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Handbook
(HVAC)
FAN 410
Rev. 3.0
Issued December 1, 2008
Section 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Handbook Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Handbook Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Metasys System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 2: Understanding HVAC Control Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HVAC Control Drawings Content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Point Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 3: Locating and Installing HVAC Controllers and Sensors . . . . . . . . . . . . . . . . . 13
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General Guidelines for Transporting, Receiving, and Storing Controllers and Sensors . . . . . . . . . 13
General Guidelines for Locating and Mounting Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Guidelines for Panel and Enclosure Mounting Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mounting Metasys System Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Sensor Location and Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section 4: Wiring HVAC Controllers and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General Guidelines for Wiring Metasys System Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Low Voltage Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RJ-Style Modular Connectors and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wiring Guidelines for Network Sensors with RJ-Style Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Section 5: Ethernet Network Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Ethernet Network Overview and Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Wiring the Ethernet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Section 6: NAE55/NIE55 Series Network Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
INSTALL DRWGS
HVAC
Understanding HVAC Control Drawings 7
LOCATE
Locating and Installing HVAC Controllers and Sensors 13
WIRING
Wiring HVAC Controllers and Sensors 17
Handbook Purpose
This Installation Quick Reference Handbook for HVAC controls (FAN 410) provides a handy reference to
information, general guidelines, best practices, and procedures for field technicians and electricians who install and
wire HVAC control systems for Johnson Controls. The handbook includes information on Metasys system
supervisory controllers, field-level equipment controllers, network thermostats, network sensors, and some
associated control devices. This handbook also provides references to additional system and product information.
This handbook does not include information on commissioning, operating, or troubleshooting HVAC controls
systems.
IMPORTANT: FAN 410 is not intended to replace the published Technical Product Literature for the
Johnson Controls systems and products presented. The Installation Instructions that are packed with products,
and the Technical Bulletins and Product Bulletins released with Johnson Controls systems and products,
supersede the information in this handbook. As a product installer or product user, you must obtain and follow
the product installation, operation, and safety procedures provided with the products. Also realize that project
specification and local code requirements may supersede any information presented in this handbook.
Handbook Content
The sections in FAN 410 are divided into ten tabbed groups. The tabbed groups include:
Tab One: Introduction, HVAC Drawings, General Installation and Wiring Guidelines
Section 1: Introduction outlines the FAN 410 contents and provides a general description of the networks, buses,
and devices installed in Johnson Controls HVAC projects.
Section 2: Understanding HVAC Control Drawings defines the information found in the HVAC Control Drawing set
that is provided for every Johnson Controls HVAC project.
Section 3: Locating and Installing HVAC Controllers and Sensors provides general guidelines and best practices
for mounting control devices in a Johnson Controls HVAC project.
Section 4: Wiring HVAC Controllers and Sensors provides general guidelines and best practices for wiring control
devices in a Johnson Controls HVAC project.
Tab Two: Ethernet Networks, Network Supervisors, Serial Converters
Sections 5 through 9 provide information on installing and wiring an Ethernet network and the devices that connect
to and communicate on an Ethernet network. Ethernet devices include:
• Network Supervisors: NAE35s, NAE45s, NAE55s, NIE55s, NCE25s, and NCM45s controllers
• Serial Converter: SECVT
Tab Three: BACnet MS/TP Bus and Associated Controllers and Sensors
Sections 10 through 18 provide information on and guidelines for installing, wiring, and addressing the BACnet
MS/TP Bus and the devices that connect to and communicate on an MS/TP Bus. BACnet MS/TP devices include
FECs, IOMs, VMA1600s, DIS1710s, TEC26xx Series thermostats, and NS Series network sensors.
Tab Four: N2 Communication Bus and Associated Controllers and Sensors
Sections 19 through 28 provide information on and guidelines for installing, wiring, and addressing an N2 Bus and
the devices that connect to and communicate on an N2 Bus. N2 devices include UNTs, VMA1400s, AHUs, VAVs,
DX-9100 Series controllers, TC-9102 controllers, TEC21xx Series thermostats, and TE-6700 Series sensors.
Tab Five: LONWORKS Network Communications Bus and Associated Controllers
Sections 29 through 32 provide information on and guidelines for installing and wiring a LONWORKS network bus
and the devices that connect to and communicate on an LONWORKS network bus. LONWORKS Network devices
include LN Series application specific controllers, LN Series free programmable controllers, and LN Series VAV
and VVT profile applications controllers.
N2 Field MS/TP
N2 Data Over
Devices Devices
N2 Bus
Web Browser
N2 MS/TP
Bus Bus
SECVT
FC FC
Laptop
NAE35 NAE25
Internet
IP Network
FIG:Netwrk
NAE45 Over Wired Ethernet
NAE5513
NAE5520
NAE5521
Firewall
FC
FC-A FC-B
MS/TP
Bus FC-A
MS/TP FC-B
Bus
N2 LON
Bus MS/TP
MS/TP Bus
Devices N2
MS/TP Bus
Devices LONWORKS
MS/TP Network Bus
N2 Field Devices
Devices
N2 Field
Devices
LONWORKS
and LN Series
Devices
Communications Buses
Communications buses are field-level networks of field controllers, thermostats, and other devices that connect
and control HVAC systems and equipment. In Metasys systems, the field-level communication buses are
connected to and controlled by network-level supervisory controllers. There are a variety of protocols for
communication buses. This handbook provides information for the three types of communications buses that you
typically encounter on Johnson Controls HVAC projects: BACnet MS/TP Bus, N2 Bus, and LONWORKS Network
Bus.
Field-Level Controllers and Input/Output Modules
Field controllers are discrete programmable controls designed to control HVAC equipment, such as air handlers,
chillers, roof top units, and VAV boxes. There are many different types field controllers, each designed for a specific
type of HVAC equipment and each designed to communicate over a specific type of communications bus. In this
handbook, Input/Output Modules (IOMs) are grouped with field controllers and operate on field-level buses. IOMs
increase the number and type of control points that can be connected to the bus and expand the buses control
capacity.
Introduction: Section 1 5
INTRO
SUPPLY
Object Identifier
ZN-T
TEC2626
HEATING STAGE 1
COMMAND +
HTG1-C - BO3
BO5 AUX
BO5 AUX
TX-1
BRN UI3
24V
Understanding HVAC Control Drawings
FAN-L RS
GROUND
FAN-M BI1 COM
FAN-H BO2 CW Sequence of Operation
SUPPLY FAN BO1 CCW
+
COMMAND BO4
SF-C -
+
COOLING OUTPUT
FER
CLG-O
OCCUPIED MODE: DURING THIS MODE THE FAN WILL RUN CONTINUOUSLY.
System Drawing WHEN THE ROOM TEMPERATURE IS BETWEEN THE OCCUPIED HEATING
AND COOLING SETPOINTS (INSIDE OF THE BIAS), THE HEATING WILL BE OFF,
OUT MS/TP AND THE COOLING VALVE WILL BE CLOSED. ON A RISE IN ROOM
TEMPERATURE ABOVE THE COOLING SETPOINT, THE COOLING VALVE WILL
IN MS/TP MODULATE OPEN AND THE HEATING WILL REMAIN OFF. ON A DROP IN
ROOM TEMPERATURE BELOW THE HEATING SETPOINT, THE HEATING WILL
CYCLE ON AND THE COOLING VALVE WILL REMAIN CLOSED.
UNOCCUPIED MODE: DURING THIS MODE THE FAN WILL CYCLE OFF. ON A
RISE IN ROOM TEMPERATURE ABOVE THE UNOCCUPIED COOLING
SETPOINT, THE FAN WILL CYCLE ON, THE COOLING VALVE WILL MODULATE
OPEN, AND THE HEATING WILL REMAIN OFF. ON A DROP IN ROOM
7
HVAC
DRWGS
HVAC Control Drawings Content
A set of Johnson Controls HVAC control project drawings is provided for each Johnson Controls project. The
DRWGS
drawings provide details for installing and wiring a Building Automation System and HVAC controls at a job site.
HVAC
The control drawing set typically contains a Title Page, Riser Diagrams, System Drawings (per field bus type), a
Point Schedule (per field bus type if required), and Room, Valve and Damper Schedules.
FAN 55.510 contains sample control drawings for N2, BACnet, MS/TP, LON, and factory-installed systems as well
as a more extensive explanation of the drawings.
Each of the control drawing sections and types has a specific purpose. The following paragraphs give an overview
of each section or type of drawing.
Title Page
The title page is critical because it defines the job name, address, and project numbers assigned. It also provides
the names of the general contractor, mechanical contractor, architect, and project.
In addition, the title page contains a Table of Contents for the drawing set as well as a Legend of Symbols.
Riser Diagrams
Riser diagrams are usually generic in nature and are designed to show:
• generally how the field bus cabling (Ethernet, N2, FC-MS/TP, SA Bus, or LON Bus) should be routed.
• which field bus controllers are intended to be connected to which supervisory controller or engine.
Note: Because of engineering requirements, it is important that you do not alter the connections between the
supervisory controller and its field bus controllers, unless you are authorized to do so.
• the anticipated device address for each controller.
• the bus numbers (for controllers or engines that support more than one bus).
• the planned locations of supervisory and field bus controllers.
It is important to understand that the cable routing shown is general in nature, and you are expected to route the
bus cables in the manner that provides the lowest cost. You are also expected to show the actual cable routes you
used on the mechanical drawings and to keep the Johnson Controls control drawing updated for as-built
documents. In addition, the location of the first and last controllers on the field bus (and bus segments) must be
noted on the as-built documents for actual end-of-line termination locations.
System Drawings
For a given mechanical system, a system drawing can consist of one or multiple drawings within the drawing set.
Typically, system drawings consist of a system flow diagram, object (point) identifiers, sequence of operation, bill of
material, point schedules, and termination details.
Typically, simple system drawings, such as VAV boxes, are shown entirely on one page. Larger, more complex
systems, such as AHUs and central plants, are shown on several pages.
For simple systems, separate point schedules and termination detail drawings are usually omitted and the
terminations, and cable requirements are defined on the point-to-point wiring diagrams.
For more complex systems, the point schedules are often used to summarize the point types and numbers,
equipment locations, cable and termination numbers, intermediate device requirements, and reference details.
Flow Diagram or Drawing
System drawings almost always have a flow diagram (Figure 2-1 on page 7). The flow diagram is a high level
representation of mechanical equipment and identifies the general location of control devices within a system,
depicting how air and/or water moves through the system.
Note: Although flow diagrams accurately depict how air or water moves through a system, the actual mechanical
equipment and system configuration often looks different from the drawings.
DRWGS
and devices in the various HVAC control drawings and system diagrams. Each Object Identifier names a single
HVAC
discrete device across the entire set of HVAC drawings. Object Identifiers are the binding link between the various
system diagrams and are key to understanding how the different components are connected and how they operate
together.
An Object Identifier on the:
• Flow Diagram indicates where the device is to be located.
• Bill of Material shows the part number(s) and description of the control component(s).
• Point Schedule or line connection diagram, shows how the device is connected in the system.
• Termination Details shows how each cable or wire connects to a controller and field device.
Point identifiers are sometimes shown throughout the sequence of operations to show how the device is used to
operate equipment.
Sequence of Operation
The Sequence of Operation (Figure 2-1 on page 7) is a simple textual description, defining how a system is
required to function or operate. For Plan and Spec projects, the sequence of operations is almost always in the
project specifications or directly on the project mechanical System drawings.
IMPORTANT: The Sequence of Operation section is perhaps the single most important item to validate system
performance for the project owner, project consultant, and technician commissioning the project. It is critical that
all Johnson Controls employees and subcontractors involved in an installation understand the sequence of
operation completely to ensure that installation provides the specified system performance.
Bill of Material
The Bill of Material (Figure 2-1 on page 7) section is typically a stand-alone section that provides basic information
about the type and quantity of devices required for a project:
• The first column provides the object (point) Identifier for a device.
• The second column provides the Johnson Controls or vendor part number(s) associated with the device.
• The third column briefly describes the part.
The part number can be used to identify and locate product data sheets to learn more about a specific part,
including engineering data or detailed installation instructions.
Point Schedules
For most complex systems, the point schedules organize and summarize information in a table format (Figure 2-2
on page 11). This section describes each field on the point schedule.
• Tag: Correlates the point to another part of the project; for example, consultant’s points listing or, if required,
special device tagging requirements.
General Information
• Point Type: Identifies the control point type or function, which can be an analog input or output, binary input or
output, configurable, or universal point. (For example, BO-1 = Binary Output #1, AI-9 = Analog Input #9, CO-4
= Configurable Output #4.)
• System Name: A unique alpha-numeric identifier tag that identifies a common type of mechanical system or
controller, or software system. (For example, AHU-1 = Air Handler Unit #1, VAV-8 = Variable Air Volume
Controller #8, and RTU-1 = Roof Top Unit #1.)
• Object Name: An identifier tag for common types of hardware and software control points. (For example, DA-
T = Discharge Air Temp, MAD-O = Mixed Air Damper Output, and LT-A = Low Temp Alarm.)
Note: An Object Name not only identifies the same type of hardware or software point throughout an entire
project, but it also identifies the same type of hardware or software point across almost all other
Johnson Controls projects.
• Controller Type: Identifies the type of controller, expansion module, or IOM to which the point is connected.
• Trunk Nbr: Identifies the number of the field bus to which the controller is attached.
• Trunk Addr: Identifies the address of the controller.
• Cable Destination Bay/Terminal: Identifies the wire termination point at the controller, expansion module, or
IOM.
• Module Type: Identifies the function module type used (for DCM controllers only).
• Termination Out: Identifies the actual terminations, expansion module, or IOM.
Panel Information
• Panel: Provides the panel designation or name.
• Panel Location: Provides a description of the panel’s location (for example, Mech. Room 101).
• Slot Number: Identifies the number of the slot where a DCM or XM controller is installed in a NCU or NEU
base frame.
• Reference Drawing: Provides a cross-reference to a project drawing, if needed.
• Cable Number: Provides a project specific number or just the object name or ID if cable numbers are not
designated on the project.
Intermediate Device
• Wiring/Tubing: Provides the quantity and type of wiring from the panel to the intermediate device (for
example, 2/22 means a 22 AWG cable with 2 conductors single twisted pair).
• Termination In: Identifies the termination designations on the field device for the input side.
• Device: Identifies the name of the intermediate device used, if any (for example, IDEC relay).
• Termination Out: Identifies the Termination designations on the intermediate device for the output side (for
example, COM, NO [9,5]).
• Location: Provides a description of the intermediate device’s location.
Field Device
• Wiring/Tubing: Provides the quantity and type of wiring from the panel or intermediate device to the field
device.
• Termination In: Identifies the termination designations on the intermediate device for input.
• Device: Provides the name of the field device used.
• Location: Provides a description of the field device’s location.
• Ref Detail Shape: Identifies the reference detail that illustrates the typical wiring detail.
• Comment: Provides miscellaneous comments regarding information for the controller or point.
Point schedules can be viewed as a master list of hardware connection points for a given system. It is important to
understand that some items, such as 24 VAC power and bus wiring to a Smart VSD, are not shown on the point
schedule. These types of connections are shown on the termination details or riser diagrams.
Termination Reference Details
Termination details (Figure 2-3 on page 12) are referenced on the point schedule as Ref Detail Shape. Typically,
one sheet per system can show the engineered details associated with the termination of a given point at the field
device, field bus controller, intermediate devices, and any hardware DIP switch (device address) settings.
Termination details are also referred to as wiring details.
DETAIL S35 Hot Water Pump1 Starter DETAIL F131 TEMPERATURE SENSOR INPUT
Wiring Diagram
H 120 VAC N IN #
HO A M1 OL’S ICOM#
RTD FEC/IOM
Temperature Element
HWP1-C
FIG:Term_Ex
HWP1-S
INSTALL
LOCATE
controllers and zone/room sensors or thermostats, but this section focuses on Metasys system HVAC controllers
and sensors, and uses them as examples. In this section:
• Controller refers to supervisory controllers (NAEs, NCEs, NCMs, and others), field controllers (FECs, IOMs,
VMAs, UNTs, VAVs, AHUs, FSCs, LN Series controllers, and others), converters (SECVTs), and other
discrete building automation or HVAC controllers
• Sensor refers to room/zone thermostats (TEC26xx Series, TEC21xx Series, TE6700 Metastats, and others)
and room/zone sensors (NS Series, WRS-TTx Series, WRZ Series, and others).
IMPORTANT: This section is not intended to provide complete guidelines, procedures, or safety information for
the products you may be installing, and not all of the guidelines presented in this section pertain to every
controller or sensor. Refer to the product manufacturer’s Technical Literature and Product Installation
Instructions for additional installation guidelines, procedures, and product safety information.
Note: The information provided in this section may apply to locating and installing controllers in panels and
enclosures also. See Panels and Enclosures on page 435 for additional information.
Note: For information on locating and installing wireless controllers, routers, and devices, see Wireless Device
Location and Mounting Considerations on page 345.
Installation Materials, Hardware, and Special Tools
Some of the product Installation and Wiring Guidelines sections in this book provide a short list of the hardware/
materials and any special (not typical) tools required to mount a product in a simple or typical application. See the
Special Tools and Materials Needed sections in each device’s specific section.
Typically, no mounting hardware is shipped with controllers or sensors, and it is the responsibility of the installer to
supply any material or hardware required to mount the controllers and sensors. Use durable mounting hardware of
sufficient quality to ensure that the installation can endure for the life of the product. Some of the guidelines in this
section provide information on appropriate mounting hardware for installing the product. You should refer to the
product manufacturer’s Technical Literature and Product Installation Instructions for additional information on the
required installation material and hardware.
General Guidelines for Transporting, Receiving, and Storing Controllers and Sensors
Observe the following guidelines when receiving, transporting, shipping, handling, and storing controllers:
• Verify that all parts and documentation were shipped with the controller or sensor.
• Retain the original installation instructions (typically packed in the box with the controller or sensor) for future
reference.
• Ship, transport, and securely store the controller or sensor in the original box/container to minimize vibration,
shock, or other damage.
• Observe the ambient storage condition limits for the controllers and sensors. The ambient storage conditions
may be found in the Installation Specifications for the products in this handbook or refer to the manufacturer’s
Technical Literature and Product Installation Instructions.
• Always provide adequate protection for controllers and sensors on the project construction site. Do not expose
the controllers or sensors to dirt, drywall dust, liquids, or other construction materials and contaminants.
Protect all exposed wire terminations and modular jacks.
• Do not drop the controller or sensor, or subject it to any kind of physical shock.
• Coordinate job site delivery of product with the project’s schedule to ensure the product is not lost or damaged.
• Mount the controller indoors or in an approved enclosure where the ambient operating conditions are always
maintained. Do not mount the controller where it may be exposed to any water, condensation, or other liquids,
or to corrosive or flammable vapors of any kind.
IMPORTANT: Before mounting controller in plenum applications, verify acceptance of exposed plastic
materials in plenum areas with the local building authority. Building codes for plenum requirements vary by
location. Some local building authorities accept compliance to UL 1995 Heating and Cooling Equipment,
whereas others use different acceptance criteria.
• Mount the controller in an accessible location to facilitate wiring, commissioning, and future service. Provide
sufficient space around the controller to accommodate final cable runs and provide sufficient ventilation of the
controller. Do not obstruct the ventilation holes in the controller housing. Estimate an additional 5 to 10 cm (2 to
4 in.) around the controller to provide ventilation, wiring, and service.
• Mount the controller on a smooth, even surface whenever possible, and ensure that the mounting surface can
support the controller. If the controller must be on an uneven surface, be careful not to crack the mounting
clips, mounting feet, or controller housing when tightening the mounting screws. If necessary, use shims or
washers to mount the controller evenly and securely on the mounting surface. Do not overtighten the mounting
screws. Overtightening the screws may damage the mounting clips or controller. Use durable mounting
hardware such as Molly bolt anchors that cannot be easily pulled out of the mounting surface. Do not use
plastic expansion anchors to mount controllers or sensors.
• Mount the controller in the proper orientation (Figure 3-1 on page 14). Often, ventilation holes are located on
the top and bottom of the controller housing, allowing air to rise though the housing to facilitate convection
cooling.
+15V OUT 1
IN1 OCOM 1
UNIVERSAL
OCOM 1
COM
HOT
OUT 1
OUT 2
OCOM 2
OUT 3
OCOM 3
OUT 4
OCOM 4
OUT 5
OCOM 5
OUT 6
OCOM 6
OUT 7
OCOM 7
ICOM OUT 2
ON
1
SA BUS
FAULT
POWER
OCOM 2
IN2
ICOM OUT 3
2
OCOM 3
IN3
BINARY
ICOM
3
ADDRESSØ = ALLOFF
POWER ET SY R
FAULT
SA BUS
ET SY
OUT 4
OCOM 4
ADDRESS
SENSOR
OUT 5
OCOM 5
R
FC + OUT 6
ON ADDRESS Ø =ALL OFF O
– OCOM 6
SABUS
N
EOL
COM OUT 7
ADDRESS
SA
OCOM 7
UNIVERSAL BINARY SA BUS PWR
SHLD
ICOM
ICOM
ICOM
COM
COM
N
O
PWR
+15V
+
IN1
1
IN2
2
IN3
SA
SENSOR
+
+
–
FC
– COM
COM
SHLD HOT
EOL
• Do not mount the controller on surfaces that are prone to vibration or in areas where electromagnetic
emissions, inductive interference, or radio frequency signals from other devices or wiring can interfere with
controller operation or field bus communication.
• Do not mount the 24 VAC power supply transformer or any other heat generating sources below the controller.
INSTALL
LOCATE
temperature in the panel to exceed the controller’s maximum ambient operating temperature.
• Do not install the controller in an airtight enclosure.
• Monitor the enclosure temperature or cooling-fan operation if enclosure temperature is maintained with a fan or
supplemental cooling.
Mounting Metasys System Controllers
To mount a controller in surface mount applications:
1. Pull the bottom mounting clips down until they lock in the extended position as shown in Figure 3-2 on page 15.
Note: The top mounting clip is always in the extended surface mount position.
2. Place the controller against the mounting surface and use it as a template to mark the location of the three
mounting holes.
3. Drill the appropriate size holes for the mounting hardware.
4. Use appropriate screws (typically #8) with the appropriate mounting hardware to secure the controller to the
mount surface.
Top Mounting Clip
DIN Rail
DIN Rail Hooks
Channel
Bottom
Mounting
Clips
Figure 3-2: Back of Typical Metasys System Controller
Note: Disability requirements or project specifications may specify unique mounting heights. Confirm
mounting heights before rough-in.
• Avoid locations that are exposed to drafts, direct sunlight, and other sources of heat or cooling.
• Avoid locations near entry foyers, doors, windows, supply air ducts, and pipes that impact the average ambient
conditions.
• Avoid locations subject to excessive vibration, electrical/inductive interference, or radio frequency interference.
• Avoid enclosed or recessed locations and locations behind curtains, doors, or other obstructions to the
controlled space.
• Avoid long cable or wire runs between the sensor and the controller. Long wire or cable run can impact sensor
accuracy. For maximum wire lengths for sensors, see Metasys System Cable and Wire Standards on
page 465.
WIRING
General Guidelines for Wiring Metasys System Networks
CAUTION: Risk of Electric Shock.
! Disconnect all power supplies before making electrical connections to avoid electric shock.
