ring 2
15 *****3926047 Seal, O Ring 1
16 *****3937214 Nozzle, Piston Cooling 4
17 *****3900955 Plug, Expansion 2
18 *****3900958 Plug, Expansion 1
19 *****3008469 Plug, Pipe 1 3/4 NPT
20 *****3920706 Plug, Expansion 1
21 3933613 Tag, Instruction 1
22 3977851 Plug Threaded
Plug, 2

$Service Parts
23 3904166 Sleeve, Salvage A/R

Page 6
Group No. 01.02 Crankshaft and Bearings Option No. BP9081

Page 7
Group No. 01.02 Crankshaft and Bearings Option No. BP9081
Ref
Part Number Part Name Req Remarks
No.
Crankshaft and Bearings Crankshaft and Bearings
Option BP9081
1 3968066 Crankshaft, Engine 1
2 3904483 Dowel, Pin 1
3 3929027 Gear, Crankshaft 1

4 3978818 Bearing, Main 4 Upper: Standard


5 3978820 Bearing, Main 5 Lower: Standard
6 3978822 Bearing, Thrust 1 Upper: Standard

4 3929017 Bearing, Main A/R 0.25 mm Oversize


4 3929018 Bearing, Main A/R 0.50 mm Oversize
4 3929019 Bearing, Main A/R 0.75 mm Oversize
4 3929020 Bearing, Main A/R 1.00 mm Oversize

5 3929022 Bearing, Main A/R 0.25 mm Oversize


5 3929023 Bearing, Main A/R 0.50 mm Oversize
5 3929024 Bearing, Main A/R 0.75 mm Oversize
5 3929025 Bearing, Main A/R 1.00 mm Oversize

$Service Parts
3933224 Kit, Cyl Block Hardware
Kit A/R For 1991 and Later 4B Engines
2 ***3904483 Dowel, Pin 1
7 3802820 Front Seal, Wearsleeve Kit A/R Front
8 3926126 Rear Seal, Wear Sleeve Kit A/R Rear

Page 8
Group No. 03.01 Rocker Levers Option No. BP9704-03

Page 9
Group No. 03.01 Rocker Levers Option No. BP9704-03
Ref
Part Number Part Name Req Remarks
No.
Rocker Levers Rocker Lever
Option BP9704-03 Engine Family: "B" Series
Cylinders: 4
P/N 3910815 can be Used in
Place of 3939420.
3922488 Support, Rocker Lever 4
1 ***3911423 Support, Rocker Lever 1
***3922487 Shaft, Rocker Lever 1
2 3910811 Lever, Rocker 4
***3910809 Lever, Rocker 1
3 ***3937438 Screw, Rocker Lever Adjusting 1
4 ***3927692 Nut, Heavy Hexagon 1 3/8 - 24 UNF - 2B
5 ***3900705 Insert, Rocker Lever 1 Purchase Higher Level
6 3910810 Lever, Rocker 4
***3910808 Lever, Rocker 1
3 ***3937438 Screw, Rocker Lever Adjusting 1
4 ***3927692 Nut, Heavy Hexagon 1 3/8 - 24 UNF - 2B
5 ***3900705 Insert, Rocker Lever 1 Purchase Higher Level
7 3900245 Washer, Plain 8 M19
8 3900242 Ring, Retaining 8
9 3901221 Screw, Hexagon Head Cap 4 M8 X 1.25 X 75
10 3920781 Screw Hexagon Flange Head Cap
Screw, 4
11 3284377 Rod, Push 8

Page 10
Group No. 04.01 Valve Tappet Option No. BP9705

Ref
Part Number Part Name Req Remarks
No.
Valve Tappet Camfollower Cover
Option BP9705 Engine Family: B Series
C
Cylinders:
li d 4
1 3931623 Tappet, Valve 8

Page 11
Group No. 01.06 Front Gear Cover Option No. BP97101-11

Page 12
Group No. 01.06 Front Gear Cover Option No. BP97101-11
Ref
Part Number Part Name Req Remarks
No.
Front Gear Cover Front Gear Cover
Option BP97101-11 Engine Family: B Series
Belt Retainer Included: Yes
Noise Dampening Panel
Provision: No
PTO Location: Low PTO
Access for Tach Drive: Yes
Gear Housing Material: Cast
Aluminum
Fuel Pump Mounted Angle: 35
degree
ADDL. Clearance for ENG.
Mount: No
Compatible w/Oil Pan Corner
Stiffener: Yes
Engine Design Phase: Current
Product
Fuel Pump: Bosch A
Brazil is using the p/n
3926846 screw qty(5) with dry
lock pre applied and twenty
mm
Length instead of p/n 3925883
screw qty(5) without dry lock
pre applied and sixteen mm in
length.
BZL may use P/N 3969980
instead 3935582
1 3926863 Screw, Hexagon Flange Head Cap 10
2 3966976 Screw, Hexagon Flange Head Cap 1
3 3907998 Screw, Round Head Cap 2 M5 X 0.80 X 17
4 3912772 Retainer, Belt 1
5 3903924 Pin, Timing 1
6 3904849 Ring, Retaining 1
7 3913994 Seal, O Ring 1
8 3919683 Housing, Timing Pin 1
9 3915772 Seal, Rectangular Ring 1
10 3938156 Gasket, Gear Housing 1
11 3964422 H
Housing,
i G
Gear 1
3904353 Front Seal Service Kit 1
12 ***3935959 Seal, Oil 1 Serviced as 3937111
13 3935581 Cover, Gear 1
14 3924962 Screw, Hexagon Flange Head Cap 16 M8 X 1.25 X 16

$Service Parts
3937111 Front Seal Service Kit A/R
12 ***3935959 Seal Oil
Seal, 1 Serviced as 3937111
***3904351 Tool, Seal Installation 1
***3904352 Tool, Seal Installation 1

Page 13
Group No. 04.03 Cam Follower Cover Option No. CM9046-06

Ref
Part Number Part Name Req Remarks
No.
Cam Follower Cover Cam Follower Cover
Option CM9046-06 Engine Family: B Series
Cylinders: 4
Hose Angle Off Breather
(deg): 45
Hose Location on Baffle:
Bottom
Noise Panel Provision: None
Double Baffle: Yes
Baffle Location on Engine: #3
cylinder
Hose and Clamp Provided: Yes
Drain Hose Length (mm): 360
Fuel Pump Type: Inline
Breather Provision: Yes
Noise Isolator Provision: No
1 3283767 Gasket, Push Rod Cover 1
2 3936186 Cover, Push Rod 1
3 3928759 Seal, Grommet 2
4 3900629 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 16
5 3918612 Hose, Plain 1
6 3904230 Clamp, Spring Hose 1

Page 14
Group No. 04.03 Cam Follower Cover Option No. CM9701-01

Ref
Part Number Part Name Req Remarks
No.
Cam Follower Cover Cam Follower Cover Mounting
Option CM9701-01 Structure Code: 02 EBM
Fuel Type: Diesel
For Inline Fuel Pumps.
1 3928759 Seal, Grommet
Seal 2
2 3900629 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 16

Page 15
Group No. 09.04 Front Gear Train Accessory Option No. DF9051

Ref
Part Number Part Name Req Remarks
No.
Front Gear Train Accessory Front Gear Train Accessory
Option DF9051 Drive
Cover Plate Provided: Yes
Engine Family:
B Series
To be selected when there is
no air compressor, raw water
pump or gear driven vacuum
pump selected.
1 3929751 Gasket, Accessory Drive Cover
Gasket 1
2 3914868 Plate, Cover 1
3 3901249 Screw, Hexagon Flange Head Cap 2 M12 X 1.75 X 25

