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TD/FC Issue 1
ABB Facilities Overview
ABB
The Company EN ISO 9001:2000
We are an established world force in the design and manufacture of instrumentation for
industrial process control, flow measurement, gas and liquid analysis and environmental
applications. Cert. No. Q 05907
As a part of ABB, a world leader in process automation technology, we offer customers
application expertise, service and support worldwide. EN 29001 (ISO 9001)
0255
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for
any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the
Technical Publications Department.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be
obtained from the Company address on the back cover, together with servicing and spares information.
Flow Calibration
ABB Facilities Overview Contents
Contents
1 Introduction ..................................................................... 2
Notes ................................................................................ 20
TD/FC Issue 1 1
Flow Calibration
ABB Facilities Overview 1 Introduction
1. ILAC is the international cooperation between the various laboratory accreditation schemes operated throughout the world. ILAC
was formalized as a cooperation in 1996 when 44 national bodies signed a Memorandum of Understanding (MOU). This MOU
provided the basis for the further development of the cooperation and the establishment of the multilateral recognition arrangement
that was signed by 36 member accreditation bodies in 2000. The arrangement facilitates the international acceptance of test data
and the elimination of technical barriers to trade.
2 TD/FC Issue 1
Flow Calibration
ABB Facilities Overview 2 Calibration Methods
From this, the total volume of water passed through the prover
can be calculated and compared with the volume of water
measured by the meter. Any difference is the error.
TD/FC Issue 1 3
Flow Calibration
ABB Facilities Overview 3 Calibration Methods Compared
Maximum run time Limited by size of tank/scale Limited by size of tank Unlimited
Minimum run time Fixed by size of tank/scale Fixed by size of tank Unlimited
Can make run times very long, Can make run times very long,
Effects of run times at low
introducing uncertainties (for introducing uncertainties (for No effect
flowrates
example, evaporation). example, evaporation).
Tank capacity can make run times Tank capacity can make run times
Effects of run times at high
very short – they must be ≥30 very short – they must be ≥30 No effect
flowrates
seconds. seconds.
4 TD/FC Issue 1
Flow Calibration
ABB Facilities Overview 4 Laboratory Accreditation
4 Laboratory Accreditation
In the United Kingdom, the laboratory accreditation body is the
'United Kingdom Calibration Service' (UKAS). UKAS is the sole
national accreditation body recognized by government to
assess, against internationally agreed standards, organizations
that provide certification, testing, inspection and calibration
services.
Accreditation by UKAS demonstrates the competence,
impartiality and performance capability of these evaluators.
Customers can be confident that a UKAS-accredited laboratory
will carry out the calibration correctly, in accordance with laid
down and UKAS approved procedures that will provide results
within the uncertainty budgets published in the accreditation
documentation.
ABB's UK laboratory at Stonehouse is accredited by UKAS1 as
laboratory 0255.
ABB's Australian Laboratory in Sydney is accredited by the
'National Association of Testing Authorities' (NATA2). NATA uses
ABB's flow laboratory as the Australian Standard.
ABB's USA Laboratory at Warminster is accredited by the
'National Institute of Standards and Technology' (NIST3).
ABB's German Laboratory is accredited by the
'Physikalisch-Technische Bundesanstalt' (PTB4).
ABB's Chinese Laboratory is accredited by the 'Shanghai
Institute of Measurement and Testing Technology' (SIMT5).
ABB's Indian Laboratory will be accredited by the 'National
Accreditation Board for Testing and Calibration Laboratories
(NABL6).
All the above laboratories are linked by means of the
'International Laboratory Accreditation Cooperation' (ILAC7),
ensuring that, irrespective of where in the world a meter is
calibrated, provided that it is calibrated at a nationally accredited
laboratory, the calibration will be within the published uncertainty
for that laboratory.
TD/FC Issue 1 5
Flow Calibration
ABB Facilities Overview 5 UKAS-Accredited 0255 Calibration Laboratory Schedule of Accreditation
6 TD/FC Issue 1
Flow Calibration
ABB Facilities Overview 6 Large Flow Laboratory
4-way Diverter
Valve
Prover Launch
Chamber
The large flow laboratory contains 3 work centers, designated lines 1, 2 and 3. Each has a choice of up to 4 transfer reference
standards, depending on velocity. These reference standards require calibration and functional checking every 2 months. The
calibration procedures for the product range testing are contained in work instruction F.F.I.3.08.01.
