Documente Academic
Documente Profesional
Documente Cultură
PLASTICSEATSANDCOVERSFOR
WATER-CLOSETS-SPECIFICATION
PART 1 THERMOSET SEATS AND COVERS
( Fifth Rev&ion
0 BIS 1996
FOREWORD
This Indian Standard (Part 1) (Fifth Revision) was adopted by the Bureau of Indian Standards after the
draft finalized by the Sanitary Appliances and Water Fittings Sectional Committee had been approved
by the Civil Engineering Division Council.
This standard was first published in 1963. The first revision of the standard was issued on an emergency
basis in 1966 mainly to provide immediate alternative material available indigeneously for component
parts for which only non-ferrous and stainless steel had been specified earlier. The second revision was
issued in 1967 after reviewing the emergency standard in the light of further experience. In the third
revision in 1980, the seats and covers were classified on the basis of the type of material out of which they
are moulded, namely, thermosetting and thermoplastic. Materials for hinging devices were also modified.
The Committee responsible for the fourth revision felt that the requirements for thermoset and ther-
moplastic seats and covers, earlier specified together, should be given in separate parts of the standard so
that the Government Departments and other organized consumers, while ordering the seats and covers,
could appropriately specify the IS No. with Part and could get the material of their choice. This standard
(Part 1) deals with thermoset seats and covers while thermoplastic seats and covers have been dealt with
in Part 2.
The Committee while preparing the fourth revision decided to include additional requirements and tests
for better evaluation of the quality of the seats and covers. For thermoset seats and covers, dealt within
this standard (Part l), impact resistance tests have been included.
The Committee, while preparing this fifth revision, decided to harmonize dimensions with IS 2556 (Part
2) : 1994; to review and incorporate amendments issued to date and to include endurance tests for better
evaluation of the quality of seats and covers with buffers.
For commercial and institutional use, such as hospital building and railways, where heavy and rough use
of seats and covers is a common phenomenon, it is recommended that the underside of the seat should
be flat with solid moulding.
In the formulation of this standard due weightage has been given to international co-ordination among
the standards and practices prevailing in different countries in addition to relating it to the practices in
the field in this country. This has been met by deriving assistance from BS 1254 : 1981 :Specification for
WC seats (plastics)‘, issued by the British Standards Institution.
The compositions of the technical committee responsible for the preparation of this standard is given at
Annex M.
For, the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test, shall be rounded off in accordance with
IS 2 : 1960 ‘Rules for rounding off numerical values (revised)‘. The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.
IS2548(Partl):1996
Indian Standard
( Fifih Revision )
1 SCOPE 4.1.2 Material for Type UF seats and covers shall
This standard (Part 1) covers requirements for be urea-formaldehyde conforming to IS 3389:1994.
thermoset seats and covers for water-closets. 4.2 Hinging Device
2 REFERENCES Material for hinging device shall be one of the
The following Indian Standards are necessay following:
adjuncts to this Standard: a>Bronze or brass with nickel chromium
plating conforming to IS 1068 : 1993,
IS No. Title
b) Mild steel with nickel chromium plating
1068 : 1993 Specifications for electroplated conforming to IS 1068 : 1993,
coatings of nickel plus chromium
Cl Aluminium alloy with anodic coating con-
and copper plus nickel plus
forming to IS 1868 : 1982, and
chromium (third revision)
1300 : 1994 Specification for phenolic mould- 4 Suitable plastic (with reinforcement) (see
Note).
ing materials (third revision)
NOTE-Plastics satisfying the following requirement
1868 : 1982 Specification for anodic coatings are considered as suitable:
on aluminium and its alloys a) Water absorption on immersion for 24 hours
(second revision) should not exceed 0.6 percent by mass,
b) Elongation should be 15 percent, Min, and
2556 (Part 2) Specification for vitreous sanitary c) The material should be capable of withstanding
1994 appliances (vitreous china) : temperature up to 55°C without undergoing
Part 2 Specific requirement of deformation or softening and becoming unsatis-
wash-down water-closets factory in performance.
1
IS2548(Part1):1!396
-7
RUBBER OR
PLASTIC OUfFER
COVER
POSITION 00 10 100 mm WIDTH OP
OF COVER OPENING FOR OPEN
FRONT SEAT
-I
FIG.1 PLASTICSEATANDCOVER
2
IS2548(Part1):1996
Sl Description Dimensions
NO. &
\
‘Min MCVZ
seat when securing it to the pan. The maximum 8.2 Each cover shall be fitted with the same num-
external measurement of any such washers fixed on ber of buffers as provided for the seat (see 8.1). The
the underside of the pan shall be not greater than buffers below the seat and cover shall be placed
25 mm. In addition, one washer made of any other vertically over each other.
material specified for bolts and not exceeding 9 TEST REQUIREMENTS
2.5mm in diameter shall be provided with each bolt.
