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Polymer Testing 32 (2013) 502–512

Contents lists available at SciVerse ScienceDirect

Polymer Testing
journal homepage: www.elsevier.com/locate/polytest

Material properties

Preparation and properties of linear low-density


polyethylene-g-poly (acrylic acid)/organo-montmorillonite
superabsorbent hydrogel composites
Maryam Irani, Hanafi Ismail*, Zulkifli Ahmad
School of Materials and Mineral Resources Engineering, USM Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal,
Penang, Malaysia

a r t i c l e i n f o a b s t r a c t

Article history: Novel superabsorbent hydrogel composites were prepared using waste linear low density
Received 20 November 2012 polyethylene (LLDPE), acrylic acid (AA), and modified montmorillonite (OMMT) clay through
Accepted 2 January 2013 emulsion polymerization. The effects of major factors such as acrylic acid, initiator, cross-
linking agent and OMMT contents and the degree of neutralization of acrylic acid on water
Keywords: absorbency were investigated to obtain optimum conditions with a high swelling capacity.
Hydrogel composites
The prepared samples were characterized using FTIR, XRD, SEM, TGA, solid state 13C NMR and
Waste polymers 29
Si NMR. SEM characterization of the samples showed that hydrogel composites have more
Organoclays
Superabsorbent pores and a higher swelling ratio than clay free hydrogels. The swelling behaviour of the
Swelling behaviour hydrogel composite was investigated in various saline solutions. The hydrogel composite
containing 3 wt% OMMT had the highest water absorbency (800 g/g in distilled water).
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction utilized as a coupling agent for polymer composites [6] and


as a compatibilizer for polymer blends [7,8].
Linear low density polyethylene (LLDPE) is a linear Hydrogels are defined as hydrophilic three-dimensional
polyethylene (PE) involving alkyl short-chain branches that polymer networks with a corresponding absorption ca-
are incorporated through the insertion of a-olefins (1- pacity of up to 10 g/g [9]. Hydrogels have wide application in
butene, 1-octene, etc.) during the polymerization of ethyl- a variety of fields, such as agriculture [10], tissue engineer-
ene [1]. Due to its excellent mechanical properties, linear ing [11,12], drug delivery [13], water purification [14] and
low density polyethylene (LLDPE) has been widely used in sensors [15,16]. Because hydrogels are weak and fragile, the
various applications, including plastic films [2]. Non- incorporation of clay particles can enhance their mechanical
biodegradable synthetic polymers such as LLDPE can properties. Different types of clays have been utilized for the
cause environmental pollution [3]. There are various al- preparation of hydrogel composites, such as kaolin [17],
ternatives for reducing the problem of their disposal and montmorillonite [18], attapulgite [19] and mica [20].
for converting them into valuable products, such as poly- Montmorillonite (MMT) is a layered aluminium silicate
mer modification and functionalization [4,5]. Chemical composed of an aluminium octahedral sheet and two silica
modification and functionalization of synthetic polymers tetrahedral sheets [21,22]. Fig. 1 shows the structure of
have been useful methods for increasing their range of MMT. Chemical modification of hydrophilic silicates is
applications. For example, modified polymers can be required to improve compatibility with a polymer matrix.
Surfactants, such as alkyl ammonium compounds, have
been utilized to form organo clays [23].
In this work, organo-montmorillonite (OMMT) was
* Corresponding author. Tel.: þ60 4 5996113; fax: þ60 4 5941011.
E-mail address: hanafi@eng.usm.my (H. Ismail). chosen for the preparation of the superabsorbent hydrogel

0142-9418/$ – see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.polymertesting.2013.01.001
M. Irani et al. / Polymer Testing 32 (2013) 502–512 503

analyser from 50 to 700  C at a heating rate of 10  C/min,


with a nitrogen flow of 10 ml/min.
Micrographs of the prepared samples were collected
using a field emission scanning electron microscope
(FESEM, ZEISS Supra-35VP). Before the SEM observation,
the samples were coated with a thin layer of platinum.
The wide angle X-ray diffraction (WAXD) measurements
of the prepared samples were obtained using a Panalytical
X’Pert PRO - MRD PW3040 with a Cu anode, running at
40 kV and 30 mA; scanning from 3 to 40 at 3 /min.
A Brookfield viscometer (Brookfield DV- IIþ Viscometer,
spindle R4) was used to measure viscosity as a scale of gel
strength [17]. 3.0 g of the prepared sample was added to
a 600 ml beaker containing of 400 ml distilled water. The
viscosity was measured after 1 hour.

