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Modules Manual
03/2014
www.schneider-electric.com
Rev 3.0 (14-03-2014)
Change Control
Rev Date Description
3.0 14-03-2014 Saitel 2000DP’s name is changed to Saitel DP.
Removed information about auxiliary modules. You can find this information in the document
TE-00-0000-F850-ARQ, Auxiliary Modules manual.
New e-mail for client support: infoSaitel@schneider-electric.com.
Removed information about SM_AC and SM_GAS. Both modules are been catalogued as
"Legacy products"
Included information about SM_PS40 power supply.
Completed the information about backplanes installation.
Included information about the new CPU SM_CPU866e.
Completed the information about backplanes installation.
Safety Information
As a result of the multiple uses of the product, the staff in charge of the application and the use of this control device must
ensure these usages comply with all security and performance requirements applicable in each application. The
requirements include the applicable industry-related laws, norms, regulations and standards.
The illustrations shown in this manual are intended for exemplary purposes. As there are variables and requirements
which depend on each particular installation, Schneider Electric will not be held responsible for the misuse of the
equipment based on the examples herein published.
Read these instructions carefully and look at the equipment to become familiar with the device before trying to install,
operate, service or maintain it. The following special messages may appear throughout this bulletin or on the equipment to
warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
Safety alert
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death
Safety Message
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in serious injury to the persons
or equipment.
NOTICE
NOTICE is used to address practices not related to physical injury.
Restricted Liability
Electrical equipment should be serviced and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this manual. This
document is not intended as an instruction manual for untrained persons.
Saitel DP Modules 2
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Protective Grounding
The user is responsible for compliance with all the existing international and national electrical codes concerning
protective grounding of any device.
The Saitel platform and all its components have been developed in accordance to the requirements for a quality
management system, complying with the ISO 9001 Norm.
Document nº: TE-HG-0000-MOD-F700
Revision/Date: Rev 3.0 (14-03-2014)
File: Saitel DP Modules-EN-Rev3.0.pdf
Retention Period: Permanent throughout its validation period + 3 years after its cancellation.
NOTICE
In case of any further queries , please, send an e-mail about the problem or suggestion to the following address:
infoSaitel@telvent.com
3 Saitel DP Modules
Rev 3.0 (14-03-2014)
Index of Contents
Index of Contents .................................................................................................................................................................. 4
Index of Figures..................................................................................................................................................................... 7
Index of Tables.................................................................................................................................................................... 11
Contents.............................................................................................................................................................................. 12
Chapter 1. Introduction................................................................................................................................................. 1-1
1.1 Saitel DP ............................................................................................................................................................ 1-1
1.2 Saitel DP Modules .............................................................................................................................................. 1-2
1.2.1 Available Module Types ............................................................................................................................. 1-2
1.2.2 General Features........................................................................................................................................ 1-2
1.3 System Buses .................................................................................................................................................... 1-3
Chapter 2. Installation .................................................................................................................................................. 2-1
2.1 Introduction......................................................................................................................................................... 2-1
2.2 Handling ............................................................................................................................................................. 2-1
2.3 Module Location within the Chassis ................................................................................................................... 2-1
2.4 Power Requirements .......................................................................................................................................... 2-1
2.5 Polarization and Commons ................................................................................................................................ 2-2
2.6 Identification and Profibus Speed....................................................................................................................... 2-2
2.7 Location.............................................................................................................................................................. 2-3
2.8 LED Indicators.................................................................................................................................................... 2-3
2.9 Cabling ............................................................................................................................................................... 2-3
2.9.1 Field Connection......................................................................................................................................... 2-3
2.9.2 Wiring Types .............................................................................................................................................. 2-5
Chapter 3. Control Unit ................................................................................................................................................ 3-1
3.1 Control Module (CPU) ........................................................................................................................................ 3-1
3.2 SM_CPU866 Module.......................................................................................................................................... 3-1
3.2.1 General Description.................................................................................................................................... 3-1
3.2.2 Internal Plate .............................................................................................................................................. 3-3
3.2.3 Code Uploading and Configuration............................................................................................................. 3-3
3.2.4 Diagnostics................................................................................................................................................. 3-4
3.2.5 Technical Specifications ............................................................................................................................. 3-4
3.3 SM_CPU866FX Module ..................................................................................................................................... 3-7
3.3.1 General Description.................................................................................................................................... 3-7
3.3.2 Internal Plate .............................................................................................................................................. 3-7
3.3.3 Technical Specifications ............................................................................................................................. 3-8
3.4 SM_CPU866e Module...................................................................................................................................... 3-10
3.4.1 General Description.................................................................................................................................. 3-10
3.4.2 Code Uploading and Configuration........................................................................................................... 3-12
3.4.3 Internal Plate ............................................................................................................................................ 3-12
3.4.4 Diagnostics............................................................................................................................................... 3-13
3.4.5 Technical Specifications ........................................................................................................................... 3-14
3.5 Control Module Cabling .................................................................................................................................... 3-16
Chapter 4. Communication Modules ............................................................................................................................ 4-1
4.1 SM_SER Module................................................................................................................................................ 4-1
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Index of Figures
Figure 1-1. Saitel DP in a chassis. ..................................................................................................................................... 1-1
Figure 1-2. Saitel DP in a backplane .................................................................................................................................. 1-1
Figure 1-3. Saitel DP architecture. ..................................................................................................................................... 1-1
Figure 1-4. A Saitel DP module. ......................................................................................................................................... 1-2
Figure 1-5. Module’s switches............................................................................................................................................ 1-3
Figure 1-6. Profibus TTL and Profibus RS-485. ................................................................................................................. 1-3
Figure 1-7. Buses in a backplane. ...................................................................................................................................... 1-4
Figure 2-1. Backplane`s positions. ..................................................................................................................................... 2-1
Figure 2-2. Profibus switches for module configuration..................................................................................................... 2-2
Figure 2-3. Module with terminal connection (C1).............................................................................................................. 2-3
Figure 2-4. Module with flat-ribbon connection (C2)........................................................................................................... 2-3
Figure 2-5. Header connectors for Saitel DP acquisition modules. .................................................................................... 2-4
Figure 2-6. Cable for field connection................................................................................................................................. 2-4
Figure 2-7. Prepared cable for field connection.................................................................................................................. 2-4
Figure 2-8. Wiring of two types of terminals. ...................................................................................................................... 2-5
Figure 2-9. Position of the cables when they are installed. ................................................................................................ 2-5
Figure 2-10. Fixing cables to the cabinet or chassis........................................................................................................... 2-5
Figure 2-11. Analog signal wiring. ...................................................................................................................................... 2-6
Figure 2-12. Polarizing power supply output. ..................................................................................................................... 2-7
Figure 2-13. Example of incorrect connections of the polarization power supply. .............................................................. 2-8
Figure 2-14. General scheme of a CORRECT earth connection........................................................................................ 2-8
Figure 2-15. General scheme of an INCORRECT earth connection. ................................................................................. 2-9
Figure 3-1. SM_CPU866 - Front view. ............................................................................................................................... 3-1
Figure 3-2. SM_CPU866 – Internal plate (when the door is open)..................................................................................... 3-3
Figure 3-3. CPU configuration switches. ............................................................................................................................ 3-4
Figure 3-4. SM_CPU866FX - Front view............................................................................................................................ 3-7
Figure 3-5. SM_CPU866FX – Internal plate (when the door is open). ............................................................................... 3-8
Figure 3-6. SM_CPU866e - Front view. ........................................................................................................................... 3-10
Figure 3-7. SM_CPU866e – Internal plate (when the door is open)................................................................................. 3-13
Figure 3-8. RJ-45 connector............................................................................................................................................. 3-16
Figure 3-9. PC connection (with DB-9 connector on the PC end). ................................................................................... 3-16
Figure 3-10. Fiber optic connector, with and without protector......................................................................................... 3-18
Figure 3-11. SFP modules to install in the ports ETH2-FX and ETH3-FX of SM_CPU866e. ........................................... 3-18
Figure 3-12. Fiber optic connectors installed.................................................................................................................... 3-19
Figure 4-1. SM_SER - Front view....................................................................................................................................... 4-1
Figure 4-2. SM_SER - Communication indicators. ............................................................................................................. 4-2
Figure 4-3. SM_SER – Termination resistor in full-duplex communications....................................................................... 4-3
Figure 4-4. SM_SER – Termination resistor in half-duplex communications...................................................................... 4-4
Figure 4-5. SM_SER – Cable for connection SM_SER-Auxiliary terminal in full-duplex communications.......................... 4-4
Figure 4-6. SM_SER - Cable for connection SM_SER-Auxiliary terminal in half-duplex communications. ........................ 4-4
Figure 5-1. SM_PS - Front view. ........................................................................................................................................ 5-1
Figure 5-2. SM_PS - Internal front view (when the door is opened). .................................................................................. 5-2
Figure 5-3. SM_PS40 – Front view. ................................................................................................................................... 5-6
Figure 5-4. SM_PS40 - Internal front view (when the door is opened). .............................................................................. 5-7
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Figure 7-15. Backplane expansion (using copper) – A main backplane / A single expansion cable ................................ 7-13
Figure 7-16. Backplane expansion (using copper) – A main backplane / A cable for each profibus ................................ 7-13
Figure 7-17. Backplane expansion (Copper) – Two main backplanes / Two expansion cables. ...................................... 7-14
Figure 7-18. Backplane expansion (Fiber optic) – A main backplane / A single cable for PF1, PF2 and SYN................. 7-14
Figure 7-19. Backplane Expansion (Fiber optic) – A main backplane / A cable for PF2 / A cable for PF1 and SYN........ 7-15
Figure 7-20. Backplane expansion (Fiber optic) – Two main backplanes / A cable for PF2 / A cable for PF1 and SYN. . 7-15
Figure 7-21. Backplane powered using two independent power supplies. ....................................................................... 7-16
Figure 7-22. Several backplanes powered by a power supply ......................................................................................... 7-17
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Index of Tables
Table 2-1. Profibus speed. ................................................................................................................................................. 2-2
Table 2-2. Wiring groups. ................................................................................................................................................... 2-5
Table 3-1. SM_CPU866 – Communication ports. .............................................................................................................. 3-2
Table 3-2. SM_CPU866 - Indicators................................................................................................................................... 3-4
Table 3-3. SM_CPU866FX – Communication ports........................................................................................................... 3-7
Table 3-4. SM_CPU866e – Communication ports............................................................................................................ 3-12
Table 3-5. SM_CPU866e - Indicators............................................................................................................................... 3-13
Table 3-6. CPU - Pinout of the port CON. ........................................................................................................................ 3-16
Table 3-7. CPU - Serial port COM1.................................................................................................................................. 3-16
Table 3-8. CPU - Pinout of the serial port COM2. ............................................................................................................ 3-17
Table 3-9. CPU - Pinout of the ports COM3 and COM4................................................................................................... 3-17
Table 3-10. SM_CPU866 - Ethernet ports pinout............................................................................................................. 3-17
Table 3-11. SM_CPU866e - Pinout of the copper ports ETHx. ........................................................................................ 3-18
Table 3-12. SM_CPU866e – USB port............................................................................................................................. 3-19
Table 4-1. SM_SER - RS-232 port pinout. ......................................................................................................................... 4-2
Table 4-2. SM_SER - RS-485 port pinout. ......................................................................................................................... 4-3
Table 4-3. SM_SER - RS-422 port pinout. ......................................................................................................................... 4-3
Table 4-4. SM_SER - Addressing in serial multiplexer....................................................................................................... 4-5
Table 4-5. SM_SER - Troubleshooting............................................................................................................................... 4-5
Table 5-1. SM_PS - Troubleshooting. ................................................................................................................................ 5-3
Table 6-1. SM_DI32 - Troubleshooting. ............................................................................................................................. 6-9
Table 6-2. SM_DO32T - Troubleshooting. ....................................................................................................................... 6-21
Table 6-3. SM_AI16 - Troubleshooting............................................................................................................................. 6-38
Table 6-4. SM_AI8AO4 - Voltage outputs configuration................................................................................................... 6-45
Table 6-5. SM_AI8AO4 - Current outputs configuration. .................................................................................................. 6-46
Table 6-6. SM_AI8AO4 - Troubleshooting. ...................................................................................................................... 6-50
Table 7-1. Pinout of the connector for external power supplies.......................................................................................... 7-5
Table 7-2. Female DB9-connector for backplane expansion............................................................................................ 7-11
Table 7-3. Cable length for the different transmission speeds. ........................................................................................ 7-12
11 Saitel DP Modules
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Contents
I. Objective
The purpose of this manual is to provide the information about all Saitel DP modules. This manual provides
comprehensive information about design, diagnostics and features (installation, maintenance, putting into operation, …).