9.1 Strength Requirements for Seats
7.1.1 Alternative hinging device of suitable design
as agreed to between the manufacturer and the The seats shall withstand, without permanent
purchaser may also be used for fixing. distortion of the seat or the hinge fittings or damage
to any finish, a load of 1150 N applied in the
7.1.2 Hinging pins, where used, shall be not less manner prescribed in Annex A for a period of 30
than 5 mm in diameter. minutes.
7.1.3 The hinging device shall not be attached by 9.2 Impact Resistance
screws inserted direct into the plastic material of 9.2.1 Seat
the seat or cover.
When tested in accordance with Annex B, the seat,
8 BUFFERS buffers and hinges shall not show any visible
8.1 Each seat shall be provided with not less than damage.
three rubber or plastic buffers of size 25 mm x 40 9.2.2 Cover
mm x 10 mm for closed front seats and not less
When tested in accordance with Annex C, the
than 4 for open front seats, which shall be securely
cover, buffers and hinges shall not show any visible
fixed to the underside of the seat.
damage.
NOTES
9.3 Water Absorption
1 The dimension ‘10 mm’ refers to the clear projection from
the base. When tested according to Annex D, the increase in
2 Buffer size specified above is the minimum size. Buffets
mass shall be 2.26 percent, Max and on visual
larger than the size specified shall be permitted with a inspection after immersion, it shall show no im-
provision that they do not protrude beyond the seat. pairment in respect of the characteristics specified
under 5.2.
8.1.1 The buffers shall be so located that the seat
is properly supported by the top surface of the 9.4 Rigidity
water-closet. Metal fastenings of the buffers, where 9.4.1 Seat
used, shall be so recessed that they do not come in
contact with the rim of the water-closet. When tested in accordance with Annex E, the
maximum deflection shall be 12.5 mm and, on
3
IS 2548 ( Pert 1) : 1996
When tcstcd in accordance with Annex J, there 14.2.2 Where informative labelling is required,
shall not be any changes of colour or other adverse each seat and cover assembly shall be supplied with
change in surface characteristics. a self-adhesive label which shall commence with the
following notice prominently displayed:
9.7 ‘Endurance Test for Seat, Covers and Buffers
NOTICE TO BUILDER: PLEASE LEAVE
When tested in acn)rdance with Annex K, neither THIS LABEL IN POSITION FOR THE
scat, cover or buffer’ should bc damaged nor dis- USER TO READ.
located. This is a type test to be done once in six 14.2.3 The label may contain the following infor-
months. mation:
10 SUPPLY CONDITIONS a) Which cleanser may be used on the seat and
cover,
10.1 While ordering or supplying, the purchaser
and the supplier/manufacturer shall clearly identify b) Which polishes may be used on the seat and
in the order or in the supply document, the type of cover, and
the seats and covers to be supplied/being supplied c) The manner in which the cleansers and
(see 3.1) along with the material of the hinging polishes should be used.
device.
14.2.3.1 The label may also state the following:
10.2 In addition to that given in 10.1, while making
an enquiry of placing an order, the purchaser shall ‘Avoid abrasives and scouring powder for cleaning
provide the information regarding the required and, in particular, avoid cleansers used to clean the
colour (see 5.3). water-closet’.
‘Lighted cigarettesshould not be placed on the seat
1I INSPECTION or cover’
The purchaser or his representative, where agreed 14.3 BIS Certification Marking
to between the supplier/manufacturer and the pur-
chaser, shall be granted facilities for the purpose of Each seat and cover may also be marked with the
inspection of the finished goods prior to’delivety. Standard Mark.
4
IS254S(Part1):1996
ANNEX A
(Clause9.1)
STRENGTH TEST FOR SEATS
SOFtWOO PADS 7
STEEL PLATE
RESTING ON PAL)
UJ~Y!~NG HERE
FIG. 2 ARRANGEMENTFORSTRENGTHTESTINGOFSEAT
ANNEX B
(Clause9.2.1)
TEST FOR IMPACT RESISTANCE OF SEATS
5
IS2548(Partl):1996
B-2.3 Pendulum - 380 mm long from the centre Inspect the seat, buffers and hinges and note any
of its pivot to the centre of the striking disc, and damage that has occurred.