Page 16
Group No. 06.07 Fuel Drain Location Option No. DL9028-04

Ref
Part Number Part Name Req Remarks
No.
Fuel Drain Location Drain Location
Option DL9028-04 Drain Tube OD (mm): 7.90
Connection Type: Beadless
Customer Connect Location:
Fuel Pump - outboard
E
Engine
i DDesign
i Ph
Phase: C
Currentt
Product
Engine Family: B Series, C
Series
Restricted Fuel Pump
Mfg/Model: Bosch A,
Nippondenso EP9, Zexel Hybrid
A Attaches to outboard side
of pump.
pump BZL may use 3355095
in place of 3911447.
1 3911447 Connector, Banjo 1
2 3863988 Washer, Sealing 2

Page 17
Group No. 08.07 THERMOSTAT Option No. EC9039

Ref
Part Number Part Name Req Remarks
No.
THERMOSTAT Thermostat
Option EC9039 Degree C Thermostat Opens:
82 DEG C
Engine Design Phase: Current
Product
# of Thermostats: 1
Thermostat Type: Jiggle-Pin
Vented Non-Vented: Vented
Requires By-Pass Housing: No
Engine Family: B Series
Required Housing Bore Dia.
(mm): 54.10
Structure Code: 02 EBM
Low Gain Thermostat: No
Thermostat Seat Type: Hard.
1 3972071 Thermostat 1

Page 18
Group No. 13.02 Alternator Option No. EE9254-02

Ref
Part Number Part Name Req Remarks
No.
Alternator Alternator
Option EE9254-02 manufacturer/model:
Delco Remy 24si 24 volt/70 a
Voltage: 24
Amperage: 70 functions
w/horizontal oil filter: No
alternator body length (mm):
179.67
1 2874863 Alternator 1

Page 19
Group No. 15.08 Engine Instrument Panel Option No. EG9261

Ref
Part Number Part Name Req Remarks
No.
Engine Instrument Panel Engine Instrument Panel
Option EG9261 Structure Code: 02 EBM
Voltage: 24
Wiring Harness Provided: No
Mag Switch Provided: Yes
G
GrounddR Return:
t N
Negative
ti
Engine Family: B Series, C
Series
Restricted Engine Cylinders:
4, 6
Restricted Application:
Automotive, Gen Drive,
Industrial
1 3068915 Bracket, Magnetic Switch
Bracket 2
2 3906216 Nut, Hexagon Flange 4 M6 X 1.00
3 3913638 Screw, Hexagon Flange Head Cap 4 M6 X 1.00 X 16
4 3916302 Switch, Magnetic 2

Page 20
Group No. 13.02.3 LOCATION,ALTERNATOR Option No. EH9029-05

Page 21
Group No. 13.02.3 LOCATION,ALTERNATOR Option No. EH9029-05
Ref
Part Number Part Name Req Remarks
No.
LOCATION,ALTERNATOR Alternator Location
Option EH9029-05 Alternator
Manufacturer/Model:
Bosch N-1 up to 14V/110A,
Bosch NN-1
1 up to 28V/80A,
Delco Remy 20 SI up to
12V/60A,
Delco Remy 20 SI up to
24V/50A,
Delco Remy 20 SI up to
24V/60A,
Delco Remy 22 SI12V/100A,
Delco Remy 22 SI12V/130A,
Delco Remy 22 SI12V/160A,
Delco Remy 22 SI24V/50A,
Delco Remy 22 SI24V/70A

1 3052061 Screw, Hexagon Head Cap 1 1/2 - 13 X 1 in


2 3900630 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 20
3 3900631 Screw, Hexagon Flange Head Cap 3 M8 X 1.25 X 25
4 3903105 Screw Hexagon Flange Head Cap
Screw, 1 M12 X 1.75
1 75 X 150
5 3279043 Nut, Hexagon Flange 1 M12 X 1.75
3965924 Support, Alternator 1
6 ***3965923 Support, Alternator 1
7 ***3520815 Pin, Roll 2
8 3910924 Brace, Alternator 1
9 3284474 Pulley, Alternator 1

Page 22
Group No. 13.02.2 Alternator Drive Option No. EH9710-10

Page 23
Group No. 13.02.2 Alternator Drive Option No. EH9710-10
Ref
Part Number Part Name Req Remarks
No.
Alternator Drive Alternator Drive
Option EH9710-10 Fan Drive Ratio: 1.10:1
Fan Center (mm): 295.9
Tensioner Position On
Bracket: Low
Tensioner Mounting Holes:
Single Set
Tensioner Pulley Type:
Standard
Water Pump Pulley Diameter
(mm): 88.00
Belt Supplier: Cummins
Required Belt Length (mm):
N/A
Belt Tensioner Supplier:
Cummins
Damper Pulley Effective
Diameter (mm): 173.76
Tall Tensioner Bracket: No
Engine Family: "B" Series
Alternator
Manufacturer/Model:
Bosch N-1 up to 14V/110A
Bosch N-1 up to 28V/80A

1 3900631 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 25


2 3904446 Screw, Hexagon Flange Head Cap 1 M10 X 1.50 X 70
3 3939580 Belt, V Ribbed 1
4 3937553 Tensioner, Belt 1
5 3925186 Screw, Flat Head Cap 1 M8 X 1.25 X 25
6 3283868 Bracket, Belt Tensioner 1

Page 24
Group No. 13.02.3 DRIVE,ALTERNATOR Option No. EH9710

Page 25
Group No. 13.02.3 DRIVE,ALTERNATOR Option No. EH9710
Ref
Part Number Part Name Req Remarks
No.
DRIVE,ALTERNATOR Alternator Drive
Option EH9710 Fan Drive Ratio: 1.10:1
Fan Center (mm): 295.9
Tensioner Position On
Bracket: Low
Tensioner Mounting Holes:
Single Set
Tensioner Pulley Type:
Standard
Engine Design Phase: Current
Product
Tall Tensioner Bracket: No
Engine Family: B Series
Alternator
Manufacturer/Model:
Bosch N-1 up to 14V/110A,
Bosch N-1 up to 28V/80A,
Delco Remy 20 SI up to
12V/60A,
Delco Remy 20 SI up to
24V/60A,
Delco Remy 22 SI12V/100A
SI12V/100A,
Delco Remy 22 SI12V/130A,
Delco Remy 22 SI12V/160A,
Delco Remy 22 SI24V/70A,
Motorcraft 100amp,
Neihoff A1-200 Series up to
12V/80A,
Neihoff A1-200 Series up to
24V/50A,
Neihoff A1-300 Series up to
12V/150A,
Neihoff A1-300 Series up to
24V/80A,
Prestolite A-24-60

1 3900631 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 25


2 3904446 S
Screw, Hexagon
H Flange
Fl Head
H d Cap
C 1 M10 X 1
1.50
50 X 70
3 3288812 Belt, V Ribbed 1
4 3978022 Tensioner, Belt 1
5 3925186 Screw, Flat Head Cap 1 M8 X 1.25 X 25
6 3283868 Bracket, Belt Tensioner 1

Page 26
Group No. 15.06 Mechanical Tachometer Driv Option No. EI9000

Ref
Part Number Part Name Req Remarks
No.
Mechanical Tachometer Driv No content options. To
Option EI9000 provide accessory hole cover
when no mechanical tach drive
or front oil fill is
specified.
1 3903463 Cover, Access Hole 1
2 3903475 Seal, Rectangular Ring 1