III. Arrangement
This manual is divided in different chapters:
Saitel DP Modules 12
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Chapter 1. Introduction
1.1 Saitel DP
The Saitel DP platform is a complete set of devices provided by Schneider Electric for real-time control applications and
power line automation. It is a high-technology platform which gives a solution to the business areas of Schneider Electric.
Saitel DP’s design has been optimized to meet the most demanding requirements of multiple sectors:
Cost-efficiency, minimum downtime, and compliance with electric safety, electromagnetic compatibility and
environmental standards.
Safety and reliability requirements for power, gas, water, residual water supply, etc.
Centralized monitoring and control of geographically-distributed systems which support hierarchical data acquisition
and redundant networks.
Local monitoring and control with data sharing capabilities of plant-distributed devices.
Quick troubleshooting by means of programmable automation execution.
One of the most remarkable features of Saitel DP is its modular design. All I/O, CPU, power supply and
communication modules have an identical format, sharing the same enclosure.
Cover
The modules have a plastic enclosure that especially it is designed to facilitate the insertion and the wiring of the modules.
The level of protection provided by the enclosure is IP20.
The SM_CPU866FX and SM_CPU866e modules have a particular enclosure, the swing door has an opening in the door
to avoid bending the fiber optic. For SM_CPU866e only where it is mounted with fiber optic.
DANGER
Never open the module’s enclosure. Never install an electronic board without the plastic enclosure.
Interface
Internally, all modules are electrically connected to the backplane using a 48-pin connector on the rear side. In relation to
the connection with external devices, all the elements required for the module’s operation and maintenance tasks are
located on the front side.
Each type of module provides a specific feature and its connection interface is further discussed in this manual.
Switches
The modules integrate a 12-position switch on the rear side. The function of these switches depends on the module type,
but in general, it is used to set the addresses and communication rate.
The concrete application of each module type is explained in the respective sections of this manual.
Indications
All modules include several LED indicators on the front panel which provide status and diagnostic information. The
meaning of these LEDs depends on the module type. This information will only be valid if the module is completely
configured and operational.
In addition, a diagnosis can be made using the CATweb Tool.
NOTICE
It is important to note that, both the first chassis and the last chassis or backplane, must be configured as bus
terminations. See chapter 7 of this manual.
Chapter 2. Installation
2.1 Introduction
Some steps of the installation procedure of a module in its backplane are common for all modules, and other steps will
depend on the type of module to be mounted. The following steps are common for the installation of any module:
Handling the module with extremely care (paragraph 2.2).
Selecting the right location within the backplane (paragraph 2.3).
Considering the backplane power requirements (paragraph 2.4).
2.2 Handling
WARNING
The electrostatic discharges may damage semi-conducive devices within the module, if the connector pins are in
contact with the backplane.
Modules must be grouped to minimize the adverse effects caused by noise and heat, therefore, modules, and more
specifically the CPU modules, must be placed as far as possible from the modules which operate at alternating currents or
high currents.
If the system has redundant CPUs, both control modules must be put together in the backplane.
The SM_PS and SM_PS40 modules (power-supplies) are scalable to supply power to the modules connected to the
backplane, as required. When using auxiliary power supplies it is necessary to scale them depending on the installed
Saitel DP modules.
The power consumption is indicated in the technical specification table for each module in this manual. The consumption
of all modules will be added plus a safety margin (between 20% and 50% of the full power). The power supply efficiency
(typically, 70 - 90%) shall also be considered, in order to prevent the chassis and power supply from overloading.
The module’s identification and Profibus communication speed can be set using the microswitches on the module's rear
panel. Each microswitch has the following functions:
The module’s identification must be unique, selecting between 0 and 96 using microswitches 1 to 7. The address definition
will be as follows:
0 1 2 3 4 5 6
P1*2 + P2*2 + P3*2 + P4*2 + P5*2 + P6*2 + P7*2
Assuming Px is the value assigned to the position of microswitch x (0 is OFF and 1 is ON). For example, if switches 2, 4
and 5 are in the ON position, the Profibus address of the module is 26.
The Profibus communication speed must be the same for all Saitel DP modules, which is determined by the speed of the
master, configured by software, in the control module. The speed is set using microswitches 9, 10 and 11 as shown in the
following table:
Position 11 Position 10 Position 9 Profibus Rate
OFF OFF OFF 19.2 kbaud
OFF OFF ON 93.75 kbaud
OFF ON OFF 187.5 kbaud
OFF ON ON 500 kbaud
ON OFF OFF 1.5 Mbaud
ON OFF ON Not available
ON ON OFF Not available
ON ON ON Not available
NOTICE
For optimal system performance is recommended to set the Profibus rate to 1.5 Mbaud.
Microswitches 8 and 12 are reserved and must be set to OFF, except for the SM_DI32 module. See section 6.2.2.4.
2.7 Location
To mount the module in the backplane, please follow the following instructions:
Switch off the backplane’s power supply.
Mount the module at the desired position within the backplane and verify that the rear rails are properly mounted
using the pre-drilled holes on the backplane.
Firmly press the module to assure the connector fits in the backplane connector properly. Check whether the
module is correctly mounted to the backplane base.
Fix the module to the backplane using the screw located at the top.
Insert the terminal or flat ribbon connectors.
WARNING
When installing a SM_CPU866FX module or a SM_CPU866e module with fiber optic, we have to make sure that there
is enough space between the front of the module and the cabinet door when it is closed, because the fiber optics can be
pinching with the risk of breakage.
2.9 Cabling
2.9.1 Field Connection
Acquisition modules can be connected to the field using two different procedures:
C1: Terminal connection or Direct connection. It is used when the length of the field cabling is short, for example,
when interconnections and assemblies are done within the cabinet, signals are generated in a close site or proceed
from an interface cabinet located at the same site, etc.
C2: Flat-ribbon connection through terminal blocks. It is used when the distance between the module and the signal
2
source is long or when the cable gauge needs to be bigger than 0.5 mm due to the cabling layout.
The following figures show the available connection options C1 and C2:
Figure 2-3. Module with terminal connection (C1). Figure 2-4. Module with flat-ribbon connection (C2).
A module can be easily replaced by disconnecting the two field-connectors and removing the module from its slot, in both
direct and terminal-block connections.
In some modules, input circuits need to be polarized in order to perform signaling and command functions.
The configuration of each cabling option is further detailed in different chapters in this manual.
Manufacturer: Molex
Reference: 39930-0520.
For connection, you should remove the shield of the cable between 8 and 10 cm and protect the cut with an
insulating material, as shown in the figure:
The shield at the end of each individual cable should be removed for a distance of 0.5 cm, which will be the part of
copper to introduce in the terminal:
You can see that the space is enough to the door to be closed:
To avoid jerking and the weight of the cable doesn't fall on the terminal, when the module is installed in the cabinet, both
wires will be joined with a plastic bracket, and they should be fixed to the cabinet or chassis too.
The following image shows an example:
NOTICE
The analog, digital and communication signals cables should never share the gutter with the cables of the
electronic power supply.
Field input signal cables must never be laid using cables with filtered signals
WARNING
Particular care must be taken when connecting the shielding to make sure it is effective.
The shield connection depends on the equipotentiality between the connected devices:
Guaranteed equipotentiality: Both devices are connected to an earth system, so that the same potential level is
guaranteed The shield must be connected at both ends.
Limited equipotentiality: Both devices are connected to earth but not to the same earth system. To limit the
difference of potential that can be produced among them a cable with the appropriate cross-section will be installed
between the grounding of both. The shield must be connected at one end.
No guaranteed equipotentiality: The connection to earth of both devices can’t be guaranteed (both devices must
be connected to an earth system). Copper mustn’t be used in this case.
DANGER
Connecting NOT equipotential devices could be dangerous for persons and equipment.
RS-485 Communications
For RS-485 the pairs are shielded individually or all together by a copper braid. The recommendations for the cable are:
Resistance: < 100 Ω/km.
2
Section: 0.22 mm (24 AWG)
Characteristic impedance: 120 Ω.
Maximum length: 1200 m.
RS-422 Communications
For RS-422 the pairs must be shielded individually. The recommendations for the cable are:
Resistance: < 100 Ω/km.