PENDULUM IN RAISED
POSITION
/ PENDULUM
WATER-CLOSET
ANNEX C
(Clause9.2.2)
TEST FOR IMPACT RESISTANCE OF COVERS
6
IS254S(Partl):l!H6
C-2.4 Pendulum - 380 mm long from the centre Inspect the cover, buffers and hinges and note any
of its pivot to the centre of the striking disc, and damage that has occurred.
PENDULUM IN
RAISED POSITION
7
COVER IN RAISED P
(FREE To FALL)
WATER-CLOSET
ANNEX D
(Ch4.w 9.3)
TEST FOR WATER ABSORPTION OF SEATS AND COVERS
7
D-3 PROCEDURE D-4 REPORTING
The samples shall be conditioned at ambient Record the values MI and iU2to the nearest 0.1 g.
tcmpcraturc and humidity for at least 24 hours after Calculate the percentage increase in mass, to two
manufacture. Weigh the seat or cover (MI). Im- decimal places, from the following equation:
mcrse the whole of the seat or cover in water for 24
hours. Remove the seat or cover from the water and
100 (Mz - Ml)
Percentage increase = M,
immediately blot off the surface water and weigh
the specimen again (M2). Note any change in any surface characteristic which
has occurred.
ANNEX E
(Clause9.4.1)
TEST FOR RIGIDITY OF SEATS
NOTES
1 Dimensions,4 are equal.
2 DimensionsB are equal.
All dimensions in millimetrea.
Fig. 5 ARRANGEMENT FOR TJSTING RIGIDITY OF SEATS
8
IS254B(Partl):l!J96
ANNEX F
(Cluwe9.4.2)
TEST FOR RIGIDITY OF COVERS
SPHERICAL PAD
EDGES ROUNDED
INDENTOR DETAIL
FIG.~ ARRANGEMENTFORTESTINGRIGIDITYOFCOVERS
IS 2548 ( Part 1) : 1996
F-2.5 Fixed Reference Point resting on the cover. After 10 minutes measure the
vertical distance X2 from the fixed reference point
Near the top of the indentor when it is resting on to the top of the spherical part of the indentor to
the cover. the nearest 1 mm.
F-3 PROCEDURE F-3.2 Repeat the test a second time, placing the
F-3.1 Assemble the cover to the seat, and the seat indentor at some other point of the cover.
to the water-closet. Place the water-closet, seat and
cover under the loading apparatus with the cover F-4 REPORTING
closed, so that the indentor will rest on the cover at
Calculate the deflection as X2 - Xl. Record the
a point corresponding to the centre of the opening
deflection as the greater of the deflections
in the seat. Lightly rest the unloaded indentor on
measured in the two tests. Examine the cover after
the cover and measure the vertical distanceX1 from
each deflection test to see if any part of the edge of
the fixed reference point to the top of the spherical
the cover has been forced through the opening in
part of the indentor to the nearest 1 mm. Apply an
the seat, and to see if any fracture has occurred.
effective load as given in F-2.4 to the indentor
ANNEX G
(Clause 9.4.3)
TEST FOR DISTORTION OF SEATS AND COVERS
ANNEX H
(Clause 9.5)
TEST FOR STAINING BY SEATS AND COVERS
H-l OBJECT or cover rapidly with a moist white cotton cloth for
a period of not less than 5 seconds.
The object of the test is to ensure that the material
of the seat and cover does not stain the user. H-3 REPORTING
H-2 PROCEDURE Examine the cloth to see if any colour has been
Ensure that the seat or cover is dry. Rub the seat transferred to it.
10
IS2548(Partl):WKi
ANNEX J
(Ckzuse 9.6)
TEST FOR STAINING AND/OR OTHER SURFACE DETERIORATION OF
SEATS AND COVERS
J-l OBJECT J-2.3 After 24 hours, ensure that the seat or cover
is dry. Apply one of the polishes specified on the
The object of the test is to ensure that the
informative label [see 14.2.3 (b)], by the ap-
cleaners and polishers described on the informative propriate method described on the label [see 14.2.3
label attached to the seat or cover (see 14.2) do not,
(c)J, to half the area of the seat and the cover that
when used in the manner described on the label, was treated with cleanser. Allow the treated seat
stain the seat or cover and thereby spoil their
and cover to stand for l-l/2 hours. Compare the
appearance. areas treated with cleanser and polish with the
J-2 PROCEDURE untreated areas and note any change in colour or in
any other surface characteristic.
J-2.1 Apply one of the cleansers specified on the
informative label [see 14.2.3(a)], by the appropriate J-2.4 Repeat the test with the polish five times.
method described on the label [see 14.2.3(c)], to Treat the same area each time.
half the area of the seat and half the area of the J-2.5 For all the combinations of cleansers and
cover. Allow the treated seat and cover to stand for
polishes specified on the informative label, repeat
I-114 hours. Compare the treated and untreated
the complete test using different seat and cover for
areas and note any change in colour or in any other
each combination.
surface characteristic.