Page 27
Group No. 15.06 Mechanical Tachometer Driv Option No. EI9701-02

Ref
Part Number Part Name Req Remarks
No.
Mechanical Tachometer Driv Mechanical Tachometer Drive
Option EI9701-02 Cover
Mechanical Tachometer Drive
Provision: No
Oil Fill Location:
Fuel Pump Side
Exhaust Side
Valve Cover
None
Engine Family:
C Series
B Series

1 3903463 Cover, Access Hole 1


2 3903475 Seal, Rectangular Ring 1

Page 28
Group No. 08.03 Fan Drive Option No. FA9076

Page 29
Group No. 08.03 Fan Drive Option No. FA9076
Ref
Part Number Part Name Req Remarks
No.
Fan Drive Fan Drive
Option FA9076 Drive Hardware Supplier:
Cummins
Fan Drive Ratio: 1.10:1
Mounting Bolt Circle (mm):
60
Engine Fan Center (mm):
295.9mm (11.65in)
Horizontal Offset: 0.0
Unique Characteristics:
Increased fan weight
capability
Fan Hub Pulley Material:
Spun Steel
Required Damper Pulley
Effective DIA (mm): 173.76

1 3928873 Screw, Hexagon Flange Head Cap 4 M8 X 1.25 X 40


3913433 Support, Fan 1
2 ***3035960 Ring, Retaining 2
3 ***3907769
3907769 Screw Hexagon Head Cap
Screw, 1 M10 X 1.75
1 75 X 70
4 ***3923044 Retainer, Fan Hub 1
5 ***3910739 Bearing, Ball 1
6 ***3911924 Hub, Fan 1
7 ***3913434 Support, Fan 1
8 3914462 Pulley, Fan 1

Page 30
Group No. 08.03 Fan Drive Option No. FA9706

Ref
Part Number Part Name Req Remarks
No.
Fan Drive Fan Drive Mounting
Option FA9706 Engine Design Phase: Current
Product
Installation Responsibility:
Customer
Fastener Length (mm): 20
Spacer Type: Clamping plate
Fan Hub Material: Spun Steel
Engine Family: B Series, C
Series.

1 3903990 Screw, Hexagon Flange Head Cap 4 M10 X 1.50 X 20

Page 31
Group No. 05.01.5 Air Fuel Control Plumbing Option No. FE9817-12

Page 32
Group No. 05.01.5 Air Fuel Control Plumbing Option No. FE9817-12
Ref
Part Number Part Name Req Remarks
No.
Air Fuel Control Plumbing Air Fuel Control Plumbing
Option FE9817-12 Engine Family: B Series
Aspiration: Jacket Water
Aftercooled
Fuel Pump Mfg/Model: Bosch A
Fuel Pump Governor: RSV
Boost Control: Yes
Turbo Exhaust Location: HMRO
Turbocharger Type: Wastegate
Wastegate Bracket
Orientation: 30 degree up
Turbo SPIG Orientation: 0
degree
CPR Angle: 340
Turbine Angle: 20
Boost Line Routing: External
Boost Line Pick-up Size: 1/2
IN. NPTF.
1 S 931 C Bushing, Reducing Pipe 1 1/2 NPTF(Ext) X 1/8 NPTF(Int)
2 3282406 Tee, Street Pipe 1
3 3903035 Screw, Banjo Connector 1
4 3910265 Elbow Male Adapter
Elbow, 1
5 3990881 Connector, Banjo 1
6 3920344 Screw, Studded Flange Cap 1 M8 X 1.25 X 21
7 3920348 Clip 1
8 3914420 Clamp, Hose 2 10.5 - 13 mm
9 3927317 Coupling, Elbow Hose 1
10 3991047 Hose, Plain 1
11 3991512 Tube, Air Fuel Control 1
12 3963983 Washer, Sealing 2 M12
13 3900589 Nut, Hexagon Flange 1 M8 X 1.25
14 3906619 Plug, Pipe 1 1/8 NPT

Page 33
Group No. 06.04 Fuel Filter Option No. FF9007-07

Page 34
Group No. 06.04 Fuel Filter Option No. FF9007-07
Ref
Part Number Part Name Req Remarks
No.
Fuel Filter Fuel Filter
Option FF9007-07 Engine Family: B Series
Engine Cylinders: 4, 6

3936315 Head, Fuel Filter 1


1 ***3936313 Head, Fuel Filter 1
2 ***3897329 Ball 1 7.0MM
3 ***3936337 Adapter, Filter Head 1
4 3903293 Nut, Regular Hexagon Jam 1 M16 X 1.50
5 3931063 Filter, Fuel 1 Buy From Cummins Filtration
6 3906694 Seal, Rectangular Ring 1
7 3906695 Seal, Rectangular Ring 1
8 3925955 Adapter, Filter Head M16 X 1.50 (Both Ends)
9 3930942 Filter, Fuel 1 Purchase From Fleetguard

Page 35
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9797-08

Page 36
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9797-08
Ref
Part Number Part Name Req Remarks
No.
Fuel Filter Plumbing Fuel Filter Plumbing
Option FF9797-08 Engine Family: B Series
Cylinders: 4
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Pump Mfg/Model: Bosch A
Governor Type: RSV
Filter Location: #4 cylinder
Fuel Pump Mounted Angle: 35
degree
Banjo Screw to Filter Head:
M6 threaded hole
Injection Pump Supply Line
Material: Steel Tubing
3905860 Screw, Banjo Connector 1 Order 3911446 and 3939570
1 ***3911446 Screw, Banjo Connector 1 M12 X 1.50 X 24
2 ***3939570 Screw, Captive Washer Cap 1 M6 X 1.00 X 10
3 3863988 Washer, Sealing 1
4 3924725 Screw, Banjo Connector 1 M14 X 1.50 X 26
5 3963983 Washer, Sealing 2
6 3936348 Tube Fuel Supply
Tube, 1

Page 37
Group No. 16.01 Flywheel Housing Option No. FH9002-08

Page 38
Group No. 16.01 Flywheel Housing Option No. FH9002-08
Ref
Part Number Part Name Req Remarks
No.
Flywheel Housing Flywheel Housing
Option FH9002-08 Structure Code: 02 EBM
Engine Design Phase: Current
Product
Wet/Dry Clutch: Dry
Housing Material: Aluminum
SAE Size or Type: SAE 3
Starter Mount SAE: SAE #1 -
3 Bolt 90 degree
Starter Mount Thread Type:
Metric

1 3937426 Housing, Flywheel 1


2 3912072 Screw, Self Tapping Metal 2 M8 X 1.25 X 15
3 3904181 Plug, Threaded 1 3/4 - 16 UNF
4 3908095 Plate, Cover 1
5 3910248 Plug, O Ring 1
6 3910260 Seal, O Ring 1
3357844 Cover, Rear 1
7 ***3970548 Seal, Oil 1 Serviced as 4089342
8 ***3936895 Cover Rear
Cover, 1
9 3912473 Seal, Rectangular Ring 1
10 3991306 Screw, Hexagon Flange Head Cap 6
11 3938159 Gasket, Rear Cover 1
12 3920447 Screw, Hexagon Flange Head Cap 8 M12 X 1.75 X 40
13 3928989 Clip 1

$Service Parts
4089342 Kit Crankshaft Seal
Kit, A/R
7 ***3970548 Seal, Oil 1 Serviced as 4089342
***3909409 Tool, Seal Installation 1
***4089425 Tool, Seal Installation 1
***4940231 Tool, Seal Installation 1