IMPORTANT: Do not apply power to the Metasys network before finishing communication wiring and checking
all wiring connections. Short-circuited or improperly connected wires can result in permanent damage to the
equipment.
IMPORTANT: Use copper conductors only. Make all wiring in accordance with local, national, and regional
regulations. Do not exceed the electrical ratings for the devices on the Metasys network.
IMPORTANT: Do not run network communication wiring (Ethernet, N2 Bus, Zone Bus, FC Bus, SA Bus, or
LONWORKS Bus) in the same in the same conduit, raceway, or panels with any high-voltage (>30 VAC) wiring or
any low-voltage (<30 VAC) wiring that supplies inductive loads. ZB, AI, AO, and BI wiring may be run in the
same conduit or bundle, where convenient. Isolate all network devices from high-voltage wiring and equipment
and from low-voltage inductive wiring. Failure to isolate network wiring and equipment from high-voltage wiring
and equipment or low-voltage inductive loads can result in equipment damage and poor network performance.
IMPORTANT: Prevent any static electric discharge to the network devices. Static electric discharge can
damage the devices and void any warranties.
Follow these guidelines when installing and wiring Metasys system network devices:
• Route cables neatly to promote good ventilation, visibility, testing, and ease of service.
• Provide some slack in the wires and cables. If using preconfigured cables, coil and secure any excess cable.
• Protect and secure cables all along their route. Do not run cables near moving parts. Avoid sharp bends,
abrasion, and the potential for severing or crushing the cable. Run all raceways and cables parallel or
perpendicular to building lines.
• Ensure proper grounding for bus cable that requires a shield.
• Ensure proper EOL termination on communication buses.
• Use dedicated transformers for 24 VAC supply power to network devices to isolate the network devices from
inductive spikes, or provide surge protection on the primary side of the 24 VAC supply power transformers.
• When the binary outputs of a controller are used to source power for an inductive load (for example, a
contractor, starter, or other coil), consider using a separate transformer to power the inductive loads. This
avoids creating a current path for inductive spikes coupled directly to the control circuitry. If a separate
transformer is not available, install surge protection across the inductive loads to prevent misoperation of the
controller (Johnson Controls Part No. AS-MOVKIT-0 or Electrocube Part No. RG1782-6 or RG2031-6).
IMPORTANT: Cable installed under metal-corrugated sheet roof decking shall be supported so the nearest
outside surface of the cable or raceway is not less than 38 mm (1-1/2 in.) from the nearest surface of the roof
decking.
WIRING
vision in a fire-fighting or egress situation. For this reason, use plenum rated cables (type CL2P or higher) and tie
raps when exposed in ducts, plenums, or other space used for environmental air.
Use of Shielded Communication Wiring
In an installation where cabling is subjected to transients because of its proximity to sources of electrical noise, you
should install FC-MS/TP, SA, N2, AI, AO, or BI cable, or multiple cables with 22 AWG/3-wire or 22 AWG/2-wire
stranded, twisted, and shielded to avoid communication issues. If shielded communication cable is used, follow
these best practices:
• Handle and terminate shielded cable properly. (Based on tests conducted by Johnson Controls engineers,
improper handling of the shields can create installations that are less stable than if no shield is used.)
• Establish only one hard ground connection of the Shield per bus segment. Install this hard ground at the
supervisory controller when the controller is also at the end of line, and terminate the Shield within 1 inch of
entering an enclosure.
• Isolate from ground all other Shield connections, unless communication problems persist.
• If communication problems persist, add an extra level of protection by soft grounding the Shield within 1 inch
of entering their respective enclosures with a 560 pF capacitor. This provides the highest level of noise
immunity, although it should not be needed for most situations.
• As an option, run shielded cable in the same conduit or bundle as 24 VAC power wiring.
Cable Sizes
Point Schedules in the HVAC project drawings show the cable and wire sizes to be used. For information on Point
Schedules, see Understanding HVAC Control Drawings on page 7.
The size of conductors may need to be increased to meet installation conditions or project requirements. The two
most common conditions that may require conductor size adjustment are:
• long cable runs for resistive temperature sensors
• 24 VAC power distributions from Transformers to Zone Controls
For information on recommended cable and wire size/gauge, see Metasys System Cable and Wire Standards on
page 465.
RJ-Style Modular Connectors and Cables
IMPORTANT: Ensure all that communication bus cables are disconnected from power sources before cutting
or crimping the cable. Failure to disconnect the cable before cutting or crimping can result in damage to the
connected bus devices and void any warranties on the devices.
• Use proper techniques when fabricating and installing cables with RJ-style connectors.
• When attaching wires to RJ-style connectors, ensure that all of the cable conductors are fully inserted in the
connector in the proper positions and securely crimped into the connector. For details on proper pinouts for
Ethernet, Metastat or network sensors, see their specific sections in this guide.
• Route and support cables neatly to promote good ventilation, visibility, appearance, and troubleshooting.
Provide some slack between connections. If using preconfigured cables, coil and secure the excess cable.
• Test all cables for proper pinout and continuity before connecting cables to controllers, thermostats, or sensors.
• Because of the considerable time that can elapse between running the cable and connecting the thermostat or
sensor, you should wrap the RJ-style connectors with tape or other means to protect them from drywall mud,
paint, and other construction site hazards.
The EZ-RJ45 Crimper (Figure 4-3 on page 20) manufactured by Bomar Interconnect Products, Inc. reduces
termination errors and can be used to terminate RJ-12 or RJ-45 connectors. The tool, when used with Bomar
connectors, allows the wires to pass entirely through the RJ connector and allows you to crimp the wires into the
connector and trim the excess wire, all in a single operation. To order these product online, go to
http://www.bomarinterconnect.com, or call Anixter at 1-800-447-8565.
RJ-12 Pinout
FIG:RJ12Pn
6 5 4 3 2 1
Bus Common
Bus Common
SA +
SA Pwr (Sensor)
SA -
SA Pwr (PDA)
Figure 4-3: SA Bus RJ-12 Pinout Identification; Crimping Tool; and Positioned, Crimped, and Trimmed
Cable Conductors in an RJ-Style Connector by Bomar Interconnect Products, Inc.
WIRING
Network Sensors are connected to the bus with 24 or 26 AWG,
3-pair cable that terminates with an RJ-12 modular connector
(Figure 4-5 on page 21). The 3-pair cable (six conductors) is used,
even though the SA Bus requires only four conductors because
two of the wire pairs are run in parallel to provide additional power Figure 4-4: TP600 LanRoamerPRO
capacity on the cable. Cable Tester
NAE55
NIE55
NAE55/NIE55 Series Network Controllers 33
NAE35/45
NCM45
NAE35, NAE45, and NCM45 Series Network Controllers 45
NCE25
NCE25 Series Network Controllers 55
SECVT
SECVT Serial N2 to Ethernet Converter 67
NAE45 NCE25
NAE35
Hub or Switch
Firewall
Hub or Switch Internet
Ethernet
IP Network
NAE55
ADS/ADX
Computer NIE55
FIG:Ntwk_Lyt
Figure 5-1: Ethernet Communications Network Diagram
For most installations, Ethernet nodes are connected to a LAN jack on the wall or to a network hub or switch that is
connected to the building network. Anywhere down the line, there might be repeaters, hubs, and switches. The IT
department at the job site is responsible for the building network and should be consulted when adding network
components. See Table 5-1 on page 26 for Ethernet Network rules.
Table 5-1: Ethernet Network Rules
Category Rules/Maximums Allowed
General Star topology with network hubs, switches, and routers
Number of Devices Maximum of 100 devices can be connected to one site in the Metasys system extended
architecture.
Line Length and Type Solid unshielded twisted pair (Category 5 cable): 100 m (330 ft)
Stranded unshielded twisted pair (patch cable): 10 m (33 ft)
RG58A/U coax cable (for 10Base2 systems): 185 m (607 ft)
Plastic/glass fiber optic with external adapter: 2,000 m (6,600 ft)
Terminations For 10/100 BaseT, no line terminators allowed.
IMPORTANT: Use copper conductors only. Make all wiring in accordance with local, national, and regional
regulations. Do not exceed the electrical ratings for the devices on the Metasys network.
IMPORTANT: Do not run network communication cables in the same conduit, raceway, or panel with any high-
voltage (>30 VAC) wiring. Isolate all network devices from high-voltage wiring and equipment. Failure to isolate
network wiring and network devices from high-voltage wiring and equipment can result in damage to network
devices or poor network performance.
IMPORTANT: Prevent any static electric discharge to the network wiring and network devices. Static electric
discharge can damage the network devices and void any warranties.
IMPORTANT: Always consult with the customer’s Network IT department before installing Metasys Ethernet
components. Other online systems may be affected, so close coordination with the IT department is very
important. For more information, refer to the Network and IT Guidance for the BAS Professional Technical
Bulletin (LIT-12011279).
IMPORTANT: Do not deform, do not bend, do not stretch, and do not staple Ethernet cables. Also, do not run
Ethernet cables parallel to power cables, and do not run Ethernet cables near noise inducing components.
IMPORTANT: It is very important that you maintain the pairing of conductors. For details, see Figure 5-2 on
page 27 and terminate per the appropriate standard.
O range - S tripe
While using a standard color
B ro w n - S tripe
G reen - S tripe
Brow n - Stripe
G reen - S trip e
Blue - S tripe
B lue - S tripe
code for terminations, it is
O ran ge
O range
Brow n
G reen
B row n
G reen
important to understand the
B lue
Ethernet Cable
Termination Instructions
Follow these steps when Figure 5-2: Ethernet Cable RJ-45 Pinout Detail
terminating UTP Ethernet cable:
1. Pull the cable to the desired locations. If you are pulling cables through holes or raceways, it is easier to attach
the RJ-45 plugs after the cable is pulled. The total length of wire segments between an ADS/ADX computer or
supervisory controller and a hub, or between two ADS/ADX computers or supervisory controllers, cannot
exceed 100 m (330 ft).
2. Start on one end and strip the cable jacket off an appropriate amount. Be extra careful not to nick the wires;
otherwise, you need to re-strip.
3. Spread and then untwist the pairs. Arrange the wires in the order of the desired cable end (Figure 5-2 on
page 27), and then flatten the end between your thumb and forefinger.
Note: A crimper is required to terminate the wires to an RJ-45 connector. For most crimpers, you need to trim
the ends of the wires so they are even with one another, leaving only 12.7 mm (1/2 in.) wire length. If longer
than 12.7 mm (1/2 in.), the length is out-of-spec and susceptible to crosstalk. The crimper Johnson Controls
recommends does not require this 12.7 mm (1/2 in.) length limitation. (See Crimping Tool on page 28).
4. Hold the RJ-45 plug with the clip facing down or away from you. Push the wires firmly into the plug. Be sure
that each wire is flat and even at the front of the plug. Check the order of the wires. Check again before
crimping.
5. Verify that the jacket is fitted up against the stop of the plug. Carefully hold the wire and use the crimper to
firmly crimp the wires into the RJ-45 connector.
6. Check the color orientation and make sure that the crimped connection is not about to come apart. Verify that
the wires are flat against the front of the plug. If just one of these wires is incorrect, you need to start over and
recrimp.
7. Test the Ethernet cable. Record test results if requested by the customer.
Use of Straight-through and Crossover Ethernet Cables
A straight-through Ethernet cable terminates identically on each end (Figure 5-3 on page 28). In Ethernet
connections, this type of cable is often called a patch cord. A crossover cable however, terminates differently on
each end. It connects two Ethernet devices without a hub or connects two hubs. For this cable, the orange set of
wires on one end are switched with the green set (for either 568 standard).
Crimping Tool
The recommended crimping tool for installing RJ-45 connectors is the EZ-RJ45 Crimper manufactured by Bomar
Interconnect Products, Inc. and available from Anixter. (See the Installation Specifications on page 30 section for
contact information.) This tool, when used with Bomar connectors, allows the wires to pass entirely through the
connector, crimps the connector, and trims the excessive wire in a single operation. Use this tool to help eliminate
RJ termination errors.
LAN Cable Testers
LAN Cable testers are helpful when testing Ethernet connections for use on the Metasys network. The most
common errors seen are improper termination and wire length. Several industry standard tools are available that
test for both of these conditions. The 620 LAN CableMeter tester from Fluke or the Fluke MicroScanner Pro tester
are excellent choices for checking CAT5 cable (distance and wire mapping). Another, less expensive alternative is
the TP600 LanRoamerPRO cable tester by Test Um Incorporated. (Also known as the LanRoverPRO TP600.)
If you need to validate terminations only, many inexpensive RJ45 cable testers are also available. Many local
electronic and hardware stores offer these testers. An example is the Triplett WireMaster XR-2.
Straight Through Ethernet Cable
7 Brown - Stripe 7
8 Brown 8
Related Documentation
Table 5-2: Related Documentation
For Information On See Document LIT or Part Number
Metasys System Extended Architecture Metasys System Extended Architecture Overview LIT-1201527
Technical Bulletin
General information about understanding Network and Information Technology LIT-1201578
building networks Considerations Technical Bulletin
Security issues on networks Security Administrator System Technical Bulletin LIT-1201528
Specifications and Installation of the NAE55/NIE55 Installation Instructions Part No. 24-10051-0
NAE5500 and NIE5500
Specifications and Installation of the NAE35/NAE45 Installation Instructions Part No. 24-10050-6
NAE3500 and NAE4500
Specifications and Installation of the NCE25 Installation Instructions Part No. 24-10143-63
NCE2500
Specifications and Installation of the NCM45x0-2 Installation Instructions Part No. 24-10249-18
NCM45x0-2
Interaction between an N1 Network and N1 Migration with the NIE Technical Bulletin LIT-1201535
the NIE
Installation Specifications
Table 5-3: Ethernet Network (Part 1 of 2)
Category Specification
Protocol TCP/IP
CSMA/CD
Device Addressing 32-bit numeric address written as four numbers separated by periods. Each number is an
integer between 0 to 255. For example, 192.168.10.240 could be an IP address.
Number of Devices Supported Up to 100
Data Transmission Standard IEEE 802.3 Specification
Signaling Method Carrier Sense Multiple Access with Collision Detect
Communication Rate Up to 100 Mb/s
Error Checking Cyclic Redundancy Check
Termination Method Network segments terminate at a hub, switch, or router.
Transmission Media 24 AWG unshielded twisted cable, 4 twisted pairs, solid copper conductors (CAT5 cable)
Physical Configuration Star configuration
Segment Length Category 5 cable: 100 m (330 ft) maximum
RG58A/U coax cable (for 10Base2 systems): 185 m (607 ft) maximum
Fiber-optic cable (plastic or glass) with external adapter: 2,000 m (6,600 ft) maximum
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
Figure 6-1:
within 50 mm (2 in.) of NAE. (Do not connect cable
FC-B connects to a daisy-chained shield to earth ground at any other point along cable.)
MS/TP trunk or N2 trunk.
LON connects to a POWER connects to 24 VAC
LONWORKS network. Class 2 isolated or surge protected
power supply, (50 VA maximum
22 AWG, 2-Wire Twisted Cable
power requirement).
Two Standard USB Ports
connects NAE/NIE to
(user-supplied) external Two Wires, 22 to 16 AWG
LON
modem with USB cable.
Installation and Wiring Guidelines
LON A
LON B
SHIELD
EOL Termination Switches
RJ-45, 8-Pin Ethernet Jack (See Setting the End-of-Line
connects NAE/NIE to Switches for the FC Bus.)
Metasys IP network with
Ethernet patch cable.
control networks of field-level building automation devices, HVAC equipment, and lighting equipment.
NIE55
Figure 6-1 on page 33 shows the typical wiring for an NAE55. Figure 6-7 on page 40 shows the dimensions and
physical characteristics of a typical NAE55 model. See Table 6-4 on page 41 for NAE55/NIE55 model details. See
Table 7-3 on page 52 for a comparison of all NAE models.
Special Tools Needed
• four fasteners appropriate for the mounting surface (#8 screws - North America, M4 screws - Europe), or
• two 35.6 cm (14 in.) or longer pieces of DIN rail for DIN rail mount applications
• a small straight blade screwdriver for securing communication wires in the terminal blocks
Mounting
See General Guidelines for Locating and Mounting Controllers on page 14 and Mounting Metasys System
Controllers on page 15 for mounting guidelines.
Wiring
See General Guidelines for Wiring Metasys System Networks on page 17 for general wiring guidelines.
In addition, follow these guidelines when wiring an NAE55/NIE55:
• Mount the NAE securely before wiring it.
IMPORTANT: Do not apply 24 VAC power to the NAE before installing the data protection battery. See
Installing the NAE55/NIE55 Data Protection Battery on page 37 in this section.
IMPORTANT: Do not remove the terminal block keys. The terminal block plugs and the terminal sockets are
keyed to fit together in the correct configuration only.
NAE55
Block/Port Name and Description/ Restrictions
NIE55
Label Function
POWER 24 VAC, Class 2, Power Source 24 VAC, Class 2 Install the data protection 16 to 20 AWG,
connection battery before applying 2-wire, cable shield
24 VAC power to the NAE. not required.
See Installing the Data
Protection Battery.
FC-A Two optically isolated RS-485 N2 applications: An N2 Bus trunk supports 22 AWG, stranded,
and communication ports support either 98k baud (only) 100 devices total and 50 3-wire, twisted
FC-B a Metasys N2 or MS/TP trunk. per bus segment. cable
Connect to two pluggable and EOL termination at both Shielded cable
keyed 4-position terminal blocks ends of each N2 bus recommended
(FC-Bus ports available on NAE segment is preferred. only in applications
models only). EOL termination using one that encounter high
The cable shield connection (SHD) EOL terminated device inductive noise or
on the FC port is not connected to somewhere on each N2 radio frequency
earth ground. The FC A and FC B bus segment is interference.
terminal blocks are not acceptable.
interchangeable.
MS/TP An MS/TP Bus trunk 22 AWG, stranded,
applications: supports 100 devices total 3-wire,twisted
98k to 76.8k baud and 50 per bus segment. cable
for MS-NAE/ (Device limit may be lower Shielded cable
NIE55xx-1 when connecting TEC required.
models. Older controllers to bus.)
models cannot EOL termination at both
operate at the ends of each MS/TP bus
highest baud rate. segment is required.
LON LONWORKS communication port, FTT10 78 Kbps Supports up to 127 22 AWG, stranded
supports LONWORKS and LN Series LONWORKS devices on the 2-wire twisted
devices. network and 64 devices cable
Connect to a pluggable, keyed, per LONWORKS Bus Shielded cable
3-position terminal block recommended
(LONWORKS port available on only in applications
NAE552x-xxx models only) that encounter high
inductive noise or
radio frequency
interference.
SERIAL A Two RS-232-C serial ports, with Supports all Use SERIAL A port to Connect using a
and standard 9-pin sub-D jacks standard baud connect directly to a laptop Null-Modem Serial
SERIAL B rates. or PC serial port to browse cable with standard
to the NAE. 9-pin sub-D plugs.
Use SERIAL B port to
connect to a VT100
terminal or computer using
a VT100 terminal emulator.
USB A Two USB serial ports, standard USB Supports standard Refer to NAE Connect using a
and connectors support an optional, USB. Commissioning Guide Standard USB
USB B user-supplied external modem (LIT-1201519). interface cable.
MODEM Connects the optional internal Up to 56 Kbps Refer to NAE Standard
modem available on some model baud Commissioning Guide telephone cable
NAE/NIEs to a dial-up connection (LIT-1201519). with RJ-11, 6-pin
phone line. Standard RJ-11, 6-pin modular plugs
telephone jack
ETHERNET Ethernet IP network communication 10/100 Mb baud Refer to NAE Standard Ethernet
connection. Connects NAE to Commissioning Guide patch with RJ-45
Metasys network and NIE to N1 (LIT-1201519). 8-pin modular
migrations. RJ-45, 8-pin jack plugs
SHLD
COM
NAE55
+
2. Connect the field bus cables to the appropriate ports:
-
FC Bus
• For FC Bus trunks, connect wires to one of the FC-A or Terminal
FC-B terminal plugs (Figure 6-2 on page 36). Block
LON
not manufactured by Johnson Controls, Inc. Follow the Terminal Block
transformer manufacturer’s instructions and the project
installation drawings.
SHD
Plug
B
supply power phasing reduces noise, interference, and ground
loop problems. The NAE does not require an earth ground
Wires from
connection. LONWORKS
Trunk
NAE/NIE
Power Terminal Block
24V~
NAE/NIE Power
Terminal Block
Plug
COM
HOT
Wires from
Johnson Controls
24 VAC Class 2
Power Transformer
FIG:NAE55_Wrng
NAE55
NIE55
Protection Battery
To install the data protection battery:
POWER
Data
SER IAL B
SER IAL A
U SB B
U SB A
-
NC
+
S
REF
-
N2
+
S
REF
-
+
1. Remove the battery from its Protection
Battery
packaging. Remove the battery
RE- BO OT
SYSTEM
GENL FAULT
BATT FAULT
24 VAC
RUN
PEER COM
FC B
FC A
100/LINK
10/LINK
ETHERNET
POWER
cover on the NAE55/NIE55 to ETHERNET MODEM
NAE_DATA_PRO_BATT
(Figure 6-7 on page 40). Battery
BATT E RY
Cable
2. Carefully plug the NAE55/NIE55 Connectors
Battery
battery connector from the battery Strap
Data Protection
compartment into the connector Battery
on the battery cable (Figure 6-3 on Compartment
page 37).
3. Place battery in the compartment Figure 6-3: NAE and NAE Data Protection Battery
(Figure 6-3 on page 37).
4. Slide one end of the battery strap into the hole in the other tape (Figure 6-3 on page 37), and fasten the hook
and loop tape tightly around the battery to minimize battery movement.
IMPORTANT: Do not apply 24 VAC power to the NAE55/NIE55 before installing the data protection battery.
5. Replace the cover of the battery compartment and apply 24 VAC power to the NAE55/NIE55 immediately.
IMPORTANT: If you are using an NAE55xx-0 or NIE55xx-0 model, the data protection battery must maintain a
small residual charge. The battery ships from the factory with a small residual charge, and you should connect
24 VAC power to the NAE55/NIE55 immediately after connecting the battery to ensure that the battery does not
completely lose its charge, which may damage the battery. If you are using a -1 model, battery draining when
the power is off does not cause a problem.
Note: The 24 VAC power to the NAE55/NIE55 charges the data protection battery. At initial startup, the battery
requires a charging period of at least 2 hours before it supports data protection if power fails. Maximum protection
(up to three consecutive power failures without recharging time) requires a 24-hour charging period.
Addressing an NAE55/NIE55
Assign the NAE Computer Name (host name) and the IP address in the Metasys Site Management Portal UI
(software) via a laptop computer or desktop computer. The Metasys system automatically assigns the appropriate
device address for the NAE on the field bus. Refer to the NAE Commissioning Guide (LIT-1201519) for more
information on the Computer Name and IP address.
O N
NIE55
NAE_EOL
The NAE55 has two EOL switch blocks (one for each FC
Bus port) that enable/disable the NAE55 as a network 1 2
terminated device. Set an NAE55 as a terminated device
on an FC Bus by positioning both of the switches on the
Figure 6-4: FC Bus EOL Switch Block with
EOL switch block ON (Figure 6-4 on page 38). NAE55s are
Switches in the (Default) ON Position
shipped with the EOL switches in the ON position for both
FC ports.
Powering On the NAE55/NIE55
After applying 24 VAC power, the NAE55/NIE55 requires up to 5 minutes to start up and become operational. See
the NAE55 LED Test Sequence at Startup on page 38 section.