2
Section: 0.22 mm (24 AWG)
Characteristic impedance: 100 Ω.
Maximum length: 1200 m.
Polarization.
The output of the polarizing power supplies follows the same route in the field as the digital signals in which they are used,
so the treatment is the same as for a field input/output signal. In some projects, supplementary filters are installed. In
these cases the wiring should be independent for the filter’s input and output.
Auxiliary
The auxiliary power supply and its wirings do not have any galvanic connection to Saitel DP, so they should be sufficiently
separated from each other (independent gutters and layout) in order to prevent possible disturbances to reach the Saitel
DP wiring itself. In some projects, supplementary filters are installed. In these cases, the wiring should be independent for
the filter’s input and output.
Filtering
Generally, a filter will be included as a means to reinforce the protection of the power supply of the electronic elements.
The use of filters for the polarizing power supply is optional.
The polarizing power supply should never be combined with the power supply for electric elements. The protecting filter
cannot be shared in any case, as the polarizing power supply goes to field with the rest of inputs/outputs. As shown in the
figures, an incorrect connection of the polarization power supply reduces the effect of the protection barriers.
General Recommendations
The cable section used should be have the appropriate size for each installation, and earthing braid should be used
whenever possible.
The equipment or cabinet need to have a ground wire in a given point in order to guarantee a low impedance for the
rest of the elements. Horizontal copper bars, as well as vertical cooper bars (whenever possible) should be
assembled. All metal pieces of the equipment shall be connected to the protection earth. If metal cabinets are used,
the cabinet's walls can also be used to distribute the EMC earth.
Controller Block
The controller block integrates an MPC866 microcontroller from the PowerPC family. Characteristics:
32-bit architecture.
4 + 4 KB code and data cache.
Compact-Flash controller.
Up to 4 Fast-Ethernet communication ports.
Memory Banks
Memory banks are made up by:
SDRAM memory for executing programs.
Non-volatile SRAM memory with a Lithium battery for data backup.
FLASH memory.
Additionally, the SM_CPU866 module’s memory can be expanded through a Compact-Flash memory for those
applications requiring a greater capacity.
3-1 Saitel DP Modules
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NOTICE
The installation of Compact-Flash cards over 4 GB is NOT recommended.
Communication Channels
The available communication channels are:
CON. Console channel for monitoring and diagnostics.
COM1. Asynchronous isolated RS-232 communication channel with modem control. This channel allows integrating
an additional signal for synchronization (PPS) through the DCD signal.
COM2. Asynchronous isolated RS-232 communication channel with modem control.
COM3-COM4. RS-232 communication channels which can operate in synchronous mode as well in asynchronous
mode.
ETH1-4. Up to 4 Fast-Ethernet communication ports which operate as 10BaseT and 100BaseT self-management
capabilities.
The next table shows the available ports and functionality in the module SM_CPU866:
Lithium Battery
The SM_CPU866 module includes a Lithium battery to backup the data in NVRAM memory in case of a power loss. The
module includes a mechanism of rearmament of the battery, so that when the battery is connected, it solely begins to be
effective once the module is connected to backplane and it is power-on. The battery is able to maintain the NVRAM data
during approximately 4 months and it is not rechargeable.
NOTICE
For releases prior to B9 of the SM_CPU866 module, if after to be power-on the CPU this one is going to be
disconnected during a long period of time it recommends to extract the battery.
For B9 and later, we can disconnect the battery using switch 5, located on the back of the module. (ON The battery
is connected / OFF The battery is disconnected).
Indicators
The indications block provides the following information:
PWR: Correct power supply of the module.
RUN: Application status.
FAIL: Fault detected in the RTU.
DIO: There is at least a module out of order.
BAT: Battery status (see use of switch 5 in the document TE-00-0000-CYP-F700, “Configuration & Startup of Saitel
DP").
ONL: CPU status (online/offline). It is off in systems without redundant CPU.
SYN: Synchronization status.
Furthermore, each communication channel has two LEDs. For serial channels, these LEDs indicate
transmission/reception. For Ethernet channels, they indicate link/activity.
The section 3.2.4 describes the meaning of the each indicator.
NOTICE
From revision B7 of the SM_CPU866 module, a VxWorks release previous to VxW_09:12:03:16:29:46 CANNOT be
used.
The default IP address is "172.0.0.1". The user can connect to this IP address from the configuration software
CATconfig Tool or from any other FTP client software.
As for the configuration, in the back of the module there is a group of switches as is shown in the figure:
Switch 9 position configures the console communications rate: ON 19.200 bps and OFF 38.400 bps.
Only for revision B9 of the SM_CPU866 and later, switch 5 is used for connection / disconnection of the
battery.
The remaining switches haven't got any associated functionality and should be in OFF state.
The document TE-00-0000-CYP-F700, "Configuration & Startup of Saitel DP" details the steps to configure the CPU.
3.2.4 Diagnostics
The module’s diagnostics can be performed in two different ways:
Remotely, through the CATweb Tool.
Locally, using the console.
For further information about the diagnostics procedure, please refer to the document TE-00-0000-CYP-F700,
"Configuration & Startup of Saitel DP ".
The indications block provides the following information:
PWR (Green) Correct power supply of the module. No power supply. N/A
Memory Banks
The option of 12 MB of FLASH memory is not available. The device always comes with 16 MB.
The SM_CPU866FX module always includes an internal Compact Flash card, and like in the SM_CPU866 module, the
installation of cards over 4 GB is NOT recommended.
Communication Channels
The SM_CPU866FX always comes with 4 Fast-Ethernet ports:
ETH1 and ETH2: Two Fast-Ethernet communication ports which operate as 10BaseT and 100BaseT self-
management capabilities.
ETH3 and ETH4: Two Fast-Ethernet communication port 100Base-FX.
The next table shows the available ports and functionality in the module SM_CPU866FX:
NOTICE
All other features of the module are identical to the SM_CPU866 module, including code uploading, configuration and
diagnostics.
The SM_CPU866e is fully backwards compatible with all Saitel DP elements, including backplanes, acquisition modules
and others CPUs. It is backward compatible with another SM_CPU866e or SM_CPU866.
Controller Block
The controller block integrates an P1021 microcontroller from the Freescale QorlQ family, which gives to this module a
greater power of processing and better capabilities of communication than the SM_CPU866 model. The P1021 processor
integrates, among others, the following characteristics.
Dual high-performance 32-bit cores, built on Power Architecture® technology (533 MHz up to 800 MHz clock
frequency).
TCP/IP acceleration, quality of service, and classification capabilities.
Double-precision floating-point support.
USB 2.0 connectivity (Host).
32 KB + 32 KB data cache for each core and 256 KB of L2 cache.
SD, MMC and SDHC devices up to 32 GB are allowed.
10/100/1000 Mbps Gigabit-Ethernet ports.
Reset button.
Watchdog output.
Synchronization:
o By GPS, using COM1 (SM_CPU866 compatible).
o Terminal for IRIG-B signal (standard 200-04, 002, 003, 006 and 007 codes).
o IEEE® 1588 PTP support for synchronization by Ethernet.
Encryption Block
The P1021 microcontroller Integrates a security engine (SEC 3.3.2). The SEC is a modular and scalable security core
optimized to process all the algorithms associated with IPsec, IKE, SSL/TLS, iSCSI and SRTP. Although it is not a
protocol processor, the SEC is designed to perform multi-algorithmic operations (for example, 3DES-HMAC-SHA-1) in a
single pass of the data. The version of the SEC used in the P1021 is specifically capable of performing single-pass
security cryptographic processing for SSL 3.0, SSL 3.1/TLS 1.0, IPSec and SRTP.
Memory Banks
Memory banks are made up by:
32-bits DDR3 SDRAM memory (256 MB ) for executing programs.
Non-volatile SRAM memory (4 MB) with a Lithium battery for data backup.
NOR flash memory of 128 MB (64 MB + 64 MB).
NAND flash memory of 128 MB.
The SM_CPU866e module’s memory can be expanded through a SD/MMC card for those applications requiring a greater
capacity. Additionally, a USB 2.0 port is available for massive storage devices connection.
NOTICE
SD cards up to 32 GB have been tested.
Communication Ports
The available communication ports are:
CON. Console port for monitoring and diagnostics.
COM1. Asynchronous isolated RS-232 communication port with modem control. This channel allows integrating an
additional signal for synchronization (PPS) through the DCD signal.
COM2. Asynchronous isolated RS-232 communication port with modem control.
COM3-COM4. Asynchronous RS-232 communication port with modem control.
ETH0 and ETH1: Gigabit-Ethernet communication ports using copper. They allow 10BaseT(Ethernet),
100BaseTX(Fast-Ethernet) and 1000BaseT(Gibabit-Ethernet) communications .
ETH2/ETH2_FX and ETH3/ETH3_FX: Gigabit-Ethernet communication ports using copper (RJ-45) or fiber optic
(SFP type).
o Copper ports (ETH2 and ETH3) allow 10BaseT(Ethernet), 100BaseTX(Fast-Ethernet) and
1000BaseT(Gibabit-Ethernet) communications.
o Fiber optic ports (ETH2_FX and ETH3_FX): SFP-based (Small Form-Factor Pluggable). They allow
communications 100FX(Fast-Ethernet), 1000baseLX(Gibabit-Ethernet) and 1000base-SX(Gigabit-
Ethernet) communications
WARNING
The Ethernet ports 2 and 3 can be used with fiber optic or copper, but never at the same time. You can use:
ETH2 and ETH3
ETH2_FX and ETH3
ETH2 and ETH3_FX
ETH2_FX and ETH3_FX
The next table shows the available ports and functionality in the module SM_CPU866e:
Lithium Battery
The SM_CPU866e module includes a Lithium battery to backup the data in SRAM (NVRAM) memory in case of a power
loss. The module includes a mechanism of rearmament of the battery, so that when the battery is connected, it solely
begins to be effective once the module is connected to backplane and it is power-on. The battery is able to maintain the
NVRAM data during approximately 4 months and it is not rechargeable.
Indicators
The indications block provides the following information:
PWR: Correct power supply of the module.
RUN: Application status.
FAIL: Fault detected in the RTU.
DIO: There is at least a module out of order.
BAT: Battery status (see use of switch 5 in the document TE-00-0000-CYP-F700, “Configuration & Startup of Saitel
DP").
ONL: CPU status (online/offline). It is off in systems without redundant CPU.