2.3. Preparation of linear low-density polyethylene-g-poly


(acrylic acid), (LLDPE-g-PAA), superabsorbent hydrogel

Preparation of LLDPE-g-PAA consisted of two steps. In


the first step, one gram of waste LLDPE was dissolved in
toluene (20 ml) at 90  C in a four necked reaction flask,
equipped with a thermometer, and a mechanical stirrer,
under nitrogen flow to remove the oxygen from the system.
Then, the temperature was lowered to 60  C, and an
Fig. 1. Schematic illustration of MMT structure. appropriate amount of Span 60 (0.3 g) (used as an emul-
sifier) was added to the solution. After 10 minutes, an
composites. LLDPE-g-PAA and LLDP-g-PAA/OMMT were appropriate amount of benzoyl peroxide (BP) (0.03-0.05 g)
prepared, and their swelling behaviour was compared. The (used as an initiator), which was dissolved in 10 ml toluene,
aim was to identify the potential application of waste was added to the solution. In the second step, an exact
polymers, such as LLDPE, through graft polymerization, and amount of acrylic acid (AA) (5-13 g) was partially neutral-
to reduce the cost of preparing hydrogels by using waste ized with sodium hydroxide solution (3 M) with cooling
polymer and clay. (ice bath) under stirring for 5 min. Then, the acrylic acid
solution was added to the reaction flask. After 10 minutes,
2. Experimental section an appropriate amount of crosslinking agent (MBA) (0.004-
0.010 g) dissolved in 10 ml of distilled water was added to
2.1. Materials the solution. After the solution reached the gel point, the
temperature was increased to 70  C for 3 hours. Then, the
N,N’-methylene bis acrylamide (MBA, chemically pure) samples were washed with ethanol, cut into small pieces
and sorbitan monostearate (Span 60) were from Aldrich. and dried at 80  C for 12 hours. This was followed by
Benzoyl peroxide (BP), sodium hydroxide and toluene were milling and screening.
purchased from Merck. Acrylic acid (AA, from Fluka) was Acrylic acid homopolymers and unreacted monomers
used without purification. Waste LLDPE was obtained from were extracted from the product by soxhlet extraction,
Juara One Resources Sdn Bhd, Bukit Mertajam, Penang, using an ethanol-water mixture (80:20) over 24 hours [24].
Malaysia. Organoclay (OMMT) was supplied by Nanocor,
Inc. Nanomer 1.30 T was used as a surface-modified mont- 2.4. Preparation of linear low-density polyethylene-g-poly
morillonite, with 15–30 wt% of octadecylamine. The orga- (acrylic acid)/organo-montmorillonite (LLDPE-g-PAA/OMMT)
noclay was in powder form, with an 18–23 micron particle superabsorbent hydrogel composite
size.
The preparation of the LLDPE-g-PAA/OMMT super-
2.2. Instrumental analysis absorbent hydrogel was similar to that of the LLDPE-g-PAA
material; except that, in the second step, an appropriate
FTIR spectra of prepared samples were taken from KBr amount of OMMT (0.30-1.10 g) was added to the acrylic
pellets using a Perkin-Elmer Spectrum one apparatus. FTIR acid solution under stirring, for 10 minutes.
spectra of the samples were obtained in a range between
4000 cm1 and 550 cm1. 2.5. Property investigation
The solid state CP/MAS NMR experiments were carried
out using a Bruker 400 MHz ultrashield spectrometer, 2.5.1. Measurements of equilibrium water absorption
operating at 100.577 MHz for 13C and 79.460 MHz for 29Si. A certain amount of sample (0.1  0.01 g) with particle
Thermogravimetric analysis (TGA) of the prepared sizes between 60 and 100 mesh (150-250 mm) was
samples was carried out using a Perkin- Elmer Pyris 6 TGA immersed in 50 ml of saline solution (0.9 wt%) or 400 ml of
504 M. Irani et al. / Polymer Testing 32 (2013) 502–512