Startup is complete and the NAE55/NIE55 is operational when the (green) RUN LED is On steady and the (red)
GEN FAULT LED is Off. See Figure 6-5 on page 38 for LED locations.
Disconnecting Power from the NAE55/NIE55
IMPORTANT: Turn on the NAE/NIE to charge the data protection battery. Apply 24 VAC to change the battery.
The 24 VAC supply power is disconnected from the NAE by removing the terminal block plug from the power
terminal port on the NAE (Figure 6-2 on page 36).
When the 24 VAC supply power to the NAE is disconnected or lost, the NAE is nonoperational. The POWER LED
remains On, and the data protection battery continues to power the NAE for several (1 to 8) minutes to back up
volatile data in nonvolatile memory. The POWER LED goes Off when the data backup is completed.
IMPORTANT: Disconnect the data protection battery (after the POWER LED goes Off) whenever the NAE55/
NIE55’s 24 VAC power supply is disconnected for more than 48 hours. If a -0 model is used, an unpowered NAE
depletes the battery charge, and complete loss of charge may damage the data protection battery.
N2-A
POWER
SERIALB
SERIALA
USBB
USBA
-
NC
+
S
REF
-N2
+
S
REF
-N2
+
S Y ST EM
RUN
GENL FAULT
BATT FAULT
24 VAC
RUN
PEERCOM
N2B
N2A
100/LINK
10/LINK
ETHERNET
POWER
ET SY R NA E
1. The PEER COM, RUN, and GENL FAULT LEDs turn 24 VAC
on, indicating that the operating system is booting BATT FAULT
GENL FAULT
up. For NAE55 models, the FC A and FC B LEDs
also turn on.
2. The PEER COM, RUN, GENL FAULT LEDs, and the Figure 6-5: Front of NAE with LED Designations
FC A and FC B LEDs (on NAE55 models) shut off.
The RUN LED flashes to indicate that the NAE
software is loading.
3. The LEDs display the operational status of the NAE. When the RUN LED goes On Steady, the operating
system and Metasys application are running and the NAE is ready.
The total time to start up the NAE depends on the size of the database and can take several minutes.
NAE55
NIE55
POWER (Green) On Steady On Steady = Unit is getting power from either the battery or 24 VAC power.
Also see the 24 VAC LED. Off Steady = Unit is shut down.
ETHERNET (Green) Flicker Flicker = Data is transferring on the Ethernet connection. Ethernet traffic is
general traffic (may not be for the NAE).
Off Steady = No Ethernet traffic, probably indicates a dead Ethernet network or
bad Ethernet connection.
10/LINK (Green) On Steady On Steady = Ethernet connection is established at 10 Mb/s.
100/LINK (Green) On Steady On Steady = Ethernet connection is established at 100 Mb/s.
FC-A (NAE55 only) Flicker On Steady = Controllers are defined to FC-A (FC Bus 1 or N2 Trunk 1) in the
(Green) NAE, but none are communicating (NAE transmitting only).
Flicker = Normal communications; FC A port is transmitting and receiving data.
Flickers are generally in sync with data transmission but should not be used to
indicate specific transmission times.
Off Steady = No field controllers are defined to FC A (FC Bus 1 or N2 Trunk 1)
in the NAE.
FC-B (NAE55 only) Flicker On Steady = Controllers are defined to FC-B (FC Bus 2 or N2 Trunk 2) in the
(Green) NAE, but none are communicating (NAE transmitting only).
Flicker = Normal communications; FC B port is transmitting and receiving data.
Flickers are generally in sync with data transmission but should not be used to
indicate specific transmission times.
Off Steady = No field controllers are defined to FC B (FC Bus 2 or N2 Trunk 2)
in the NAE.
PEER COMM (Green) Varies (see Flicker = Data traffic between NAE devices. For an NAE that is not a Site
next column) Director, this LED indicates regular heartbeat communications with the Site
Director. For a Site Director NAE, flashes are more frequent and indicate
heartbeat communications from all other NAE devices on the site. For a single
NAE on a network without an Application and Data Server (ADS), there is no
flicker.
Run (Green) On Steady On Steady = NAE software is running.
On 1 second, Off 1 second = NAE software is in startup mode.
On 0.5 seconds, Off 0.5 seconds = NAE software is shutting down.
Off Steady = Operating system is shutting down or software is not running.
24 VAC (Green) On Steady On Steady = 24 VAC power is present.
Off Steady = Loss of 24 VAC power. In the Off Steady condition, the NAE can
be running on battery power. Also see the POWER LED.
BATT FAULT (Red) Off Steady On Steady = Battery fault. Replace the battery. Battery not connected or
cannot be charged. The BATT FAULT LED may remain On for up to 24 hours
after initially powering-on the NAE. If the BATT FAULT LED remains on longer
than 48 hours after initially powering-on the NAE, check the battery connection
or replace the battery.
GENL FAULT (Red) Off Steady On Steady = General Fault. Fault conditions are user configurable in software.
Preconfigured fault conditions include excessive Central Processing Unit
(CPU), flash or memory use, excessive CPU or Printed Wire Board (PWB)
temperature, or Battery Fault. In normal operation, the GENL FAULT LED
stays on steady for the first half of the startup sequence.
IMPORTANT: Press the System Re-Boot switch only if the NAE55/NIE55 fails to respond and cannot be
accessed by any user device. Do not press the System Re-Boot switch unless you have tried other reasonable
means to fix the problem.
226 mm
(8.9 in.)
NAE55_DIMENSIONS_2
DIN Rail
Hooks
(Eight Total)
DIN Rail Clips
(Two Total)
FC Bus
(N2 Trunk,
R
RJ-11 6-Pin RS-232-C LON WORKS FC Bus) 24 VAC
Modem Serial Ports Terminal Terminals Power Terminal
USB
Jack
Ports
End-of-Line
(EOL) Switches
RJ-45 8-Pin
LON
Ethernet
SHIELD
LON A
LON B
Jack
Wall Mount
Data Feet
Protection
Battery
Compartment
System Status
226 mm
Light-Emitting Diodes
(8.9 in.)
(LEDs)
NAE55_DIMS_FRONT
System 96.5 mm
Re-Boot 3.8 in.
Switch
Figure 6-7: Typical NAE55/NIE55 Series Model Dimensions and Physical Features
NAE55
NIE55
For Information On See Document LIT or Part No.
Daily Operation of the Metasys System Extended Metasys system Help On the Help Menu,
Architecture, Navigating the UI, Monitoring and select Metasys
Controlling the BAS Networks Help
or LIT-1201793
Installation Considerations and Guidelines, NAE55/NIE Installation Instructions Part No.
Mounting, Wiring, and Starting an NAE55 or NIE 24-10051-0
Connecting to, Configuring, Browsing, NAE Commissioning Guide LIT-1201519
Commissioning, and Addressing an NAE
Integrating N2 Devices into the Metasys System N2 Integration with the NAE Technical Bulletin LIT-1201683
Extended Architecture
Configuring an MS/TP Network and Integrating MS/TP Communications Bus Technical Bulletin LIT-12011034
MS/TP Devices into the Metasys System
Extended Architecture
Integrating BACnet Devices to the Metasys BACnet System Integration with NAE Technical LIT-1201531
System Extended Architecture Bulletin
Migrating N1 Networks to the Metasys System N1 Network Migration with NIE Technical LIT-1201535
Extended Architecture Bulletin
Integrating LONWORKS Devices to the Metasys LONWORKS Network Integration with NAE LIT-1201668
System Extended Architecture Technical Bulletin
Dialing into Metasys System Extended Metasys system Extended Architecture Direct LIT-1201639
Architecture from a Computer Connection and Dial-up Connection Application
Note
Model Information
Table 6-4: MS-NAE55xx and MS-NIE55xx Series
Product Code Number Description
MS-NAE55xx-xxx NAE55 Series Network Automation Engines: Require a 24 VAC power supply. Each
model includes two RS-232-C serial ports, two USB serial ports, two RS-485 ports, one
Ethernet port, and an MS-BAT-1010-0 Data Protection Battery.
MS-NAE5510-1 Supports two N2 or two BACnet MS/TP (RS-485) trunks (or one N2 trunk and one
BACnet MS/TP trunk).
MS-NAE5510-0U Supports two N2 or two BACnet MS/TP (RS-485) trunks (or one N2 trunk and one
BACnet MS/TP trunk).
Note: This model is UL Listed, UUKL 864 8th Edition Smoke Control Equipment and is
available for replacement in or expansion of existing UUKL 864 8th Edition Metasys
smoke control applications only.
MS-NAE5510-1U Supports two N2 or two BACnet MS/TP (RS-485) trunks (or one N2 trunk and one
BACnet MS/TP trunk).
Note: This model is UL Listed, File S4977, UUKL 864 9th Edition Smoke Control
Equipment.
MS-NAE5511-1 Supports two N2 or two BACnet MS/TP (RS-485) trunks (or one N2 trunk and one
BACnet MS/TP trunk); includes an internal modem.
MS-NAE5512-1 Supports two N2 or two BACnet MS/TP (RS-485) trunks (or one N2 trunk and one
BACnet MS/TP trunk).
Note: MS-NAE5512-1 models supports N2 tunneling on N2 trunks (only).
MS-NAE5513-1 Supports two N2 or two BACnet MS/TP (RS-485) trunks (or one N2 trunk and one
BACnet MS/TP trunk); includes an internal modem.
Note: MS-NAE5513-1 models supports N2 tunneling on N2 trunks (only).
MS-NAE5520-1 Supports a LONWORKS trunk and two N2 trunks or two BACnet MS/TP (RS-485) trunks
(or one N2 trunk and one BACnet MS/TP trunk). Supports up to 255 devices on the
LONWORKS trunk.
MS-NAE5520-1U Supports a LONWORKS trunk and two N2 trunks or two BACnet MS/TP (RS-485) trunks
(or one N2 trunk and one BACnet MS/TP trunk). Supports up to 255 devices on the
LONWORKS trunk.
Note: This model is UL Listed, File S4977, UUKL 864 9th Edition Smoke Control
Equipment.
MS-NAE5521-1 Supports a LONWORKS trunk, and two N2 trunks or two BACnet MS/TP (RS-485) trunks
(or one N2 trunk and one BACnet MS/TP trunk); includes an internal modem. Supports
up to 255 devices on the LONWORKS trunk.
MS-NIE55xx-xxx NIE55 Series Network Integration Engines: Requires a 24 VAC power supply. Each
model includes two RS-232-C serial ports, two USB serial ports, one Ethernet port, and
an MS-BAT-1010-0 Data Protection Battery.
MS-NIE5510-1 Supports N1 network migrations.
MS-NIE5510-0U Supports N1 network migrations.
Note: This model is UL Listed, UUKL 864 8th Edition Smoke Control Equipment and is
available for replacement in or expansion of existing UUKL 864 8th Edition Metasys
smoke control applications only.
MS-NIE5511-1 NIE55 model that supports N1 network migrations, includes an internal modem.
Installation Specifications
Table 6-5: NAE55 and NIE55 (Part 1 of 2)
Power Requirement Dedicated nominal 24 VAC, Class 2 power supply (North America), SELV power supply
(Europe), at 50/60 Hz (20 VAC minimum to 30 VAC maximum)
Power Consumption 50 VA maximum
Ambient Operating 0 to 50°C (32 to 122°F)
Temperature
Ambient Operating Condition 10 to 90% RH, 30°C (86°F) maximum dew point
Data Protection Battery Supports data protection on power failure. Rechargeable gel cell battery: 12 V, 1.2 Ah, with
a typical life of 3 to 5 years at 21°C (70°F); Product Code Number: MS-BAT1010-0
Clock Battery Maintains real-time clock through a power failure. On board cell; typical life 10 years at
21°C (70°F)
Network and Serial Interfaces One Ethernet port; 10/100 Mb; 8-pin RJ-45 connector
Two optically isolated RS-485 ports; 9600, 19.2k, or 38.4k baud; pluggable and keyed
4-position terminal blocks (RS-485 ports available on NAE55 models only)
Two RS-232-C serial ports, with standard 9-pin sub-D connectors, that support all standard
baud rates
Two USB serial ports, standard USB connectors support an optional, user-supplied
external modem
Options: One telephone port for internal modem; up to 56 Kbps; 6-pin RJ-11 connector
One LONWORKS port; FTT10 78 Kbps; pluggable, keyed 3-position terminal block
(LONWORKS port available on NAE552x-xxx models only)
Housing Plastic housing with internal metal shield
Plastic material: ABS + polycarbonate UL94-5VB
Protection: IP20 (IEC 60529)
Mounting On flat surface with screws on four mounting feet or on dual DIN rail
NAE55
NIE55
UL Listed, File S4977, CCN UUKL, UL 864, Control Units and Accessories for Fire Alarm
Systems (only for Product Code Numbers MS-NAE5510-0U and MS-NIE5510-0U, also
PAZX Listing)
Canada: UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal
Equipment, Industry Canada Compliant, ICES-003
Europe: CE Mark, EMC Directive 89/336/EEC, in accordance with EN 61000-6-3 (2001)
Generic Emission Standard for Residential and Light Industry and EN 61000-6-2 (2001)
Generic Immunity Standard for Heavy Industrial Environment
Australia and New Zealand: C-Tick Mark, Australia/NZ Emissions Compliant
BACnet International: BACnet Testing Laboratories (BTL) 135-2004 Listed BACnet
Building Controller (B-BC)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
45
NAE35/45
NCM45
Application
The NAE35 and NAE45 are Web-enabled, Ethernet-based supervisory devices that monitor and control networks
of field-level building automation devices, HVAC equipment and lighting.
The NCM45 is a supervisory controller that emulates the NCM350/361, yet uses the same hardware platform as
the NAE45. The NCM45 Series has two basic models: an N2 Bus model and a LONWORKS Network model. In this
document, NCM or NCM45 refers to either model.
NAE35/45
NCM45
Mounting
See General Guidelines for Locating and Mounting Controllers on page 14 and Mounting Metasys System
Controllers on page 15 for mounting guidelines and procedures.
Special Tools and Materials Needed
• 3 fasteners appropriate for the mounting surface (#8 screws - North America, M4 screws - Europe)
• 20 cm (8 in.) or longer piece of standard 35 mm (1.4 in.) DIN rail for DIN rail mount applications
• a small straight blade screwdriver for securing wires in the terminal blocks
See Locating and Installing HVAC Controllers and Sensors on page 13 and Related Documentation on page 52 for
references to mounting guidelines, considerations, and procedures.
Wiring
See General Guidelines for Wiring Metasys System Networks on page 17 for general wiring guidelines.
Table 7-1 on page 46 explains the power, network, and communication ports found on NAE35/45s, and NCM45s,
and provides some of the requirements and restrictions to be observed when connecting to the ports. See Related
Documentation on page 52 for references to additional information.
See Figure 7-1 on page 45 for wiring information and an example of the wiring for NAE35/45s, and NCM45s.
Table 7-1: NAE35/45, and NCM45 Terminal Block/Port Function, Ratings, Requirements, and Wire Cable
Types (Part 1 of 2)
Terminal Terminal Block/Port Ratings Requirements and Wire/Cable Type
Block/Port Name and Description/ Restrictions
Label Function
POWER 24 VAC, Class 2, Power Source 24 VAC, Class 2 16 to 20 AWG,
connection. 2-wire, shielded
Connect to a pluggable, keyed cable not required
3-position terminal block.
FC One optically isolated RS-485 N2 An N2 Bus trunk supports 22 AWG, stranded,
communications port: applications: 100 devices total and 50 3-wire, twisted cable.
• Supports either an N2 or MS/TP 9600 baud (only) per bus segment. Cable shield
trunk on NAE351x and NAE451x EOL termination at both recommended only
models. ends of each N2 bus in applications that
• Supports an N2 trunk only on segment is preferred. encounter high
NCM451x models. EOL termination using one inductive noise or
EOL terminated device radio frequency
Connect to a pluggable, keyed, interference.
4-position terminal block. somewhere on each N2
Note: The cable shield connection bus segment is
(SHD) on the FC port is not acceptable.
connected to earth ground. MS/TP An MS/TP Bus trunk 22-AWG, stranded,
applications: supports 100 devices total 3-wire, twisted cable,
9600 to 7680 and 50 per bus segment. cable shield
baud (Device limit may be lower required
when connecting TEC
controllers to bus.)
EOL termination at both
ends of each MS/TP bus
segment is required.
NAE35/45
port. Supports LONWORKS and LN LONWORKS devices. NAE45 Installation
NCM45
Series devices. (LONWORKS port Instructions
available on NAE352x, NAE452x, 24-10050-6 for more
and NCM452x Type models only.) information.
Connect to a pluggable, keyed
3-position terminal block.
SERIAL A RS-232-C Serial ports with Standard Supports Refer to the NAE Null-Modem Serial
and 9-pin Sub-D Jacks standard baud Commissioning Guide cable with standard
SERIAL B NAEs have one or two Serial ports. rates (LIT-1201519) or 9-pin sub-D plugs
On NAEs: NCM45x0-2 Network
• RS232C A supports a direct Control Module
connection to a laptop or Commissioning Guide
computer, or to a VT100 terminal (LIT-12011176) for more
or VT100 terminal emulator. information.
• RS232C B supports an optional
user-supplied external modem.
NCMs have two Serial ports. On
NCMs:
• RS232C A/Port 3 supports
configured and unconfigured
Operator Workstation, printer,
modem, or operator terminal.
• RS232C B/Port 5 supports a
configured Operator
Workstation, printer, modem, OT,
or local network terminal.
Refer to the NCM45x0-2 Network
Control Module Commissioning
Guide (LIT-12011176) for more
information about these options.
USB A Two USB serial ports. Standard USB Support Refer to the NAE Standard USB
and connectors support an optional, standard USB Commissioning Guide interface cable
USB B user-supplied external modem. (LIT-1201519) for more
Note: The USB port on the information.
NCM4500 model is not used. Note: USBs are not used
on NCM45x0-2.
MODEM Optional internal modem available Up to 56k baud Refer to the NAE Standard telephone
on some model NAEs. Connects to Commissioning Guide cable with RJ-11
a dial-up connection phone line. (LIT-1201519) for more 6-pin modular plugs
Standard RJ-11 6-pin telephone jack information.
is needed. Note: Modems are not
Note: The NCM4500 model has no used on NCM45x0-2.
internal modem.
ETHERNET Ethernet IP network communication 10/100 Mb baud Refer to the NAE Standard Ethernet
connection. Connects NAE to Commissioning Guide patch with RJ-45
Metasys network. RJ-45 8-pin jack is (LIT-1201519) or 8-pin modular plugs
needed. NCM45x0-2 Network
Control Module
Commissioning Guide
(LIT-12011176) for more
information.
IMPORTANT: Do not remove the terminal block keys. The terminal block plugs and the terminal sockets are
keyed to fit together in the correct configuration only.
NAE35/45
NCM45
SHLD
8-pin Ethernet port shown in Figure 7-1 on page 45.
COM
+
2. For N2 or FC Bus connections, connect the bus wires to
-
the removable 4-terminal FC Bus plug as shown in FC Bus
Terminal
Figure 7-2 on page 48. Block
Note: If the NAE35/45 and NCM45 is connected to an N2
Bus or an FC Bus, set the EOL switch to the proper
position. See Setting the EOL Switch on page 49. FC Bus
Terminal Block
3. For LONWORKS Network connections, connect the wires Plug
from the network trunk to the removable 3-terminal plug as
shown in Figure 7-2 on page 48.
4. If required, connect the telephone line to the modem port
or connect an external modem to the RS-232 B port or the N2 Applications = REF N2- N2+
LON
transformer to the removable 3-terminal plug as shown in Terminal Block
Figure 7-2 on page 48. The middle terminal is not used.
Note: Power supply wire colors may be different on
transformers not manufactured by Johnson Controls. If this
LONWORKS
is the case, follow the transformer manufacturer’s Terminal Block
instructions or the project installation drawings.
SHD
Plug
A
B
Note: The 24 VAC power should be connected to all
Wires from
network devices so transformer phasing is uniform across LONWORKS
the devices. Powering devices with uniform 24 VAC supply Trunk
power phasing reduces noise, interference, and ground- LONWORKS wires are not polarity sensitive.
loop problems. The NAE NCM does not require an earth-
ground connection. 24 VAC Power Supply Wiring
HOT
the data protection battery. At initial startup, the battery may Wires from
Johnson Controls
require a charging period of at least 4 hours before it supports 24 VAC Class 2
data protection if power fails. Maximum protection (up to three Power Transformer
FIG:NAE_Wrng
consecutive power failures without recharging time) requires a Brown Wire Orange Wire
15-hour charging period. (COM) (24 VAC)
NAE35/45
NCM45
After applying 24 VAC power, the NAE35/45 and NCM45 requires up to 3 minutes to start up and become
operational. See LED Test Sequence at Startup for NAE on page 49.
Startup is complete and the NAE35/45 and NCM45 is operational when the (green) RUN LED is On Steady and the
(red) FAULT LED is Off (Figure 7-3 on page 49).
IMPORTANT: Wait for the NAE to complete the start-up sequence and the RUN LED to go On Steady before
initiating any other action on the NAE. If you are installing an NCM4500 that has no database (fresh from the
factory), the RUN LED blinks and does not go On Steady.
IMPORTANT: The data protection battery must be installed and charged before disconnecting the 24 VAC
supply power.
NAE45_LED-STATUS
10 LINK
network communication status. Figure 7-3 on page 49
FC BUS 100 LINK
and Figure 7-4 on page 49 shows the LEDs. Table 7-2
MODEM TX RUN
on page 50 describes the LED indications.
MODEM RX PEER COM
Note: Some of the LEDs shown in Figure 7-3 on
page 49 are not used or displayed on some NAE Figure 7-3: NAE35/NAE45 LED Designations
models.
LED Test Sequence at Startup for NAE
NCM4510-2 (N2) NCM4520-2 (LON)
During startup, the NAE automatically initiates an LED
test to verify the operational status of the LEDs. POWER BATT FAULT POWER BATT FAULT
Immediately after connecting supply power, the FAULT ETHERNET FAULT ETHERNET
following LED lighting sequence occurs: 10 LINK 10 LINK
FC BUS 100 LINK LON 100 LINK
1. The POWER, BAT FAULT, 10 LINK, FAULT, RUN,
RUN RUN
FIG:NCM_LED
Refer to the NAE Commissioning Guide (LIT-1201519) for additional information on troubleshooting an NAE.
Refer to the NCM Commissioning Guide (LIT-12011176) for additional information on troubleshooting an NCM.
LED Test Sequence at Startup for NCM45
Immediately after applying power to the NCM, the following LED lighting sequence occurs:
1. The POWER, FAULT, BATT FAULT, 10 LINK, RUN, and PEER COM LEDs turn On for 2 seconds, indicating
that these LEDs are operational.
2. The BATT FAULT LED shuts Off and the POWER, FAULT, PEER COM, and RUN LEDs remain On. The 10
LINK or 100 LINK LED turns On to indicate the speed of the connected network.
3. After a few minutes, all LEDs except POWER turn Off for about 2 seconds as the LED software driver is
initialized.
4. Then, the RUN LED and the 10 LINK LED turn On again. The RUN LED blinks to indicate that the NCM
software is starting up. The ETHERNET LED blinks to indicate network traffic.