Page 39
Group No. 08.02 Engine Fan Option No. FN9067

Ref
Part Number Part Name Req Remarks
No.
Engine Fan E i F
Engine Fan
Option FN9067 Fan Type: Sucker
Fan Blade Count: 10
Fan Supplier: Cummins
Mounting Flange Thickness
(MM): 3.00
Fan Maximum RPM: 3125
Fan Blade Material: Plastic
Fan Diameter (IN): 21
21.00
00
(533.4MM)
Fan Weight (LBS): 3.51
(1.59KG)
Fan Pilot Diameter (mm): 25.4
Fan Inertia (KGM2): 0.352
Engine Family: B Series
C Series
Required Mounting Capscrews:
M10 x 4, M8 x 4
Mounting Bolt Circle (MM):
50, 60
1 3912752 Fan, Engine 1

Page 40
Group No. 09.01 Fuel Pump Coupling Option No. FP9040-01

Page 41
Group No. 09.01 Fuel Pump Coupling Option No. FP9040-01
Ref
Part Number Part Name Req Remarks
No.
Fuel Pump Coupling Fuel Pump Coupling
Option FP9040-01 Engine Family: B Series
Air Compressor Support @
185mm from FFOB: No
Fuel Pump Supports Provided:
Yes
Boost Control Provision: Yes
Engine Cylinders: 4
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Advertised Speed Restriction
(<RPM): None
FP Gear Timing (deg. crank):
0 deg retarded
Fuel Pump Mfg/Model: Bosch A
Aspiration: Jacket Water
Aftercooled, Naturally
Aspirated, Turbocharged

1 68139 Elbow, Male Adapter


Elbow 1
2 3287750 Brace, Fuel Pump 1
3 3287752 Support, Fuel Pump 1
4 3900628 Screw, Hexagon Flange Head Cap 2 M6 X 1.00 X 30
5 3900635 Screw, Hexagon Flange Head Cap 2 M10 X 1.50 X 60
6 3902662 Nut, Hexagon Flange 4 M10 X 1.50
7 3903990 Screw, Hexagon Flange Head Cap 2 M10 X 1.50 X 20
8 3906619 Plug, Pipe 1 1/8 NPT
9 3918536 Hose Flexible
Hose, 1
10 3921556 Cap, Tube 1
11 3924346 Tee, Female Branch 1
3932321 Connector, Male 1
12 ***3678925 Seal, O Ring 1 M10
13 ***3932320 Connector, Male 1 1/8 NPTF X M10 X 1.00
14 3934636 Gear, Fuel Pump 1
15 3969697 Seal, O Ring
16 3937123 Stud 4 M10 X 1.50 ((Both Ends)) X 50
17 3962431 Spacer, Mounting 2

Page 42
Group No. 05.21 Base Fuel Pump Option No. FP97757-01

Ref
Part Number Part Name Req Remarks
No
No.
Base Fuel Pump Fuel Pump
FP97757-01 Option FP97757-01 Fuel Pump
Advertised HP: 110 @ 2200

1 3928603 Pump, Fuel Injection 1 Recon equivalent 3928603 RX

Page 43
Group No. 05.19 Fuel System Accessories Option No. FS9170-06

Ref
Part Number Part Name Req Remarks
No.
Fuel System Accessories Lift Pump
Option FS9170-06 Pump Style: Piston
Pump Stand Measured Flow
(LPH): 117.0 - 229.9
Pump Measured Flow (Pump
RPM): ) 1250
Fuel Inlet Size: 1/4-18 NPTF
Filter Location: #4 cylinder
Pre-Filter Provided: No
Restricted Fuel Pump Angle:
35 degree
Engine Design Phase: Current
Product
Solenoid Bracket Provision:
N
No
Fuel Cooler Plumbing
Provision: N/A
Restricted Fuel Pump: Bosch A
Cylinders: 4
Engine Family: B Series

1 3900631 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 25


2 3914284 Spacer, Mounting
Spacer 1
3 3939258 Gasket, Cover Plate 2
4 3916361 Screw, Banjo Connector 1 M12 X 1.50 X 24
5 3963983 Washer, Sealing 2 M12
6 3936318 Pump, Fuel Transfer 1
7 3917280 Tube, Fuel Supply 1

Page 44
Group No. 06.05 PUMP,FUEL TRANSFER Option No. FS9170-01

Ref
Part Number Part Name Req Remarks
No.
PUMP,FUEL TRANSFER Lift Pump
Option FS9170-01 Structure Code: 02 EBM
Pump Style: Piston
Pump Stand Measured Flow
(LPH): 117.0 - 229.9
Pump Measured Flow (Pump
RPM): 1250
Fuel Inlet Size: 1/4-18 NPTF
Filter Location: #4 cylinder
Pre-Filter Provided: No
Restricted Fuel Pump Angle:
35 degree
Engine Design Phase: Current
Product
Solenoid Bracket Provision:
No
Fuel Cooler Plumbing
Provision: N/A
Restricted Fuel Pump: Bosch
A
Cylinders: 4
Engine Family: B Series.
1 3900631 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 25
2 3914284 Spacer, Mounting
Spacer 1
3 3939258 Gasket, Cover Plate 2
4 3916361 Screw, Banjo Connector 1
5 3963983 Washer, Sealing 2
6 4988749 Pump, Fuel Transfer 1
7 3917280 Tube, Fuel Supply 1

Page 45
Group No. 06.03 Fuel Plumbing Option No. FT9969-05

Page 46
Group No. 06.03 Fuel Plumbing Option No. FT9969-05
Ref
Part Number Part Name Req Remarks
No.
Fuel Plumbing Fuel Plumbing
Option FT9969-05 Engine Cylinders: 4
High Pressure Tube ID.: 1.8
Fuel Pump Governor: RSV
Boost Control: With
Adaptable to Air Heater: Yes
Required Lifting Bracket
Orientation: Parallel to RFOB
Fuel Pump Manufacturer/Model:
Bosch A
Restricted Engine Aspiration:
Jacket Water Aftercooled,
Turbocharged
Aftercooler Water Supply Loc
from FFOB (mm): 256.5
Material: USIT
1 4942278 Seal, Banjo Connector 4
2 3905307 Screw, Banjo Connector 4 M6 X 1.00 X 14.3
3 3918188 Washer, Sealing 2 8.0 mm
3924726 Valve, Check 1 M8 X 1.25 X 17.5
4 ***167157 Ball, Check 1
5 ***3916895 Pin Roll
Pin, 1
6 ***3924723 Screw, Banjo Connector 1
7 3284575 Manifold, Fuel 1
8 3930837 Screw, Hexagon Flange Head Cap 4 M8 X 1.25 X 50
3932151 Tube, Injector Fuel Supply 1
9 ***3282942 Brace, Tube 1
10 ***3904711 Brace, Tube 5
11 ***3917717 Brace, Tube 3
12 ***3917746
3917746 Isolator, Vibration 12
13 ***3919086 Brace, Tube 1
14 ***3920854 Screw, Captive Washer Cap 4 M5 X 0.80 X 20
15 ***3920855 Screw, Captive Washer Cap 1 M5 X 0.80 X 35
16 ***3932147 Tube, Injector Fuel Supply 1 #1 Cylinder
17 ***3932148 Tube, Injector Fuel Supply 1 #2 Cylinder
18 ***3932149 Tube, Injector Fuel Supply 1 #3 Cylinder
19 ***3932150 Tube, Injector Fuel Supply 1 #4 Cylinder