SYN: Synchronization status.
GP1 – GP4: 4 general purpose indicators. For current revision of the module, these indicators haven't a function.
Furthermore, each communication channel has two LEDs. For serial channels, these LEDs indicate
transmission/reception. For Ethernet channels, they indicate link/activity.
The section 3.4.4 describes the meaning of the each indicator.
3.4.4 Diagnostics
The module’s diagnostics can be performed in two different ways:
Remotely, through the CATweb Tool.
Locally, using the console.
For further information about the diagnostics procedure, please refer to the document TE-00-0000-CYP-F700,
"Configuration & Startup of Saitel DP ".
The indications block provides the following information:
Led / Color On Off Blinking
PWR (Green) Correct power supply of the module. No power supply. N/A
No running application or
RUN (Green) N/A DOING_WELL has not been Running application.
configured in CATconfig Tool.
RTU fault (associated with supervision
FAIL (Red) No RTU fault. N/A
signal FAIL_RTU in CATconfig Tool).
At least one module is in
Correct Profibus Communications
DIO (Green) At least one module is out of service. service but with diagnostic
established. All modules in service.
errors.
BAT (Red) Low battery. Normal battery. N/A
Communications channel COM1 – COM4. RJ-45. A category 5 cable or better must be used. (100 m. max)
ETH0-3 channels RJ-45. A category 5 cable or better must be used. (100 m. max)
ETH2-FX and ETH3-FX communication channels LC-Duplex connector for SFP module (not provided). The recommended
models for each standard are (consult others):
100BaseFX (MMF, distance < 2 km en full-duplex) HFBR 57E0APZ (M.B.: 500MHz for km at 1300 nm).
1000BaseSX (MMF 62.5 µm, distance < 220 m) AFBR-5715ALZ (M.B.: 160 MHz for km at 850 nm)
1000BaseSX (MMF 50 µm, distance < 500 m) AFBR-5715ALZ (M.B.: 400 MHz for km at 850 nm)
1000BaseLX (SMF 50 µm, distance < 5 km) AFCT-5715ALZ
Power voltage (module). 5.4 VDC (via backplane).
Power voltage operating range. 5.2 VDC (min.) / 5.6 VDC (max.)
Typical consumption. 10 W
Dimensions. 245 x 170 x 45 mm.
Weight. 700 g
Software Specifications
Operating system Linux
Cybersecurity CyberSecurity Brick software integrated
External synchronization. GPS through COM1 / Protocol (PTP1588)/SNTP (accuracy of ms)/IRIG-B
Supported IRIG_B Standard 200-04 (002, 003, 006 and 007 codes)
Discrimination time between events. 1 ms.
Supervision. Watchdog.
Environmental Conditions
Operating temperature range. From -40 ºC to 70 ºC.
Humidity limit. 95%.
Coating. Standard coating. (Depending on ordering options).
Protection level (module). IP 20.
Protection level (cabinet). IP 54 (typical).
If we use a DB-9 connector for the PC connection, the cabling should be as follows:
We can configure the port speed using switch 9 on the back of the module. When the CPU starts, the console window will
show a message informing the user about the selected speed: "Dip-Switch 9 OFF: Set to 38400 CONSOLE_TTY."
NOTICE
In a redundant system, if you want to interconnect both control modules by using serial ports, you can use any of them
(except for the console port) and the cabling should be as follows (the other pins are not connected):
The upper hole is used to connect the reception cable (Rx) and the lower hole for the transmission cable (Tx).
Both LEDs on the bottom show the operation status of the port. The yellow LED indicates link in the port and the green
LED indicates that data is being transmitted / received through the port.
TIA/EIA 568A and TIA/EIA 568B are the two color codes used for wiring eight-position RJ45 modular plugs. Both are
allowed under the ANSI/TIA/EIA wiring standards. The only difference between the two color codes is that the orange and
green pairs are interchanged.
WARNING
Each network segment cable length may be up to 100 m.
Figure 3-11. SFP modules to install in the ports ETH2-FX and ETH3-FX of SM_CPU866e.
These connectors are mounted into the available hole at the bottom of the module. Both connectors must be installed with
the ejector inwards. the next figure shows the connectors when they are mounted:
The SFP modules by “Avago Technologies” manufacturer are recommended. The recommended models are detailed
below:
Model: AFCT-5715ALZ
o Compliant to IEEE 802.3Z Gigabit Ethernet (1.25 GBd) 1000BASE-LX.
o 1310 nm long wave laser.
o Link lengths at 1.25 GBd:
0.5 to 550 m, 50 µm MMF (multimode fiber).
0.5 to 550 m, 62.5 µm MMF.
0.5 to 10 km, SMF.
Model: AFBR-5715ALZ
o Compliant to IEEE 802.3 Gigabit Ethernet (1.25GBd) 1000BaseSX.
o 850 nm Vertical Cavity Surface Emitting Laser (VCSEL).
o Link lengths at 1.25 GBd:
2 to 550 m, with 50/125 µm fiber.
2 to 275 m, with 62,5/125 µm fiber.
Model: HFBR 57E0APZ
o Full compliance with the optical performance requirements of 100Base-FX version of IEEE802.3u.
o Operates with 62.5/125 µm and 50/125 µm multimode fiber, uses a reliable 1300 nm LED source.
o Distance up to 2 Km.
NOTICE
The fiber optic used must be compliant with the modal bandwidth required for the standards.
Communication Blocks
Each module includes eight completely configurable communication channels divided in two blocks, with the following
features:
Input protection against electromagnetic disturbances.
Galvanic isolation through optocoupler.
6 signals for each channel: TX, RX, RTS, CTS, DTR and DSR.
RS-232 / RS-485 / RS-422 signal levels.
o Up to the revision B3, the SM_SER module supports 6 channels (1, 2, 3, 5, 6 and 7) which can be configured
as RS-232, RS-485 or RS-422, and two channels (4 and 8) which are only RS-232 channels.
o From revision B4 on, all channels are configurable as RS-232, RS-485 or RS-422.
Controller Block
The controller block supports the following functions:
Parameterization and control of the communication blocks.:
o Asynchronous communication.
o Configurable transmission/reception.
o Configurable transmission rate up to 38,400 bps.
o Configurable stream (number of bits, start, stop and parity bit).
o RTS/CTS flow control.
o Transmission/reception of complete streams.
Block indication update with the new block module information.
Indications Block
The indications block provides the following information:
DIA: General diagnostics.
RUN: Operation status.
ST1 - ST2: One diagnostic LED for each block of 4 communication channels.
TXx, RXx, RTSx and CTSx: Thirty-two indications (green color) for the channel signals. Four indications for each
channel to display the “Transmission” status (TX1-TX8), “Reception” (RX1-RX8), “Request to Send “(RTS1-RTS8)
and “Clear to Send” (CTS1-CTS8).
The section 4.1.5 below describes the meaning of the diagnostic status represented by the indicators DIA, RUN, ST1 and
ST2.
Apart from these indicators, there are four LEDs, one for each communication channel, as shown in Figure 4-2. They have
the following meanings:
4.1.3 Installation
About the installation of SM_SER, these elements are described below:
Cabling.
Light emitting indicators.
4.1.3.1 Cabling
All connectors are RJ-45 type. The module integrates 8 channels supporting RS-232, RS-485 or RS-422 communications:
The pin numbers in the RJ-45 connector are the same in all cases (see Figure 3-8). The SM_SER module does not
include LED indicators in the connector base.
NOTICE
Up to the revision B3 (included), the channels 4 and 8 can’t be configured as RS-485.
NOTICE
Up to the revision B3 (included), the channels 4 and 8 can’t be configured as RS-422.
For each communications port that works as end of the bus, a terminal with termination resistors (120 to 150 Ω) for both
reception and transmission channels must be installed.
NOTICE
It is important to note that for each bus, two and only two devices must function as termination of the bus.
For example, the following figure shows how you can use a 5-pin terminal for RS-422 and for RS-485 in full-duplex
communications:
NOTICE
These figures should be understood as an example. You can use some other mechanism that provides you with the
same functionality.
To connect the SM_SER port with the auxiliary terminal, if the bus is RS-422 or full-duplex RS-485, the cable to be used is
shown in the following figure:
Figure 4-5. SM_SER – Cable for connection SM_SER-Auxiliary terminal in full-duplex communications.
If the communication is half-duplex RS-485 the cable is shown in the following figure:
Figure 4-6. SM_SER - Cable for connection SM_SER-Auxiliary terminal in half-duplex communications.
4.1.4 Configuration
The backplane with more capacity has 9 positions, one must be occupied by the CPU and you can put external power
supply, leaving 8 to SM_SER positions.
NOTICE
The SM_SER module only can be installed in the same backplane that the CPU module.
4.1.4.1 Identification
The configuration switches are located at the module’s rear panel (see Figure 3-3). The first four switches are used to
configure the multiplexer's address. The position allocation is shown in the following table:
4 3 2 1 Address
OFF OFF OFF ON 1
OFF OFF ON OFF 2
OFF OFF ON ON 3
OFF ON OFF OFF 4
OFF ON OFF ON 5
OFF ON ON OFF 6
OFF ON ON ON 7
ON OFF OFF OFF 8
Table 4-4. SM_SER - Addressing in serial multiplexer.
The speed is selected using switches 9 to 11, as detailed in paragraph 2.6 of this manual. The selected speed must be the
same as the setting for the CPU.
The rest of the switches should to be set to the OFF position.
The main function of the SM_PS module is to power the modules through the backplane. The SM_PS power supply
module has the same format as the rest of Saitel DP modules.
Optionally, the SM_PS module can provide one auxiliary power supply output to perform the polarizations which are
required for the operation of electronic components, and the field interfaces of the acquisition modules.
The following figure shows a schematic front view:
Power Supply
The power supply block converts the input power into a regulated 5.4 VDC output to power the electronic control
components of the modules within the backplane. Additionally, this block can provide an auxiliary voltage for the
polarization of the I/O interfaces of the acquisition modules. The functional features of this block are:
Compliance with EMC standards for industrial environments.
Direct and/or alternating input current ranging, depending on the model. (See technical specifications table)
Direct auxiliary current with different values depending on the model. (See technical specifications table).
Galvanic isolation.
Power supply failure reporting to the CPU.
Indication
The indications block provides the following information:
WDOG: Not used in new systems. For compatibility with older systems only.
PWR: Status of the main power.
AUX: Status of the auxiliary power.