5. Lastly, the RUN LED goes On Steady to indicate startup is complete. Also, the POWER and the 10 LINK or 100
LINK LEDS remain On, and the ETHERNET LED and FC Bus or LON LED blink.
Table 7-2: NAE35/45 and NCM45 LED Designations, Normal Status, and Descriptions (Part 1 of 2)
LED Designation Normal Descriptions/Other Conditions
Status
POWER (Green) On Steady On Steady = Unit is getting power from either the battery or 24 VAC power.
Off Steady = Unit is shut down.
ETHERNET (Green) Flicker Flicker = Data is transferring on the Ethernet connection. Ethernet traffic is
general traffic (may not be for the NAE35/45 and NCM45).
Off Steady = No Ethernet traffic, probably indicates a dead Ethernet network or
bad Ethernet connection.
10/LINK (Green) On Steady On Steady = Ethernet connection is established at 10 Mbps.
100/LINK (Green) On Steady On Steady = Ethernet connection is established at 100 Mbps.
FC BUS (Green) Flicker Flicker = Normal communications; the FC Bus is transmitting and receiving
data. Flickers are generally in sync with data transmission, but should not be
used to indicate specific transmission times.
Off Steady = No field controllers are defined to FC Bus in the NAE35/45 and
NCM45.
PEER COM (Green) Varies (see Flicker = Data traffic between NAE35/45 and NCM45 devices. For an NAE that
next column) is not a Site Director, this LED indicates regular heartbeat communications with
the Site Director. For a Site Director NAE, flashes are more frequent and
indicate heartbeat communications from all other NAE devices on the site. For
a single NAE on a network without an ADS, there is no flicker.
NAE35/45
On 0.5 seconds, Off 0.5 seconds = NAE35/45 and NCM45 software is shutting
NCM45
down.
Off Steady = Operating system is shutting down or software is not running.
The NCM4500 is never just Off.
BAT FAULT (Red) Off Steady On Steady = Battery defective. Flicker = Data Protection Battery is not
connected. Connect or install battery.
FAULT (Red) Off Steady On Steady = General Fault. Fault conditions are user configurable in software.
Preconfigured fault conditions include excessive Central Processing Unit (CPU)
flash or memory use, excessive PWB temperature.
MODEM RX Flicker Flicker = NAE (only) modem is connected and receiving data.
MODEM TX Flicker Flicker = NAE (only) modem is connected and transmitting data.
110
4.3 Mounting Data Protection Battery 24 VAC
Clip Compartment Power Terminal
270
10.6
62
2.5
131
5.2 RJ-11 6-Pin
Field Controller
ET SY R
Service Port
210
8.3
NAE45_FRONT_DIMS
USB
RJ-11 6-Pin Mounting Port End-of-Line FC Bus
System Status Modem Clip RJ-45 8-Pin
RS-232 Mounting Switch (N2 Bus or
Light-Emitting Diodes Port Serial Port Ethernet Clip FC Bus
(LEDs) Port Terminal)
350
13.8
Repair Information
If you replace an NAE on a site with a new NAE for any reason or add a new NAE to a site, you must update the
site registration to ensure that the new NAE is recognized and able to communicate in the site.
Refer to the Replacing an NAE section of the NAE Commissioning Guide (LIT-1201519) for information on
removing an NAE from service and configuring a replacement NAE to communicate in a Metasys system extended
architecture site.
Related Documentation
Table 7-4: Documents Related to NAE35s, NAE45s, and NCM45s
For Information On See Document LIT or Part No.
Daily Operation of the Metasys System Extended Metasys system Help On the Help menu,
Architecture, Navigating the UI, Monitoring, and select Metasys
Controlling the BAS Networks Help
or LIT-1201793
Installation Considerations and Guidelines, NAE35/NAE45 Installation Instructions Part No.
Mounting, Wiring, and Starting an NAE35/NAE45 24-10050-6
Installation Considerations and Guidelines, NCM45x0-2 Series Network Control Module Part No.
Mounting, Wiring, and Starting an NCM45 Installation Instructions 24-10249-18
Connecting to, Configuring, Browsing, NAE Commissioning Guide LIT-1201519
Commissioning, and Addressing an NAE
Connecting to, Configuring, Commissioning, NCM45x0-2 Network Control Module LIT-12011176
and Addressing an NCM4500 Commissioning Guide
Integrating N2 Devices into the Metasys System N2 Integration with the NAE Technical Bulletin LIT-1201683
Extended Architecture
Configuring an MS/TP Network and Integrating MS/TP Communications Bus Technical Bulletin LIT-12011034
MS/TP Devices into the Metasys System
Extended Architecture
Integrating BACnet Devices to the Metasys BACnet System Integration with NAE Technical LIT-1201531
System Extended Architecture Bulletin
Migrating N1 Networks to the Metasys System N1 Network Migration with NIE Technical LIT-1201535
Extended Architecture Bulletin
Integrating LONWORKS Devices to the Metasys LONWORKS Network Integration with NAE LIT-1201668
System Extended Architecture Technical Bulletin
Dialing into Metasys System Extended Metasys System Extended Architecture Direct LIT-1201639
Architecture from a Computer Connection and Dial-up Connection Application
Note
NAE35/45
each NAE35) Protection Battery.
NCM45
MS-NAE3510-2 Supports one FC trunk (RS-485 port); includes an additional RS-232-C serial port for optional
external modem. Up to 50 devices are supported on the FC trunk.
MS-NAE3510-2U1 Supports one N2 or BACnet MS/TP (RS-485) trunk; includes an additional RS-232-C serial port for
optional external modem; supports up to 50 devices on the RS-485 port.
MS-NAE3511-2 Supports one FC trunk (RS-485 port); includes an internal modem. Up to 50 devices are supported
on the FC trunk.
MS-NAE3514-2 Supports one FC trunk (RS-485 port); includes Basic Access support and an additional RS-232-C
serial port for optional external modem. Up to 50 devices are supported on the FC trunk.
MS-NAE3515-2 Supports one FC trunk (RS-485 port); includes Basic Access support and an internal modem. Up to
50 devices are supported on the FC trunk.
MS-NAE3520-2 Supports one LONWORKS trunk, includes an additional RS-232-C serial port for optional external
modem. Supports up to 64 devices on the LONWORKS port.
MS-NAE3520-2U1 Supports one LONWORKS trunk, includes an additional RS-232-C serial port for optional external
modem. Supports up to 64 devices on the LONWORKS port.
MS-NAE3521-2 Supports one LONWORKS trunk, includes an internal modem. Supports up to 64 devices on the
LONWORKS port.
MS-NAE3524-2 Supports one LONWORKS trunk, features Basic Access support, includes an additional RS-232-C
serial port for optional external modem. Supports up to 64 devices on the LONWORKS port.
MS-NAE3525-2 Supports one LONWORKS trunk, features Basic Access support, and includes an internal modem.
Supports up to 64 devices on the LONWORKS port.
1. This model is UL Listed, File S4977, UUKL 864 9th Edition Smoke Control Equipment.
MS-NCM4520-2 Includes a LONWORKS port and supports one LONWORKS trunk. Up to 127 devices are
supported on the LONWORKS port.
Installation Specifications
Table 7-8: MS-NAE3500, NAE4500, and NCM4500
Power Requirement Dedicated nominal 24 VAC, Class 2 power supply (North America), SELV power supply
(Europe), at 50/60 Hz (20 VAC minimum to 30 VAC max.)
Power Consumption 25 VA maximum
Ambient Operating Temperature 0 to 50°C (32 to 122°F)
Ambient Operating Conditions 10 to 90% RH, 30°C (86°F) maximum dew point
Ambient Storage Temperature -40 to 70°C (-40 to 158°F)
Ambient Storage Conditions 5 to 95% RH, 30°C (86°F) maximum dew point
Data Protection Battery Supports data protection on power failure. Rechargeable NiMH battery: 3.6 VDC
500 mAh, with typical life of 5 to 7 years at 21°C (70°F); Product Code Number:
MS-BAT1020-0
Network and Serial Interfaces One Ethernet port; 10/100 MB; 8-pin RJ-45 connector
One optically isolated RS-485 port; 9600, 19.2k, 38.4k, or 76.8k baud (depending on
protocol); pluggable, keyed 4-position terminal block (FC Bus available on NAE351x-1,
NAE451x-1, and NCM4510-x models only.)
One LONWORKS port; FTT10 78 Kbps; pluggable, keyed 3-position terminal block
(LONWORKS port available on NAE352x-x, NAE452x, and NCM4520 models only.)
One RS-232-C serial port with standard 9-pin sub-D connector that supports standard
baud rates.
A second serial port, on models without an internal modem, that supports an optional,
user-supplied external modem. (Not available on NCM4500 models.)
One USB serial port with standard USB connector that supports an optional,
user-supplied external modem (NCM4500 models have a second RS232 port but it is
used for NT/OT/OWS connection purposes.)
Option: One telephone port for internal modem; up to 56 Kbps; 6-pin RJ-11 connector
(NAE models with an optional internal modem have one RS-232-C serial port only;
NCM4500 models do not have a telephone port.)
Housing Plastic housing material: ABS + polycarbonate UL94-5VB
Protection: IP20 (IEC 60529)
Compliance United States: UL Listed, File E107041, CCN PAZX, UL 916, Energy Management
Equipment; FCC Compliant to CFR47, Part 15, Subpart B, Class A
UL Listed, File S4977, UUKL 864 - 9th Edition, Smoke Control Equipment
(MS-NAE35x0-2U and MS-NAE45x0-2U models only)
Canada: UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal
Equipment, Industry Canada Compliant, ICES-003
Europe: CE Mark, EMC Directive 89/336/EEC, in accordance with
EN 61000-6-3 (2001) Generic Emission Standard for Residential and Light Industry and
EN 61000-6-2 (2001) Generic Immunity Standard for Heavy Industrial Environment
Australia and New Zealand: C-Tick Mark, Australia/NZ Emissions Compliant
BACnet International: BACnet Testing Laboratories (BTL) 135-2004 Listed BACnet
Building Controller (B-BC)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
SA BUS
Cover Screw
NCE25 Series Network Controllers
SA BUS FC BUS
SA
FC
COM
EOL
COM
PWR
SHLD
Standard
Ethernet Port USB Port
Modem Jack
RJ-45 8-pin modular jack
RJ-style 6-pin modular jack, End-of-Line Termination Switch sets
only on NCE models with connects the NCE to the
the NCE as an EOL terminating device.
IP Network.
optional internal modems. Set the EOL switch according to the NCE
Universal Input and Binary Input position on the N2 or FC Bus segment.
RS-232 Serial Port Terminal Blocks are located on the
bottom side of the NCE. See Wiring
SA Bus Terminal Block
the Input/Output Points.
connects the NCE field controller
to the SA Bus.
Figure 8-1: Physical Features and Termination Descriptions for NCE25 Model
FIG_NCE25_FEATURS
NOTE: NCE25 models have either a FC Bus terminal block or a LONWORKS terminal block, but not both. Depending on the model, an FC Bus terminal block supports
either an N2 Bus or an MS/TP FC Bus. (All NCE25 models have an SA Bus terminal block.)
• 20 cm (8 in.) or longer piece of standard 35 mm (1.4 in.) DIN rail for DIN rail mount applications
• a small straight blade screwdriver for securing wires in the terminal blocks
See Locating and Installing HVAC Controllers and Sensors on page 13 and Related Documentation on page 64 for
references to mounting guidelines, considerations, and procedures.
Wiring
See General Guidelines for Wiring Metasys System Networks on page 17 for general wiring guidelines.
Table 8-1 on page 56 provides terminal designations, information, ratings, requirements, and cable
recommendations for wiring the NCE25 I/O points and communications bus terminals.
Table 8-1: NCE Terminal Wiring (Part 1 of 3)
Terminal Terminal Function and Electrical Ratings/Requirements Recommended
Block Label Cable Type
Universal IN +15 V Provides 15 VDC power for active devices connected to the 22 AWG stranded, 3-wire
Universal IN terminal blocks (3-wire connection). twisted, non-shielded
NCE25 Series models support 100 mA total current for all UIs. cable for runs of <30 m
(90 ft)
IN n Analog Input, Voltage Mode 22 AWG stranded, 2-wire
Accepts a 0-10 VDC input signal. twisted, non-shielded
10 VDC maximum input voltage cable for runs of <30 m
(90 ft)
Internal 75k ohm Pulldown
Analog Input, Current Mode 22 AWG stranded, 2-wire
Accepts a 4-20 mA input signal twisted, non-shielded
For current sensing applications, the NCE25 controller does not cable for runs of <30 m
provide a jumper to close the current loop when the controller is (90 ft)
powered off.
Analog Input, Resistive Mode 22 AWG stranded, 2-wire
Accepts 0-600k ohm input signal. twisted, non-shielded
Internal 12 V, 15k ohm pullup cable for runs of <30 m
(90 ft)
RTD (1k Nickel, 1k Platinum, A99B
Silicon Temperature Sensor)
NTC Sensor (10k Type L, 2.252k Type 2)
Binary Input, Dry Contact Maintained Mode 22 AWG stranded, 2-wire
1.0 second minimum pulse width (0.5 Hz at 50% duty cycle) twisted, non-shielded
Internal 12 V, 15k ohm pullup cable for runs of <30 m
(90 ft)
ICOM n The signal common for all Universal IN terminals; isolated from all 22 AWG stranded, 3-wire
other terminal commons. twisted, non-shielded
cable for runs of <30 m
(90 ft)
NCE25
are configured as AOs.
Analog OUT OUT n Analog Output, Voltage Mode 22 AWG stranded, 2-wire
Sources 0-10 VDC output voltage twisted, non-shielded
External 1k ohm minimum load required cable for runs of <30 m
(90 ft)
10 VDC maximum output voltage
10 mA maximum output current
Analog Output, Current Mode 22 AWG stranded, 2-wire
Sources 4-20 mA output current twisted, non-shielded
External 300 ohm maximum load required cable for runs of <30 m
(90 ft)
OCOM n The signal common for Analog OUT terminals; isolated from all 22 AWG stranded, 2-wire
other terminal commons. twisted, non-shielded
cable for runs of <30 m
(90 ft)
Binary OUT OUT n Binary Output, 24 VAC Triac 22 AWG stranded, 2-wire
(Jumper Set Connects OUT to OCOM when activated. twisted, non-shielded
to External) 30 VAC maximum output voltage cable for runs of <30 m
(90 ft)
0.5 A maximum output current
40 mA minimum load current
OCOM n The signal common for Binary OUT terminals; isolated from all
other terminal commons, including BO terminal commons.
Binary OUT OUT n Sources 24 VAC Class 2 Power (Hot) 22 AWG stranded, 2-wire
(Jumper Set OCOM n Binary Output, 24 VAC Triac twisted, non-shielded
to Internal) cable for runs of <30 m
Connects OCOM to 24 VAC Power (Com) when activated
(90 ft)
(high-side switching).
30 VAC maximum output voltage
0.5 A maximum output current
40 mA minimum load current
Configurable OUT n Analog Output, Voltage Mode 22 AWG stranded, 2-wire
OUT Sources 0-10 VDC twisted, non-shielded
External 1k ohm minimum load required cable for runs of <30 m
(90 ft)
10 VDC maximum output voltage
10 mA maximum output current
Binary Output, 24 VAC Triac mode 22 AWG stranded, 2-wire
Connects OUT to OCOM when activated. twisted, non-shielded
30 VAC maximum output voltage cable for runs of <30 m
(90 ft)
0.5 A maximum output current
40 mA minimum load current
OCOM n Analog Output: The signal common for all analog configured CO 22 AWG stranded, 2-wire
terminals; isolated from all other terminal commons, excluding BI twisted, non-shielded
terminal commons. cable for runs of <30 m
Binary Output: The signal common for binary configured CO (90 ft)
terminals; isolated from all other terminal commons, including CO
terminal commons.
(22 AWG
Recommended)
FC Bus2, 3 FC Bus Provides FC Bus communication network. 24 AWG 3-pair CAT 3
(RJ-12 Cable <30.5 m (100 ft)
Modular
Jack)
FC Bus2 + Provides FC Bus communication network. Daisy-chained
(Terminal - 1,524 m (5,000 ft)
Block) COM maximum length
SHLD Provides an optional shield connection. 0.6 mm to 1.5 mm2 (18
to 24 AWG)
(22 AWG
Recommended)
24~ Power HOT AC Supply Input, Supply 20-30 VAC (Nominal 24 VAC) 18 AWG
COM The 24~ Power common; isolated from all other terminal
commons.
1. The SA Bus terminals and the RJ-style modular Sensor Port are connected internally.
2. The recommended cable type provides the best bus performance. See the SA Bus Rules and Specifications on page 77
and FC Bus Rules and Specifications on page 75 sections for recommended cable lengths. Refer to the MS/TP
Communications Bus Technical Bulletin (LIT-12011034) for information on alternative cable sizes and lengths that can be
used to wire an FC Bus.
3. FC Bus RJ-12 Modular Jack port is found on MS-NCE256x-xxx models only.
IMPORTANT: Do not remove the terminal block keys. The terminal block plugs and the terminal sockets are
keyed to fit together in the correct configuration only.
SHLD
8-pin Ethernet port shown in Figure 8-1 on page 55.
COM
2. For N2 or FC Bus connections, connect the bus wires to
+
-
the removable 4-terminal FC Bus plug as shown in FC Bus
Figure 8-2 on page 59. Terminal
Block
Note: If the NCE25 is connected to an N2 Bus or an FC
Bus, set the EOL switch to the proper position. See Setting
the EOL Switch on page 62.
FC Bus
3. For LONWORKS Network connections, connect the wires Terminal Block
NCE25
from the network trunk to the removable 3-terminal plug as Plug
shown in Figure 8-2 on page 59.
4. If required, connect the telephone line to the modem port
or connect an external modem to the RS-232 B port or the
USB modem port. N2 Applications = REF N2- N2+
5. Make connections to the RS-232 serial ports (if MS/TP Applications = COM FC- FC+
necessary).
LONWORKS Wiring
6. Connect the 24 VAC supply power wires from the
transformer to the removable 3-terminal plug as shown in
Figure 8-2 on page 59. The middle terminal is not used.
LONWORKS
LON
Note: Power supply wire colors may be different on Terminal Block
transformers not manufactured by Johnson Controls. If this
is the case, follow the transformer’s manufacturer
instructions or the project installation drawings.
Note: The 24 VAC power should be connected to all
network devices so transformer phasing is uniform across LONWORKS
Terminal Block
the devices. Powering devices with uniform 24 VAC supply
SHD
Plug
B
power phasing reduces noise, interference, and ground-
loop problems. The NCE does not require an earth-ground Wires from
connection. LONWORKS
Trunk
NCE25 Power
Terminal Block
24V~
NAE25 Power
Terminal Block
Plug
COM
HOT
Wires from
Johnson Controls
24 VAC Class 2
Power Transformer
FIG:NCE_Wrng
software.
Position the jumpers next to the BO terminals to provide either internal 24 VAC power to the BO load or act as a
switch for an externally powered BO. Each NCE25 BO wired in an application must have the jumpers positioned
properly for the application. See Figure 8-3 on page 60.
FIG: NCE_OUTPOINTS
Binary Output 2 jumpers positioned Binary Outputs are Analog Outputs can be defined as:
for an Internal source of power. 24 VAC Triac Outputs Voltage Analog Outputs (0-10 VDC)
Current Analog Outputs (4-20 mA)
Back of NCE (Flush to Mounting Surface)
BO TYP
OUT12
OCOM12
OUT13
OCOM13
OUT14
OCOM14
OUT15
OCOM15
OUT8
OCOM8
OUT9
OCOM9
OUT10
OCOM10
OUT11
OCOM11
COM
HOT
EXT INT
Front of NCE
Binary Output 4 jumpers positioned 24 VAC, Class 2 Supply Power
for an External source of power. Terminal Block (Center terminal not used.)
Required jumper positions for setting Configurable Outputs can be defined as:
a Binary Output's power source. Voltage Analog Outputs (0-10 VDC)
Binary Outputs (24 VAC Triac)
Figure 8-3: NCE25 Series Output Terminal Blocks, Binary Output Jumpers, and
Supply Power Terminal Block as Viewed from the Top of an NCE25
FIG: NCE_INPOINTS
Voltage Analog Inputs (0-10 VDC)
Current Analog Inputs (4-20 mA)
Resistive Analog Inputs:
0-2k ohm Binary Inputs can be defined as:
RTD: 1k Nickel, 1k Platinum, or A99B SI Dry Contact Maintained
NTC: 10k Type L or 2.225k Type 2 Pulse Counter Mode (50 Hz at 50% Duty Cycle)
Dry Contact Binary Inputs
Front of NCE
UNIVERSAL BINARY
ICOM
ICOM
ICOM
ICOM
ICOM
ICOM
ICOM
ICOM
IN13
IN17
IN14
IN15
IN18
IN11
IN12
IN16
14
18
12
13
16
17
11
15
Figure 8-4: Universal Input and Binary Input Terminal Blocks as Viewed from the Bottom of an NCE25
NCE25
24 VAC Binary Output (Switch High, External Source) BO F501 Figure 12-10 on page 110
24 VAC Binary Output (Switch Low, External Source) BO F401 Figure 12-10 on page 110
24 VAC Triac Output (Switch High, External Source) CO or AO F901 Figure 12-9 on page 109
24 VAC Triac Output (Switch Low, External Source) CO or AO F801 Figure 12-9 on page 109
Current Output (Analog Output) AO F202 Figure 12-7 on page 107
Current Input - External Source (in Loop) UI F104 Figure 12-6 on page 106
Current Input - External Source (Isolated) UI F105 Figure 12-6 on page 106
Current Input - Internal Source (2-wire) UI F106 Figure 12-7 on page 107
Current Input - Internal Source (3-wire) UI F107 Figure 12-7 on page 107
Dry Contact (Binary Input) UI or BI F301 Figure 12-7 on page 107
Feedback from EPP-1000 UI F116 Figure 12-7 on page 107
Incremental Control to Actuator (Switch High, External Source) BO F562 Figure 12-10 on page 110
Incremental Control to Actuator (Switch Low, External Source) BO F462 Figure 12-10 on page 110
Incremental Control to Actuator (Switch High, External Source) CO or AO F962 Figure 12-9 on page 109
Incremental Control to Actuator (Switch Low, External Source) CO or AO F862 Figure 12-9 on page 109
Network Stat with Phone Jack (Fixed Address = 199) SA Bus NS101 Figure 12-11 on page 111
Network Stat with Terminals Addressable SA Bus NS102 Figure 12-11 on page 111
Network Stat with Terminals (Fixed Address = 199) SA Bus NS103 Figure 12-11 on page 111
Temperature Sensor UI F131 Figure 12-6 on page 106
Voltage (Analog Output) CO or AO F201 Figure 12-7 on page 107
Voltage Input - External Source UI F101 Figure 12-6 on page 106
Voltage Input - Internal Source UI F102 Figure 12-6 on page 106
Voltage Input (Self-Powered) UI F103 Figure 12-6 on page 106
IMPORTANT: Wait for the NCE to complete the start-up sequence and the RUN LED to go On Steady before
initiating any other action on the NCE.
IMPORTANT: The data protection battery must be installed and charged before disconnecting the 24 VAC
supply power.
NCE25
Off Steady = Unit is shut down.
FAULT (Red) Off Steady On Steady = General Fault. CCT application may be corrupted or missing.