distilled water. The samples were then allowed to absorb Table 1


water at room temperature for 24 hours. Then, after the Effect of different parameters on the water absorbencies of LLDPE-g-PAA
superabsorbent hydrogel.
swollen samples were separated from any excess water by
filtering via a 100-mesh screen, they were weighed. The Sample AA/LLDPE Neutralization Initiator MBA (wt%) Qeq
absorbency (QH2O) of the samples was calculated using the ratio degree of AA (%) (wt%)

following formula: 1. Effect of AA to LLDPE weight ratio


A 5:1 80 0.35 0.08 420
B 7:1 80 0.35 0.08 570
Q H2O ¼ ðm2  m1 Þ=m1 (1)
C 9:1 80 0.35 0.08 600
where m2 and m1 are the weights of swelling gel and the D 11:1 80 0.35 0.08 580
E 13:1 80 0.35 0.08 500
dried gel, respectively. 2. Effect of neutralization degree of AA
A 9:1 50 0.35 0.08 480
2.5.2. Swelling kinetics B 9:1 60 0.35 0.08 550
The swelling kinetics of superabsorbent hydrogel in C 9:1 70 0.35 0.08 570
D 9:1 80 0.35 0.08 600
distilled water was measured according to the following
E 9:1 90 0.35 0.08 500
procedure. A series of weighed dried samples (0.05 g) were 3. Effect of initiator content
immersed in excess distilled water. The swollen hydrogels A 9:1 80 0.30 0.08 430
were separated with a mesh screen and weighed at set B 9:1 80 0.35 0.08 600
intervals (every 15 min). This procedure was repeated until C 9:1 80 0.40 0.08 550
D 9:1 80 0.45 0.08 490
the weight of the swollen samples remained constant. The E 9:1 80 0.50 0.08 450
water absorbency at any given moment was calculated 4. Effect of crosslinker content
according to Eq. (1). A 9:1 80 0.35 0.00 150
B 9:1 80 0.35 0.04 460
C 9:1 80 0.35 0.06 530
2.5.3. Swelling in salt solutions
D 9:1 80 0.35 0.08 600
Water absorbance capacity of the superabsorbent E 9:1 80 0.35 0.10 490
hydrogel composite was evaluated in various saline solu-
Qeq: equilibrium water absorbency, (g/g).
tions (FeCl3, CaCl2, and NaCl) with different concentrations
using the method in Section 2.5.1.

The effect of the degree of neutralization of acrylic acid


3. Results and discussion on hydrogel swelling was identified by varying the degree
of neutralization of acrylic acid from 50 to 90%. Maximum
3.1. Determination of optimum reaction conditions swelling capacity (of 600 g/g) was obtained when the de-
gree of neutralization of the acrylic acid reached 80%. Water
Reaction conditions for the prepared superabsorbent absorbency increased as the degree of neutralization
hydrogels and hydrogel composites (LLDPE-g-PAA and increased from 50 to 80%, but decreased with further in-
LLDPE-g-PAA/OMMT) were optimized. The effect of the creases in the degree of neutralization of AA. When acrylic
main factors on water absorbency, including the amount of acid was neutralized with a sodium hydroxide solution, the
initiator, crosslinking agent and OMMT, the ratio of mon- negatively charged carboxyl groups attached to the poly-
omer to LLDPE and the degree of neutralization of acrylic mer chains produced an electrostatic repulsion; resulting
acid, were studied. Time, temperature, and emulsifier in an expansion of the network. The electrostatic repulsion
content were constant during the reaction. rose as the degree of neutralization increased from 50 to
80%, leading to increased water absorbency. Further in-
3.1.1. Effect of the amount of initiator, crosslinking agent, the creases in the degree of neutralization of AA resulted in
ratio of monomer to LLDPE and the degree of neutralization of a decreased water absorbency of the prepared super-
acrylic acid, on water absorbency absorbent. This behaviour could be due to an increase in
Table 1 shows the effect of the amount of initiator, counter ion condensation on the poly-ion [26]. We believe
crosslinking agent, the ratio of monomer to LLDPE, and the that, due to the increased amount of counter ions (Naþ)
degree of neutralization of acrylic acid on water with increasing degree of neutralization of AA, the con-
absorbency. densation of counter ions that cover COO ions also
The water absorbency increased with increasing AA increased, resulting in a decreased formation of hydrogen
content. Maximum swelling capacity was obtained when bonds between the COO groups and water. This phe-
the sample was synthesized with an AA to LLDPE mass ratio nomenon causes the water absorbency of the super-
of 9:1. This could be because the increase in the amount of absorbent hydrogel to decrease.
AA from a ratio of 5:1 to 9:1 resulted in an increase in the The effect of benzoyl peroxide (BP) (used as an initiator)
molecular weight and grafting of the poly acrylic acid on percentage swelling was studied by varying BP content
chains [19]. With further increases of AA content, the water from 0.3 to 0.5%. The water absorbency increased as the BP
absorbency decreased. This could be due to (a) a preferen- content increased from 0.3 to 0.35%, but decreased with
tial homopolymerization of the acrylic acid over graft further increases. The maximum water absorbency (of
copolymerization or (b) an increased medium viscosity 600 g/g) was obtained when the amount of initiator was
which hindered the movement of monomer molecules and 0.35% which caused the graft polymerization rate to
free radicals [25]. increase and, consequently, the final water absorbency also
M. Irani et al. / Polymer Testing 32 (2013) 502–512 505