Page 47
Group No. 05.06 Fuel Shutoff Valve Option No. FV9360-01

Page 48
Group No. 05.06 Fuel Shutoff Valve Option No. FV9360-01
Ref
Part Number Part Name Req Remarks
No.
Fuel Shutoff Valve Fuel Shutoff Valve
Option FV9360-01 valve activation: Electrical
Structure Code: 02 EBM
engine design phase: Current
product
Voltage: 24 valve
manufacturer: Syncro-start
Solenoid Location: Pump-
Inboard
Shutoff Valve Supplier:
Cummins
Solenoid Activation:
Activate To Run
Unique Characteristics:
Packard weather pack
connector-14 GA wire
Cylinders: 4
Compatible Shutoff Lever:
P/N 3934019 bolt-on governor:
No fuel pump
manufacturer/model:
Bosch "A" pump governor type:
RSV
Engine Family: "B" Series min
pull-in voltage (@ 250
degrees): 16.0volts DC
Includes pull coil timer.
1 3934021 Nut, Lock 1
2 3934022 Washer, Plain 1
3 3972266 Timer, Overcrank 1
4 3991132 Screw, Hexagon Head Cap 2
5 3991168 Solenoid, Fuel Pump 1

Page 49
Group No. 16.02 Flywheel Option No. FW9828

Ref
Part Number Part Name Req Remarks
No.
Flywheel Flywheel
Option FW9828 Structure Code: 02 EBM
engine design phase: C
Current
product type: Flywheel
housing SAE size or type:
SAE 3

1 3900269 Washer, Plain 8 M12


2 3901395 Screw, Hexagon Head Cap 8 M12 X 1.25 X 32
3970976 Flywheel 1
3 ***3905427 Gear, Flywheel Ring 1
4 ***3970718 Flywheel 1

Page 50
Group No. 17.06 Engine Lifting Arrangement Option No. LA9208

Ref
Part Number Part Name Req Remarks
No.
Engine Lifting Arrangement Engine Lifting Arrangement
Option LA9208 engine configuration: 4B

1 3908118 Bracket, Lifting 1


2 3910495 Screw, Hexagon Flange Head Cap 1 M12 X 1.75 X 30
3 3944061 Screw, Hexagon Flange Head Cap 1

Page 51
Group No. 07.05 COOLER,ENGINE OIL Option No. LC9012-05

Page 52
Group No. 07.05 COOLER,ENGINE OIL Option No. LC9012-05
Ref
Part Number Part Name Req Remarks
No.
COOLER,ENGINE OIL Lube oil cooler
Option LC9012-05 Structure Code: 02 EBM
Cylinders: 4 cooler type:
Plate mounting
position/location:
Remote chief engineer
approval required: Yes
filter material: Cellulose
Unique Characteristics:
Elbow Connections
Engine Families: "B" Series
Restricted Aspiration:
Turbocharged
Jacket water aftercooled
pressure relief set 65 PSI.
This option does not provide
adequate clearance for a non
return valve which
Provides oil starvation
protection for
Turbocharger bearing during
engine start-up.
start up
1 3900632 Screw, Hexagon Flange Head Cap 13 M8 X 1.25 X 35
2 3901445 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 45
3 3918427 Spring, Compression 1
4 3923334 Elbow, Male Adapter 1
5 3957543 Core, Cooler 1
6 3923333 Connector, Male 1
7 3929792 Gasket, Filter Head 1
8 3284164 Plug, Threaded 1
9 3929457 Seal, O Ring 1
10 3918428 Plunger, Prs Regulator 1
11 4932124 Gasket, Oil Cooler Core 1
12 3284170 Cover, Lub Oil Cooler 1

Page 53
Group No. 07.03 Full Flow Oil Filter Option No. LF9014-06

Page 54
Group No. 07.03 Full Flow Oil Filter Option No. LF9014-06
Ref
Part Number Part Name Req Remarks
No.
Full Flow Oil Filter Full Flow Oil Filter
Option LF9014-06 Structure Code: 02 EBM
Engine Design Phase: Current
Product
Filter Length (mm): 175.01
CPE Approval Required: Yes
Mounting Location: Remote
Hose 1 Ends:
Straight/straight
Hose 1 Quantity: 1
Hose 1 Length (mm): 850
Hose 2 Ends: Straight/90
degree
Hose 2 Quantity: 1
Hose 2 Length (mm): 1300
Mtg Stud for Shipping
Required in Exh Mnfld: No
Engine Family: B Series
Cylinders: 4, 6
Aspiration: Charged Air
Cooled,
Jacket Water Aftercooled
Aftercooled,
Naturally Aspirated,
Turbocharged.
1 3937743 Cartridge, Lub Oil Filter 1 Cummins Filtration P/N LF3959
2 3923357 Head, Lub Oil Filter 1 Buy From Cummins Filtration
3 S 167 A Screw, Hexagon Head Cap 2 1/4 - 20 X 7/8"
4 3901249 Screw, Hexagon Flange Head Cap 2 M12 X 1.75 X 25
5 3924567 Connector, Male 2
6 3916459 Hose Flexible
Hose, 1
7 3919377 Hose, Flexible 1
8 3914506 Bracket, Filter 1
9 3937746 Decal 1

Page 55
Group No. 07.02 Oil Level Gauge Option No. LG9003-04

Page 56
Group No. 07.02 Oil Level Gauge Option No. LG9003-04
Ref
Part Number Part Name Req Remarks
No.
Oil Level Gauge Oil Level Gauge
Option LG9003-04 Family: "B" Series
Cylinders: 4
Supplier: Cummins
Oil Pan High Limit (qt): 10
Oil Pan Low Limit (qt): 8
Oil Pan Sump: Rear
Entry Location From FFOB
(mm): 408.0
Power Angle (Deg): 0
Engine Tilt (Deg): 0
Pull Direction: Horizontal
Functions With Air
Compressor: Yes
Tube Termination Side: Fuel
Pump Side
Handle Horizontal From
Crank CL: TBD
Handle Vertical From Crank
CL: TBD
Handle Horizontal From
FFOB: TBD
Functions With Balancer: No
Restricted Breather Type:
Open

1 3909395 Clamp, Spring Hose 2 1/2" ID


2 3900240 Nut, Regular Hexagon 1 M8 X 1.25
3 3925883 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 16
4 3900955 Plug, Expansion 1
5 3905799 Tube, Oil Gauge 1
6 3905802 End, Oil Gauge Tube 1
7 3280885 Tube, Oil Gauge 1
8 3905804 Brace, Tube 1
9 3933364 Dipstick 1

Page 57
Group No. 07.06 Lubricating Oil Pump Option No. LP9062-01

Ref
Part Number Part Name Req Remarks
No.
Lubricating Oil Pump Lubricating Oil Pump
Option LP9062-01 Structure Code: 02 EBM
engine design phase: Current
product pump drive: Non-
crank concentric body
material: Cast iron body
fflow rate at pump speed (G (GPM
at RPM) 2.7 at 750 gear type:
Steel HCR gear piston cooling
method: Saddle jet
Engine Families: "B" Series
cylinders - engine
aspiration: 4 - charge air
cooled, 4 - jacket water
aftercooled
aftercooled, 4 - sea water
aftercooled, 4 - turbocharged
1 3900677 Screw, Hexagon Head Cap 4 M8 X 1.25 X 30
2 4939587 Pump, Lubricating Oil 1

Page 58
Group No. 01.08 Cylinder Block Cover Option No. OB9000

Ref
Part Number Part Name Req Remarks
No.
Cylinder Block Cover Plug for use when no side
Option OB9000 oil is specified.
1 3905369 Plug, Expansion 1

Page 59
Group No. 01.08 Cylinder Block Cover Option No. OB9704

Ref
Part Number Part Name Req Remarks
No.
Cylinder Block Cover Cylinder Block Cover Adapter
Option
p OB9704 Oil Fill Location: Not Fuel
Pump Side
Air Compressor Support
Provided: No
CPR Rear Support Location:
None
Fasteners Provided: Yes
CPR Oil Drain Provision: No