More information in section 5.2.4.
Figure 5-2. SM_PS - Internal front view (when the door is opened).
5.2.3 Installation
WARNING
When you install the SM_PS module into the backplane, you must be sure that it is not connected to the power. If the
user doesn’t follow this instruction, an electric spark will be generated injuring the equipment.
5.2.3.1 Connection
Figure 5-2 shows the connectors listed in this section.
DANGER
Depending on the ordering options, there could be a hazard of electric if you come into contact with this connector.
Input power supply voltage through a three-pole front connector with the following features:
Model: Phoenix Contact Combicon: 3-MC 1.5/2 –ST-5.08.
2
Screw-terminals for cables with a maximum 2.5 mm gauge.
Two terminals for direct or alternating current (1,2).
A terminal for Protection Earth (PE).
Auxiliary Output
DANGER
Depending on the ordering options, there could be a hazard of electric if you come into contact with this connector.
The auxiliary output is available through a front two-pole connector with the following features:
Model: Phoenix Contact Combicon: 2-MC 1,5/2 –ST-3.5.
2
Screw-terminals for cables with a maximum 1.5 mm gauge.
Two terminals for direct current (with the labels “-“ and “+”).
Cable type
Rigid or flexible. 0.14-1.5 mm / 28-16 AWG (For PE, 5 mm).
5.2.4 Diagnostics
The following table specifies the module states indicated by the LEDs in the front:
Indicator On Off Blinking
Meaning Not used in new systems. For compatibility with older systems only.
WDOG Red
Action - - -
Meaning Main output power OK. Main output power failure. -
PWR Green
Action - 1 -
Meaning Auxiliary power available. Auxiliary power failure. -
AUX Green
Action - 2 -
Table 5-1. SM_PS - Troubleshooting.
All features of this module are identical to the SM_PS module, except the followings:
The fuses of the main power input can’t be directly manipulated.
Only one input voltage option is available.
There are several power output levels available for main output and auxiliary output. See the technical specification
table.
Figure 5-4. SM_PS40 - Internal front view (when the door is opened).
Standard Compliance
CE Mark
Declaration of conformity in compliance with directive 2004/108/CE (for EMC) and 2006/95/CE (for electric safety).
The SM_DI32 module includes 32 configurable and high-precision digital inputs. These signals can be configured as:
Simple and double state indications.
Slow pulse counters, activated by simple edge and double edge. A maximum of 25 inputs can be configured as slow
counters.
The figure below shows a schematic front view:
Digital Input
Each digital input block admits 16 signals performing the following functions:
Input protection against electromagnetic disturbance.
In the sampling procedure, 3 samples are taken at the same millisecond and the highest is noted.
Automatic input test.
External polarization. (See technical specifications table).
Automatic polarization test.
Two common contacts.
Galvanic isolation through optocoupler.
Controller Block
The controller block supports the following functions:
Advanced processing of digital inputs, including the management of simple or processed inputs with chronological
register and time stamping.
Digital filtering.
The following parameters can be set for each input:
Change memory time.
For further information about the parameterization and processing of digital inputs, please refer to the section 6.7.
Indication
The SM_DI32 module integrates 36 indicators with the following functions.
DIA: General diagnostics.
RUN: Operation status.
ST1 - ST2: Indicates whether there is a polarization fault in the specific signal block.
DIn: Indicates whether input n is active or inactive.
6.2.2 Installation
There are two options to connect field signals to SM_DI32 module, option C1 (terminal connection), and option C2 (flat-
ribbon connection). Chapter 2 above describes the major differences between these two connection options.
This section provides information about the following issues:
Configuration.
Polarization.
Commons.
Connection diagrams.
6.2.2.1 Configuration
The configuration of the micro-switches, shown in chapter 2 of this manual, also applies to this module, except for pins 8
and 12.
The following figure shows the pin allocation of the connectors. The connectors B1/J1 is located at the top and connector
B2/J2 at the bottom.
Where:
DIxx: Digital input xx.
COMn: Common terminal group n.
+Vi: Polarization positive terminal.
-Vi: Polarization negative terminal.
6.2.2.3 Polarization
The digital inputs need a polarization voltage for operation.
The 32 inputs of the SM_DI32 module are divided into two 16-input polarization blocks. Each block can be polarized
independently but both must have the same value.
The polarization of V1 and V2 voltages is supplied externally from the module. Even in case there are two power supplies
available, it is possible to use only one power supply by bridging the terminals, depending on the chosen connection
option, that is, C1 or C2.
For option C1, the V1(+) terminal (B1) must be interconnected with the V2(+) terminal (B2) and the V1(-) terminal
(B1) with the V2(-) terminal (B2).
For option C2, the V+ and V- terminals of the power supply must be interconnected with the V+ and V- terminals of
the terminal block.
NOTICE
Check operation of the jumpers S1 and S2 in the section 6.2.3.
6.2.2.4 Commons
Field receivers are powered with the positive of the polarization voltage (V1 and V2). The best way of doing this is through
the common outputs of the module's connectors.
For option C1, these commons are present in COMx terminal of each connector (poles 9 and 18).
For option C2, there is a common available in each terminal block. It is identified as COMx in the pole 17 of the
connector.
WARNING
The commons wiring should be independent for each of the blocks. This means that the commons of the different
blocks can’t be joined, and must be assigned to the correct block.
If the signal polarization is given correctly through the commons, the module may to do a comprehensive test of the input
signals. In order to enable the verification of digital inputs, the module must be powered up with the micro-switches 8 and
12 in the back of the module set to the OFF position
In those cases where the receivers cannot be polarized through their respective commons (recommended option), they
must be directly powered through the positive of the polarization voltage (V1 or V2). In this case the module must boot
with the switches 8 and 12 in the ON position
Some terminal blocks within the Saitel DP platform have been specifically designed to be used with the SM_DI32 module.
These terminal blocks can help to simplify wiring, use thicker cables for field signals and provide different connectors than
those offered by the option C1.
Terminal blocks are connected to the module using two 20-way flat-ribbon cables. The module is polarized through the
terminal block.
These terminal blocks have two jumpers S1 and S2 (one for each block of signals, see Figure 6-7 and Figure 6-11) which
allow the following:
S1 and/or S2 to the left (Pin 17 - Common): This is the normal position of the jumpers. In this case the common of
the corresponding block is polarized by the voltage that reaches the module through the flat ribbon. The module
controls the inputs polarization through internal wiring.
S1 and/or S2 to the right (Common - Pin 18): The common of the corresponding block receives the supply voltage
directly, so that the module is not involved in the digital inputs polarization.
NOTICE
When the SM_DI32 module is configured with microswitches 8 and 12 in the OFF position, if an external voltage is
supplied to the inputs of the modules (not provided by the COMn outputs), the module will detect an inconsistency
during the boot test. The module will be blocked and the indicators associated with each input and the LED DIA will
flash.
In the electrical diagrams of the terminal blocks which are described below (Figure 6-7 and Figure 6-11) we can see the
normal position of these jumpers.
Electrical diagram
Electrical diagram
Electrical diagram
Electrical diagram
Electrical diagram
Electrical diagram
5. If any of the DIn indicator is flashing, it means the input self-verification system has detected a fault in the associated
input. In this case, the DIA LED is also flashing. This verification mechanism requires cabling to be performed as
indicated in section 6.2.2. If the wiring is correct, contact the support service.
Environmental Conditions
Operating temperature range. From -40 ºC to 70 ºC.
Humidity limit. 95%.
Coating. Standard coating. (Depending on ordering options).
Protection level (module). IP 20.
Protection level (cabinet). IP 54 (typical).
Standard Compliance
CE Mark
Declaration of conformity in compliance with directive 89/336/EEC.
Electromagnetic Compatibility (EMC)
Electromagnetic immunity (EN 61000-6-2):
Electrostatic discharges (EN 61000-4-2). ±8 kV contact and ±15 kV air (Level 4).
Radiated, radio-frequency (EN 61000-4-3). 10 V/m (Level 3).
Radiated, radio-frequency (ANSI C37.1). 1 V/m/MHz from 10 kHz to 25 MHz (AM).
Radiated, radio-frequency (ANSI C37.90.2). 35 V/m/MHz from 25 MHz to 1000 MHz (FM).
EFT burst (EN 61000-4-4). ±4 kV/5 kHz in AC or DC power and I/O lines (Level 4).
Surge (EN 61000-4-5). ±2 kV in AC or DC power and ±1 kV in I/O lines (Level 3).
Common mode RF (EN 61000-4-6). 10 VRMS from 150 kHz to 80 MHz (Level 3).
Magnetic field (EN 61000-4-8). 30 A/m at 50 Hz (Level 4).
Pulse magnetic field (EN 61000-4-9). 10 A/m at 50 Hz (Level 3).
Voltage drops and power faults (EN 61000-4-11). 0% voltage supply, 20 ms (Level 0).
Special level: Voltage falls of 30% during 10 ms.
Voltage falls of 60% during 100 ms.
Voltage falls of >95% during 5000 ms.
The SM_DO32T module provides 32-digital configurable outputs to transistor. These signals can be:
Single: pulsed (fixed time) or preset (latched).
Double: pulsed (fixed time) or preset (latched).
The following figure shows a schematic front view:
Digital Output
Each digital output block admits 16 signals which perform the following functions:
Permanent output checks.
Command permission output.
Overvoltage protection in output transistors.
External polarization.
Automatic polarizing test.
Galvanic isolation through optocoupler.
Input protection against electromagnetic disturbance.
Controller Block
The controller block supports the following functions:
Parameterization and control of digital output blocks.
Advanced processing of digital outputs.
The indication block is updated with the module status information.
Interface with the Profibus communication bus to connect with the CPU.
For further information about the parameterization and processing of digital outputs, please refer to the section 6.7.
Indications
The SM_DO32T module integrates 36 indicators with the following functions:
DIA: General diagnostics.
RUN: Operation status.
ST1 - ST2: Indicates whether there is a polarization fault in the corresponding signal block.
DOn: Indicates whether input n is active or inactive.
More information in section 6.3.4.
6.3.2 Installation
The SM_DO32T module can be connected to the field using two different procedures defined by option C1 (terminal
connection), and option C2 (flat-ribbon connection). Chapter 2 describes the major differences between these two
connection options.
This section provides information about the following issues:
Polarization.
Commons.
Connection diagrams.
The following figure shows the pin allocation of the connectors. The B1/J1 connector is located at the top and the B2/J2
connector at the bottom.