increased. When the total amount of initiator was higher 3.2. FTIR spectra analysis
than the optimum value, the water absorbency decreased.
This phenomenon was most likely due to an increase in the FTIR spectra of LLDPE, LLDPE-g-PAA, OMMT and LLDPE-
number of radical centres, which increases the crosslink g-PAA/OMMT are shown in Fig. 2. The FTIR spectrum of
density. The greater crosslink density prevents the network LLDPE (Fig. 2a) shows two sharp peaks at 2909 and
expanding to its greatest extent. Furthermore, an increase 2843 cm1 that correspond to the CeH symmetric and
in the number of radical centres leads to a decrease in the asymmetric stretching. Furthermore, CH2 stretching is also
chain length and in the molecular weight of the grafted shown at 1463 cm1. After the grafting of acrylic acid
acrylic acid of the hydrogel. As a result, the water absor- (LLDPE-gPAA), new peaks appeared in the spectrum (see
bency decreases. This may be attributed to the inverse Fig. 2b). These include a C]O stretching band of AA at
relationship between the initiator content and the molec- 1728 cm1, the symmetric and asymmetric COO stretch-
ular weight [27]. ing of AA at 1403 and 1579 cm1, a CeO band at 1169 cm1,
The variation of MBA content of the hydrogel on water as well as a strong and broad peak at 3450 cm1 that cor-
absorbency was studied. The results show that an increase responds to the water molecules. The OMMT spectrum
in the crosslinking agent content from 0.08 to 0.1% leads to shows a sharp and medium peak at 3626 cm1 which
decreased water absorbency. This phenomenon is most corresponds to the hydroxyl groups of OMMT. Furthermore,
likely due to the fact that, as the amount of crosslinker the broad band with a maximum at 1035 cm1 was ascri-
increases, more crosslink points are produced during pol- bed to the Si–O bond of OMMT. The formation of the
ymerization and the crosslinking density increases. The composite was established by the presence of the peaks in
increased crosslinking density leads to a highly crosslinked LLDPE-g-PAA/OMMT1 spectrum (see Fig. 2d). The peak at
and rigid structure, and the polymer network cannot 1015 cm1 proved the existence of OMMT filler in the
expand enough to retain such a large amount of water. composite. The hydroxyl group of OMMT at 3626 cm1
Maximum water absorbency is achieved when the amount overlapped with the broad peak of the hydrogen bonding in
of crosslinking agent is 0.08% but, when it is lower than the region 3460 cm1 to 3626 cm1.
0.08%, water absorbency decreases due to an increase in
13
soluble materials [19]. 3.3. C Nuclear Magnetic Resonance spectroscopy (13C NMR)

