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Polymer Testing
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Material properties
a r t i c l e i n f o a b s t r a c t
Article history: Novel superabsorbent hydrogel composites were prepared using waste linear low density
Received 20 November 2012 polyethylene (LLDPE), acrylic acid (AA), and modified montmorillonite (OMMT) clay through
Accepted 2 January 2013 emulsion polymerization. The effects of major factors such as acrylic acid, initiator, cross-
linking agent and OMMT contents and the degree of neutralization of acrylic acid on water
Keywords: absorbency were investigated to obtain optimum conditions with a high swelling capacity.
Hydrogel composites
The prepared samples were characterized using FTIR, XRD, SEM, TGA, solid state 13C NMR and
Waste polymers 29
Si NMR. SEM characterization of the samples showed that hydrogel composites have more
Organoclays
Superabsorbent pores and a higher swelling ratio than clay free hydrogels. The swelling behaviour of the
Swelling behaviour hydrogel composite was investigated in various saline solutions. The hydrogel composite
containing 3 wt% OMMT had the highest water absorbency (800 g/g in distilled water).
Ó 2013 Elsevier Ltd. All rights reserved.
0142-9418/$ – see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.polymertesting.2013.01.001
M. Irani et al. / Polymer Testing 32 (2013) 502–512 503
increased. When the total amount of initiator was higher 3.2. FTIR spectra analysis
than the optimum value, the water absorbency decreased.
This phenomenon was most likely due to an increase in the FTIR spectra of LLDPE, LLDPE-g-PAA, OMMT and LLDPE-
number of radical centres, which increases the crosslink g-PAA/OMMT are shown in Fig. 2. The FTIR spectrum of
density. The greater crosslink density prevents the network LLDPE (Fig. 2a) shows two sharp peaks at 2909 and
expanding to its greatest extent. Furthermore, an increase 2843 cm1 that correspond to the CeH symmetric and
in the number of radical centres leads to a decrease in the asymmetric stretching. Furthermore, CH2 stretching is also
chain length and in the molecular weight of the grafted shown at 1463 cm1. After the grafting of acrylic acid
acrylic acid of the hydrogel. As a result, the water absor- (LLDPE-gPAA), new peaks appeared in the spectrum (see
bency decreases. This may be attributed to the inverse Fig. 2b). These include a C]O stretching band of AA at
relationship between the initiator content and the molec- 1728 cm1, the symmetric and asymmetric COO stretch-
ular weight [27]. ing of AA at 1403 and 1579 cm1, a CeO band at 1169 cm1,
The variation of MBA content of the hydrogel on water as well as a strong and broad peak at 3450 cm1 that cor-
absorbency was studied. The results show that an increase responds to the water molecules. The OMMT spectrum
in the crosslinking agent content from 0.08 to 0.1% leads to shows a sharp and medium peak at 3626 cm1 which
decreased water absorbency. This phenomenon is most corresponds to the hydroxyl groups of OMMT. Furthermore,
likely due to the fact that, as the amount of crosslinker the broad band with a maximum at 1035 cm1 was ascri-
increases, more crosslink points are produced during pol- bed to the Si–O bond of OMMT. The formation of the
ymerization and the crosslinking density increases. The composite was established by the presence of the peaks in
increased crosslinking density leads to a highly crosslinked LLDPE-g-PAA/OMMT1 spectrum (see Fig. 2d). The peak at
and rigid structure, and the polymer network cannot 1015 cm1 proved the existence of OMMT filler in the
expand enough to retain such a large amount of water. composite. The hydroxyl group of OMMT at 3626 cm1
Maximum water absorbency is achieved when the amount overlapped with the broad peak of the hydrogen bonding in
of crosslinking agent is 0.08% but, when it is lower than the region 3460 cm1 to 3626 cm1.