Where:
DOxx: Digital output xx.
COMn: Common terminal group n.
+Vi: Voltage, positive terminal.
-Vi: Voltage, negative terminal.
6.3.2.2 Polarization
The digital outputs need a polarization voltage for operation (see technical specifications table in section 6.3.5).
The 32 outputs of the SM_DO32T module are divided into two 16-output polarization blocks. Each block can be polarized
independently but both must have the same value.
The polarization of the V1 and V2 voltages is supplied externally from the module. Even though two power supplies are
available, it is possible to use only one power supply by bridging the terminals, depending on the chosen connection
option, that is, C1 or C2 (see section 6.3.2.3).
For option C1, the 19(+) terminal (B1) must be interconnected with the 19(+) terminal (B2) and the 20(-) terminal
(B1) with the 20(-) terminal (B2).
For option C2, the V+ and V- terminals of power supply must be interconnected with the V+ and V- terminals of the
terminal block.
Some terminal blocks within the Saitel DP platform have been specifically designed to be used with the SM_DO32T
module (option C2). These terminal blocks include 16 relays with different breaking capacities.
The SM_DO32T module includes, apart from the two flat-ribbon cable connectors, a 4-wire terminal connector – MC 1.5/4-
STF-3.81 (Phoenix Contact) – used to connect the polarization inputs.
This connector has the following pin assignments:
Pin 1: Common of block 1 (signals 1 to 16).
Pin 2: V1+ positive polarization.
Pin 3: Common of block 2 (signals 17 to 32).
Pin 4: V2+ positive polarization.
The wiring is carried out the following way:
Flat-ribbon connectors: Connected using flat-ribbon cables to the relay terminal blocks.
Polarization. For each terminal block:
o The terminal block’s polarization negative input is connected to the negative output from the polarization
source.
o The terminal block’s polarization positive is connected to pin 1 (for connector 1) and pin 3 (for connector
2) of the SM_DO32T polarization connector.
o Pins 2 and 4 are to be connected to the positive output from the polarization source.
WARNING
In the terminal blocks, when jumper J1 is connected, the outputs would be polarized directly, bypassing the internal
safety mechanism to execute commands.
VERY IMPORTANT: The location of jumper J1 is marked in the electrical diagram for each terminal block and it must
be disconnected. It is recommended to cut the jumper’s pins to avoid mistakes.
Figure 6-22. Cabling of the SM_DO32T module connected to terminal blocks via flat-ribbon cables.
Electrical diagram
17 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 20 - +
J1
1 3 5 7 9 11 13 15
2 4 6 8 10 12 14 16
21 24 22 41 44 42 61 64 62 81 84 82 101 104 102 121 124 122 141 144 142 161 164 162
These terminal blocks include 16 relays controlled by a SM_DO32T module as well as the polarization input. The input
signals are taken from a 20-way flat-ribbon DIN-41651 connector. These signals act on a set of 16 socket-mounted
switched relays. Each relay activation (low-level) is signaled by a green LED.
Each coil has an associated protection diode in disconnection. This diode is itself protected against polarity inversions by
additional diodes connected serially with each signal.
2
Outputs are given through 48 PCB terminal connectors admitting flexible wires with cross-sections up to 2.5 mm .
For the external power supply, the device includes two PCB terminal connectors admitting wires with cross-sections up to
2
2.5 mm , a polarity inversion protection diode and a green LED to indicate voltage availability.
The 16 relays are placed in two separate rows to optimize the panel’s available surface.
These terminal blocks include 16 relays controlled by a SM_DO32T module as well as the polarization input. Breaking
capacity of the included relays is 16 A/250 VRMS and 16 A/30 VDC. These relays are used in applications that need to
switch loads of 48 VDC or lower voltages. These terminal blocks also include diodes to prevent current reflows between
relays, active output LED indications and enable the selection of ‘Normally Open’ or ‘Normally Closed’ behavior of each
relay.
Electrical Diagram
17 19
1 2 3 4 15 16 18 20
J1
K1 K2 K3 K4 K15 K16
NA NC NA NC NA NC NA NC NA NC NA NC
1 2 3 4 5 6 7 8 29 30 31 32 33 34
These terminal blocks include 16 relays controlled by a SM_DO32T module as well as the polarization input. Breaking
capacity of the included relays is 16 A/250 VRMS and 16 A/30 VDC. These relays are used in applications that need to
switch loads of 48 VDC or lower voltages. These terminal blocks also include diodes to prevent current reflows between
relays, active output LED indications and enable the selection of ‘Normally Open’ or ‘Normally Closed’ behavior of each
relay.
Electrical Diagram
These terminal blocks include 16 relays controlled by a SM_DO32T module as well as the polarization input. Breaking
capacity of these relays is 10 A/240 VRMS and 10 A/150 VDC. These relays are used in applications that need to switch
loads of voltages over 48 VDC. These terminal blocks also include diodes to prevent current reflows between relays, active
output LED indications and enable the selection of ‘Normally Open’ or ‘Normally Closed’ behavior of each relay.
Electrical diagram
17 19
1 2 3 4 15 16 18 20
J1
1 2 3 4 5 6 7 8 29 30 31 32 33 34
Electrical Diagram
Digital Output
Each digital output block admits 8 signals which perform the following functions:
Permanent output verification.
Independent outputs.
External polarization.
6
Number of operations (resistive load) >30*10 .
5
Number of operations (L/R = 80 ms, 24 V / 1.25 A) > 2*10 .
Automatic polarization test.
Galvanic isolation through optocoupler.
Input protection against electromagnetic disturbance.
Controller Block
The controller block supports the following functions:
Parameterization and control of the digital output blocks.
Advanced digital outputs processing.
Updating the Indications block with the module status information.
Interface with the Profibus communication bus to connect with the CPU.
For further information about the parameterization and processing of digital outputs, please refer to the section 6.7.
Indications
The SM_DO16T module integrates 22 indicators with the following functions.
DIA: General diagnostics.
RUN: Operation status.
ST1 - ST2: Indicates whether there is a polarization fault in the specific signal block. These LEDs work differently
depending on whether the outputs are configured in current or voltage.
DOn: Indicates whether the input n is active or inactive.
COM: Indicates that an output is active in this block. There is two indicators, one per block of outputs.
6.4.2 Installation
The SM_DO16R can be connected to the field using two different procedures defined by option C1 (terminal connection),
and option C2 (flat-ribbon connection). The paragraph 2.9.1 in this manual describes the major differences between these
two connection options.
This section provides information about polarization, commons and cabling.
The following figure shows the pin allocation of the connectors. The connector B1/J1 is located at the top and the
connector B2/J2 at the bottom.
6.4.2.2 Polarization
The digital outputs need a polarization voltage for operation (see technical specifications table in the section 6.4.5).
The 16 outputs of the SM_DO16R module are divided into two polarization 8-output blocks. Each block can be polarized
independently but both must have the same value.
The polarization of V1 and V2 voltages is supplied externally from the module. Even though two power supplies are
available, it is possible to use only one power supply by bridging the terminals, depending on the chosen connection
option, that is, C1 or C2.
For the option C1, the B1/19(+) terminal must be interconnected with the B2/19(+) terminal and the B1/20(-) terminal
with the B2/20(-) terminal.
For option C2, the V+ and V- terminals of power supply must be interconnected with the V+ and V- terminals of the
terminal block.
Some terminal blocks within the Saitel DP platform have been specifically designed to be used with the SM_DO16R
module. These terminal blocks can help to simplify wiring, use thicker cables for field signals and provide different
connectors than those offered by the option C1.
Terminal blocks are connected to the module using one 40-way flat-ribbon cable – divided in two 20-way cables to
connect the module. The module is polarized through the terminal block.
The TB_DO16/E is a commercial terminal block manufactured by Phoenix Contact or Weidmüller, that converts two 20-
way flat-ribbon cables to field terminal connectors. This terminal block is DIN-rail mountable.
Electrical diagram
The TB_DO16E is a commercial terminal block manufactured by Weidmüller, that converts two 20-way flat-ribbon cables
to field terminal connectors. This terminal block is DIN-rail mountable.
Electrical diagram
The TB_DO16/N is a commercial terminal block manufactured by Phoenix Contact that converts two 20-way flat-ribbon
cables to field terminal connectors. This terminal block is DIN-rail mountable. Connector type; knife disconnect terminals
using fixing screws.
Electrical diagram
The TB_DO16N is a commercial terminal block manufactured by Weidmüller, that converts two 20-way flat-ribbon cables
to field terminal connectors. This terminal block is DIN-rail mountable.
Electrical diagram
Electric Safety
General requirements (EN 61010-1). Compliant with all the standard's requirements.
Dielectric rigidity (IEC 60255-5). Isolation >100 MΩ, 2 kVRMS.
Impulse voltage (IEC 60255-5) ±5 kV in AC or DC power and ±4 kV in I/O lines.
NOTICE
From revision C0 and later, this module allows be safely inserted and removed from a live backplane (hot-swaping). In
addition, the module provides protection against overvoltage, undervoltage, overcurrent and inrush current.
Analog Input
Each analog input block admits eight channels in differential configuration, which perform the following functions:
Multirange voltage inputs, with the possibility of injecting current signals using an external resistor (250 Ω). Accuracy
of 0.1% between input terminals (included in the terminal blocks).
Double input protection against electromagnetic disturbance; by surge arrester (in common and differential mode)
and TVS (in differential mode)
Eight channel multiplexing.
High resolution converter.
Network noise filtering for 50 / 60 Hz.
Conversion cycle with filtering.
Galvanic isolation through optocoupler.
Controller Block
The controller block performs all the analog inputs preprocessing, which allows configuring the following parameters
separately:
Input range.
Measurement scaling.
Network filtering interval.
The parameters below can also be configured in the real-time database for analog inputs:
Scaling at engineering units.
Up to 4 out-of-range alarms.
Change threshold and event generation.
For further information about the parameterization and processing of analog inputs, please refer to the section 6.7.
Indications
The SM_AI16 module integrates 4 indicators, with the following functions.
DIA: General diagnostics.
RUN: Operation status.
ST1 and ST2: Indicate whether there is a hardware fault in the specific block.
6.5.2 Installation
The SM_AI16 module can be connected to the field using two different procedures defined by option C1 (terminal
connection), and option C2 (flat-ribbon connection). Chapter 2 above describes the major differences between these two
connection options.
This section provides information about the following issues:
Commons.