13
3.1.2. Effect of OMMT content on water absorbency C solid-state NMR spectroscopy was performed to
The influence of OMMT content on the water absor- confirm the FTIR results. Fig. 3 shows 13C CP MAS spectra of
bency of the LLDPE-g-PAA/OMMT superabsorbent com- waste LLDPE (plastic food wrapping) which depicts a sharp
posite is shown in Table 2. It is obvious that OMMT content single peak at 32.5 ppm.
has an important effect. The water absorbency of the The spectrum of LLDPE-g-PAA is shown in Fig. 3. The
composite in distilled water increased from 600 to 800 g/g, broad band at 30-50 ppm is assigned to the CH and CH2 of
as 3 wt% of OMMT was introduced. According to the FT-IR PAA which overlapped with CH, CH2 and tertiary carbon of
analysis data from this work (see Section 3.2), the –OH LLDPE. Carbonyl carbon of AA was detected at 177.63 ppm.
groups of OMMT could participate in the formation of the The peak at 62.11 in the LLDPE-g-PAA spectrum is pos-
composite, which can improve the polymeric network of sibly related to the CeO of dimer PAA. This dimerization of
the hydrogel and increase the water absorbency. A further PAA occurred through condensation of AA monomer under
increase in OMMT content to 11 wt% resulted in decreased basic conditions [28]. Fig. 4 shows the dimerization of PAA.
water absorbency of 580 g/g. This could be due to the fact Residual ethanol during soxhlet extraction was trapped
that the interactions between OMMT and acrylic acid in the sample. Therefore, the peaks at 57.25 and 17.80 ppm
increased gradually with an increasing OMMT content, corresponded to the CH2 and CH3 of ethanol respectively.
resulting in increased formation of physical and chemical
cross-links in the polymeric network. The elasticity of the 3.4. Si-NMR
polymer chains declined with more cross-links in the pol-
ymeric network. The water absorbency of the composite The spectrum of OMMT (Fig. 5) shows an intense Si peak
declined with decreasing polymer elasticity [18]. at about 93.66 ppm, which is attributed to the tetrahedral
(3Si,Al) units of the octahedral sheet [29,30]. This peak
Table 2 shifted to 92.98 ppm in the LLDPE-g-PAA/OMMT spec-
Effect of OMMT content on the water absorbencies of the superabsorbent trum. This phenomenon shows that there should be an
hydrogel composites.a interaction between OMMT particles and the composite
Sample OMMT percentage (wt%) QH2O (g/g) matrix (LLDPE-g-PAA) which led to a shifting of the Si peak,
LLDPE-g-PAA 0 600 and that the chemical environment of Si in the OMMT
LLDPE-g-PAA/OMMT1 3 800 platelets was changed. These Si-NMR results are consistent
LLDPE-g-PAA/OMMT2 5 750 with the FTIR analysis results given above.
LLDPE-g-PAA/OMMT3 7 690
LLDPE-g-PAA/OMMT4 9 630
LLDPE-g-PAA/OMMT5 11 580 3.5. Mechanism of hydrogel formation
a 
Reaction conditions: reaction temperature, 70 C; 80% neutralization
degree of AA; weight ratio of AA/LLDPE in the feed 9:1; weight ratios of
Crosslinking graft polymerization of acrylic acid onto
oil-soluble initiator, crosslinker, and emulsifier in the feed of 0.35 wt%, LLDPE was carried out in the presence of an oil-soluble
0.080 wt%, 3.0 wt%. initiator (benzoyl peroxide) and MBA (used as
506 M. Irani et al. / Polymer Testing 32 (2013) 502–512

Fig. 2. FTIR spectra of (a) LLDPE, (b) LLDPE-g-PAA, (c) OMMT, and (d) LLDPE-g-PAA/OMMT1.

crosslinking agent). A proposed LLDPE-g-PAA/MMT for- hydrogen abstraction on the LLDPE backbone chain can
mation mechanism is shown in Fig. 6. Benzoyl peroxide occur on the tertiary carbon atoms of the LLDPE chains to
used as an oil-soluble initiator can be decomposed under produce tertiary carbon radicals (as shown in Fig. 6). These
heating to form benzoate radicals. One possible type of active centres on the backbone chains can initiate the