Some FAULT conditions are user-configurable in the Metasys software.
Pre-configured fault conditions include excessive CPU flash or memory use,
excessive board temperature.
SA BUS (Green) Blinking Blinking - 5 Hz = Data Transmission (normal communication)
Off Steady = No Data Transmission
On Steady = Communication lost, waiting to join communication ring
FC BUS or LON1 Flicker Flicker = Normal communications; the FC Bus or LONWORKS network is
(Green) transmitting and receiving data. Flickers are generally in sync with data
transmission but should not be used to indicate specific transmission times.
Off Steady = No field controllers are defined to FC Bus or LONWORKS network in
the NCE.
MODEM RX2 Flicker Flicker = NCE modem is connected and receiving data.
MODEM TX2 Flicker Flicker = NCE modem is connected and transmitting data.
BATT FAULT (Red) Off Steady On Steady = Battery defective. Flicker = Data Protection Battery is not installed.
Connect or install battery.
ETHERNET (Green) Flicker Flicker = Data is transferring on the Ethernet connection. Ethernet traffic is
general traffic (may not be traffic to or from the NCE).
Off Steady = No Ethernet traffic, probably indicates a dead Ethernet network or
bad Ethernet connection.
10 LINK (Green) On Steady On Steady = Ethernet connection is established at 10 Mbps.
(10 Mbps
network)
100 LINK (Green) On Steady On Steady = Ethernet connection is established at 100 Mbps.
(100 Mbps
network)
1. LED labeled FC BUS on models that support MS/TP Bus or N2 Bus and LON on models that support LONWORKS network.
2. Modem LEDs are only on NCE25 models with internal modems.
110
4.3 Mounting Data Protection Battery 24 VAC
Clip Compartment Power Terminal
270
10.6
62
2.5
RJ-11 6-Pin
Field Controller
Service Ports
131
NCE25
5.2
Display
Navigation
NCE
FC BUS
Keypad
210
8.3 SA BUS
NAE25_FRONT_DIMS
USB SA Bus
RJ-11 6-Pin Mounting Port Terminal FC Bus
System Status Modem Clip RJ-45 8-Pin
RS-232 Mounting Terminal
Light-Emitting Diodes Port Serial Port Ethernet End-of-Line
Clip
(LEDs) Port Switch
350
13.8
Related Documentation
Table 8-4: Documents Related to NCE25
For Information On See Document LIT or Part No.
Daily Operation of the Metasys System Extended Metasys system Help On the Help menu,
Architecture, Navigating the UI, Monitoring and select Metasys
Controlling the BAS Networks Help
or LIT-1201793
Installation Considerations and Guidelines, NCE25 Installation Instructions Part No.
Mounting, Wiring, and Starting an NCE25 24-10043-63
Connecting to, Configuring, Browsing, NCE Technical Bulletin LIT-12011267
Commissioning, and Addressing an NCE25
Integrating N2 Devices into the Metasys System N2 Integration with the NCE Technical Bulletin LIT-1201683
Extended Architecture
Configuring an MS/TP Network and Integrating MS/TP Communications Bus Technical Bulletin LIT-12011034
MS/TP Devices into the Metasys System
Extended Architecture
Integrating BACnet Devices to the Metasys BACnet System Integration with NCE Technical LIT-1201531
System Extended Architecture Bulletin
Integrating LONWORKS Devices to the Metasys LONWORKS Network Integration with NCE LIT-1201668
System Extended Architecture Technical Bulletin
Dialing into Metasys System Extended Metasys System Extended Architecture Direct LIT-1201639
Architecture from a Computer Connection and Dial-up Connection Application
Note
NCE25
MS-NCE2517-0 Supports one N2 Bus trunk with up to 32 N2 devices. Includes integral display screen and an
internal modem.
MS-NCE2520-0 Supports one LONWORKS Network trunk with up to 32 LONWORKS devices.
MS-NCE2521-0 Supports one LONWORKS Network trunk with up to 32 LONWORKS devices. Includes an internal
modem.
MS-NCE2526-0 Supports one LONWORKS Network trunk with up to 32 LONWORKS devices. Includes integral display
screen.
MS-NCE2527-0 Supports one LONWORKS Network trunk with up to 32 LONWORKS devices. Includes integral display
screen and an internal modem.
MS-NCE2560-0 Supports one FC Bus trunk with up to 32 MS/TP devices.
MS-NCE2561-0 Supports one FC Bus trunk with up to 32 MS/TP devices. Includes an internal modem.
MS-NCE2566-0 Supports one FC Bus trunk with up to 32 MS/TP devices. Includes integral display screen.
MS-NCE2567-0 Supports one FC Bus trunk with up to 32 MS/TP devices. Includes integral display screen and an
internal modem.
Installation Specifications
Table 8-6: MS-NCE25xx (Part 1 of 2)
Power Requirement Dedicated nominal 24 VAC, Class 2 power supply (North America), SELV power supply
(Europe), at 50/60 Hz (20 VAC minimum to 30 VAC maximum)
Power Consumption 25 VA maximum for NCE25 only
The 25 VA rating does not include any power supplied to devices connected at the NCE
BOs. BO devices connected to and power by an NCE can require an additional 125 VA
(maximum).
Ambient Operating 0 to 50°C (32 to 122°F); 10 to 90% RH, 30°C (86°F) maximum dew point
Conditions
Ambient Storage -40 to 70°C (-40 to 158°F); 5 to 95% RH, 30°C (86°F) maximum dew point
Conditions
Data Protection Supports data protection on power failure. Rechargeable NiMH battery: 3.6 VDC
Battery 500 mAh, with a typical life of 5 to 7 years at 21°C (70°F); Product Code Number:
MS-BAT1020-0
Processors Supervisory Controller: 192 MHz Renesas SH4 7760 RISC processor
Field Controller: 20 MHz Renesas H8S2398 processor
Memory Supervisory Controller: 128 MB Flash nonvolatile memory for operating system,
configuration data, and operations data storage and backup and 128 MB Synchronous
DRAM for operations data dynamic memory
Field Controller: 1 MB Flash and 1 MB RAM
Operating System Microsoft Windows CE embedded
connector
Analog Input/Analog Analog Input Points: 16-bit resolution
Output Analog Output Points: 16-bit resolution and ±200 mV accuracy on 0-10 VDC
Resolution and applications
Accuracy
Dimensions 155 x 270 x 64 mm (6.1 x 10.6 x 2.5 in.)
(Height x Width x Minimum mounting space required: 250 x 370 x 110 mm (9.8 x 14.6 x 4.3 in.)
Depth)
Housing Plastic housing
Plastic material: ABS and polycarbonate
Protection: IP20 (IEC60529)
Mounting On flat surface with screws on three mounting clips or a single 35 mm DIN rail
Shipping Weight 1.2 kg (2.7 lb)
Compliance United States
UL Listed, File E107041, CCN PAZX, UL 916, Energy Management Equipment
FCC Compliant to CFR47, Part 15, Subpart B, Class A
Canada
UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal Equipment
Industry Canada Compliant, ICES-003
Europe
CE Mark, EMC Directive 89/336/EEC, in accordance with EN 61000-6-3 (2001) Generic
Emission Standard for Residential and Light Industry and EN 61000-6-2 (2001) Generic
Immunity Standard for Heavy Industrial Environment
Australia and New Zealand
C-Tick Mark, Australia/NZ Emissions Compliant
BACnet International
BACnet Testing Laboratories (BTL) 135-2004 Listed BACnet Building Controller (B-BC)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
IMPORTANT: The SECVT is not designed or intended for use in mission-critical or life/safety applications.
Mounting
See General Guidelines for Locating and Mounting Controllers on page 14 and Mounting Metasys System
Controllers on page 15 for mounting guidelines.
IMPORTANT: The SECVT is commissioned and its IP address is set with software. Verify that the SECVT IP
SECVT
address has been set and is written on the cover before installing the SECVT. Failure to commission and set the
IP address on the SECVT before it is installed may require removing, commissioning, and reinstalling the
SECVT.
IMPORTANT: Before using the SECVT for plenum applications, verify acceptance of exposed plastic materials
in plenum areas with the local building authority. Building codes for plenum requirements vary by location. Some
local building authorities accept compliance to UL 1995, Heating and Cooling Equipment, whereas others use
different acceptance criteria. Metal enclosures may be required.
IMPORTANT: Make sure the building automation network wiring meets the specifications, rules, and guidelines
in N2 Communications Bus Guidelines on page 173 and Wiring HVAC Controllers and Sensors on page 17.
Ethernet Port
The (10 or 100 Mbps) Ethernet connection on the SECVT is an 8-pin RJ-45 network port. Connect the Ethernet
communication cable to the RJ-45, 8-pin Ethernet port shown in Figure 9-1 on page 68.
COM
HOT
The SECVT is designed to connect to an N2 bus at the
pluggable, 4-position terminal block labeled N2 BUS
POWER_PORT
Wires from 24 VAC
(Figure 9-2 on page 68). The SECVT supports up to 32 N2 Class 2 Power
devices on the N2 Bus connection. Connect the three Transformer
N2 Bus wires to the 4-terminal pluggable block as shown in Brown Wire Orange Wire
Figure 9-2 on page 68. (24 VAC) (24 VAC)
Note: The Shield (SHLD) terminal of the N2 Bus terminal
SECVT
SECVT
On Steady = Device Fault
Blink = Network Fault
N2 Bus Green Flicker Flicker = Normal communications; N2 port is transmitting and
receiving data. Flickers are generally in sync with data
transmission but should not be used to indicate specific
transmission times.
Off Steady = No field controllers are defined to the N2 port.
10 Link Green On Steady or On Steady = Ethernet connection is established at 10 Mbps.
Off
100 Link Green On Steady or On Steady = Ethernet connection is established at 100 Mbps.
Off
Ethernet Green Flicker Flicker = Data is transferring on the Ethernet connection.
Ethernet traffic is general traffic.
Off Steady = No Ethernet traffic, probably indicates a dead
Ethernet network or bad Ethernet connection.
Related Documentation
Table 9-2: Documents Related to Installing, Wiring, and Setting up SECVT
For Information On Refer To LIT or Part No.
Installing the SECVT SECVT Installation Instructions Part No. 24-10093-4
Network Requirements and Network Information Worksheet for LIT-12011170
Commissioning the SECVT Commissioning the SECVT
Access, Commissioning, Operating, SECVT Technical Bulletin LIT-1201790
and Troubleshooting the SECVT
Compliance United States Intended for Connection to an NEC Class 2 Power Source
Listed to UL 916, Energy Management Equipment (PAZX), File
E107041 (Pending)
UL94-5VB Flammability Rating (Receiver Housing is Plenum Rated
per UL 1995, Heating and Cooling Equipment)
FCC compliant to CFR 47, Part 15, Subpart B, Class A
Canada Intended for Connection to a CEC Class 2 Power Source
Listed to CSA/CAN C22.2 No. 205-M1983, Signal Equipment
(PAZX7), File E107041 (Pending)
UL94-5VB Flammability Rating (Receiver Housing is Plenum Rated
per CSA C22.2 No. 236, Heating and Cooling Equipment)
IC compliant to Class A limits
Europe CE Mark, EMC Directive 89/336/EC
Australia and Australia/New Zealand emissions (C-tick mark) ACN: 002 968 103
New Zealand C-tick dependent on CE compliance per EMC Directive 89/336/EC
China CCC and SRRC (Pending)
Hong Kong OFTA (Pending)
Product Warranty 1-year limited warranty against defects in material and workmanship
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
MS/TP
ADDR
Setting Device Addresses on the BACnet MS/TP Bus 95
FEC
FEC Series Field Equipment Controllers 99
VMA1600
VMA1600 Series VAV Modular Assemblies 117
IOM
IOM Series Input/Output Modules 127
TEC26xx DIS1710
DIS1710 Local Controller Display 137
SENSOR SENSOR
NS DTN NS NET
NS Series Network Sensors 161
Router
T T T
NAE55 Repeater
87 654321
T T
Cable Legend
T3
Repeater T2 T# = FC Bus (segment) terminating device and
VMA1600s on FC Bus 876 54321
73
MS/TP
BUS
MS/TP
BUS
IMPORTANT: Do not connect MS/TP devices and N2 devices to the same bus. MS/TP Communications
Buses follow different protocol and wiring rules from N2 Communications Buses, and MS/TP devices and N2
devices are not compatible on the same bus.
A BACnet MS/TP bus supports two types/levels of buses: FC Bus and SA Bus. See Figure 10-1 on page 73 and
Figure 10-2 on page 74.
NAEs/NCEs have FC Bus connections and are FC Bus supervisors. NCEs, FECs and VMAs have both FC Bus
and SA Bus connections and can be SA Bus supervisors. The IOMs can connect to either an FC Bus or an SA
Bus, but IOMs are never bus supervisors.
The FC Buses and the SA Buses are networks of daisy-chained devices. Each bus has only one bus supervisor.
The bus supervisor communicates with devices on the supervised bus and with the next (higher level) bus on the
network. The bus supervisor typically starts the communication on the FC Bus and SA Bus. If an SA Bus or FC Bus
does not have a bus supervisor, the device with the lowest device address value on the bus starts the
communication.
Ethernet Network
NAE
FC Bus
FIG_MS-TP
ET SY R
Supervisor
FC Bus
SA Bus
Supervisor CLE AR =LO W RE D=H IG H
35 IN - LB (4 Nm) 60 SE CO ND S
FEC
UN I VE RS A L
AL LF E
I LD TER M N I ALS A RE PO WER LI M T
I ED
+15
O UT 1
IN
M A NU A L O CO M 1
I CO M
O VE R RI D E
AD D RE S S 0=O FF
B I NA RY
O UT 2
O CO M 2
ON
S A B US
F AU LT
P O WE R
O UT 3
SE NS O R
O CO M 3
P OW ER
SA
PWR
MS-VM A1 620 -0
SA BU S
CO N FI G UR A B LE
FA U LT
O UT 4
CO M P WR I N: 2 4VA C 2 .5 A, CL AS S 2
O UT PU T S: 24VA C 0 .5 A, CL AS S 2,
S A BU S O CO M 4
–
P IL O T DU TY
FC BU S
+
O UT 5
FC O CO M 5
EO L
ET SY
SHLD
FCBUS
HO T
CO M
24
–
OP ENE NERG Y
CO M
+ MA NAG EMEN T
EQ UIPMENT
15U0
R
SA Bus
N
O
VMA SA Bus
Supervisor
Network SA Bus
Sensor
Network
Sensor
ON
S A BU S
FA U LT
P O WER
Network
E T SY
R
Sensor
N
O
IOM
Figure 10-2: MS/TP Communications Bus
Note: Metasys MS/TP devices generate less data traffic than third-party MS/TP devices and TEC26xx
thermostats. Connecting third-party devices or TEC26xx thermostats to the FC Bus increases data traffic, reduces
bus performance, and reduces the number of devices that can be connected to the bus.
FC Bus
4,570 m (15,000 ft) Maximum
100 Total Metasys Device Connections (Maximum)
T T T T T T
EOL Switch R R
ON
FIG_FC_SEGS
Note: When TEC26xx Series thermostats or third-party MS/TP devices are T = EOL Termination switch ON
connected to an FC Bus, a bus segment supports only up to 32 devices
and the FC Bus supports only up to 64 devices. R = Repeater
Figure 10-3: FC Bus with Three Bus Segments and the Required EOL Terminations
FEC or VMA
(SA Bus Supervisor)
T = EOL switch set to ON
TT = EOL integral fixed ON
POWER ET SY R
FAULT
SABUS
ON
O
N
SA Bus Devices
128
64
32
16
IOM
T T
EOL ON
EOL
(Fixed)
Switch ON
(Or EOL = OFF is Acceptable)
SA Bus
10 Device Connections (Maximum)
(No more than four can be NS Sensors)
FEC or VMA
(SA Bus Supervisor)
POWER ET SY R
FAULT
SA BUS
O
ON
N
128
64
32
16
SA_BUS_SEG
EOL Switches OFF EOL Switches OFF
or No EOL or No EOL
Figure 10-4: SA Bus, Bus Topology, Bus Limits, and Required EOL Termination
IMPORTANT: The total power consumption on an SA Bus is limited; do not exceed the SA Bus power
consumption limit. Exceeding the total power consumption limit can cause poor bus communication and devices
to go offline.
Ethernet Network
NAE55
FC Bus
SA Bus with 3 Daisy-Chained Network Sensors SA Bus with 4 Daisy-Chained Network Sensors
Using Terminal Blocks Plus Using Terminal Blocks
1 Network Sensor with a Modular Jack
VMA1620
=1 0
to 0
0
ss 02-
99
ed 3-
20
to 0
1
to 0
ed 3-
2
to 0
20
2
ss 00
dre 70
ed 3-
to 0
20
ed 3-
1
20
ss 00
FEC1610
ed 3-
to 0
20
dre N7
ss 00
Ad -xxx
ss 700
ed 3-
20
dre N7
ss 00
dre N7
ss 700
Ad S-xT
dre N7
dre N
Ad -xT
NS
Ad -xT
Ad S-xT
dre N
Ad -xT
NS
N
Ad -xT
NS
=1 0
NS
N
ss 01-
99
NS
dre 70
FIG: ns_example
Ad -xxx
NS
VMA1610 or VMA1620
NAE35, NAE45,
or NCE25
CL EAR= LOW RED= HIGH 35 IN- LB (4N m) 60 SECONDS
UN IVE RS AL
+ 15 AL L F IEL D T ERMIN ALS ARE PO WER L IMI TED
OUT 1
IN
OCO M 1
ICO M
AD DR ESS
BI NA RY
OUT 2
OCO M 2
0= OF F
OUT 3
SEN SO R
OCO M 3
PO W ER
SA
PWR MS-VMA1620-0
S A B US
C ON FIG U RA BLE
FAU LT OUT 4
COM PW R IN : 2 4 VAC 2 .5 A , C LAS S 2
SA B US O UTP UTS : 24 VAC 0 . 5A , CLA SS 2, OCO M 4
–
PI LOT DU TY
FC BU S
+
OUT 5
FC
EOL OCO M 5
SHLD
FC B US
COM
24
–
OPENENERGY
MANAGEMENT
+ EQUIPMENT
15U0
EOL Switch in O 1
the ON Position N
OUT 6
OCOM 6
OUT 8
OCOM 8
COM
OUT 2 NO
OUT 3 NO
OUT 4 NO
HOT
OUT 1 NC
OUT 2 NC
OUT 3 NC
OUT 4 NC
OCOM 3
OCOM 4
OUT 5
OCOM 5
OUT 7
OCOM 7
OUT 1 NO
OCOM 1
OCOM 2
POWER ET SY R
FAULT
LON
SHIELD
L ON A
L ON B
EOL_MODS
EOL ADDRESS
O
N ON ADDRESS Ø =ALL OFF
C O M CO M
UNIVERSAL
+
–
ICOM 1
ICOM 2
ICOM 3
ICOM 4
+15V
+15V
+5V
IN 1
IN 3
IN2
IN 4
+5V
P WR
POWE R ET SY
SA
R
+
–
FAULT
SA B US
ON O
N
IOM1710, IOM2710,
IOM3710, or IOM4710
NAE55
FEC1610 or FEC2610
FC Bus with an
R
FC Bus
Bus Segment Bus Segment
1,520 m (5,000 ft) Maximum 1,520 m (5,000 ft) Maximum
NAE
Scenario 3 ET SY R
FC Bus in two
A B
segments with T G T
T T
the repeater at EOL Switch
the end of both R G
OFF
segments
FC Bus
NAE Bus Segment
Scenario 4 1,520 m (5,000 ft) Maximum
ET SY
FC Bus in two
R
segments with A A T
G T
the repeater not R
at the end of both EOL Switch
segments ON T G
B
= FC Bus Device
FC_EOL
Note: Set the EOL termination switch on a repeater to ON only when the repeater terminates a bus segment at
the repeater. See Scenario 4 in Figure 10-7 on page 82.
24V~Com
terminate Metasys bus segments and do not
24V~Hot
have integral EOL termination capability. Bus
FC
FIG_EOLT_WRNG
FC or N2 Bus
three-conductor shielded cable for the FC Bus is Terminals
required, connect the COM/REF lead of the
EOLT directly to the FC Bus cable and not to the NOTE: If a third-party device with only + and - terminals
(no COM/REF terminal) terminates the bus segment, connect
device. Isolate and insulate the shield of the FC the EOL Terminator’s blue COM/REF lead to the COM/REF
Bus cable. (See Figure 10-8 on page 83). lead on the FC Bus.
Connect the EOL FC Bus leads to the appropriate FC Figure 10-8: Wiring the EOL Terminator to a
or N2 Bus terminals on the bus terminating device Bus-Terminating Device
(Figure 10-8 on page 83).
Connect the EOL 24 VAC power supply leads to a
dedicated or surged protected 24 VAC, Class 2 power supply (Figure 10-8 on page 83).
Refer to the MS-BACEOL-0 RS485 End-of-Line Terminator Installation Instructions (Part No. 24-10264-4) for more
information.
Best
FA U LT
S A BU S
ON
O
N SA Bus Devices
128
64
32
16
4
2
1
T T IOM
EOL ON EOL
(Fixed) Switch ON
FEC or VMA
(SA Bus Supervisor)
P O WE R ET S Y R
Acceptable
FA U LT
ON
S A BU S
O
N
SA Bus Devices
128
64
32
16
T
EOL ON
(Fixed) EOL Switches OFF
or No EOL
FEC or VMA
(SA Bus Supervisor)
P OWE R ET S Y R
FA U LT
Acceptable
S A BU S
ON O
N
12
64
32
16
8
2
1
8
Note: The MS-BACEOL-0 RS485 End-of-Line Terminator module is not designed for use on the SA Bus.
EOL Termination on Bus Repeaters
When using repeaters in the FC Bus, set the EOL switch based on the position of the repeater in the run. See
Table 10-6 on page 85 for proper settings.
3 21
J4 EOL
J3 Jumpers
FC Bus Repeater Side B
FC Bus Side B (Out)
Com COM-OUT
D FC OUT(-)
D FC OUT(+)
3 21
J1 EOL
FC Bus Side A Jumpers
J2
Side A
Com COM-IN
D (In)
FC IN(-) Baud Rate
D FC IN(+) Switches
120 VAC
G GND
W LO
N1
HI
FC_Reaptr
NOTE: For two twisted-pair cable, terminate one pair to (+) and (-) and the other pair to REF.
Apply a hard ground or soft ground to the bus segment cable shield as required by the
application wiring.
! Disconnect each of multiple power supplies before making any electrical connections. More than one
disconnect may be required to completely de-energize equipment. Contact with components carrying
hazardous voltage can cause electric shock and may result in severe personal injury or death.
Recommended Acceptable
1. A 3-wire (for FC Bus) and 4-wire, 2 twisted-pair (for SA Bus), 22 AWG stranded, shielded cable is strongly recommended.
22 gauge cable offers the best performance for various baud rates, cable distances and number of trunk devices primarily
due to lower conductor-to-conductor capacitance. Shielded cable offers better overall electrical noise immunity than non-
shielded cable. Observe the shield grounding requirements.
2. 26 AWG solid, 6-wire, (3 twisted pairs) cable is recommended as the best fit for fabricating modular cables with the modular
jack housing assembly. Be sure the cable you use fits the modular jack housing. The preassembled cables that are
available from Anixter (Part No. CBL-NETWORKxxx) use 24 gauge wire.