1 3900958 Plug, Expansion 1

Page 60
Group No. 07.01 Oil Pan Option No. OP9004-04

Page 61
Group No. 07.01 Oil Pan Option No. OP9004-04
Ref
Part Number Part Name Req Remarks
No.
Oil Pan Oil Pan
Option OP9004-04 Engine Family: B Series
Cylinders: 4
Sump Style: Standard
Sump Location: Rear
Oil Pan Material: Stamped
Steel
Drain Location: Exhaust
Manifold side
Pan High Capacity (qt): 10
(9.461 l)
Pan Low Capacity (qt): 8
(7.569 l)
Pan Front Up Angularity
(deg): 45
Pan Front Down Angularity
(deg): 45
Pan Side To Side Angularity
(deg): 45
Oil Pan Type: Non-isolated

1 3905206 Connection, Oil Suction 1


2 3938157 Gasket, Flange 1
3 3900630 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 20
4 3901049 Pan, Oil 1
5 3920773 Washer, Sealing 1 M18
6 3924147 Plug, Threaded 1 M18 X 1.50
7 3902425 Washer, Sealing 1 M22
8 3924148 Plug, Threaded 1 M22 X 1.50 X 14

Page 62
Group No. 07.01 Oil Pan Mounting Option No. OP9704-04

Ref
Part Number Part Name Req Remarks
No.
Oil Pan Mounting Oil Pan Mounting
Option
p OP9704-04 Engine
g Family:
y B Series
Cylinders: 4
Bedplate Capability: Without
Required Oil Pan Material:
Stamped Steel
Structure Code: 02 EBM
Oil Pan Type: Non-Isolated
For Internally Cast Oil
Suction Tube: No
1 3938162 Gasket, Oil Pan
Gasket 1
2 3900630 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 20
3 3920400 Screw, Hexagon Flange Head Cap 28 M8 X 1.25 X 21

Page 63
Group No. 01.07 Camshaft Option No. PP2351-02

Ref
Part Number Part Name Req Remarks
No.
Camshaft Camshaft
Option PP2351-02
3926806 Camshaft 1
1 ***3902332 Key, Plain Woodruff 1
2 ***3927155 Support, Camshaft Thrust 1
3 ***3900227 Screw, Hexagon Head Cap 2 M8 X 1.25 X 22
4 ***3929028 G
Gear, C
Camshaft
h f 1
5 ***3929885 Camshaft 1

Page 64
Group No. 01.04 Connecting Rod and Piston Option No. PP2351-09

Page 65
Group No. 01.04 Connecting Rod and Piston Option No. PP2351-09
Ref
Part Number Part Name Req Remarks
No.
Connecting Rod and Piston Connecting Rod and Piston
Option PP2351-09
3928677 Piston, Engine 1
***4943979 Rod, Engine Connecting 4
1 *****4943978
4943978 Rod, Engine Connecting 1
2 *****4891178 Bushing 1
3 *****4891179 Screw, Connecting Rod Cap 2
4 ***3969562 Bearing, Connecting Rod 4 Standard
5 ***4893693 Bearing, Connecting Rod 4 Standard
6 ***3802747 Kit, Engine Piston 4 Standard
*****3928673 Piston, Engine 1 Serviced as 3802747
7 *****3920691 Ring, Retaining 2
8 *****3802421 Set, Piston Ring 1 Standard
9 ***3934047 Pin, Piston 4

6 3806219 Kit, Engine Piston A/R


***3930450 Piston, Engine 1 Serviced as 3806219
7 ***3920691 Ring, Retaining 2
8 ***3802421 Set, Piston Ring 1 Standard

6 TBD Kit, Engine Piston A/R Grade C


***3930451 Piston, Engine
Piston 1

6 3802764 Kit, Engine Piston A/R 0.50 mm Oversize


***3928674 Piston, Engine 1 Serviced as 3802764
7 ***3920691 Ring, Retaining 2
8 ***3802422 Set, Piston Ring 1 0.50 mm Oversize

6 3802765 Kit, Engine Piston A/R 1.00 mm Oversize


***3928675
3928675 Piston, Engine 1 Serviced as 3802765
7 ***3920691 Ring, Retaining 2
8 ***3802423 Set, Piston Ring 1 1.00 mm Oversize

4 4932375 Bearing, Connecting Rod A/R 0.25 mm Oversize


4 4932376 Bearing, Connecting Rod A/R 0.50 mm Oversize
4 4932377 Bearing, Connecting Rod A/R 0.75 mm Oversize
4 4932378 Bearing, Connecting Rod A/R 1.00 mm Oversize

5 4892795 Bearing, Connecting Rod A/R 0.25 mm Oversize


5 4892796 Bearing, Connecting Rod A/R 0.50 mm Oversize
5 4892797 Bearing, Connecting Rod A/R 0.75 mm Oversize
5 4892798 Bearing, Connecting Rod A/R 1.00 mm Oversize

Page 66
Group No. 06.01 Injector Option No. PP2351-01

Ref
Part Number Part Name Req Remarks
No.
Injector Injector
Option PP2351-01
3802677 Kit, Injector 4 Recon Equivalent 3802677 RX
1 ***3903380 Seal, Banjo Connector 1
2 ***3909356 Seal, Rectangular Ring 1
3 ***3929490 Injector 1 Serviced as 3802677

Page 67
Group No. 02.01 Cylinder Head Option No. PP97173-06

Page 68
Group No. 02.01 Cylinder Head Option No. PP97173-06
Ref
Part Number Part Name Req Remarks
No.
Cylinder Head Cylinder Head
Option PP97173-06 Engine Family: B Series
Engine Design Phase: Current
Product
Cylinder: 4
Swirl: Low
MFLD Pressure to Lift EXH
Valve (PSI): 36
Notched Head: No
Cylinder Head Material: Cast
Iron
Cylinder Head Valve Material:
Standard
Exhaust Manifold Type: Dry
Aftercooler Water Supply Tap
From FFOB (mm): 256.5
forward
Valve Seat Inserts: No
Valve Bridge Scalloping: No
Compression Brake Mounting
Hardware: No
Aspiration: Jacket Water
Aftercooled

3967460 Head, Cylinder 1


1 ***3966448 Head, Cylinder 1
2 *****3812092 Plug, Expansion 3
3 *****3906619 Plug, Pipe 1 1/8 NPT
4 *****3008468 Plug, Pipe 5 1/2 NPT
*****3802355
3802355 Valve, Intake 4
10 *******3920867 Valve, Intake 4 Serviced as 3802355
5 *******3900250 Collet, Valve 8
*****3802356 Valve, Exhaust 4
11 *******3920868 Valve, Exhaust 4 Serviced as 3802356
5 *******3900250 Collet, Valve 8
6 *****3932453 Spring, Valve 8
7 *****3935038 Retainer, Valve Spring 8
8 *****3957912 Seal,, Valve Stem 4
9 *****3957912 Seal, Valve Stem 4
12 3920779 Screw, Hexagon Flange Head Cap 4 M12 X 1.75 X 70
13 3920780 Screw, Hexagon Flange Head Cap 10 M12 X 1.75 X 120
14 3934712 Tube, Aftercooler 1

$Service Parts

15 3925176 Insert, Valve Exhaust


16 3925177 Insert, Valve
Insert Intake

17 3904408 Guide, Valve Stem Thick Wall 60.50mm Long


intake
18 3904409 Guide, Valve Stem Thick Wall 51.75mm Long
exhaust
19 3906206 Guide, Valve Stem Thin Wall Can be Used on
intake and exhaust

Page 69
Group No. 02.01 Cylinder Head Option No. PP97300

Ref
Part Number Part Name Req Remarks
No.
Cylinder Head Cylinder Head Mounting
Option PP97300 Structure Code: 02 EBM
Engine Family: B Series
Engine Cylinders: 4
Gasket Material: Standard
1 3283569 Gasket Cylinder Head
Gasket, 1