13
Fig. 3. C solid-state NMR spectrum of (a) LLDPE and (b) LLDPE-g-PAA.
M. Irani et al. / Polymer Testing 32 (2013) 502–512 507

aggregated clay particles were characterized with SEM. This


means that the aggregation tendency of OMMT particles
increased with increasing OMMT content. Several aggre-
gated clay particles are shown in the circles drawn (see
Fig. 4. Dimerization of PAA Fig. 7d–f). Furthermore, these pores would provide regions
for water penetration into the polymeric network and give
more interaction sites for the hydrophilic groups of the
grafting of AA. Because MBA (used as a crosslinking agent) polymer network and external stimuli [18,27].
is present in the reaction, a crosslinked structure is formed.
MBA is a bifunctional crosslinking agent; therefore, after 3.7. XRD
the initiator is added to the solution, a macroradical is
formed that contains four reactive sites. These active sites Fig. 8 shows the wide angle X-ray diffraction patterns of
can link with the radicals on the acrylic acid, and LLDPE. It LLDPE and LLDPE-g-PAA. The XRD pattern of LLDPE shows
should be mentioned that in Fig. 6 only two active sites on two main peaks at 21.5 and 23.6 of 2q; which correspond to
MBA are shown. OMMT particles were dispersed amongst the (110) and (200) planes [32]. Compared with LLDPE, the
the polymeric network. In addition, the FTIR results show intensity of the peak located at 21.5 decreased sharply and
that there are interactions between the OH groups of shifted slightly to 21.37 for the (110) plane, and the peak
OMMT and the functional groups (COOH and -COO) of located at 23.6 of 2q disappeared from the XRD pattern of
LLDPE-g-PAA. LLDPE-g-PAA. It is suggested that, when acrylic acid was
grafted onto the LLDPE, the original crystallinity of the
3.6. Morphology analysis (SEM) LLDPE was destroyed, leading to diminishing peak in-
tensity. Several references [33,34] reported that PAA
The porosity of a hydrogel can affect its water absorbency showed a wide peak at around 19 of 2q (from 10-30 of 2q).
[31]. Therefore, the hydrogel microstructure morphology is Therefore, the peak from PAA should overlap with the main
an important property to investigate. SEM micrographs of peaks of LLDPE in XRD pattern of LLDPE-g-PAA.
LLDPE-g-PAA and LLDPE–PAA/OMMT composites contain- The X-ray diffraction (XRD) patterns of OMMT and
ing 3, 5, 7, 9, and 11% OMMT are shown in Fig. 7. These im- LLDPE-g-PAA/OMMT hydrogel composites are shown in
ages show that the samples have a porous structure. The Fig. 9. An intense reflection at 2q ¼ 4.32 was observed for
LLDPE-PAA/OMMT composites (see Fig. 7b–f) show a loose OMMT, which was attributed to the (001) plane of OMMT
surface and are more porous (higher pore density) than that [35]. In comparison with OMMT, the d001 peak of OMMT
of LLDPE-g-PAA. It can be concluded from the SEM images disappeared in the XRD pattern of LLDPE-g-PAA/OMMT
that the OMMT particles were well dispersed in the com- composites, thus indicating the exfoliation of OMMT in the
posites; therefore, there was good interaction between the hydrogel composites. Therefore, the delaminated layers of
OMMT particles and the polymer chains. However, by OMMT were individually dispersed in a continuous polymer
increasing the OMMT content to more than 7%, some matrix.

29
Fig. 5. Si solid-state NMR spectrum of (a) OMMT and (b) LLDPE-g-PAA/OMMT1.
508 M. Irani et al. / Polymer Testing 32 (2013) 502–512

Fig. 6. A proposed mechanism for the synthesis of the LLDPE-g-PAA/OMMT superabsorbent hydrogel composite.