MS/TP buses cannot support the same number of devices at every baud rate and wire gauge. See Table 10-8 on
page 87. We recommend operating the MS/TP bus at 38,400 baud.
Table 10-8: FC Bus Wire Gauge vs. FC Bus Baud Rate
AWG Maximum Cable Baud Rate
Wire Length and Node 9,6001 19,2001 38,4002 76,8003
Gauge Connections Limit
18 Maximum Cable Length 1,524 (5,000) 1,524 (5,000) 1,524 1,219 1,524 305
per Bus Segment (m [ft]) (5,000) (4,000) (5,000) (1000)
COM (Blue)
– (White)
FC Bus terminal blocks. See Table 10-1 on page 75 for
+ (Black)
bus cable length limits.
SHLD
FIG_FC_TERM
Follow these guidelines for wiring the FC Bus:
• Wire the bus devices in a daisy-chain network FC Bus
configuration. Maintain polarity (FC+ to FC+, FC- to Terminal
FC-, COM to COM, and SHLD to SHLD) along Block Isolated Shield
Connection
entire bus daisy-chain (Figure 10-11 on page 88). Terminal
• For vendor devices that do not have a connection
for COM or SHLD, connect and isolate the COM or
SHLD wire to continue the daisy-chain network
configuration. Continue to use 22 AWG 3 conductor
shielded cable for these devices.
To Next Device To Next Device
• Use Anixter FC Bus cables whenever possible (see on the FC Bus on the FC Bus
Table 45-5 on page 466). These cables are
22 AWG Stranded, 3-Wire Twisted, Shield Cable
specifically designed for Johnson Controls products
and have two key characteristics: (1) the exterior Figure 10-11: FC Bus Terminal Block Wiring Details
cable jacket is blue and labeled JCI FC BUS
CABLE; (2) the interior wires are colored black,
white, and blue.
• Always wire the FC Bus using the following color coding scheme to maintain consistency and prevent crossed
wiring elsewhere on the trunk:
Table 10-9: FC Bus Wire Color Scheme
Terminal Wire Color
+ Black
- White
COM Blue
• Twist the FC Bus lead pairs together before inserting into the termination and ensure that the termination is
tight at each terminal block on the daisy-chain.
• Each FC Bus segment must have only one hard ground connection to the cable shield, typically accomplished
at the supervisory controller. If repeaters are used, make the hard ground connection on the side of the
outgoing signal (typically side B) for each segment. See EOL Termination on the FC Bus on page 82.
• Some FC Bus and vendor devices do not have a terminal connection called COM. On these devices, the
terminal may be labeled REF. The COM and REF terminals are equivalent.
COM (Blue)
– (White)
shield should be made at the NAE/NCE
+ (Black)
when the NAE/NCE terminates the bus
SHLD
segment. Cable shield ground connection
FIG_FC_SFT_GRND
should be made within the first 2 inches
after entering the NAE/NCE enclosure. FC Bus
Terminal
• All other cable shield connections along Block
the bus segment must be isolated from the
ground unless network communication
problems persist.
• If the FC segment experiences persistent Cable Shield
network communication problems or if the Connections
segment encounters high ambient to Soft Ground
inductive noise, apply soft ground
connections along the segment
To Next Device To Next Device
maintaining hard ground at NAE/NCE. on the FC Bus on the FC Bus
• For bus segments that originate at a 560 pF
Capacitor
repeater, make the hard ground
connection to the cable shield at the
repeater for that bus segment. Make the
cable shield ground connection within the Figure 10-12: Applying a Soft Ground to the FC Bus Cable
first 2 inches after entering the repeater Shield
enclosure.
To create a soft ground connection, connect a 560 pF capacitor between the cable shield and ground. The
connection to ground should be made within the first 2 inches of entering an enclosure (Figure 10-12 on page 89).
IMPORTANT: Ensure that the cable shield is connected to hard ground at only one point on the bus
segment and is completely isolated from hard ground at all other points on the bus segment. Multiple hard
ground connections on a bus segment can create transient currents in the cable shield, which can result in poor
bus performance and frequent device offline occurrences.
Examples of potential inductive interference include large motors, contractors, relays, welding equipment, high
voltage conductors that are not in metal conduit or raceways, other high wattage devices within 10 m (30 ft) of the
bus cable, and areas of frequent lightning.
Examples of potential radio frequency interference include locations near airports hospitals, radio or television
transmission towers, police and fire stations, or factories. Mobile transmitters in police, fire, emergency, and fleet
vehicles are also potential sources of radio frequency interference.
Note: The majority of properly grounded MS/TP applications do not require soft ground connections, but you
should assess the potential interference that the application may encounter before installation. It is typically easiest
to prepare for soft ground connections when making the bus terminations at the initial installation.
Note: Soft grounds should be connected within 2 inches of the bus terminations of any bus devices that
experiences frequent offline occurrences resulting from high ambient inductive or RF interference (Figure 10-12 on
page 89).
Wiring the SA Bus
The SA Bus can connected using either a 4-wire (2-twisted pair) cable to the SA Bus (screw) terminal block or
6-wire cables with RJ-style modular jacks.
On the 4-wire (2-twisted pair) cable, the + and - wire lead are one of the twisted pairs and the SA PWR and COM
leads make up the second twisted pair.
SA PWR
(SA+ to SA+, SA- to SA-, COM to COM,
FIG_SA_TERM
COM
and SA PWR to SA PWR) along entire
+
bus daisy-chain.
• Twist the SA bus leads together before SA Bus
inserting into the termination and ensure Terminal
that the termination is tight at each Block
terminal block on the daisy-chain.
• Each SA Bus must have only one hard
ground connection to the cable shield.
• The single hard ground connection should
be made at the bus supervisor where the
SA Bus originates and should be made
within 2 inches of entering an enclosure.
• All shield connections on the SA Bus must
be isolated from ground and connected in To Next Device To Next Device
continuous segments along the SA Bus. on the SA Bus on the SA Bus
Note: The SA Bus terminal blocks do not
provide an isolated terminal for making 22 AWG Stranded, 4-Wire (2 Twisted Pair) Shielded Cable
cable shield connections. Use a small (One is + and - . The second pair is COM and SA PWR.)
wirenut or other suitable connector to Figure 10-13: SA Bus Terminal Block Wiring Details
daisy-chain and isolate the cable shield on
the SA Bus (Figure 10-13 on page 90).
• Isolate the cable shield at the end of the bus segment (opposite the controller).
SA Bus RJ 6-Wire Termination
Network sensors connect to the SA Bus with 24 or 26 AWG, 3-pair cable that terminates with an RJ-style modular
connector. Figure 10-14 on page 90 shows the SA Bus modular jack pin designations.
modularjack
Pin Number Assignment for
Straight-Through Cable
SA+
3 2 1
SA-
SA Bus Port SA Bus Common (Power from Sensor Terminals to Tool*)
Modular
SA Power (Power from Sensor Terminals to Tool*)
4
Jack
SA Bus Common (Power from Bus to Network Sensor)
6 5
IMPORTANT: Failure to adhere to the 6-pin modular jack wiring details can cause the Network Sensor to
function incorrectly and the bus cannot connect to a Wireless Commissioning Converter, Handheld VAV
Balancing Sensor, nor can the system be expanded to include future devices.
Note: The MS/TP Bus is a token-passing network, so voltage readings may fluctuate as the token is passed
between controllers. This is normal, but the fluctuating values should still be within the range. Also, all voltage
readings change slightly when communication starts.
A bus with voltages outside of these ranges may still communicate, but may function in an impaired state. If the
number of devices or device traffic on an impaired MS/TP Bus increases, communication problems could occur.
Therefore, if your readings are not within the ranges listed in Table 10-10 on page 91, a wire is most likely
grounded, shorted, or crossed with another wire.
If you discover that the MS/TP voltages are outside the recommended ranges, you must locate and fix the problem.
In many cases, poor MS/TP voltage is caused by:
• faulty or improper End-of-Line termination or terminator (often indicated by voltage readings greater than
3 VDC, although not every EOL termination problem is indicated by high-voltage readings)
• short circuit between +, – and/or COM at some point on the bus
• + or – wire reversed on one or more field controllers; this may be the problem if you find that + to COM voltage
is lower than – to COM voltage (+ to COM voltage should always be higher).
Additional troubleshooting tips include the following:
• If the bias reading is far below expected values (for example, near 0), and you validated that the EOLs are
correctly terminated, the + is either shorted or swapped at one or more terminals (either - or Ref) at one or
more controllers.
• If the bias reading is above the expected values and you validated that the EOLs are correctly terminated, the
- and Ref wires are most likely swapped at one or more controllers.
Voltage readings may be out of the tolerances noted in Table 10-10 on page 91; this could indicate a bus
overloading condition. In this case, consider:
• decreasing your device count
• adding a repeater
• checking for noise on the bus
For additional MS/TP troubleshooting information, please contact your Regional Technical Support representative.
Surge Protection on the MS/TP Bus
One pair of surge protectors is required whenever the MS/TP Bus wire is routed outside between two buildings.
Install the protector close to the MS/TP device that first receives the bus wires from the outside (Figure 10-15 on
page 92).
The recommended surge protector is the Transient Eliminator, model TE/JC04C12, manufactured by APT. The
device protects the MS/TP Bus from indirect lightning. It shunts both common and normal mode voltage surges to
ground repeatedly without damage to MS/TP Bus components.
Do not use it with any other type wiring, such as leased line. If you need surge protection for other wire types,
contact APT or another transient noise protection company.
Surge
Protector
FC Bus
protect1
Surge
Protector
FC Bus
N2 Bus
FC Bus
MS/TP
ADDR
Device Addresses on the BACnet MS/TP Bus
Each device connection on a BACnet MS/TP Bus requires a device address to coordinate communication on the
bus. Each bus has a set of device addresses that is separate and independent from the device addresses on all
other buses. Devices connected to both an FC Bus and SA Bus have two different device addresses, one for each
device connection.
In the MS/TP Bus hierarchy, device connections on separate buses can have the same device address. For
example, every bus supervisor connection on an MS/TP Bus has a device address of 0 (zero), and the device
address for the first network sensor on many SA Buses is 199. Figure 11-1 on page 95 shows an example of an
MS/TP Bus and the device addresses for connections on the FC Bus and the SA Buses.
Ethernet Network
NAE/NCE
ET SY R
FC Bus (Supervisor)
0 Connection and
Address FC Bus Connections
and Addresses FC Bus Connection
VMA 5 6 7 and Address
0 CLE AR =LO W RE D=H IG H
35 IN - LB (4 Nm ) 60 SE CO ND S
U N IV ER SA L
+15 AL LF E
I LD TER MIN ALS A RE PO WER L M I T
I ED
O UT 1
IN
O CO M 1
M A NU A L
I CO M
A D DR E SS 0= OFF
O VE R RI D E
BI N AR Y
O UT 2
ON
FEC
SA BU S
FA U LT
POW ER
O UT 3
S EN SO R
O CO M 3
SA
PWR
P OW ER
MS-VM A1 620 -0
C O N FI GU R AB LE
FA U LT
O UT 4
P WR I N: 2 4VA C 2 .5 A, CL AS S 2
CO M
S A BU S O UT PU T S: 24VA C 0 .5 A, CL AS S 2,
O CO M 4
–
PL
I O T DU T Y
FC BU S
+
O UT 5
FC
O CO M 5
EO L
E T SY
SHLD
FC BU S
HO T
CO M
24
–
OP ENE NERG Y
MA NAG EMEN T CO M
+
EQ UIPMENT
15U0
R
4
N
O
FC Bus Connection 0
and Address
Network
199 Sensor
Network
Sensor 199
IOM
SA Bus Connections 200
ON
SA B U S
FA UL T
PO W ER
and Addresses SA Bus Connections
ET S Y
Network and Addresses
R
Network 4
N
O
Sensor
Sensor
FIG_NET_ADDRSS
201 Network
Sensor
200
The NAE/NCE is the bus supervisor on an FC Bus. The FEC or VMA is the bus supervisor on an SA Bus. Bus
supervisors have a fixed device address of 0 (zero) that cannot be changed (Figure 11-1 on page 95). Depending
on the model, an NS Series network sensor has either a fixed address of 199 or can be assigned a
switch-selectable address between 200 and 203. Table 11-1 on page 96 provides a list of the MS/TP device
address values and address value ranges for devices connected to an MS/TP Bus.
Because a token-passing message is sent from address to address in consecutive order, any gaps in the device
address range reduce bus performance while the message negotiates the gap to find the next device address on
the bus. For optimal bus performance, start with the lowest device address value and use consecutive address
values for the ranges listed in Table 11-1 on page 96.
Note: The devices on the bus do not need to be physically wired in sequential order as long as no gaps are in the
address value range.
An IOM has only one device connection, which can connect to either an FC Bus or an SA Bus (but not both);
therefore, the device address set on an IOM applies to the bus to which the IOM is connected. (An IOM is never a
bus supervisor.)
MS/TP
ADDR
switches 16, 4, and 1 to ON (as shown in Figure 11-2 on page 96) sets the device address to 21 for a device on the
FC Bus.
Note: Devices may go offline momentarily when a device address is changed on an active bus, but the bus
devices and bus supervisor do not need to be reset after changing a device address.
Some devices, such as the TEC26xx Series thermostats and third-party MS/TP devices, use their own
configuration settings to establish the device address on the bus. Refer to the device manufacturer’s product
documentation for instructions on setting the device address. The device address values for TEC26xx thermostats
and all third-party devices must comply with the rules and ranges described previously. See Configuring the
TEC26xx Series Thermostat on page 150 for information on setting TEC26xx Series thermostat device addresses.
See Setting NS Sensor Device Address on page 163 for more information on setting NS Series network sensor
devices addresses.
HOT
COM
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUT 7
OUT 8
OUT 9
(FEC1620/FEC2620 Only)
OCOM 1
OCOM 2
OCOM 3
OCOM 4
OCOM 5
OCOM 6
OCOM 7
OCOM 8
OCOM 9
Display Area
(FEC1620/FEC2620 Only)
Cover Screw
Status LEDs esc
PWR
FLT
Installation and Wiring Guidelines
SAB
ET SY R
FC Bus Port
(RJ-12 6-Pin Modular Jack)
Device Address
DIP Switch Block
O
ON N
ADDRESS
EOL
FEC Series Field Equipment Controllers
FC Bus End-of-Line
+
–
+
–
+15V
IN1
ICOM1
IN2
ICOM2
+15V
IN3
ICOM3
IN4
ICOM4
+15V
IN5
ICOM5
IN6
ICOM6
IN7
ICOM7
IN8
ICOM8
COM
15V
COM
SHLD
FIG:FEC2620_term
Universal Inputs can be defined as:
Voltage Analog Input (0-10 VDC)
Current Analog Input (4-20 mA)
Resistive Analog Inputs: FC Bus Terminals and
0-2k ohm Terminal Block
Binary Inputs can be defined as:
RTD: 1k Nickel, 1k Platinum, or A99B SI Dry Contact Maintained Sensor Port
NOTE: The Current (4-20 mA) Analog Input Load Resistor jumpers for Universal Inputs
are located on the inside of the FEC cover. The Binary Output’s INT/EXT power
source jumpers are located under the FEC cover on the termination board.
OUT 4
OCOM 4
OUT 5
OCOM 5
OUT 6
OCOM 6
OUT 7
OCOM 7
OUT 8
OCOM 8
OUT 9
OCOM 9
2. Do not fully insert the tabs into the slots. If the tabs
are fully inserted into the slots, the cover may not
close.
3. Close the cover and tighten the cover screw to secure Hinge
Slots
the cover to the base.
Cover_attach.cdr
Wiring
See General Guidelines for Wiring Metasys System UNIVERSAL
SA BUS
+15V
COM
STAT
+
–
for wiring guidelines. For SA Bus wiring information and
important device limitations, see Wiring the SA Bus on
page 89 and SA Bus Device Limits on page 79,
respectively. Figure 12-2: Attaching the FEC Cover
Table 12-1 on page 103 defines the power,
communication bus, and input/output terminals found on the FECs and provides information on the electrical
ratings, requirements, and devices that connect to the terminals. Table 12-1 on page 103 also provides
recommended cable or wire type for each terminal block or port.
See Metasys System Cable and Wire Standards on page 465 for more information on alternative cable and wire
types, sizes, and lengths for connecting an FEC to the field buses, power supply, and the application control points.
To install the FEC for wired operation, see Hard-Wired Installation on page 100. To install the controller for wireless
operation using the ZFR1800 Series Wireless Field Bus system, see Wireless Installation on page 101.
Hard-Wired Installation
To install the FEC for hard-wired operation:
1. Terminate wiring as shown in your engineering drawings. For examples, see Termination Details on page 105.
2. Wire Network Sensors and other devices to the SA Bus or RJ12 modular jack for sensors.
3. Wire the FC Bus in a daisy chain to other devices on the FC Bus and the supervisory controller.
4. Wire the SA Bus in a daisy chain.
5. Ensure the device address DIP switches are set to the appropriate address (in the range of 4-127).
6. Connect 24 VAC Class 2 power to the FEC.
The FEC is ready for commissioning using the Controller Configuration Tool (CCT). Refer to the CCT Help.
FEC
Block) in a daisy-chained fashion.
3. If you need to install a DIS1710 Local Controller
Display, balancing network sensor, or Wireless Installing a ZFRCBL Wire Harness
Commissioning Converter (BTCVT) at the FEC1610
SA Bus Terminal Block
Controller, install a ZFRCBL wire harness between FC Bus Terminal Block
PWR
COM
SHLD
Note: The ZFRCBL wire harness is necessary only
COM
+
SA
-
-
when a DIS1710 Local Controller Display, balancing
network sensor, or BTCVT is to be used at the
FEC1610 Controller. The ZFRCBL wire harness
combines +15 VDC from the SA Bus terminal with +,
PWR
COM
COM
SA
and -, and COM from the FC Bus terminal to provide a
SH
+
LD
-
+
FAUL T
SA BUS
ET SY R
IOM
F AU L T
ET SY R
O ON
N
FC Bus
P WR
SA
+
–
page 105.
DIS1710 BTCVT
2. Install a ZFRCBL wire harness between the SA Bus
Note: Other SA bus devices, such as the network
and FC Bus terminal blocks as shown in Figure 12-3 sensor, can be connected to the ZFRCBL wire
harness. Do not wire any other devices directly
on page 101.
FIG:FEC_Wrng
IOM
chained fashion. FLT
S AB
E T SY R
FEC
F A UL T
ET SY R
C OM C O M
+
–
SA Bus
P WR
SA
+
–
DIP switch 128 to the ON position, which enables Sensor
wireless mode on an FEC16x0 Controller that uses Port
the ZFR1800 Series Wireless Field Bus system.
ZFRCBL
Wire Harness
FIG:FEC2_Dis_ZFR
Wiring FEC26x0 Model BTCVT
To install the FEC26x0 Controller for use with the
ZFR1800 Series Wireless Field Bus System:
1. Terminate wiring as shown in your engineering Note: Do not wire any other devices directly
drawings. For examples, see Termination Details on to the FC Bus terminal block.
page 105.
Figure 12-4: Wiring ZFR1811 Router: FEC1620 Only
2. Wire Network Sensors and other devices to the SA
Bus or RJ12 modular jack for sensors.
3. Connect the ZFR1811 Wireless Field Bus Router to ZFR1811
the FC Bus Port in front of the controller (Figure 12-5 Router
on page 102). 00 -1 0- 8D- xx- xx- xx-x x-xx
CO M
HO T
OUT 1
OUT 2
O COM 2
OUT 3
O COM 3
OUT 4
O COM 4
OUT 5
O COM 5
OUT 6
O COM 6
OUT 7
O COM 7
OUT 8
O COM 8
OUT 9
O COM 9
the ZFR1800 Series Wireless Field Bus system. PW R e sc
FIG:FEC26x0_ZFR
FLT
SA B
ET SY R
UNIVERSAL
ADDRESS
BINARY SA BUS
SHLD
EOL
PWR
COM
COM
IC OM1
IC OM2
IC OM3
IC OM4
IC OM5
IC OM6
IC OM7
IC OM8
+15 V
+15 V
+15 V
SA
SENSO R
+
+
IN 1
IN 2
IN 3
IN 4
IN 5
IN 6
IN 7
IN 8
FEC
IN n Analog Input, Voltage Mode 22 AWG stranded, 2-wire
Accepts a 0-10 VDC input signal twisted, non-shielded cable
10 VDC maximum input voltage for runs of <30 m (90 ft)
Internal 75k ohm Pulldown
Analog Input, Current Mode 22 AWG stranded, 2-wire
Accepts a 4-20 mA input signal twisted, non-shielded cable
Note: For current sensing applications, the FEC16x0 does not
provide a jumper to close the current loop when the controller is
powered off. This option is available on FEC26x0 controllers
only.
Analog Input, Resistive Mode 22 AWG stranded, 2-wire
Accepts 0-600k ohm input signal twisted, non-shielded cable
Internal 12 V, 15k ohm pullup for runs of <30 m (90 ft)
RTD (1k Nickel [Johnson Controls], 1k Platinum, A99B
Silicon Temperature Sensor)
NTC Sensor (10k Type L, 2.252k Type 2)
Binary Input, Dry Contact Maintained Mode 22 AWG stranded, 2-wire
1.0 second minimum pulse width (0.5 Hz at 50% duty cycle) twisted, non-shielded cable
Internal 12 V, 15k ohm pullup for runs of <30 m (90 ft)
ICOM n The signal common for all Universal IN terminals; isolated from 22 AWG stranded, 2-wire
all other terminal commons. twisted, non-shielded cable
for runs of <30 m (90 ft)
(Use 3-wire cable for active
devices that connect to
+15 V terminal also.)