Connection diagrams.
Where:
AIxx: Analog input xx.
NC: Not connected.
The analog inputs of the SM_AI16 module are differential, so there are no common terminals. Each connector has 8 pairs
of signals corresponding to 8 analog inputs.
Chapter 2 of this manual includes several cabling recommendations which are specifically provided for the SM_AI16 and
SM_AI8AO4 modules.
6.5.2.2 Commons
The analog inputs are differential, so there are no common terminals.
Electrical Diagram
Electrical Diagram
Electrical Diagram
Electrical Diagram
NOTICE
The 250Ω-resistor for conversion isn’t included in the terminal block.
6.5.4 Diagnostics
This module integrates a watchdog mechanism to detect the hardware faults in the two input blocks. Furthermore, the user
may also define up to 4 different alarm levels, that is, lower-level and high-level alarms.
The front side of the SM_AI16 module includes several LEDs with the following functions.
RUN (green): Will flash every 0.5 s if the value of the allocated slave Profibus address is 0 or higher than 96. It will
also flash if the module is not correctly setup by the CPU. If the above mentioned conditions do not occur and the
module switches to data exchange mode with the CPU through Profibus, then the green LED will remain on.
Otherwise, it will be off.
ST1 (red): Is switched on when detecting a hardware fault in the first block of inputs (1-8).
ST2 (red): Is switched on when detecting a hardware fault in the second block of inputs (9-16).
DIA (red): Is switched on after a module’s reset, and switched off if the power-up process completes successfully.
This LED will flash at 0.5 s intervals when the ST1 or the ST2 indicator is active.
6.5.5 Troubleshooting
The front indicators inform about the module status according to the following table:
Environmental
Cold test (IEC 60068-2-1). -40 ºC during 16 h.
Dry heat test (IEC 60068-2-2). +85 ºC during 16 h.
Vibration test (IEC 60068-2-6). @ 2 g, from 9 to 350 Hz.
Mechanical chock test (IEC 60068-2-27). @ 15 g, 11 ms.
Cyclic humid heat (IEC 60068-2-30). From 25 ºC to 55 ºC with 95% RH, 2 cycles of 24 h.
NOTICE
From revision C0 and later, this module allows be safely inserted and removed from a live backplane (hot-swaping). In
addition, the module provides protection against overvoltage, undervoltage, overcurrent and inrush current.
Analog Inputs
Each analog input block admits 8 channels with the following features:
Multi-range configurable voltage inputs. Conversion to current inputs using a TB_AI8 terminal block.
Eight channel multiplexing.
High resolution converter.
Network noise filtering for 50 / 60 Hz.
Separate calibration adjustment by channel.
Conversion cycle with filtering.
Double input protection against electromagnetic disturbance; by surge arrester (in common and differential mode)
and TVS (in differential mode).
Galvanic isolation through optocoupler.
Analog Outputs
The analog outputs block admits 4 channels with the following features:
Voltage (using a external resistor) or current multirange outputs, configurable up to ±10 V and ±20 mA.
16-bit digital-analog conversion.
Separate calibration adjustment by channel.
Signals validation per channel.
Output protection against electromagnetic disturbance by surge arrester (in common and differential mode).
Galvanic isolation through optocoupler.
Controller Block
The following parameters can be configured separately for each input:
Input range.
Measurement scaling.
Network filtering interval.
With respect to the inputs, the following parameters can also be configured in the real-time database:
Scaling at engineering units.
Up to 4 out-of-range alarms.
Change threshold and event generation.
The configurable features related to the outputs are:
Scaling at engineering units.
Maintenance if communication fails.
Reset value.
For further information about the parameterization and processing of analog inputs/outputs, please refer to the section 6.7.
Indications
The SM_AI8AO4 module integrates 12 indicators with the following functions.
DIA: General diagnostics.
RUN: Operation status.
ST1 - ST2: Indicates whether there is a hardware fault in the specific block.
Break: Break in analog output current loop.
PFailn: D/A converter fault in the analog outputs.
The section 6.6.5 details the LED functions.
6.6.2 Installation
The SM_AI8AO4 module can be connected to the field using two different procedures defined by option C1 (terminal
connection), and option C2 (flat-ribbon connection). Chapter 2 above describes the major differences between these two
connection options.
This section provides information about the following issues:
Analog output validation.
Connection diagrams.
Where:
AI0x: Analog input x.
AOx: Analog output x.
AOxValid: Shows the validity of the assigned value.
AOxShield: Terminal for shield connection.
NC: Not connected.
The analog inputs of the SM_AI8AO4 module are differential, so there are no common terminals. Each connector B1/J1
has 8 pairs of signals corresponding to the 8 analog inputs. The analog outputs are differential, and they have two
validation and an "A0xShield" signals associated to connect the cable’s shield.
Those relays will be active (closed contacts) provided the corresponding analog output board and channel have been set
properly. If the module stops communicating with the CPU or the analog output channel has a Break or PFail diagnostic,
then the solid state relay will be deactivated.
6.6.3 Configuration
NOTICE
The information included in this section only applies to revisions Bx of the module.
The board has four configuration jumpers for each analog output, which are used to select the output mode
(current or voltage). It is necessary to open the enclosure of the module to access the ST_AI8AO4 board
The following figure shows both the jumper positions on the circuit board as pin 1 for the placement of the bridges.
Depending on the output type that we want to set, we have to set the jumpers as is indicated in the following tables:
Electrical Diagram
Electrical diagram
Electrical Diagram
Electrical diagram
NOTICE
The LED Break only will be switched on if the signals are configured for current outputs.
The front indicators inform about the module status according to the following table:
Indicator On Off Blinking
The module is communicating The module is not setup by the
Meaning Configuration error.
RUN Green with the CPU. control unit or it is off.
Action - 1 2
The module is correctly
Meaning Firmware fault. Hardware fault.
DIA Red configured.
Action 3 3, 4 -
There is no hardware fault in
Meaning - Hardware fault in inputs.
ST1 Red inputs.
Action - - 3
There is no hardware fault in
The signals are configured for
Meaning outputs or the signals are Hardware fault in output n.
ST2 Red current outputs.
configured for voltage outputs.
Action - - 3
Common mode rejection 120 dB (typ) for 50 Hz and 100 db (min) for DC.
Parameterization. Configurable input range:
0-5 VDC / ±5 VDC.
0-10 VDC / ±10 VDC.
±20 mA / ±10 mA / ±5 mA
0-5 mA / 0-10 mA / 0-20 mA.
NOTICE
Does not apply in counter mode.
Simple Indication
It takes a module's input and represents a boolean value (YES/N0). The next figure shows its processing:
The diagram shows that inversion, digital filtering, change memory, and chronological treatments are allocated to the
input.
Hardware diagnostics are available, which indicates whether the value is invalid when detecting a fault after a module’s
internal test.
The diagram shows that inversion, digital filtering, change memory, and chronological treatments are allocated to the
inputs.
The state validation is controlled by the “Settling Time” or TS. It is defined as the time delay required after a change to
accept a new signal status. The two inputs need to be fixed for that period. Otherwise, the time counter will resume
operation.
Processed inputs take one or more inputs of the module and represent a slow counter type analog value.
The diagram shows that inversion is associated to the inputs. It also shows that the counter supports a physical input. This
input accumulates the values from the module’s slow counter. This input always exists.
Inversion Memory Filter and Simple/Double Edge are configurable.
The capture performed by the CPU can be set using the “Filter Time” or TF. This time indicates the writing period of the
counter's value into the data tables which are accessible for the CPU.
WARNING
Don't use the modules SM_PS40 or SM_PS together with external power sources. Doing so may cause permanent
damage to the equipment.
The difference is the number of modules that it can mount. The other features are identical.
The following figure shows an example of this type of backplane:
Figure 7-4. Necessary space for assembly and disassembly the modules.
The SM_BPX module has two fixing flanges located at the upper and lower parts respectively. There are several drill holes
of 4 mm in diameter for wall or panel fixing. The number and location of the drill holes depending on the model, 6 in the
SM_BPX4 and 8 in the SM_BPX9.
Saitel DP Modules 7-2
Rev 3.0 (14-03-2014)
The dimension values are given in millimeters . All connectors are located in the front and right side of the module
Where:
1: Connectors (slots) for the Saitel DP modules. The female connectors are installed on the backplane and on the
rear panel for each module the male connector is installed.
2: Jumper to configure redundant communication systems. If the jumper is mounted, it enables redundant Profibus-
DP.
3: Two connectors in order to expand the internal bus to other backplanes. See Figure 1-7.
4: Configuration switches for the expansion of the internal bus.
5: External power supply connector. It allows connecting up to two different power supplies: primary and secondary.
6: Guides for supporting Saitel DP modules when they are mounted on the backplane.
7: Fixing nuts that allow screwing the module and securing it to the metal enclosure.
8: Drill-holes to fix the backplane to the bottom panel.
The difference is the number of modules that it can mount. The other features are identical.
The following figure shows an SM_CHX9:
Figure 7-10. Necessary space for assembly and disassembly the modules into a chassis.
It is necessary to distinguish between the component side or front and soldering side or rear, as it has connectors on both
sides.
Where:
1: Connectors (slots) for the Saitel DP modules. The female connectors are installed on the backplane and on the
rear panel for each module the male connector is installed.
2: Jumper to configure redundant communication systems. If the jumper is mounted, it enables redundant Profibus-
DP.
Where:
1: Two connectors in order to expand the internal bus to others backplanes. See Figure 1-7.
2: Configuration switches for the expansion of the internal bus.
3: External power supply connector. It allows connecting up to two different power supplies: primary and secondary.
4: SENSE input. It is available in case the system requires to connect a “SENSE input” from an external power
supply.
Signal Description
+5 V1 Primary power supply.
GND Ground connection.
+5 V2 Secondary power supply.
GND Ground connection.
In the back face, there is a SENSE input too, that could be wired to the external power supply if it’s required:
Signal Description
VS - Negative sense (primary power supply)
VS1 + Positive sense (primary power supply)
VS - Negative sense (secondary power supply)
VS2 + Positive sense (secondary power supply)
NOTICE
Other connectors may be installed in the back of the board, such as EARTH, PFail and ST_SPS_SEC. These mustn't
be wired. They are only included for compatibility with previous versions of the module.
About the redundancy of Profibus-DP; the jumper used to configure the internal bus as redundant or nor is identified with
number 2 in Figure 7-7 (SM_BPX) and Figure 7-11 (SM_CHX). If the jumper is mounted, the internal bus is redundant.