3.8. Thermogravimetric analysis (TGA) less than 7%. This phenomenon is possibly due to the effect
of dispersion on the thermal stability of the samples. With
Fig. 10 depicts the TGA curves of LLDPE-g-PAA and increasing OMMT content, the aggregation of OMMT also
LLDPE-g-PAA/OMMT with various OMMT contents. increases. Therefore, thermal decomposition temperature
The thermal decomposition temperatures of 10 and 50% of 10 and 50% weight loss of the samples decreases as the
weight loss, and char yield of the samples are shown in OMMT content increases from 7 to 11%. The same result
Table 3. It was found that the thermal decomposition was reported by Zhu et al. [36]. They prepared a hybrid of
temperature of LLDPE-g-PAA with OMMT was higher than organo-soluble polyimide and MMT, and found that dis-
that of LLDPE-g-PAA without OMMT. This indicates that the persion of MMT affected the thermal stability of the sample,
incorporation of OMMT particles in the polymer network and that increased, as the MMT content increased.
leads to increase of thermal stability. This phenomenon
occurs due to the heat barrier effect of OMMT. 3.9. Water absorbency in various saline solutions
Furthermore, the thermal decomposition temperature
of hydrogel composites (LLDPE-g-PAA/OMMT) increases The effect of saline solution on water absorbency is
with increase of OMMT content when the OMMT content is shown in Fig. 11. The swelling capacity of the hydrogel
M. Irani et al. / Polymer Testing 32 (2013) 502–512 509

Fig. 7. Scanning electron micrographs of (a) LLDPE-g-PAA, (b) LLDPE-g-PAA/OMMT1, (c) LLDPE-g-PAA/OMMT2, (d) LLDPE-g-PAA/OMMT3, (e) LLDPE-g-PAA/
OMMT4, and (f) LLDPE-g-PAA/OMMT5.

composites in saline solutions was lower than it was in cationic solutions could be attributed to the carboxylate
distilled water. This phenomenon could be due to a charge groups, which can induce the formation of the complexes
screening effect of the excess cations. These excess cations with the cations in saline solutions that form ionic crosslink
can shield the carboxylate anions and reduce the effective points in the polymer network. As a result, the network
anion-anion repulsion; thus resulting in a decrease in the crosslink density would increase [37]. The order of the
osmotic pressure (ionic pressure) difference between the ability of the carboxylate group to form a complex with the
hydrogel network and the external solution [31]. Fig. 11 three cations is Fe3þ> Ca2þ > Naþ, based on their formation
shows that the swelling capacity of the prepared hydrogel constants for ethylenediaminetetraacetic acid (EDTA) [38].
composite in the saline solutions is Naþ > Ca2þ > Feþ3. The Furthermore, water absorbency reduces with increasing
absorbency of the superabsorbent composites in the salt concentration of different external saline solutions. This
solutions is monovalent > divalent > trivalent cations; the phenomenon may be due to the presence of cations in the
degree of ionic crosslinking increases with increasing cat- different salt solutions. The osmotic pressure between the
ion charge and, consequently, swelling reduces [27]. The external saline solution and the polymeric network reduces
reduced water-absorbing capacity observed in multivalent

Fig. 9. X-ray diffraction patterns of (a) LLDPE-g-PAA/OMMT1, (b) LLDPE-g-


PAA/OMMT2, (c) LLDPE-g-PAA/OMMT3, (d) LLDPE-g-PAA/OMMT4, (e) LLDPE-
Fig. 8. X-ray diffraction patterns of LLDPE and LLDPE-g-PAA. g-PAA/OMMT5, and (f) OMMT.
510 M. Irani et al. / Polymer Testing 32 (2013) 502–512

Fig. 10. TGA curves of LLDPE-g-PAA, and LLDPE-g-PAA/OMMT with various Fig. 11. Water absorbency of LLDPE-g-PAA/OMMT1 in NaCl, CaCl2, and FeCl3
OMMT content at a heating rate of 10  C/min. in aqueous solutions with various salt concentrations.

