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PRODUCTIVITY

The Economic System Transforms


Inputs to Outputs
Inputs Process Outputs

Land, Labor, The economic system Goods and


Capital, transforms inputs to outputs Services
Management at about an annual 2.5%
increase in productivity
(capital 38% of 2.5%), labor
(10% of 2.5%), management
(52% of 2.5%)

Feedback loop
Measures of Competitiveness
 Productivity
 GDP (Gross domestic product) growth
 Market capitalization
 Technological infrastructure
 Quality of education
 Efficiency of government
What is Productivity?
Productivity is a common measure of how well
resources are being used or a measure of the effective
use of resources usually expressed as the ratio of
output to input

Output
Productivity =
Input
Productivity measures are useful for
• Tracking an operating unit’s performance over time
• Judging the performance of an entire industry or
country
Why Productivity Matters
High productivity is linked to higher standards of
living
As an economy replaces manufacturing jobs with lower
productivity service jobs, it is more difficult to maintain high
standards of living
Higher productivity relative to the competition leads to
competitive advantage in the marketplace
Pricing and profit effects
For an industry, high relative productivity makes it
less likely it will be supplanted by foreign industry
Typical Impacts
Impacts of Productivity
Improvement

As productivity improved Costs were decreased Wages increased

Parts per man hour Cost per unit decreased Average worker's annual cash
compensation increased
$2.25
115

110 $2.00 27000


105 26000
$1.75
100 25000
95 $1.50 24000
Year A Year B Year C Year A Year B Year C Year A Year B Year C
Measures of Productivity

Partial Output Output Output Output


measures Labor Machine Capital Energy

Multifactor Output Output


measures Labor + Machine Labor + Capital + Energy

Total Goods or Services Produced


measure All inputs used to produce them
Examples of Partial Productivity Measures
Labor Productivity Units of output per labor hour
Units of output per shift
Value-added per labor hour

Machine Units of output per machine hour


Productivity Value-added per machine hour

Capital Units of output per dollar input


Productivity Dollar value of output per dollar input

Energy Units of output per kilowatt-hour


Productivity Dollar value of output per kilowatt-hour
Typical Measures of Productivity in Different
Organizations
Restaurant Customers (meals) per
labor hour
Retail store Sales per square foot

Chicken farm Lbs of meat per lb. of feed

Utility plant Kilowatts per ton of coal

Paper mill Tons of paper per cord of


wood
Example 1
7040 Units Produced
Which productivity
Sold for Rs1.10/unit measures can be
calculated?
Cost of labor : Rs1,000
What is the
Cost of materials: Rs 520 multifactor
productivity?
Cost of overhead: Rs2,000
Solution 1

MFP = Output
Labor + Materials + Overhead

MFP = (7040 units)*(1.10)


1000 + 520 + 2000

MFP = 2.20
Example 2
5,500 Units Produced
Sold for Rs35/unit
500 labor hours are used
Cost of labor: Rs25/hr
Cost of raw material: Rs5,000
Cost of overhead: 2 x labor cost
What is the labor productivity?
What is the multifactor productivity?
Solution 2: Labor Productivity

 5,500 units/500 hours = 11 units/hour

Or we can arrive at a unitless figure:

 (5,500 units*Rs35/unit)/(500 hours * Rs25/hr) =15.4


Solution 2: Multifactor Productivity
MFP = Output
Labor + Materials + Overhead

MFP = (5,500 units)*(35)


(500hrs.)*25/hr. + (5000) + 2*(500hrs.)*25/hr.

MFP = 4.52
Example 3
 You have just determined that your service
employees have used a total of 2400 hours of labor
this week to process 560 insurance forms. Last week
the same crew used only 2000 hours of labor to
process 480 forms.
 Which productivity measure should be used?
 Answer: Could be classified as a Partial Measure.
 Is productivity increasing or decreasing?
 Answer: Last week’s productivity = 480/2000 =
0.24, and this week’s productivity is = 560/2400 =
0.23. So, productivity has decreased slightly.
U.S. Multifactor Productivity

U.S. Multifactor Productivity


(1975 - 2007)
MFP (Index, 2000 = 100)

115
110
105
100
95
90
85
80
75
77
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91
93
95
97
99
01
03
05
07
19
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20
20
Year
Productivity Growth

Current productivity - Previous productivity


Productivity Growth = ×100%
Previous productivity

Productivity Growth is a key factor in a country’s rate


of inflation and the standard of living of its people
Example 4

Labour productivity on the ABC assembly line was 25


units per hour in 2013. In 2014, labour productivity was
23 units per hour. What was the productivity growth
from 2013 to 2014?