Page 70
Group No. 10.05 Turbocharger Option No. PP97306-01

Page 71
Group No. 10.05 Turbocharger Option No. PP97306-01
Ref
Part Number Part Name Req Remarks
No.
Turbocharger Turbocharger
Option PP97306-01 Engine Family: B Series
Engine Design Phase: Current
Product
Turbocharger Location: HMRO
Turbocharger Type: Wastegate
Wastegate Pressure Setting
(BAR): 0.001
Turbo Model: HX30W
Fixed Compressor Outlet
Engine Cylinders: 4
Engine Aspiration: Jacket
Water Aftercooled
Turbine Exhaust Outlet Type:
Half Marmon
Actuator Position: High

3592122 Turbocharger
1 ***3592121 Turbocharger 1 Serviced as 3802906
2 ***3519807 Gasket, Turbocharger 1 Cummins Equiv. 3914388
3 ***3709861 Gasket, Turbocharger 1 Cummins Equiv. 3901356
4 3818823 Stud 4 M10 X 11.5-6G
5 6G Both Ends
5 3818824 Nut, Hexagon Flange 4 M10 X 1.50

Page 72
Group No. 01.07.2 Camshaft Gear Option No. PP97634

Ref
e
Part Number Part Name Req Remarks
No.
Camshaft Gear Camshaft Gear
Option PP97634 Structure Language: 02 EBM
Camshaft Gear Material:
Steel
Camshaft Gear Design: One-
piece
Engine Family: B Series
Engine Cylinders: 4
1 3929028 Gear, Camshaft 1

Page 73
Group No. 13.05.1 Starter Motor Mounting Option No. SM9746-02

Ref
Part Number Part Name Req Remarks
No.
Starter Motor Mounting Starter Mounting
Option SM9746-02 Clutch Type: Wet
Mounting Capscrew or Nut
Size: M10
Required Pilot Bore (mm):
88.9
Spacer Thickness (mm): 0.0
Structure Code: 02 EBM
Mount Component: Non-Oil
Seal
Engine Families: B Series
Starter Mount SAE: SAE #1 -
2 Bolt 180 degree.
1 3968471 Screw, Twelve Point Cap 2 M10 X 1.50 X 35
2 3931603 Gasket, Starter 1

Page 74
Group No. 08.05 Fan Pilot Spacer Option No. SP9021

Ref
e
Part Number Part Name Req Remarks
No.
Fan Pilot Spacer Fan Pilot Spacer
Option SP9021 Spacer Thickness (MM): 50.80
Spacer Type: Spacer
Fan Pilot Diameter (MM): 25.4
Engine Family:
B Series
C Series
Mounting Bolt Circle (MM): 60
1 3910130 Spacer, Fan Pilot 1

Page 75
Group No. 13.05 Starting Motor Option No. ST9247

Ref
Part Number Part Name Req Remarks
No.
Starting Motor Starting Motor
Option ST9247 Mfg: Nippondenso
Volt: 24
Model/Type: R4.5
Dia Pitch: 8/10
Mt SAE: SAE #1-2 Bolt 180
Over-Crank Protection
Provided: No
Cummins Nameplate: With
Engine Family: "B" Series
Private Branded
Jump Start Protection: Yes

1 3957593 Motor Starting


Motor, 1

Page 76
Group No. 10.06.1 LOCATION,TURBOCHARGER Option No. TB9397-09

Page 77
Group No. 10.06.1 LOCATION,TURBOCHARGER Option No. TB9397-09
Ref
Part Number Part Name Req Remarks
No.
LOCATION,TURBOCHARGER Turbocharger Location
Option TB9397-09 Engine Family: B Series
Cylinders: 4
Exhaust Outlet Location:
HMRO

1 3008468 Plug, Pipe 1 1/2 NPT


2 3033033 Clamp, Hose 2 2 - 2 1/2 in
3 3278499 Washer, Plain 2
4 3944593 Screw, Hexagon Flange Head Cap 8 M10 X 1.5 X 65
5 3901635 Manifold, Exhaust 1
6 3901447 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 75
7 3906619 Plug, Pipe 1 1/8 NPT
8 3909394 D
Draincock
i k 1
9 3910778 Decal 1
10 3970404 Hose, Plain 1
11 3927154 Gasket, Exhaust Manifold 4
12 4947109 Aftercooler 1
13 3930837 Screw, Hexagon Flange Head Cap 6
14 3931264 Gasket, Connection 1
15 3938153 Gasket, Int Manifold Cover 1
16 3931997 Connection Air Crossover
Connection, 1

Page 78
Group No. 08.07 Thermostat Housing Option No. TH9001-04

Page 79
Group No. 08.07 Thermostat Housing Option No. TH9001-04
Ref
Part Number Part Name Req Remarks
No.
Thermostat Housing Thermostat Housing
Option TH9001-04 Structure Code: 02 EBM
thermostat bore: 54.10
outlet type/OD (mm): 45.0
outlet direction: Vertical
bracket direction:
Vertical/forward airation
method: Non-vented tappings
for belt tensioner: No
engine design phase: Current
product
Engine Families: "B" Series

1 3285102 Housing, Thermostat 1


2 3923331 Gasket, Thm Housing Cover 1
3 3900632 Screw, Hexagon Flange Head Cap 1 M8 X 1.25 X 35
4 3926972 Screw, Hexagon Flange Head Cap 2
5 3903757 Bracket, Lifting 1

Page 80
Group No. 10.06.2 Turbocharger Plumbing Option No. TP9730-08

Page 81
Group No. 10.06.2 Turbocharger Plumbing Option No. TP9730-08
Ref
Part Number Part Name Req Remarks
No.
Turbocharger Plumbing Turbocharger Plumbing
Option TP9730-08 Structure Code: 02 EBM
Engine Cylinders: 4
Engine Family: B Series
Turbo Exhaust Location: HMRO
Oil Filter Mounted Location: Remote
Manifold Type: Dry
Turbo Supply Line Routing:
Outboard
Block Drain Location: Front
Drain
Fuel Type: Diesel
Bearing Housing Manfacturer:
H
Holset
l t
Turbo Drain Line Type: flexible

1 3900630 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 20


2 3916289 Hose, Flexible 1
3919687 Connector, Female 2
3 ***3037236 Seal, O Ring 1
4 ***3284244
3284244 Connector Female
Connector, 1
5 3924389 Washer, Sealing 2 7.2 mm
3934084 Connection, Turbocharger Oil Drain 1
6 ***3928624 Seal, O Ring 2
7 ***3934091 Connection, Turbocharger Oil Drain 1
8 3937706 Gasket, Oil Drain 1 Replace With 5264569

Page 82
Group No. 03.01.1 Valve Cover Option No. VC9001-06

Ref
Part Number Part Name Req Remarks
No.
Valve Cover Valve Cover
Option VC9001-06 family: "B" Series
Cylinders: 4
Oil Fill Cylinder: Cylinder
1 noise supression provision:
No
Structure Code: 02 EBM
studded capscrew location:
None

1 3930906 Gasket, Valve Cover 4


2 3935449 Isolator, Noise 4
3 3907049 Screw, Hexagon Flange Head Cap 4 M8 X 1.25 X 21
4 3928404 Cover, Valve 3
5 3928405 Cover, Valve 1
4945762 Cap, Filler 1
6 ***3936876
3936876 Seal, Rectangular Ring 1
7 ***4962608 Cap, Filler 1