NOTICE
If you do not use the configuration of redundant Profibus-DP, you must remove the jumper, as
indicated in the following image.
Apart from the expansion connectors, there are several micro-switches in the backplane front panel to set the RS-485
termination resistors.
The RS-485 standard defines a asynchronous serial communication with differential levels, which requires termination
resistors to be included in the bus ends. When interconnecting the backplanes, it is necessary to include the termination
resistors in the first and the last backplane of the bus. In order to connect the termination resistors, the micro-switches
next to the expansion connectors must be set to on. Where PF1 is associated with Profibus 1, PF2 with Profibus 2 and
SYN with the synchronization bus.
The backplanes can be expanded by interconnecting the channels GND, SYN and Profibus of the different backplanes
(PF1 and PF2).
WARNING
Pin 6 (+5V) only should be connected in order to power a BP2F (bus expansion through fiber optic).
In the backplane the female connector is installed and the male connector will be installed in the cable used for the
expansion. It is recommended to use a metallic and shielded connector with an output angle for the cable of 180º
(reference: FCK1GA):
Each bus in use (PF1, PF2, SYN) requires a shielded twisted-pair connection cable. There are two types of cables
depending on the distance between the backplanes (according to EIA RS-485):
Cable type A:
o Impedance: 135 - 165 Ω (f = 3 to 20 MHz).
o Capacity < 30 pF/m.
o Resistance < 110 Ω/km
2
o Conductor area ≥ 0.34 mm (22 AWG).
Cable type B:
o Impedance: 100 - 130 Ω (f <100 kHz).
o Capacity < 60 pF/m.
2
o Conductor area ≥ 0,22 mm (24 AWG).
The following table shows the maximum length of cable type A and cable type B for the different transmission speeds:
The cable’s shield must be connected to the protection earth using the fixing screws of the connector.
If the expansion needs to be installed outside the cabinet a BP2F is recommended (see TE-00-0000-ARQ-F850, Auxiliary
Modules Manual). Otherwise, a cable with mechanical protection must be used.
An example of a cable can be: Belden 9841.
The following section details how to wire the bus expansion depending on the system needs. For each backplane, the
position of the switches is shown.
Figure 7-15. Backplane expansion (using copper) – A main backplane / A single expansion cable
A Main Backplane / A Cable for PF1 and SYN / A Cable for PF2
If the system requires a redundant cable (a cable for each profibus), the configuration is shown in the following figure:
Figure 7-16. Backplane expansion (using copper) – A main backplane / A cable for each profibus
NOTICE
It is important to consider that the synchronization bus (SYN) only can be expanded using one cable. You could expand
it using the PF1 or PF2 cable, but only one of them. Otherwise the system could have problems with the
synchronization in the acquisition backplanes.
Two Main Backplanes / A Cable for PF1 and SYN / A Cable for PF2
If you have two main backplanes but you don’t need to use a double wiring, the backplane expansion is shown in Figure
7-15, where the second main backplane is considered as an acquisition backplane. These backplanes, all switches must
be set to OFF.
If you need a cable for each profibus, see the following figure:
Figure 7-17. Backplane expansion (Copper) – Two main backplanes / Two expansion cables.
NOTICE
For more information about the BP2F, see the document TE-00-0000-ARQ-F850, Auxiliary Modules Manual.
Figure 7-18. Backplane expansion (Fiber optic) – A main backplane / A single cable for PF1, PF2 and SYN.
A Main Backplane / A Cable for PF2 / A Cable for PF1 and SYN
The best way to do the bus expansion is shown in the following figure:
Figure 7-19. Backplane Expansion (Fiber optic) – A main backplane / A cable for PF2 / A cable for PF1 and SYN.
Two Main Backplanes / A Cable for PF2 / A Cable for PF1 and SYN
The best way to do the bus expansion is shown in the following figure:
Figure 7-20. Backplane expansion (Fiber optic) – Two main backplanes / A cable for PF2 / A cable for PF1 and SYN.
NOTICE
Each backplane is powered independently either with Saitel DP modules or with external power supplies. The RS-485
expansion connector does NOT expand the power supply voltage to the next backplane.
The best way to power the backplanes is depending on both the number of available power supplies as the distance from
these power supplies up to the backplanes.
The total power of the power supplies used must be the equal or greater than the sum of the powers required for all
backplanes powered more a reserved margin (usually from 25% to 50% of the total power).
WARNING
The powering of several backplanes mustn't be wired cascade, i.e., the power of the first backplane mustn't be
extended to the others. For each backplane, the power is received directly the source, using a star configuration, as
shown in the previous figures.
Glossary
Acronym Description
Ω Ohm.
µ Micrometer.
µs Microsecond.
A Ampere.
AC Alternate current.
A/D Analog to digital.
AI Analog input.
AM Amplitude modulation.
A/m Ampere per meter.
AO Analog output.
ARMS Ampere, expressed in RMS (Root Measure Square).
AWG American Wire Gauge.
bps Bits per second.
ºC Degrees Celsius.
CATconfig Tool Configuration tool for Telvent Baseline Platform products.
CATweb Tool Supervision and maintenance tool for products Telvent Baseline Platform products.
COMx Communications port.
CON Console port.
CPLD Complex Programmable Logical Device.
CPU Central Processing Unit.
CTS Clear To Send.
DC Direct current.
dB Decibel.
dB/km Decibel per kilometer.
DB-9 9-pin analog connector, mainly used in serial connections.
DCD Data Carrier Detect.
DI Digital input.
DIN Deutsche Industrie Norm.
DO Digital output.
DRAM Dynamic Random Access Memory.
DSP Digital Signal Processor.
DTR Data Terminal Ready.
EIA Electronic Industries Association.
EMC Electromagnetic Compatibility.
ESD Electrostatic Discharge Association.
Ethernet Technology used to implement networks through different physical media, including twisted
pair and coaxial cables.
TCP/IP is the protocol normally used with these types of networks.
Firmware Programs and/or data structures that internally control various electronic devices in a ROM or
Flash-Memory.
Flash memory Type non-volatile memory such as EPROM.
FTP File Transfer Protocol – The TCP/IP protocol is used for transferring files from a system to
another.
g Gram.
GND Connection line to Ground Protection.
A Saitel DP Modules
Rev 3.0 (14-03-2014)
Acronym Description
GPS Global Positioning System.
h Hour.
Hz Hertz.
I Input.
IED Intelligent Electronic Device.
I/O Input / Output.
IP Address that identifies each device on a TCP/IP network.
IPx International code that describes the degree of protection against intrusion of solid objects or
liquids. (The x value indicates the protection level).
ISO 9001 The international standard that specifies requirements to be met by a quality management
system.
kΩ Kiloohm.
kaud Kilobaud.
KB Kilobyte.
kbps Kilobit per second.
kcmil Circular mil.
kg Kilogram.
kHz Kilohertz.
km Kilometer.
kV, kVRMS y kVDC Kilovolt.
kW Kilowatt.
LAN Local Area Network.
LED Light Emitting Diode.
Linux Unix-like operating system. Licensed under GPL v2 (General Public License)
m Meter.
MΩ Megaohm.
mA Milliampere.
Mbaud Megabaud.
MB Megabyte.
M.B. Modal Bandwidth.
Mbps Megabits per second.
MHz Megahertz.
min Minute.
mm Millimeter.
M.B. Modal Bandwidth.
MMF MultiMode Fiber
2
mm Square millimeter.
ms Millisecond.
MUX Multiplexer.
mW Milliwatt.
N/A Not applicable.
NC Normally closed.
nm Nanometer.
NO Normally open.
NVRAM Non-Volatile Random Access Memory.
O Output.
PC Personal Computer.
Saitel DP Modules B
Rev 3.0 (14-03-2014)
Acronym Description
PCB Printed Circuit Board.
pF Picofarad.
PLC Programmable Logic Controller.
ppm Parts per million.
PPS Pulses per Second.
Profibus Standard for field bus communication in automation technology.
PWR Power.
RAM Random Access Memory.
RH Relative humidity.
RJ-45 Physical interface that is normally used to connect a device to a wired network.
RTD Resistance Temperature Detector.
RTS Request To Send.
RTU Remote Terminal Unit.
Rx Reception.
s Second.
Saitel DP Hardware platform designed by Telvent.
SCADA Supervisory Control And Data Acquisition
SDRAM Synchronous Dynamic Random Access Memory.
SM_AI16 16 analog inputs module.
SM_AI8AO4 8 analog inputs and 4 analog outputs module.
SM_BPXx Backplane with 4 or 9 slots mounted in a panel on the cabinet with expansion possibility.
SM_CHXx Backplane with 4 or 9 slots mounted in a chassis with expansion possibility.
SM_CPU866 Basic-Performance CPU for Saitel DP.
SM_CPU866e High-Performance CPU for Saitel DP..
SM_CPU866FX Basic-Performance CPU with fiber optic for Saitel DP.
SM_DI32 32 digital inputs module.
SM_DO16R 16 digital outputs to relay module.
SM_DO32T 32 digital outputs to transistor module.
SM_PS Power supply module.
SM_PS40 Power supply module.
SM_SER Asynchronous serial communication module.
SMF SingleMode Fiber.
SRAM Static Random Access Memory.
TCP/IP Transmission Control Protocol/Internet Protocol. Standardized protocol stack based on IP
and TCP protocols.
TF Filter time.
TFTP Trivial File transfer protocol.
TM Memory time.
TTL Transistor-Transistor Logic.
Tx Transmission.
UART Universal Asynchronous Receiver Transmitter.
V Volt.
VRMS Volt of alternate current.
VDC Volt of direct current.
V/m Volt per meter.
V/m/MHz Volt per meter for some ranges of megahertz.
Vpol or PV Polarization voltage.
C Saitel DP Modules
Rev 3.0 (14-03-2014)
Acronym Description
Vpp Volt peak to peak.
VRMS Volt, expressed in RMS (root square measure)..
VxWorks Real time operating system for embedded systems, designed by Wind River.
W Watt.
Saitel DP Modules D
Fax:
E-mail:
Phone:
Seville, Spain
C/ Charles Darwin s/n
Schneider Electric
+34 95 492 09 92
+34 95 541 33 75
www.schneider-electric.com
infoSaitel@schneider-electric.com
Saitel Platform
© 2014 All rights reserved. The information contained in this document is confidential and is owned by Schneider Electric. It cannot