J-3 REPORTING
J-2.2 Repeat the test five times. Treat the same
area each time. Note any change in colour or in any other surface
characteristic together with the stage of the treat-
ment at which it took place.
ANNEX K
(Clause 9.7)
ENDURANCE TEST FOR SEAT, COVER AND BUFFERS
ANNEX L
(Clause 13.1)
SAMPLING AND CRITERIA FOR CONFORMITY
11
IS254B(Partl):1996
Table 2 Sample Size and Permissible Number of shall be examined for their conformity with the
Defective8 requirements of 5 to 8.
(cluuses L-1.2, L-2.2 und L-3.1)
G2.2 The number of seats and covers to be tested
lai stat Sampk Size Pcrmksibk No. Sub-sampk
as mentioned in 9 shall be in accordance with co1 4
or Derecuves Skt
of Table 2. These seats and covers shall be selected
R & (3) (4)
up to loo 15 1 3
out of those already selected as in G1.2.
101 IO200 20 2 4
201 to 300 30 3 5
G3 CRITERIA FOR CONFORMITY
301 to 500 40 3 7
501 to 800 55 4 8 L3.0 The lot shall be considered as conforming to
801 and above 75 6 10 the requirements of this specification if the condi-
tions in L3.1 and G3.2 are satisfled.
L-1.2.1 These seats and covers shall be selected at
random. In order to ensure randomness of selec-
tion, the following procedure may be adopted: L3.L The number of seats and covers failing to
satisfy one or more of the requirements specified in
Starting from any seat and cover in the lot, count 5 to 8 shall not exceed the corresponding number
them as 1, 2, 3, ............... up to r in a systematic given in co1 3 of Table 2.
manner,where r is the integral part of N/n, N
being the lot size and n the sample size. Every L-3.2 All the seats and covers tested as in 9 shall
rth seat and cover thus counted shall be satisfy the requirements of the tests. In case there
separated until the requisite number is obtained. is only one failure, twice the number of seats/covers
tested shall be selected and subjected to the tests
L-2 NUMBER OF TESTS
mentioned in 9. All the seats/covers so tested shall
L-2.1 All the seats and covers selected as in L-l.2 satisfy the requirements of the tests.
12
IS254S(Partl):l!B6
ANNEX M
(Foreword)
COMMImEE COMPOSITION
Chairman Representing
SHRI S. PRAKASH Delhi Water SuppIy and Sewage Disposal Undertaking (MCD), Delhi
Members
SHRI P. K. JAIN (Akmafe lo
Shri S. Prakash)
ADVISER (PHE) Central Public Health and Environmental Engineering, New Delhi
DEPLJTYADVISER (PHE) ( &??I& )
SHRI J. R. AGGARWAL Goverdhan Das PA. (Calcutta)
SHRISANJAYAGGARWAL(Akmate )
SHRI VIDHUR BHA%AR Bhaskar Stoneware Pipes Pvt Ltd, Faridabad
SHRI ARUN KANTI BlSWAs National Environmental Engineering Research Institute (CSIR), Nagpur
CHIEF ENGINEER (RURAL) Maharashtra Water Supply and Sewage Board, New Mumbai
DR 7’. K. DAN Central Glass and Ceramic Research Institute (CSIR), Calcutta
HYDRAULIC ENGINEER Municipal Corporation of Greater Mumbai, Mumbai
DEPIJTY HYDRAUUC ENGINEER (Akmafe)
SHRI D. K. KANUNGO National Test House, Calcutta
SHRI R. KAPOOR ( Alremafe )
MANAGING DIRECTOR Kerala Water Authority, (PHED) Thiruvananthapuram
CHlaF ENGINEER (PS & G). (Abemare )
StiKl K. I_AnKsliMlNARAYANA Hindustan Shipyard Ltd. Visakhapatnam
SHRI A. SIIARIFF ( Alremare )
SIIRI S. K. NEOGI Institution of Public Health Engineers India, Calcutta
SHKI A. K. SENGUPI’A (Alremare )
SHRI G. RABINDRANATH KAO E.I.D. Party (India) Ltd, Madras
StlRI S. SIVAKUMAR ( Akemale)