with increasing concentration of the saline solution [39]. LLDPE-g-PAA/OMMT, the LLDPE-g-PAA superabsorbent
The penetration of counter ions (Feþ3, Ca2þ, and Naþ1) in took longer to reach equilibrium. The swelling rate of
the polymeric network can have a screening effect on the a superabsorbent is determined by surface area, swelling
carboxylate groups (–COO), which results in water ab- ability, polymer density, and particle size [40]. The
sorbency of the superabsorbent composites [31]. enhanced swelling rate with the introduction of OMMT
particles into the polymer network of the prepared
3.10. Gel strength hydrogel could be due to OH groups on the surface of
OMMT increasing the affinity of the polymeric network to
The gel strength variation versus speed of the visc- water molecules. Another reason for this behaviour may be
ometer spindle for LLDPE-g-PAA and LLDPE-g-PAA/OMMT because LLDPE-g-PAA/OMMT1 has more porosity than the
with various OMMT contents is illustrated in Fig. 12. The free clay hydrogel (LLDPE-g-PAA) (see Fig. 7) which can
gel strength of all samples declined with increased speed. provide more free volume for the penetration of water
By increasing the amount of OMMT in the hydrogel com- molecules into the polymeric network. As a result, the af-
posites from 3 to 7 wt%, the gel strength also increased. It finity of the hydrogel network to the water molecules is
can, therefore, be concluded that OMMT had an effective higher for LLDPE-g-PAA/OMMT than it is for LLDPE-g-PAA.
role in enhancing gel strength. However, when the OMMT Swelling kinetics can be illustrated using the Voigt-
content exceeded 7 wt%, the gel strength decreased based viscoelastic model (Eq. 2) [41–43].
slightly. This may have been due to aggregation of OMMT. 
St ¼ P 1  et=r (2)
3.11. Swelling kinetics where St is the swelling capability (g/g) at any time (min), p
is the power parameter (g/g) denoting the theoretical
The swelling rates of the LLDPE-g-PAA and LLDPE-g-
PAA/OMMT superabsorbents are illustrated in Fig. 13. It
can be seen from Fig. 13 that the swelling rates of LLDPE-g-
PAA and LLDPE-g-PAA/OMMT were higher for 0-45 mins
and that the water absorbency of LLDPE-g-PAA and LLDPE-
g-PAA/OMMT reached 260 and 400 g/g within 45 mins,
respectively. Then, the swelling rates decreased slowly, and
equilibrium of water absorbency for LLDPE-g-PAA and
LLDPE-g-PAA/OMMT was reached within 165 and
135 mins, respectively. Compared with the swelling rate of

Table 3
TGA data of prepared samples.

Samples T10% T50% Char yield (%)


LLDPE-g-PAA 156 342 22.095
LLDPE-g-PAA/OMMT1 191 418 25.075
LLDPE-g-PAA/OMMT2 200 449 26.27
LLDPE-g-PAA/OMMT3 205 455 26.25
LLDPE-g-PAA/OMMT4 192 434 24.00 Fig. 12. Variation of swollen gel strength with rotation rate of the spindle of
LLDPE-g-PAA/OMMT5 171 362 22.89 a Brookfield viscometer for LLDPE-g-PAA and LLDPE-g-PAA/OMMT with
various OMMT content.
M. Irani et al. / Polymer Testing 32 (2013) 502–512 511

The effect of saline solutions on the water absorbency of


LLDPE-g-PAA/OMMT1 depended on the concentration of
saline solution and valence of cations. The swelling capacity
of the prepared hydrogel composite in the saline solutions
(NaCl, CaCl2 and FeCl3) was in the following order:
Naþ > Ca2þ > Feþ3. The investigation of LLDPE-g-PAA and
LLDPE-g-PAA/OMMT1 superabsorbent swelling rates
showed that LLDPE-g-PAA/OMMT1 had a higher swelling
rate than that of the hydrogel free clay.
The gel strength of the samples was also investigated,
and it was found that the swollen gel strength of the
superabsorbent hydrogel composites was higher than that
of the clay free hydrogel (LLDPE-g-PAA).

Acknowledgments
Fig. 13. Swelling rate in distilled water for LLDPE-g-PAA, and LLDPE-g-PAA/
OMMT1. The authors wish to acknowledge the financial support
provided by a USM short- term grant (Ac No.: 8044043).
Maryam Irani would like to thank Universiti Sains Malaysia
for its financial support under the USM fellowship scheme
equilibrium of water absorbency, t is time (min), and r is the
for her PhD study. The authors wish to acknowledge Mr.
rate parameter (time required to reach 63% of its ultimate
Zahari Othman for his contribution to the NMR
swelling) (min). To calculate the r value, using the equation
measurements.
and a little rearrangement, Ln[1(St/P)] versus time t was
plotted. The slope of the straight line (slope ¼ 1/r) gave the
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