Page 83
Group No. 10.01.1 Aftercooler Plumbing Option No. WA9739-06

Page 84
Group No. 10.01.1 Aftercooler Plumbing Option No. WA9739-06
Ref
Part Number Part Name Req Remarks
No.
Aftercooler Plumbing Aftercooler Plumbing
Option WA9739-06 Exhaust Manifold Type: Dry
Restricted Alternator
Moutning: N/A
Exhaust Connection: N/A
Works Only with Rear
Expansion Tank: N/A

1 3907167 Coupling, Plain Hose 1


2 3937613 Clamp, Hose 8
3 4940670 Hose, Plain 1
4 4992989 Tube, Aftercooler 1
5 3933606 Tube, Aftercooler 1
6 3934720 Hose, Elbow 2
7 3928909 Hose, Elbow 1

Page 85
Group No. 08.13.1 Engine Vent Plumbing Option No. WH9010-02

Ref
Part Number Part Name Req Remarks
No.
Engine Vent Plumbing Option Type: Engine Vent
Option WH9010-02 Water Supply Tap Location:
Cylinder Head Top Front-
Inboard
Size: 1/2-14
1/2 14 NPTF Straight
Customers Hose Connection:
3/8 In. ID
Cooling system vent
arrangement with check valve
for plumbing to radiator top
tank.
3935152 Valve, Check 1
1 ***3922503
3922503 Coupling, Plain Hose 1
2 ***3935153 Bushing, Reducing Pipe 1
3 ***3935182 Plunger, Check Valve 1
4 ***3935183 Bushing 1

Page 86
Group No. 08.07.1 Water Inlet Connection Option No. WI9002-02

Ref
Part Number Part Name Req Remarks
N
No.
Water Inlet Connection Water Inlet Connection
Option WI9002-02 Structure Code: 02 EBM
Engine Family: B Series

1 3934878 Connection, Water Inlet 1


2 3901757 Screw, Hexagon Flange Head Cap 3 M10 X 1.50 X 75
3 3906697 Seal Rectangular Ring
Seal, 1

Page 87
Group No. 08.07.1 Water Inlet Connection Option No. WI9701

Ref
Part Number Part Name Req Remarks
No.
Water Inlet Connection Plugs for use in water inlet
Option WI9701 connection to be used without
water
ater cooled e
exhaust
ha st manifold
1 3008468 Plug, Pipe 2 1/2 NPT

Page 88
Group No. 08.01 Water Pump Option No. WP9033-02

Ref
Part Number Part Name Req Remarks
No.
Water Pump Water Pump
Option
p WP9033-02 Pulleyy Type:
yp Hardened
Pulley Diameter (mm): 88.00
Engine Design Phase:
Current Product
Unique Characteristics:
Revised Weep Chamber
Restricted Application:
Automotive, Construction
Engine Family: "B" Series
P/N 3903297 O O-ring
i S Seall iis
interchangable with P/N
3906698
TCL may use P/N
3900227 in place of
P/N 3941981.
KCEC may use
P/N 3283603 in place of
P/N 3285411
3285411.
1 3093730 Screw, Hexagon Flange Head Cap 2 M8 X 1.25 X 25
3286277 Kit, Water Pump 1 Recon Equivalent 3286277 RX
2 ***3906698 Seal, Rectangular Ring 1
3 ***3285411 Pump, Water 1 Serviced as 3286277

Page 89
Group No. 08.01 Water Pump Option No. WP9617-01

Ref
Part Number Part Name Req
q Remarks
No
No.
Water Pump Water Pump
Option WP9617-01 Pulley Type: Standard
Structure Code: 02 EBM
pulley diameter (mm): 88.00
engine design phase: Current
product
Unique Characteristics:
Useable with all belt
tensioners
Engine Family: "B" Series

1 3093730 Screw, Hexagon Flange Head Cap 2


3286278 Kit, Water Pump 1 Recon Equivalent 3286278 RX
2 ***3906698 Seal, Rectangular Ring 1
3 ***3285414 Pump,p Water 1 Serviced as 3286278

Page 90
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS9009-01

Ref
Part Number Part Name Req Remarks
No.
Exhaust Outlet Connection Exhaust Outlet Connection
Option XS9009-01 Structure Code: 02 EBM
Engine Family: "B" Series
Exhaust Manifold Type: Dry
Connection Orientation:
Clamp Only mounting flange to
turbocharger: 1/2 Marmon
Turbocharger Type: N/A
Restricted Cylinders: 4,6
Restricted Aspiration: N/A
1 3903652 Clamp, V Band 1

Page 91
Group No. 17.02 SERVICE GASKET SET
Ref
Part Number Part Name Req Remarks
No.
SERVICE GASKET SET

3802375-01
3802375 01 Set, Lower Eng Gasket 1
***154916 Gasket, Hydraulic Pump 1
***3283767 Gasket, Push Rod Cover 1
***3804899 Kit, Front Seal Service 1 Contains Debris Shield
***3901020 Nozzle, Piston Cooling 4
***3902425 Washer, Sealing 2 M22
***3903475 Seal, Rectangular Ring 1
***3905595 Gasket, Timing Pin Housing 1
***3906696 Seal, Rectangular Ring 1
***3906697 Seal, Rectangular Ring 1
***3906698 Seal, Rectangular Ring 1
***3908096 Gasket, Cover Plate 1
***3912473 Seal, Rectangular Ring 1
***3913994 Seal, O Ring 1
***3915772 Seal, Rectangular Ring 1
***3915800 Seal, Rectangular Ring 1
***3916042 Gasket, Hydraulic Pump 1
***3920773 Washer Sealing
Washer, 1 M18
***3928759 Seal, Grommet 6
***3929751 Gasket, Accessory Drive Cover 1
***3929792 Gasket, Filter Head 1
***3933261 Shield, Dust 1
***3939355 Gasket,Fuel Pump 1
***3934486 Rr Crankseal Serv Kit 1
***3937214 Nozzle, Piston Cooling 4
***3938156
3938156 Gasket, Gear Housing 1
***3938157 Gasket, Flange 1
***3938159 Gasket, Rear Cover 1
***3938162 Gasket, Oil Pan 1
***3939258 Gasket, Cover Plate 1
***3942914 Gasket, Oil Cooler Core 1
***3942915 Gasket, Filter Head 1

Page 92
Group No. 17.02 SERVICE GASKET SET
Ref
Part Number Part Name Req Remarks
No.
SERVICE GASKET SET

STANDARD THICKNESS
4089648 Set, Upper Eng Gasket 1
***3283333 Gasket, Cylinder Head 1
***3900808 Seal, Injector 4
***3901356 Gasket, Turbocharger 1 Holset P/N: 3709861
***3902425 Washer, Sealing 1 M22
***3903380 Seal, Banjo Connector 4
***3906694 Seal, Rectangular Ring 1
***3906773 Washer, Sealing 1
***3910824 Seal, O Ring 4
***3912220 Gasket, Exhaust Outlet Connection 1
***3918188 Washer, Sealing 2 8.0 mm
***3919358 Sleeve, Injector 4
***3923261 Seal, Injector 4
***3923331 Gasket, Thm Housing Cover 1
***3927154 Gasket, Exhaust Manifold 4
***3930906 Gasket, Valve Cover 4
***3935449
3935449 Isolator Noise
Isolator, 4
***3936876 Seal, Rectangular Ring 1
***3937142 Seal, Injector 4
***3937706 Gasket, Oil Drain 1 Replace With 5264569
***3938153 Gasket, Int Manifold Cover 1
***3957912 Seal, Valve Stem 8
***3283336 Gasket, Cylinder Head 1 0.25mm Oversize

Page 93
Cummins Inc.
Inc

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