SliRl 0. P. RATRA Building Material and Technology Promotion Council, New Delhi
StiRi R. S. ROITIHOR Kirloskar Brothers Ltd, Pune
SHRI S. D. JOSHI (Akmare )
lb-COL S. K. SHARMA Engineer-in-chief’s Branch, Ministry of Defense, Arnly
I:l’-COL G. T. KAUSHlK (Altema~e ) Headquarters, New Delhi
SIlKI D. K. SEtiGAL Leader Engineering Works, Jallandhar
St iKl B. B. SIKKA ( Akmafe )
.%NIOK CIVIL ENGINEER (WATER SUPPLY) Ministry of Railways (Railway Board), New Delhi
Slut1 R. C. SHARMA Directorate General bf Supplies and Disposals, New Delhi
SIIRI SlJlXStl KUMAR SllARMA Central Building Research Institute, Roorkee
St IRISuKI’stl KUMAK SHARMA (Alk-mare )
SIJPRRIKI~‘.NIXNG I~NGINEER(‘I’AC) IJ.P. Jai Nigam, Lucknow
lixlnnw~i I~NGINEER (TN:) (Alfemale )
SIlKiR. K. SOMANY Hindustan Sanitalyware and Industries Ltd, Bahadurgarh
SI IRI SANDIP SOMANY ( Altemare )
Su~~li~iKn;.NDiN(i SURVEYOR OF WORKS (NDZI) Central Public Works Department, New Delhi
S[JRV~YOKOF WORKS (NDZI) (Abemare)
St utl S. SUNDARAM Glass Fibre Technology Centre, Ceat Ltd, Hyderabad
SIlKI K. K. SHAKMA, Director General, BIS (,5.x-officio Member)
Director (Civ Engg)
Membedecretaty
SHRI R. S. JUNUA
Joint Director (Civ Engg), BIS
Con venq
St IKIR. K. SOMANY Hindustan Sanitaryware and Industries Ltd, Bahadurgarh
Mem her
SllKlv. hVANTlIANARAYANAN East India Ceramics, Vellore, Tamil Nadu
<:IllEF I~NGINIXK Tamil Nadu Water Supply and Drainage Board, Madras
13
IS 2548 ( Part 1) : 1996
Members Hepresenling
DK ‘I‘. K. DAN Central Glass and Ceramic Research Institute (CSIR), Calcutta
I)I’I’uTY [)IRECTOR Directorate General of Supplies and Disposals, New Delhi
SttKl G. IIIIAM~DA~~~ E.I.D. Parry (India) Ltd, Madras
SI1KI v. GopAl. ( Akmafe )
MANA(ilN(j [>IKlXTOR Kcrala Water Authority, Public Health Engg Department,
Thiruvananthapuram
Dy Ctrw ENGINEER (Works) Research Designs and Standards Organization, Lucknow
I~xecunve ENGIN~~~R (Works) ( nlrcmore )
SHRI A. A. GANPLJLE Parshuram Pottery Works Co, Thangadh
SHRI ILUUENDRA KUMAK ( Ahemafc )
SllRl 1% I>. KOTtIARI Madhusudan Ceramics. New Delhi
StIRI s. ~AMKUMAK (Alrcmarc )
SIIRI 13. S. MIKCIIAN~ANI Phcnoweld Polymer Pvt Ltd, Mumbai
SIlKI P. I<. GUTA (,,/frCmU!C )
SllHl s. I’RAKASH Delhi Water Supply and Sewage Disposal Undertaking (MCD),
Sliiu S. S. KAMRAIOIYANI (nlrcmolc ) New Delhi
SIIKI Y. N It. [iA0 Fngineer-in-ChieI’s Branch, Ministry ofDefence,Army Headquarters,
MN K. 13. SINK (A/female ) New Delhi
SHKI 0. 1’. %XTRA Building Material and Technology Promotion Council, New Delhi
SIIKI II. SARUR I lindustan Sanitaryware and Industries Ltd, Bahadurgarh
SHHI V. K. JAIN (Alremate )
StIRI SUIXSH I(UMAR SIIARMA Central Building Research Institute, Rcorkee
SIIRI SURFSH KLJMAR SHARMA ( Alrcmore )
SIJPERIN~T;NDING SURVEYOR OF WORKS (NIXI) Central Public Works Department, New Delhi
SIJRVEYOR OF WORKS (NDZI) (Akmare)
14
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indiun Standards Act, I986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users
of lndian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of ‘BIS Handbook’ and ‘Standards Monthly Additions’.
This Indian Standard has been developed from ~~~~No. CED 3 ( 5594 ).
Headquarter
Manak Bhavan, Y Bahadur Shah Zafar Marg, New Delhi 110002 Telegrams : Manaksanstha
T&phones : 33101 31,331 13 75 (Common to all offices)