Analog OUT OUT n Analog Output, Voltage Mode 22 AWG stranded, 2-wire
Sources 0-10 VDC output voltage twisted, non-shielded cable
FEC2610 External 1k ohm minimum load required for runs of <30 m (90 ft)
Only
10 VDC maximum output voltage
10 mA maximum output current
Analog Output, Current Mode 22 AWG stranded, 2-wire
Sources 4-20 mA output current twisted, non-shielded cable
External 300 ohm maximum load required
OCOM n The signal common for Analog OUT terminals; isolated from all 22 AWG stranded, 2-wire
other terminal commons twisted, non-shielded cable
for runs of <30 m (90 ft)
Binary IN IN n Binary Input, Dry Contact Maintained Mode 22 AWG stranded, 2-wire
0.01 second minimum pulse width (50 Hz at 50% duty cycle) twisted, non-shielded cable
Internal 8 V, 3k ohm pullup for runs of <30 m (90 ft)
Binary Input, Pulse Counter Mode
0.01 second minimum pulse width (50 Hz at 50% duty cycle)
Internal 8 V, 3k ohm pullup
ICOM n The signal common for all Binary IN terminals; isolated from all
other terminal commons, excluding CO terminal commons that
are configured as AOs
FEC
0-10 VDC Output to Actuator (Internal Source) CO or AO F264 Figure 12-8 on page 108
0-20 mA Output to Actuator (External Source) AO F254 Figure 12-8 on page 108
0-20 mA Output to Actuator (Internal Source) AO F274 Figure 12-8 on page 108
24 VAC Binary Output (Switch High, External Source) BO F501 Figure 12-10 on page 110
24 VAC Binary Output (Switch Low, External Source) BO F401 Figure 12-10 on page 110
24 VAC Triac Output (Switch High, External Source) CO or AO F901 Figure 12-9 on page 109
24 VAC Triac Output (Switch Low, External Source) CO or AO F801 Figure 12-9 on page 109
Current Output (Analog Output) AO F202 Figure 12-7 on page 107
Current Input - External Source (in Loop) UI F104 Figure 12-6 on page 106
Current Input - External Source (Isolated) UI F105 Figure 12-6 on page 106
Current Input - Internal Source (2-wire) UI F106 Figure 12-7 on page 107
Current Input - Internal Source (3-wire) UI F107 Figure 12-7 on page 107
Dry Contact (Binary Input) UI or BI F301 Figure 12-7 on page 107
Feedback from EPP-1000 UI F116 Figure 12-7 on page 107
Incremental Control to Actuator (Switch High, External Source) BO F562 Figure 12-10 on page 110
Incremental Control to Actuator (Switch Low, External Source) BO F462 Figure 12-10 on page 110
Incremental Control to Actuator (Switch High, External Source) CO or AO F962 Figure 12-9 on page 109
Incremental Control to Actuator (Switch Low, External Source) CO or AO F862 Figure 12-9 on page 109
Network Stat with Phone Jack (Fixed Address = 199) SA Bus NS101 Figure 12-11 on page 111
Network Stat with Terminals Addressable SA Bus NS102 Figure 12-11 on page 111
Network Stat with Terminals (Fixed Address = 199) SA Bus NS103 Figure 12-11 on page 111
Temperature Sensor UI F131 Figure 12-6 on page 106
Voltage (Analog Output) CO or AO F201 Figure 12-7 on page 107
Voltage Input - External Source UI F101 Figure 12-6 on page 106
Voltage Input - Internal Source UI F102 Figure 12-6 on page 106
Voltage Input (Self-Powered) UI F103 Figure 12-6 on page 106
FIELD
IN#
DEVICE
ICOM# OUT IN#
RTD FEC/IOM COM ICOM#
FEC
Temperature or FEC/IOM
Element VMA16xx or
VMA16xx
DETAIL F101/V101 Voltage Input - External Source DETAIL F104 Current Input - External Source
(in Loop)
FIELD FIELD
DEVICE DEVICE
+ POWER - IN#
- SUPPLY + ICOM#
OUT IN# FEC/IOM
POWER
COM ICOM#
SUPPLY
FEC/IOM +
or -
VMA16xx
DETAIL F102/V102 Voltage Input – Internal Source DETAIL F105 Current Input - External Source
(Isolated)
FEC/IOM
POWER -
or
FIG:feciom_prt1
SUPPLY
VMA16xx +
FEC
Output IN# - ICOM#
FEC/IOM FEC/IOM
DETAIL F116 Feedback from EPP-1000 DETAIL F301/V301 Binary Input (Dry Contact)
DETAIL F201/V201 Analog Output (Voltage) DETAIL F202 Analog Output (Current)
FIELD FIELD
DEVICE DEVICE
+ OUT# + OUT#
- OCOM# - OCOM#
FIG:feciom_prt2
FEC/IOM FEC/IOM
or
VMA16xx
108
DETAIL F244/V244 0-10 VDC Output to Actuator DETAIL F264/V264 0-10 VDC Output to Actuator
Terminal Block 1
Foi ce:f
GI m
DETAIL F801/V801 24 VAC Triac Output DETAIL F901 24 VAC Triac Output
(Switch Low, Externally Sourced) (Switch High, Externally Sourced)
FIELD
DEVICE 24V Com FIELD
H 24V Hot DEVICE OCOM#
N OUT# H OUT#
OCOM# N 24V Com
24V Hot
FEC/IOM
or FEC/IOM
VMA16xx
DETAIL F862/V862 Incremental Control to Actuator DETAIL F962 Incremental Control to Actuator
(Switch Low, Externally Sourced) (Switch High, Externally Sourced)
FEC/IOM FEC/IOM
Foi ce:f
GI m
or
VMA16xx
110
DETAIL F401 24 VAC Binary Output DETAIL F501 24 VAC Binary Output
(Switch Low, Externally Sourced) (Switch High, Externally Sourced)
FIELD
DEVICE 24V Com FIELD
DEVICE OCOM#
H 24V Hot
H OUT#
N OUT#
N 24V Com
OCOM# OUT#
OUT# 24V Hot INT
FEC/IOM
INT FEC/IOM
EXT EXT
TRIAC JUMPER TRIAC JUMPER
INT
t_p
INT EXT
EXT EXT TRIAC JUMPERS
Foi c:ef
GI m
TRIAC JUMPERS
DETAIL NS101 Network Thermostat with Phone Jack
Fixed Address = 199
THERMOSTAT CIRCUIT BOARD
FEC
1 6 1 6
JACK J2 IS FOR 1 1
COMMISSIONING TOOLS
. J1 2 2
3 3
4 4
Terminal1 is to SENSOR 6- Pin
the extreme left PHONE PLUG5 5 CONTROLLER
SENSOR PLUG
as you face the ( JACK J1) 6 6
Jack opening,
Tab Notch down .
ON
JACK J2 IS FOR
+
-
COMMISSIONING TOOLS
. CONNECTOR ON STAT
MOUNTING BASE. SLIDES INTO
W4 PINS ON CIRCUIT BOARD
.
{ }
+ + TO NEXT
FROM - -
PREVIOUS COM COM SA BUS DEVICE
SA PWR SA PWR ( IF REQUIRED)
SA BUS DEVICE ( 15 VDC )
(15 VDC)
J2
SA PWR
COM
JACK J2 IS FOR
+
-
COMMISSIONING TOOLS
. CONNECTOR ON STAT
MOUNTING BASE. SLIDES INTO
W4 PINS ON CIRCUIT BOARD
.
{ }
+ +
FROM -
FIG:feciom_prt5
COM - TO NEXT
PREVIOUS SA PWR COM SA BUS DEVICE
SA BUS DEVICE ( 15 VDC ) SA PWR
( IF REQUIRED )
( 15 VDC )
Jumper ENABLE
Analog Input Load Resistor Enable/Disable
Jumper positioned
The Analog Input Resistor Enable/Disable jumpers on top two pins
Analog Input_Jumpers.cdr
(J10 through J15) are located on the circuit board in the
FEC cover. These jumpers connect an internal 100 ohm
resistor across the input terminals for 4-20 mA Pins DISABLE (Default)
applications that require a closed circuit. Set the jumper Jumper positioned
for each Universal Input as shown in Figure 12-12 on on bottom two pins
page 112, also refer to Table 12-3 on page 112.
Table 12-3: Jumper Labels and UI Points
Controller Jumper Position Universal Input (UI) Figure 12-12: Analog Input Resistor Jumper
FEC16x0 J10 UI1 Positions
FEC26x0
FEC16x0 J11 UI2
FEC26x0
FEC26x0 J12 UI3
FEC26x0 J13 UI4
FEC26x0 J14 UI5
FEC26x0 J15 UI6
Binary OUT_Jumpers.cdr
provides power to the load (INT) or requires external
power (EXT). See Figure 12-13 on page 112.
FEC
Fault/FLT Red Off Steady Blink = Download or Startup in progress, not ready for normal operation
Off Steady = No Faults
On Steady = Device Fault; no application loaded; Main Code download required, if
controller is in Boot mode, or a firmware mismatch exists between the FEC and the
ZFR1811 Wireless Field Bus Router.
FC Bus/FCB Green Blink - 2 Hz Blink = Data Transmission (normal communication)
Off Steady = No Data Transmission (auto baud in progress)
On Steady = Communication lost, waiting to join communication ring
SA Bus/SAB Green Blink - 2 Hz Blink = Data Transmission (normal communication)
Off Steady = No Data Transmission (N/A - auto baud not supported)
On Steady = Communication lost, waiting to join communication ring
Design and Installation of MS/TP MS/TP Communication Bus Technical Bulletin LIT-12011034
Communication Buses
Designing, Installing, Commissioning, ZFR1800 Series Wireless Field Bus System LIT-12011295
Operating, and Troubleshooting a ZFR1800 Technical Bulletin
Series System on a Metasys Network
Locating, Mounting, and Wiring ZFR1810 ZFR1810 Wireless Field Bus Coordinator Part No. 24-10325-2
Coordinators, and ZFR1811 Routers Installation Instructions
Installation and Configuration of Devices Controller Configuration Tool (CCT) Help LIT-12011147
Model Information
Table 12-6: FEC Series Controllers Model Information
Product Code Description
MS-FEU1610-0 10-point field equipment controller with 2 UI, 1 BI, 3 BO, and 4 CO, 24 VAC, and SA Bus,
with mounting base, single pack
MS-FEU1610-0U 10-point field equipment controller with 2 UI, 1 BI, 3 BO, and 4 CO, 24 VAC, and SA Bus,
with mounting base, single pack
Note: This model is UL Listed, File S4977, UUKL 864 - 9th Edition, Smoke Control
Equipment.
MS-FEC1610-0 Field equipment controller cover with 2 UI, 1 BI, 3 BO, and 4 CO, 24 VAC, and SA Bus,
single Pack
MS-FEB1610-0 Triac mounting base for FEC16x0, single pack
MS-FEU1620-0 10-point field equipment controller with display; 2 UI, 1 BI, 3 BO, and 4 CO; 24 VA;
SA Bus; mounting base; single pack
MS-FEU1620-0U 10-point field equipment controller with display; 2 UI, 1 BI, 3 BO, and 4 CO; 24 VA;
SA Bus; mounting base; single pack
Note: This model is UL Listed, File S4977, UUKL 864 - 9th Edition, Smoke Control
Equipment.
MS-FEC1620-0 Field equipment controller cover with display; 2 UI, 1 BI, 3 BO, and 4 CO; 24 VA;
SA Bus; single pack
MS-FEU2610-0 17-point field equipment controller cover with 6 UI, 2 BI, 3 BO, 2 AO, and 4 CO, 24 VAC,
and SA Bus with mounting base, single pack
MS-FEU2610-0U 17-point field equipment controller cover with 6 UI, 2 BI, 3 BO, 2 AO, and 4 CO, 24 VAC,
and SA Bus with mounting base, single pack
Note: This model is UL Listed, File S4977, UUKL 864 - 9th Edition, Smoke Control
Equipment.
MS-FEC2610-0 Field equipment controller cover with 6 UI, 2 BI, 3 BO, 2 AO, and 4 CO, 24 VAC, and SA
Bus, single pack
MS-FEB2610-0 Triac mounting base for FEC26x0, single pack
MS-FEU2620-0 17-point field equipment controller cover with display; 6 UI, 2 BI, 3 BO, 2 AO, and 4 CO;
24 VAC; SA Bus; mounting base; single pack
MS-FEU2620-0U 17-point field equipment controller cover with display; 6 UI, 2 BI, 3 BO, 2 AO, and 4 CO;
24 VAC; SA Bus; mounting base; single pack
Note: This model is UL Listed, File S4977, UUKL 864 - 9th Edition, Smoke Control
Equipment.
MS-FEC2620-0 Field equipment controller cover with display; 6 UI, 2 BI, 3 BO, 2 AO, and 4 CO; 24 VAC;
SA Bus; single pack
FEC
MS-FEB1610-0 Triac Mounting Base
MS-FEU2610-0 Field Equipment Controller Unit - Cover and Mounting Base
MS-FEC2610-0 Field Equipment Controller - Cover
MS-FEB2610-0 Field Equipment Controller - Mounting Base
MS-FEU2620-0 Field Equipment Controller Unit - Cover with Display and Mounting Base
MS-FEC2620-0 Field Equipment Controller - Cover with Display
MS-FEB2610-0 Triac Mounting Base
Supply Voltage 20-30 VAC at 50 or 60 Hz
Power Consumption 10 VA maximum plus all BO and Configurable Output loads
Ambient Operating Conditions 0 to 50°C (32 to 122°F); 10 to 90% RH noncondensing
Ambient Storage Conditions -40 to 70°C (-40 to 158°F); 10 to 90% RH noncondensing
Terminations Screw terminals
Controller Addressing DIP switch set (4-127). Addresses 1-3, 128-254 are reserved.
Communications Bus BACnet MS/TP; 3-wire FC Bus between the NAE/NCE and other devices. 4-wire SA Bus
between network sensors and other devices.1
Analog Input/Analog Analog Input Points: 15-bit resolution
Output Resolution and Analog Output Points: 16-bit resolution, +200 mV accuracy
Accuracy
Mounting Surface mounting clips or a single 35 mm DIN rail
Dimensions (H x W x D) FEC1610: 144 x 150 x 53 mm (5-11/16 x 5-15/16 x 2-1/8 in.)
Minimum space for mounting: 174 x 350 x 110 mm (6.8 x 13.8 x 4.3 in.)
FEC2610: 180 x 127 x 58 mm (7-1/16 x 5 x 2-1/4 in.)
Minimum space for mounting: 210 x 350 x 110 mm (8.3 x 13.8 x 4.3 in.)
Housing Plastic housing
Plastic material: ABS + polycarbonate UL94 5VB
Protection: IP20 (IEC529)
Weight FEC16x0: 0.50 kg (1.10 lb)
FEC26x0: 0.68 kg (1.5 lb)
1. For more information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
UNIVERSAL
24 VAC Triac 1620
DIP Switch Block OUT 2
Installation and Wiring Guidelines
BINARY
OCOM 2
ADDRESS 0=OFF
OUT 3
Network Sensor Port OCOM 3
(6-Pin Modular Jack)
SENSOR
SA
PWR
OUT 4 Configurable Outputs
COM
SA Bus OCOM 4 can be defined as:
SA BUS
–
Terminal Block +
OUT 5
Voltage Analog Output
FC (0-10 VDC)
CONFIGURABLE
VMA1600 Series VAV Modular Assemblies
EOL OCOM 5
Binary Output
SHLD
End-of-Line (24 VAC Triac)
COM
24
Termination Switch –
FC BUS
+
24 VAC, Class 2
Supply Power
FC Bus Terminal Block
Terminal Block
Status LEDs
Figure 13-1: Typical VMA 1600 Physical Features and Termination Descriptions
IMPORTANT: The VMA1600 Series controllers require a damper shaft protrusion of at least 44 mm (1-3/4 in.)
from the surface the VMA is mounted on.
Make sure the VMA1600 mounting location has adequate clearance for future servicing.
Mounting the VMA1600
To mount the VMA1600:
1. Place the VMA1600 in the proper mounting position on the damper shaft so that the wiring connections are
easily accessible. Make sure the VMA base is parallel to the VAV box (perpendicular to the damper shaft). If
needed, use a spacer to offset tipping of the VMA caused by the shaft bushings.
IMPORTANT: When the air supply to the VAV box is below 10°C (50°F), make sure that any condensation on
the VAV box, particularly on the damper shaft, does not enter the electronics. Mount the VMA1600 vertically
above the damper shaft to allow any shaft condensation to fall away from the VMA controller. Additional
measures may be required in some installations.
IMPORTANT: Do not overtighten the screws, or the threads may strip. If mounting to the VAV box, make sure
the screws do not interfere with damper blade movement.
d_shaft
4. Note the direction (CW or CCW) required to close the
VMA1600
damper.
5. The open end-stop is automatically set for 90° (full Figure 13-2: Typical Damper End Shaft Icons
travel) boxes. For boxes that require 45° and 60° to
achieve full travel, hard stops must be provided at both fully closed and fully open damper positions. By
installing the VMA1600 at the fully open position, the VMA provides the open stop for 45° and 60° boxes. The
closed damper seal provides the fully closed stop.
Grasp the damper shaft firmly with pliers and either manually close the damper for 90° boxes or manually open
for 45° or 60° boxes.
6. Push down and hold the Manual Override button (see Figure 13-1 on page 117), and turn the VMA1600
coupler until it contacts the mechanical end-stop at either the fully closed (90° boxes) or fully open (45° and 60°
boxes) position.
7. If the damper for the box requires 90° to achieve full travel and closes CCW, rotate the coupler to the CCW
mechanical limit. If the damper for the box requires 90° to achieve full travel and closes CW, rotate the coupler
to the CW mechanical limit.
8. Tighten the square coupler bolt to the shaft using an 8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point socket.
Tighten the bolt to 17 to 21 N·m (150 to 180 lb·in [14 lb·ft]).
9. Loop the pneumatic tubing to include a trap for condensation. Attach the tubing from the VMA1600 to the VAV
box pickup. The HIGH (red) tubing is connected to the inlet or high-pressure side and the clear tubing to the
low side (see Figure 13-1 on page 117).
10. Push the manual release button, and turn the actuator coupling manually to ensure that the actuator can rotate
from full closed to full open positions without binding.
11. Complete the mounting by rotating the damper to the full open position.
! Rotate the damper to full-open position before starting the air handler. Failure to rotate the damper to
the full-open position may result in damage to the Variable Air Volume (VAV) box or ductwork when
the air handler is started.
Note: Many VMA1600 space sensors are connected to the VMA using modular jacks and cables with RJ modular
plugs. See Wiring HVAC Controllers and Sensors on page 17 for more information on installing network devices
with RJ jacks.
To install the VMA1600 for wired operation, see Hard-Wired Installation on page 120. To install the controller for
wireless operation using the ZFR1800 Series Wireless Field Bus system, see Wireless Installation on page 120.
Hard-Wired Installation
To install the FEC for hard-wired operation, see Figure 13-1 on page 117 and Table 13-2 on page 122, and:
1. Terminate the input and output point wiring per project engineering drawings. For examples, see Termination
Details on page 123.
2. Wire network sensors and other devices to the SA Bus or Sensor jack.
3. Connect the VMA1600 to the FC Bus at the FC Bus terminals.
4. Connect the VMA1600 to 24 VAC, Class 2 power supply at the 24~ terminals.
Wireless Installation
To install the VMA1600 for use with the ZFR1800 Series Wireless Field Bus System:
1. Terminate the input and output point wiring per project engineering drawings. For examples, see Termination
Details on page 123.
2. Connect the VMA1600 to the FC Bus at the FC Bus terminals. If you have other FC Bus devices, wire them to
the FC Bus Terminal Block in a daisy-chained fashion.
3. If you need to install a balancing network sensor or
Wireless Commissioning Converter (BTCVT) at the SA Bus Terminal Block FC Bus Terminal Block
VMA1600 Controller, install a ZFRCBL wire harness
between the SA Bus and FC Bus terminal blocks as
shown in Figure 13-3 on page 120.
COM
PWR
SHLD
COM
+
SA
-
COM
SA
-
+
SH
LD
-
+
with +, and -, and COM from the FC Bus terminal to
SA BUS FC BUS
provide a powered jack for SA Bus devices. Terminal Block Terminal Block
Plug Plug
ZFRCBL
Wire
Harness
FIG:ZFRCBL
OU T 1
O CO M 1
OU T 2
O CO M 2
OU T 3
O CO M 3
O UT 4
O CO M 4
O UT 5
O CO M 5
H OT
C OM
Router B IN A R Y C O N FI G U R A BL E 24
O U TP U TS : 2 4 VA C 0 . 5 A , C LA SS 2 ,
3 5 IN -LB (4 Nm ) 6 0 SEC ON DS
2 4 VA C 2 . 5 A, C L A SS 2
MS-VM A 16 20-0
P IL O T D UT Y
wire harness. 00 -1 0- 8D- xx- xx-x x-x x-xx
P W R IN :
OPEN ENERGY
M ANAGEM ENT
EQUIPM ENT
5. Connect the ZFR1811 Wireless Field Bus Router to
PO W ER
SA B U S
FC B U S
FA U LT
C LEAR= LO W RED = HIG H
15U0
A D D R ES S 0 =O FF
I CO M
PWR
SHLD
COM
EOL
COM
+15
SA
FC
IN
+
–
–
page 121). For details on the ZFR1811 Router, see ET SY
F A UL T
SA FC
Sensor Bus Bus O
N
ON
C OM C O M
+
–
FC Bus
P WR
6. Ensure the device address DIP switches are set to
SA
Port
+
–
the appropriate address (in the range of 4-127). Set
VMA1600
DIP switch 128 to the ON position, which enables ZFRCBL
wireless mode on an VMA1600 Controller that uses Wire Harness
the ZFR1800 Series Wireless Field Bus System. with Phone
Jack Splitter
FIG:VMA_ZFR
7. Connect the VMA1600 to 24 VAC, Class 2 power
AN TE NN A
supply at the 24~ terminals.
Important Notes Network Sensor BTCVT
ICOM n The signal common for all Universal IN terminals; isolated 22 AWG stranded,
from all other terminal commons 2-wire twisted, non-
shielded cable for runs
of <30 m (90 ft)
(Use 3-wire cable for
active devices that
connect to +15 V
terminal also.)
VMA1600
SHLD Provides an optional shield connection
24~ Power Hot Low-Voltage AC Supply Input 20 to 16 AWG, 2-wire
Supply 20-30 VAC (Nominal 24 VAC)
COM The 24~ Power common; isolated from all other terminal
commons
1. For longer cable runs, refer to the VMA1610/1620 Installation Instructions (Part No. 24-10143-20) for alternative wire
gauges and lengths.
2. The SA Bus and the Sensor Port are daisy-chained internally.
3. The SA Bus and FC Bus specifications in this table are for MS/TP bus communications at 38.4k. For more information,
refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
Termination Details
A set of Johnson Controls termination details is provided for each Johnson Controls project. These drawings
provide details for wiring inputs and outputs to a particular controller. See Table 13-3 on page 123 and the figures
it references for VMA1600 termination details.
Table 13-3: FEC Termination Detail Matrix
Type of Input/Output Type Detail See Termination Detail
0-10 VDC Output to Actuator (External Source) CO or AO V244 Figure 12-8 on page 108
0-10 VDC Output to Actuator (Internal Source) CO or AO V264 Figure 12-8 on page 108
24 VAC Binary Output (Switch Low, External Source) BO V702 Figure 13-5 on page 124
24 VAC Binary Output (Switch Low, Internal Source) BO V701 Figure 13-5 on page 124
24 VAC Triac Output (Switch Low, External Source) CO or AO V801 Figure 12-9 on page 109
Dry Contact (Binary Input) UI or BI V301 Figure 12-7 on page 107
Incremental Control to Actuator (Switch Low, External Source) CO or AO V862 Figure 12-9 on page 109
Network Stat with Phone Jack (Fixed Address = 199) SA Bus NS101 Figure 12-11 on page 111
Network Stat with Terminals Addressable SA Bus NS102 Figure 12-11 on page 111
Network Stat with Terminals (Fixed Address = 199) SA Bus NS103 Figure 12-11 on page 111
Temperature Sensor UI V131 Figure 12-7 on page 107
Voltage (Analog Output) CO or AO V201 Figure 12-7 on page 107
Voltage Input - External Source UI V101 Figure 12-7 on page 107
Voltage Input - Internal Source UI V102 Figure 12-7 on page 107
Voltage Input (Self-Powered) UI V103 Figure 12-7 on page 107
Internal Wiring
OUTb
OUTa
COM 24V Hot
CW OCOMb
CCW OCOMa
24V Com
FIG:vma_prt1
VMA16xx
Related Documentation
Table 13-4: Documents Related to Installing, Wiring, and Setting up VMA1600
For Information On See Document LIT or Part No.