0.08%, water absorbency decreases due to an increase in
13
soluble materials [19]. 3.3. C Nuclear Magnetic Resonance spectroscopy (13C NMR)
13
3.1.2. Effect of OMMT content on water absorbency C solid-state NMR spectroscopy was performed to
The influence of OMMT content on the water absor- confirm the FTIR results. Fig. 3 shows 13C CP MAS spectra of
bency of the LLDPE-g-PAA/OMMT superabsorbent com- waste LLDPE (plastic food wrapping) which depicts a sharp
posite is shown in Table 2. It is obvious that OMMT content single peak at 32.5 ppm.
has an important effect. The water absorbency of the The spectrum of LLDPE-g-PAA is shown in Fig. 3. The
composite in distilled water increased from 600 to 800 g/g, broad band at 30-50 ppm is assigned to the CH and CH2 of
as 3 wt% of OMMT was introduced. According to the FT-IR PAA which overlapped with CH, CH2 and tertiary carbon of
analysis data from this work (see Section 3.2), the –OH LLDPE. Carbonyl carbon of AA was detected at 177.63 ppm.
groups of OMMT could participate in the formation of the The peak at 62.11 in the LLDPE-g-PAA spectrum is pos-
composite, which can improve the polymeric network of sibly related to the CeO of dimer PAA. This dimerization of
the hydrogel and increase the water absorbency. A further PAA occurred through condensation of AA monomer under
increase in OMMT content to 11 wt% resulted in decreased basic conditions [28]. Fig. 4 shows the dimerization of PAA.
water absorbency of 580 g/g. This could be due to the fact Residual ethanol during soxhlet extraction was trapped
that the interactions between OMMT and acrylic acid in the sample. Therefore, the peaks at 57.25 and 17.80 ppm
increased gradually with an increasing OMMT content, corresponded to the CH2 and CH3 of ethanol respectively.
resulting in increased formation of physical and chemical
cross-links in the polymeric network. The elasticity of the 3.4. Si-NMR
polymer chains declined with more cross-links in the pol-
ymeric network. The water absorbency of the composite The spectrum of OMMT (Fig. 5) shows an intense Si peak
declined with decreasing polymer elasticity [18]. at about 93.66 ppm, which is attributed to the tetrahedral
(3Si,Al) units of the octahedral sheet [29,30]. This peak
Table 2 shifted to 92.98 ppm in the LLDPE-g-PAA/OMMT spec-
Effect of OMMT content on the water absorbencies of the superabsorbent trum. This phenomenon shows that there should be an
hydrogel composites.a interaction between OMMT particles and the composite
Sample OMMT percentage (wt%) QH2O (g/g) matrix (LLDPE-g-PAA) which led to a shifting of the Si peak,
LLDPE-g-PAA 0 600 and that the chemical environment of Si in the OMMT
LLDPE-g-PAA/OMMT1 3 800 platelets was changed. These Si-NMR results are consistent
LLDPE-g-PAA/OMMT2 5 750 with the FTIR analysis results given above.
LLDPE-g-PAA/OMMT3 7 690
LLDPE-g-PAA/OMMT4 9 630
LLDPE-g-PAA/OMMT5 11 580 3.5. Mechanism of hydrogel formation
a
Reaction conditions: reaction temperature, 70 C; 80% neutralization
degree of AA; weight ratio of AA/LLDPE in the feed 9:1; weight ratios of
Crosslinking graft polymerization of acrylic acid onto
oil-soluble initiator, crosslinker, and emulsifier in the feed of 0.35 wt%, LLDPE was carried out in the presence of an oil-soluble
0.080 wt%, 3.0 wt%. initiator (benzoyl peroxide) and MBA (used as
506 M. Irani et al. / Polymer Testing 32 (2013) 502–512
Fig. 2. FTIR spectra of (a) LLDPE, (b) LLDPE-g-PAA, (c) OMMT, and (d) LLDPE-g-PAA/OMMT1.
crosslinking agent). A proposed LLDPE-g-PAA/MMT for- hydrogen abstraction on the LLDPE backbone chain can
mation mechanism is shown in Fig. 6. Benzoyl peroxide occur on the tertiary carbon atoms of the LLDPE chains to
used as an oil-soluble initiator can be decomposed under produce tertiary carbon radicals (as shown in Fig. 6). These
heating to form benzoate radicals. One possible type of active centres on the backbone chains can initiate the
13
Fig. 3. C solid-state NMR spectrum of (a) LLDPE and (b) LLDPE-g-PAA.