23 - 25
Productivity Growth = ×100% = −8%
25
MFP Growth - Non
Non--Farm
MFP Growth in the Private Non-Farm Business Sector

5
Average Annual Percent Change

3
1,9
2
1,1 1,3
1 0,4 0,6

0
1948-1973 1973-1990 1990-1995 1995-2000 2000-2007
MFP Growth - Manufacturing
Measurement Problems

 Quality differences may distort productivity


measurements
 External elements may cause an increase or
decrease in productivity
 Precise units of measure may be lacking
 Technological differences may lead to
misleading results.
Productivity improves when firms:
 Become more efficient
 Downsize
 Expand
 Retrench
 Achieve breakthroughs
Factors Affecting Productivity (1 of 3)
 Standardization
 Technology
 Use of Internet, fax machines, e-mail, computerized
billing, software - Technology
 Searching for lost or misplaced items
 Scrap rates
 Labor turnover, layoffs, new workers
 Safety
 Bottlenecks
Factors Affecting Productivity (2 of 3)

Methods
Design of the workspace
Incentive plans that reward productivity
Capacity utilization
Location Methods Quality

Layout
Inventory
Technology Management
Scheduling
Factors Affecting Productivity (3 of 3)

Shortage of general workers and other


technical workers
Equipment breakdowns
Part and material shortages
Inadequate investment in training & education
of the employees
Key Steps for Improving
Improving Productivity
 Develop productivity measures for all operations
 Determine critical (bottleneck) operations
 Develop methods for productivity improvements
 Establish reasonable goals
 Get management support (make it clear that management
supports and encourages productivity improvements.)
 Measure and publicize improvements
 Invest on labor force by training and education
(Don’t confuse productivity with efficiency)
Quality Vs Productivity
♦Businesses often measure productivity by output
during comparable time periods. For example, if
you produce 1,000 units one week and 1,100
units the next, you are more productive the
second week.
♦Efficiency relates to the quality of your work,
which might include creating output with less
waste, using fewer resources or spending less
money.
Quality Vs Productivity
♦If Vikram sold Rs 10,000 worth in May but spent
Rs3,000 on travel expenses,
♦ While Raj sold Rs9,000 in May but did so over
the phone,
♦Raj is more efficient and creates a larger profit.
♦ This is a case in which increased efficiency
justifies decreased productivity.
Bottleneck Operation

10/hr
Machine #1

10/hr
Machine #2
Bottleneck 30/hr
Operation
Machine #3
10/hr

Machine #4 10/hr
Service Productivity
Typically labor-intensive as in teaching
Frequently individually processed (doctors)
Often an intellectual task is performed by
professionals (medical diagnosis)
Often difficult to mechanize or automate
(haircut)
Service Sector Productivity
Service sector productivity is difficult to measure
and manage because
 It involves intellectual activities
 It has a high degree of variability

A useful measure related to productivity is process


yield
Productivity in the ‘90s

7– US
6– Germany
5– Japan

4–
3–
2–
1–
0–
-1 –
-2 –
-3 – | | | | | | | | | | | |
‘90 ‘91 ‘92 ‘93 ‘94 ‘95 ‘96 ‘97 ‘98 ‘99 ‘00 2001
Improving Productivity at
Starbucks
A team of 10 analysts
continually look for ways to
shave time. Some
improvements:
Stop requiring Saved 8 seconds
signatures on credit card per transaction
purchases under $25
Change the size of the Saved 14 seconds
ice scoop per drink
New espresso machines Saved 12 seconds
per shot
Improving Productivity at
Starbucks
A team of 10 analysts
continually
Operationslookimprovements
for ways to have helped
Starbucks
shave increase yearly revenue per
time. Some
outlet by $200,000 to $940,000 in six years.
improvements:
Productivity
Stop requiring has improved Saved
by 27%, or
8 seconds
about 4.5%
signatures per year.
on credit card per transaction
purchases under $25
Change the size of the Saved 14 seconds
ice scoop per drink
New espresso machines Saved 12 seconds
per shot

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