TD/FC Issue 1 7
Flow Calibration
ABB Facilities Overview 6 Large Flow Laboratory
Fig. 6.2 ABB Prover Loop Calibration Report with a Repeatability of 0.012 %
8 TD/FC Issue 1
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ABB Facilities Overview 6 Large Flow Laboratory
4-way Valve
Match-bored
Flanges
Outlet Block
Valve Prover
Sphere
Inlet Block
Valve Shielded Cable
Meter
Meter Pulse
Counter
Generator
Power Cable
Main Line Block
and Bleed Valve
Meter
Fig. 6.3 General Arrangement of the ABB Stonehouse Calibration Facility Prover System
TD/FC Issue 1 9
Flow Calibration
ABB Facilities Overview 7 Small Flow Laboratory
The small flow laboratory contains 6 work centers, designated Rigs 1, 2, 3, 4, 7 and 10. Each has 2 or more transfer reference
standards with gravimetric options. The reference standards require calibration and functional checking every 2 months. The
calibration procedures for the product range calibration are contained in TS1684.
10 TD/FC Issue 1
Flow Calibration
ABB Facilities Overview 7 Small Flow Laboratory
150 (5.9)
Flow Direction
Flow Direction
50 (1.97)
50 (1.97)
100 (3.94)
Flow Direction
TD/FC Issue 1 11
Flow Calibration
ABB Facilities Overview 7 Small Flow Laboratory
15 (0.6)
50 (1.97)
25 (1.0)
80 (3.15)
12 TD/FC Issue 1
Flow Calibration
ABB Facilities Overview 7 Small Flow Laboratory
50 (1.97)
Flow Direction
100 (3.94)
Flow Direction
50 (1.97)
TD/FC Issue 1 13
Flow Calibration
ABB Facilities Overview 8 Flow Meter Calibration Software
Status Indication
Each action is indicated here. The Rig Graphic
progress bar below indicates the Indicates the current state of the rig and the
progress on each action. reference meters or scales in use.
Rig Data
Indicates the
current reference
conditions in the
rig.
14 TD/FC Issue 1
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ABB Facilities Overview 9 Sample Production Calibration Certificates
TD/FC Issue 1 15
Flow Calibration
ABB Facilities Overview 9 Sample Production Calibration Certificates
16 TD/FC Issue 1
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ABB Facilities Overview 10 Accreditation Certificate
10 Accreditation Certificate
TD/FC Issue 1 17
Flow Calibration
ABB Facilities Overview 11 External Calibrations
11 External Calibrations
ABB can perform water-based flowmeter calibrations or special
calibration work using its extensive UKAS-accredited facilities at
Stonehouse in the UK.
ABB's laboratories, backed by many years of experience, offer
continuous flowrates from 0.1 to 2800 l/s (0.03 to 740 US gal/s),
enabling us to calibrate flowmeters ranging in size from 15 to
2200 mm (0.6 to 86.6 in). In addition, ABB's experienced staff
are able to undertake specialist investigation work for, and in
conjunction with, customers; ranging from water company
consultants to universities.
For further information, contact:
Dr. Bryan Franklin
Head of UKAS Laboratory
ABB Limited
Oldends Lane,
Stonehouse,
Gloucestershire
GL10 3TA
Tel: +44 (0)1453 826661
Fax: +44 (0)1453 829671
email: bryan.r.franklin@gb.abb.com
18 TD/FC Issue 1
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ABB Facilities Overview Appendix A – Extrapolation of Flowrates within the Calibration Certificates
Appendix A – Extrapolation of
Flowrates within the Calibration
Certificates
Extrapolation is defined as the relationship between the
maximum flow of which an electromagnetic flowmeter is
capable, compared to the maximum flowrate at which it is
calibrated.
Electromagnetic flowmeters are capable of maximum flowrates
of around 10 m/s (32.8 ft/s). However, because the maximum
flowrate in most applications in which they are used is
approximately 2 to 3 m/s (6.7 to 9.8 ft/s), manufacturers
calibrate electromagnetic flowmeters with a maximum flowrate
equivalent to 2 to 3 m/s (6.7 to 9.8 ft/s).
However, a customer may occasionally need to use an
electromagnetic flowmeter at, or close to, its maximum flowrate.
In this instance, the difference between the flowrate at which it
was calibrated and the flowrate at which it is used causes the
customer to question whether or not it is accurate at the higher
flowrate.
All electromagnetic flow meters operate according to Faraday's
Law of Induction:
E
E E
E = V×L×B E
V
E
E
TD/FC Issue 1 19
Flow Calibration
ABB Facilities Overview Notes
Notes
20 TD/FC Issue 1
PRODUCTS & CUSTOMER SUPPORT