M. Irani et al. / Polymer Testing 32 (2013) 502–512 507
29
Fig. 5. Si solid-state NMR spectrum of (a) OMMT and (b) LLDPE-g-PAA/OMMT1.
508 M. Irani et al. / Polymer Testing 32 (2013) 502–512
Fig. 6. A proposed mechanism for the synthesis of the LLDPE-g-PAA/OMMT superabsorbent hydrogel composite.
3.8. Thermogravimetric analysis (TGA) less than 7%. This phenomenon is possibly due to the effect
of dispersion on the thermal stability of the samples. With
Fig. 10 depicts the TGA curves of LLDPE-g-PAA and increasing OMMT content, the aggregation of OMMT also
LLDPE-g-PAA/OMMT with various OMMT contents. increases. Therefore, thermal decomposition temperature
The thermal decomposition temperatures of 10 and 50% of 10 and 50% weight loss of the samples decreases as the
weight loss, and char yield of the samples are shown in OMMT content increases from 7 to 11%. The same result
Table 3. It was found that the thermal decomposition was reported by Zhu et al. [36]. They prepared a hybrid of
temperature of LLDPE-g-PAA with OMMT was higher than organo-soluble polyimide and MMT, and found that dis-
that of LLDPE-g-PAA without OMMT. This indicates that the persion of MMT affected the thermal stability of the sample,
incorporation of OMMT particles in the polymer network and that increased, as the MMT content increased.
leads to increase of thermal stability. This phenomenon
occurs due to the heat barrier effect of OMMT. 3.9. Water absorbency in various saline solutions
Furthermore, the thermal decomposition temperature
of hydrogel composites (LLDPE-g-PAA/OMMT) increases The effect of saline solution on water absorbency is
with increase of OMMT content when the OMMT content is shown in Fig. 11. The swelling capacity of the hydrogel
M. Irani et al. / Polymer Testing 32 (2013) 502–512 509
Fig. 7. Scanning electron micrographs of (a) LLDPE-g-PAA, (b) LLDPE-g-PAA/OMMT1, (c) LLDPE-g-PAA/OMMT2, (d) LLDPE-g-PAA/OMMT3, (e) LLDPE-g-PAA/
OMMT4, and (f) LLDPE-g-PAA/OMMT5.
composites in saline solutions was lower than it was in cationic solutions could be attributed to the carboxylate
distilled water. This phenomenon could be due to a charge groups, which can induce the formation of the complexes
screening effect of the excess cations. These excess cations with the cations in saline solutions that form ionic crosslink
can shield the carboxylate anions and reduce the effective points in the polymer network. As a result, the network
anion-anion repulsion; thus resulting in a decrease in the crosslink density would increase [37]. The order of the
osmotic pressure (ionic pressure) difference between the ability of the carboxylate group to form a complex with the
hydrogel network and the external solution [31]. Fig. 11 three cations is Fe3þ> Ca2þ > Naþ, based on their formation
shows that the swelling capacity of the prepared hydrogel constants for ethylenediaminetetraacetic acid (EDTA) [38].
composite in the saline solutions is Naþ > Ca2þ > Feþ3. The Furthermore, water absorbency reduces with increasing
absorbency of the superabsorbent composites in the salt concentration of different external saline solutions. This
solutions is monovalent > divalent > trivalent cations; the phenomenon may be due to the presence of cations in the
degree of ionic crosslinking increases with increasing cat- different salt solutions. The osmotic pressure between the
ion charge and, consequently, swelling reduces [27]. The external saline solution and the polymeric network reduces
reduced water-absorbing capacity observed in multivalent
Fig. 10. TGA curves of LLDPE-g-PAA, and LLDPE-g-PAA/OMMT with various Fig. 11. Water absorbency of LLDPE-g-PAA/OMMT1 in NaCl, CaCl2, and FeCl3
OMMT content at a heating rate of 10 C/min. in aqueous solutions with various salt concentrations.
with increasing concentration of the saline solution [39]. LLDPE-g-PAA/OMMT, the LLDPE-g-PAA superabsorbent
The penetration of counter ions (Feþ3, Ca2þ, and Naþ1) in took longer to reach equilibrium. The swelling rate of
the polymeric network can have a screening effect on the a superabsorbent is determined by surface area, swelling
carboxylate groups (–COO), which results in water ab- ability, polymer density, and particle size [40]. The
sorbency of the superabsorbent composites [31]. enhanced swelling rate with the introduction of OMMT
particles into the polymer network of the prepared
3.10. Gel strength hydrogel could be due to OH groups on the surface of
OMMT increasing the affinity of the polymeric network to
The gel strength variation versus speed of the visc- water molecules. Another reason for this behaviour may be
ometer spindle for LLDPE-g-PAA and LLDPE-g-PAA/OMMT because LLDPE-g-PAA/OMMT1 has more porosity than the
with various OMMT contents is illustrated in Fig. 12. The free clay hydrogel (LLDPE-g-PAA) (see Fig. 7) which can
gel strength of all samples declined with increased speed. provide more free volume for the penetration of water
By increasing the amount of OMMT in the hydrogel com- molecules into the polymeric network. As a result, the af-
posites from 3 to 7 wt%, the gel strength also increased. It finity of the hydrogel network to the water molecules is
can, therefore, be concluded that OMMT had an effective higher for LLDPE-g-PAA/OMMT than it is for LLDPE-g-PAA.
role in enhancing gel strength. However, when the OMMT Swelling kinetics can be illustrated using the Voigt-
content exceeded 7 wt%, the gel strength decreased based viscoelastic model (Eq. 2) [41–43].
slightly. This may have been due to aggregation of OMMT.
St ¼ P 1 et=r (2)
3.11. Swelling kinetics where St is the swelling capability (g/g) at any time (min), p
is the power parameter (g/g) denoting the theoretical
The swelling rates of the LLDPE-g-PAA and LLDPE-g-
PAA/OMMT superabsorbents are illustrated in Fig. 13. It
can be seen from Fig. 13 that the swelling rates of LLDPE-g-
PAA and LLDPE-g-PAA/OMMT were higher for 0-45 mins
and that the water absorbency of LLDPE-g-PAA and LLDPE-
g-PAA/OMMT reached 260 and 400 g/g within 45 mins,
respectively. Then, the swelling rates decreased slowly, and
equilibrium of water absorbency for LLDPE-g-PAA and
LLDPE-g-PAA/OMMT was reached within 165 and
135 mins, respectively. Compared with the swelling rate of
Table 3
TGA data of prepared samples.
Acknowledgments
Fig. 13. Swelling rate in distilled water for LLDPE-g-PAA, and LLDPE-g-PAA/
OMMT1. The authors wish to acknowledge the financial support
provided by a USM short- term grant (Ac No.: 8044043).
Maryam Irani would like to thank Universiti Sains Malaysia
for its financial support under the USM fellowship scheme
equilibrium of water absorbency, t is time (min), and r is the
for her PhD study. The authors wish to acknowledge Mr.
rate parameter (time required to reach 63% of its ultimate
Zahari Othman for his contribution to the NMR
swelling) (min). To calculate the r value, using the equation
measurements.
and a little rearrangement, Ln[1(St/P)] versus time t was
plotted. The slope of the straight line (slope ¼ 1/r) gave the
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