Daily Operation of the Metasys System Metasys System Help On the Help Menu,
Extended Architecture, Navigating the UI, select Metasys Help
Monitoring and Controlling the BAS Networks or LIT-1201793
Installation Considerations and Guidelines, for VMA1610/1620 Installation Instructions Part No. 24-10143-20
VMA1600
Features, Point Types, Selection Chart, and VAV Modular Assembly (VMA) 1600 LIT-1900347
Accessories for VMA1600 Series Catalog Page
Installation for the VAV Balancing Sensor Handheld VAV Balancing Sensor Part No. 24-10211-2
Installation Instructions
Configuring MS/TP Network and Integrating MS/ MS/TP Communications Bus Technical LIT-12011034
TP Devices Into the Metasys System Extended Bulletin
Architecture
Dialing into Metasys System Extended Metasys System Extended Architecture LIT-1201639
Architecture from a Computer Direct Connections and Dial-up
Connection Application Note
Designing, Installing, Commissioning, ZFR1800 Series Wireless Field Bus LIT-12011295
Operating, and Troubleshooting a ZFR1800 System Technical Bulletin
Series System on a Metasys Network
Locating, Mounting, and Wiring ZFR1810 ZFR1810 Wireless Field Bus Coordinator Part No. 24-10325-2
Coordinators, and ZFR1811 Routers Installation Instructions
VMA1600
SA Bus, Single Pack
Note: This model is UL Listed, File S4977, UUKL 864 - 9th Edition, Smoke Control Equipment.
Installation Specifications
Table 13-6: MS-VMA1600 Series (Part 1 of 2)
Product Code Number MS-VMA1610-0, Cooling Only
MS-VMA1620-0, Cooling with Reheat
Supply Voltage 20-30 VAC at 50 or 60 Hz
Power Consumption 10 VA typical, 14 VA maximum, Class 2 Energy Limited
Power delivered to devices connected to the binary outputs (valves, relays, and similar
devices) is not included in this rating.
Ambient Operating Conditions 0 to 50°C (32 to 122°F)
Ambient Storage Conditions -40 to 70°C (-40 to 158°F)
Terminations 6.3 mm (1/4 in.) spade lugs except communications and 24 VAC power, which are screw
terminals
Controller Addressing DIP switch set to 4-127. (The addresses 1-3 and 128-254 are reserved.)
Communications Bus BACnet MS/TP; 3-wire Field Controller Bus (FC Bus) between the NAE/NCE and other
master and slave devices. 4-wire SA Bus between network sensors and other slave
devices.
Mounting Mounts to damper shaft using single set screw and to duct with single mounting screw.
Compliance United States
UL Listed, File E107041, CCN PAZX, UL 916, Energy Management Equipment
UL Listed, File S4977, UUKL 864 - 9th Edition, Smoke Control Equipment
(MS-VMA1610-0U and MS-VMA1620-0U models only)
FCC Compliant to CFR47, Part 15, Subpart B, Class A
Canada
UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal Equipment;
Industry Canada Compliant, ICES-003
Europe
CE Mark, EMC Directive 89/336/EEC, in accordance with EN 61000-6-3 (2001) Generic
Emission Standard for Residential and Light Industry and EN 61000-6-2 (2001) Generic
Immunity Standard for Heavy Industrial Environment, and the Low Voltage Directive
73/23/EEC in accordance with EN 60730-1 (1999) Automatic electrical controls for
household and similar use.
Australia and New Zealand
C-Tick Mark, Australia/NZ Emissions Compliant
BACnet International
BACnet Testing Laboratories (BTL) 135-2004 Listed BACnet Application Specific
Controller (B-ASC)
HOT
COM
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUT 7
OUT 8
OUT 9
OCOM 1
OCOM 2
OCOM 3
OCOM 4
OCOM 5
OCOM 6
OCOM 7
OCOM 8
OCOM 9
Cover Screw
Status LEDs POWER
ET SY R
FAULT
Installation and Wiring Guidelines
IOM Series Input/Output Modules
SA End-of-Line
-
+
SA
PWR
COM
+15V
IN1
ICOM1
IN2
ICOM2
+15V
IN3
ICOM3
IN4
ICOM4
+15V
IN5
ICOM5
IN6
ICOM6
IN7
ICOM7
IN8
ICOM8
Termination Switch
NOTE: The Current (4-20 mA) Analog Input Load Resistor jumpers for Universal Inputs are located on the inside of the FEC cover.
The Binary Output’s INT/EXT power source jumpers are located under the FEC cover on the termination board.
BO 24 VAC Triac 0 0 0 3
UO Analog Output, Voltage Mode, 0 - 10 VDC 0 2 4 0
Binary Output Mode, 24 V AC/DC FET
Analog Output, Current Mode, 4 - 20 mA
CO Analog Output, Voltage Mode, 0 - 10 VDC 0 0 0 4
Binary Output Mode, 24 VAC Triac
Relay Output 120/240 VAC 0 2 4 0
120/240 VAC
Binary OUT_Jumpers.cdr
provides internal power to the load (INT) or requires
external power (EXT). See Figure 14-3 on page 129.
When set to the INT position, the IOM is the power source EXT (Default)
for the Binary Output and both sides of the load can be Jumper positioned
wired directly to the OUTx and COMx terminals. on bottom two pins
Pins
(Figure 14-3 on page 129).
Setting the jumper to the EXT position isolates the Binary Figure 14-3: Binary Output Jumper Positions
Outputs and power must come from one or more external
sources. Do not wire the load directly to the OUTx and COMx terminals. Wire one side of the load to the source
and the other side of the load to the OUTx terminal. Wire the other side of the external power source to the COMx
terminal.
Universal Inputs for 4-20mA Applications
IOM
Software configuration of the Universal Input normally selects the enabling or disabling of the analog input load
resistor. In cases when the analog input load resistor must be left connected even when power is OFF to the
controller, set this jumper to the ENABLE position.
Note: This jumper must be in the DISABLE position for all Universal Input modes other than 4-20 mA.
Universal Outputs for 4-20mA Applications
The IOM2710 and IOM3710 models include Universal Outputs that accept 4 to 20 mA applications.
Wiring
See General Guidelines for Wiring Metasys System Networks on page 17 and Wiring the FC Bus on page 88 for
general wiring guidelines. For SA Bus wiring information and important device limitations, see Wiring the SA Bus
on page 89 and SA Bus Device Limits on page 79, respectively.
To wire the IOM:
1. Terminate wiring per engineering drawings. For examples, see Termination Details on page 132.
2. If the IOM is connected to the FC Bus of a NAE or NCE, wire the FC Bus in a daisy chain.
3. If the IOM is connected to the SA Bus of an NCE or FEC, wire the SA Bus in a daisy chain.
4. Ensure the device address DIP switches are set to the appropriate hardware address (in the range of 4-127).
5. Connect power to the IOM.
6. Download and commission the IOM. For more information, refer to the CCT Help.
IOM
400 VA Pilot Duty @ 240 VAC
200 VA Pilot Duty @ 120 VAC
3 A Non-inductive 24-240 VAC
Binary IN IN n Binary Input, Dry Contact Maintained Mode 22 AWG stranded, 2-wire twisted,
0.01 s minimum pulse width (50 Hz at 50% duty cycle) non-shielded cable for runs of
Internal 8 V, 3k ohm pullup <30 m (90 ft)
Binary Input, Pulse Counter Mode
0.01 s minimum pulse width (50 Hz at 50% duty cycle)
Internal 8 V, 3k ohm pullup
ICOM n The signal common for all Binary IN terminals; isolated
from all other terminal commons
Analog OUT OUT n Analog Output, Voltage Mode 22 AWG stranded, 2-wire twisted,
Sources 0-10 VDC output voltage non-shielded cable for runs of
External 1k ohm minimum load required <30 m (90 ft)
10 VDC maximum output voltage
10 mA maximum output current
Analog Output, Current Mode 22 AWG stranded, 2-wire twisted,
Sources 4-20 mA output current non-shielded cable for runs of
External 300 ohm maximum load required <30 m (90 ft)
OCOM n The signal common for Analog OUT terminals; isolated 22 AWG stranded, 2-wire twisted,
from all other terminal commons non-shielded cable for runs of
<30 m (90 ft)
Binary OUT OUT n Binary Output, 24 VAC Triac 22 AWG stranded, 2-wire twisted,
(Jumper Set Connects OUT to OCOM when activated non-shielded cable for runs of
to External) 30 VAC maximum output voltage <30 m (90 ft)
0.5 A maximum output current
40 mA minimum load current
OCOM n The output signal common for Binary OUT terminals;
isolated from all other terminal commons, including BO
terminal commons
Binary OUT OUT n Sources 24~ Power (Hot) 22 AWG stranded, 2-wire twisted,
(Jumper Set OCOM n Binary Output, 24 VAC Triac non-shielded cable for runs of
to Internal) <30 m (90 ft)
Connects OCOM to 24~ Power (Com) when activated
30 VAC maximum output voltage
0.5 A maximum output current
40 mA minimum load current
Termination Details
A set of Johnson Controls termination details is provided for each Johnson Controls project. These drawings
provide details for wiring inputs and outputs to a particular controller. See Table 14-3 on page 132 and the figures
it references for IOM termination details.
Table 14-3: IOM Termination Detail Matrix (Part 1 of 2)
Type of Input/Output Type Detail See Termination Detail
0-10 VDC Output to Actuator (External Source) CO or AO F244 Figure 12-8 on page 108
0-10 VDC Output to Actuator (Internal Source) CO or AO F264 Figure 12-8 on page 108
0-20 mA Output to Actuator (External Source) AO F254 Figure 12-8 on page 108
0-20 mA Output to Actuator (Internal Source) AO F274 Figure 12-8 on page 108
24 VAC Binary Output (Switch High, External Source) BO F501 Figure 12-10 on page 110
24 VAC Binary Output (Switch Low, External Source) BO F401 Figure 12-10 on page 110
24 VAC Triac Output (Switch High, External Source) CO or AO F901 Figure 12-9 on page 109
IOM
Network Stat with Terminals Addressable SA Bus NS102 Figure 12-11 on page 111
Network Stat with Terminals (Fixed Address = 199) SA Bus NS103 Figure 12-11 on page 111
Temperature Sensor UI F131 Figure 12-6 on page 106
Voltage (Analog Output) CO or AO F201 Figure 12-7 on page 107
Voltage Input - External Source UI F101 Figure 12-6 on page 106
Voltage Input - Internal Source UI F102 Figure 12-6 on page 106
Voltage Input (Self-Powered) UI F103 Figure 12-6 on page 106
Commissioning
Commission the IOMs using the Wireless Commissioning Converter (BTCVT) and the CCT software. For more
information, refer to the CCT Help. Figure 14-1 on page 127 shows an example of the IOM Wiring Interface.
Troubleshooting
Table 14-4 on page 133 defines the IOM LED indicators and what they indicate.
Table 14-4: IOM1710 LED Indicators
Name Color Normal Descriptions
Power Green On Steady Off = No Power
On Steady = Power is Supplied by Primary Voltage.
Fault Red Off Blink (flicker) = Download or startup in progress, not ready for
normal operation
Off Steady = No Faults
On Steady = Device Fault
SA Bus/FC Bus Green Blink (flicker) Blink (flicker) = Data Transmission (normal communication)
Off Steady = No Data Transmission (auto baud in progress, N/A for
SA bus)
On Steady = Communication lost, waiting to join communication ring
Model Information
Table 14-6: IOM Series Model Information
Product Code Number Description
IOM
Accessories
Table 14-7: IOM1710, 2710, 3710 Accessories Ordering Information
Product Code Number Description
TP-2420 Transformer, 120 VAC Primary to 24 VAC secondary, 20 VA, Wall Plug
Y65T31-01 Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount, 8 in.
Primary Leads and Secondary Screw Terminals, Class 2
AS-XFF050-0 Power transformer (Class 2, 24 VAC, 50 VA maximum output), no enclosure
AP-TBK4SA-0 Replacement MS/TP SA Bus Terminal, 4 Position Connector, Brown, bulk pack
AP-TBK4FC-0 Replacement MS/TP FC Bus Terminal, 4 Position Connector, Blue, bulk pack
AP-TBK3PW-0 Replacement Power terminal, 3 Position Connector, Grey, bulk pack
MS-BTCVT-0 Wireless Commissioning Converter with Bluetooth Technology
1. Additional Y60 Series transformers are also available.
Installation Specifications
Table 14-8: IOM Specifications (Part 1 of 2)
Product Code Numbers MS-IOM1710-0, MS-IOM2710-0, MS-IOM3710-0, MS-IOM4710-0
Supply Voltage 24 VAC, Class 2 (50 or 60 Hz)
Power Consumption 10 VA typical, 14 VA maximum (plus the total of all connected BO and Configurable
Output loads)
IOM
Ambient Operating Conditions 0 to 50°C (32 to 122°F); <90% RH noncondensing
Ambient Storage Conditions -40 to 70°C (-40 to 158°F); <90% RH noncondensing
Terminations Screw terminals
3-position screw terminal pluggable blocks: AP-TBK1003-0
4-position screw terminal pluggable blocks: AP-TBK4SA-0 and AP-TBK4FC-0
Communications Bus BACnet MS/TP, 3-wire FC bus between the NAE/NCE and other master and slave
devices. 4-wire SA Bus between network sensors and other slave devices.
Analog Input/Analog Analog Input Points: 15-bit resolution
Output Resolution and Analog Output Points: 16-bit resolution, +200 mV accuracy
Accuracy
Mounting 2 or 3 Surface mounting clips or a single 35 mm DIN rail
Dimensions MS-IOM1710-0: 127 x 108 x 58 mm (5 x 4 x 2 in.)
(Height x Width x Depth) Minimum space for mounting: 210 x 350 x 110 mm (8.3 x 13.8 x 4.3 in.)
MS-IOM2710-0, MS-IOM3710-0, and MS-IOM4710-0 Input/Output Module:
180 x 127 x 58 mm (7 1/16 x 5 x 2 1/4 in.)
Minimum space for mounting: 210 x 350 x 110 mm (8.3 x 13.8 x 4.3 in.)
Output Relay Contacts MS-IOM2710-0, MS-IOM3710-0:
Electrical Ratings 1/3hp 125 VAC, 1/2hp 250 VAC
400 VA Pilot Duty at 240 VAC
200 VA Pilot Duty at 120 VAC
40 VA Pilot Duty at 24 VAC
FIG:DIS_LEDs
* Alarm Light-Emitting Diode (LED) not currently in use.
** RJ-12 6-pin modular jack. To use port, remove cap plug. When done, replace cap plug.
Application
DIS1710
The DIS1710 Local Controller Display is a stand-alone display module designed for installation on the front panel
of an enclosure. The Display can connect to the NCE or FEC models that do not have integral displays. The
Display provides a local user interface for the application running in the controller. The CCT is used to configure the
display.
Special Tools Needed
You need the following tools to install the Display:
• power saw for cutting a hole into the panel to hold the Display, if no hole is provided
• small Phillips-head screwdriver
Note: The Display also uses a cable harness for installations with the ZFR1811 Wireless Field Bus Router and
FEC1610 Controller; its product code number is MS-ZFRCBL-0.
Mounting
Location Considerations
The Display is mounted onto the front panel door of an enclosure.
Mounting Dimensions
See Figure 15-2 for the mounting dimensions of the Display.
Front View
Back View
231
238
9 9.37
ET SY R
DIS
85.9 63.8
3.4 2.5
FIG:DIS_Dims
Code No. LIT-410016 Installation Quick Reference Handbook - (HVAC): Section 15 137
Preparing the Panel
The Display is mounted onto the front panel door of the
enclosure. The panel door must have a maximum
thickness of 6.35 mm (.250 in.). Also, if the panel you 91.6
3.61
intend to use lacks a presized cutout, make the cutout
70.6 x 216.4 mm (2.78 x 8.52 in.). See Figure 15-3 on
page 138 for the recommended cutout location. 70.6 DIS1710 Display
2.78
Mounting Display to Enclosure Door
95.0 216.4
Follow these steps to mount the Display onto the front of 3.74 8.52
the enclosure door (Figure 15-4 on page 138):
1. Loosen the two thumb screws on the back plate, but
do not remove them.
2. Detach the back plate from the Display by using a
small Phillips-head screwdriver to remove the two
back plate screws. Tilt the back plate forward to
remove it from the retaining tabs.
FIG:DIS_Pnl_Dims
3. Insert the O-ring into the gland (slotted groove) in the
back of the Display (Figure 15-5 on page 138).
DIS1710
DIS1710
SA Bus
Jack
FIG:FEC_encl_dr
If the SA Bus jack on the controller is in use, you can wire the Display’s communication cable to the SA Bus
terminal block. Splice one end of the communication cable and connect it to the SA Bus terminal block using the
wiring designations in Figure 15-7 on page 140.
ZFR1811 Router
SA Bus Port 00 -1 0- 8D-xx- xx- xx-x x-xx
FEC1610
Modular
Jack
POW ER ET SY R
FAULT
SA BUS
6 5 4 3 2 1 Sensor
Port
SA Bus Com
SA Power
SA Bus Com
SA-
SA+
SA Power
ZFRCBL
Wire Harness
with Phone
Jack Splitter
ET S Y esc
To other
R
sensor bus
DIS1710 devices.
DIS1710
FIG;SA_FC_Wrng
Model Information
Table 15-2: DIS1710 Model Description
Product Code Number Description
MS-DIS1710-0 MS-DIS1710-0 Local Controller Display
Accessories
Table 15-3: DIS1710 Accessory Ordering Information
Product Code Number Description
DIS1710
MS-ZFRCBL-0 Cable harness required by Display for installations with the ZFR1811 Wireless Field Bus
Router and FEC1610 Controller
TEC26xx
unconditioned areas (not heated or cooled), or
sources of electrical interference
Note: Allow for vertical air circulation to the
TEC26xx Series thermostat.
Note: If you need to install the thermostat on an
electrical junction box, use 2 1/8 x 4 in. square boxes
with mud ring covers and avoid the smaller 1 1/2 x 4 in.
square or 3 x 2 in. boxes. This procedure ensures you
FIG:cvr_rmvl
have enough space for cabling and end-of-line devices,
if needed.
To install the thermostat:
1. Use a Phillips-head screwdriver to remove the Figure 16-1: Removing the Thermostat Cover
security screw on the bottom of the thermostat
cover.
2. Pull the bottom edge of the thermostat cover and
open the thermostat as illustrated in Figure 16-1 on
page 143.
Code No. LIT-410017 Installation Quick Reference Handbook - (HVAC): Section 16 143
3. Carefully pull the locking tabs on the right side of the
thermostat mounting base and unlock the PCB.
Open the PCB to the left as illustrated in Figure 16-2
on page 144.
4. Pull approximately 15.2 cm (6 in.) of wire from the
wall and insert the wire through the hole in the
thermostat mounting base. PCB
Locking
5. Align the thermostat mounting base on the wall and
Tabs
use the base as a template to mark the two
mounting hole locations.
Note: Be sure to position the thermostat mounting
FIG:prntdcirctbrd
base so that the arrow on the base points upward to
indicate the top of the thermostat.
6. Create mounting holes for appropriate anchors.
Note: Do not use plastic or nylon anchors of any
Figure 16-2: Opening the Thermostat PCB
type.
7. Position the thermostat mounting base on the wall
and use the two mounting screws to secure the
base to the surface as illustrated in Figure 16-3 on
page 144.
Note: Be careful not to overtighten the mounting
screws.
TEC26xx
FIG:mntingbas
Wiring
See Metasys System Cable and Wire Standards on
page 465 for more information on alternative cable and
wire types, sizes, and lengths for connecting an TEC to
Figure 16-3: Securing the Thermostat Mounting
the field buses, power supply, and the application
Base to the Wall
control points. See BACnet MS/TP Communications
Bus Guidelines on page 73 for guidelines on wiring an
TEC to a FC Bus.
FIG:termblck
To wire the thermostat:
1. Strip the ends of each wire 6 mm (1/4 in.) and connect them to
the appropriate screw terminals.
Note: Terminate the TEC according to Johnson Controls Figure 16-4: Removing the Screw
engineered drawings. Terminal Blocks
2. Carefully push any excess wire back into the wall.
Note: Seal the hole in the wall with fireproof material to prevent drafts from affecting the ambient temperature
readings.
TEC26xx
3. Reinsert the screw terminal blocks onto the board and reattach the MS/TP communication wires to the terminal
block.
4. Reattach the thermostat cover to the mounting base (top side first).
5. Use a Phillips-head screwdriver to reinstall the security screw on the bottom of the thermostat cover.
See Figure 16-5 on page 147 to identify and locate the terminals called out in Table 16-1 on page 145.
Table 16-1: Terminal Identification (See Figure 16-5 on page 147.) (Part 1 of 2)
Terminal Terminal Label Function
Number TEC2616(H)-2 TEC2626(H)-2, TEC2646(H)-2,
(On/Off TEC2636(H)-2 TEC2656(H)-2
Control) (On/Off or (Proportional
Floating 0 to 10 VDC
Control) Control)
1 Fan-H Fan-H Fan-H Fan On – High
2 Fan-M Fan-M Fan-M Fan On – Medium
3 Fan-L Fan-L Fan-L Fan On – Low
4 24 V~ Hot 24 V~ Hot 24 V~ Hot 24 VAC from Transformer
5 24 V~ Com 24 V~ Com 24 V~ Com 24 VAC (Common) from Transformer
6 BO5 Aux BO5 Aux BO5 Aux Aux BO (Auxiliary Output)
7 BO5 Aux BO5 Aux BO5 Aux Aux BO (Auxiliary Output)
8 BO3 BO3 Blank Open Heat
9 Blank BO4 AO2 Close Heat
10 Blank BO1 AO1 Open Cool
11 BO2 BO2 Blank Close Cool
12 BI1 BI1 BI1 Configurable Binary Input 1
24 V~ 24 V~ Fan Fan
Com
Fan BO5 BO5
Hot
-L -M -H Aux Aux Five-Pole
Three-Pole
Left Top Connector
Right Top
Aux Fan Fan Fan 24 V~ 24 V~
Connector
-H -M -L Hot Com
BO5 BO5 BO3
+ Aux Aux
1 2 3 4 5
– 6 7 8
Eight-Pole Bottom Connector
REF
BO4/ BO1/
BO2 BI1 RS Scom BI2 UI3
AO2 AO1
Independent 9 10 11 12 13 14 15 16
Contacts
• Reheat
• Lighting
24 VAC
• On/Off Actuation
Thermostat Power
• Exhaust Fan
- OR -
Same 24 VAC Remote Inputs Voltage-Free
Power and Fan Power Source for Auxiliary Output Contact
(24 VAC Maximum) • Door
• Remote
BI1 Scom BI2 UI3
24 V~ 24 V~ Fan Fan Fan
Override
TEC26xx
Hot Com • Filter Alarm
-L -M -H
BO5 BO5
Aux Aux • Service Alarm
Voltage-Free
Aux Voltage-Free Contact
Contact • COC/NH
• Remote NSB - OR - Normally Heat
• Motion Closed Contact
• Window = Cold Water
• COC/NC
Normally Cool
Supply Sensor Closed Contact
Changeover Sensor = Hot Water
+ – REF
24 VAC
Thermostat Power
FIG:wrng
Supervisory
Controller
Figure 16-5: Wiring the TEC26x6(H)-2 Series Thermostat (See Table 16-1 on page 145.)
FIG:TEC2616(H)-2onoff
N.O.
Heating
Valve
Two-Pipe Applications Four-Pipe Applications
or or 24 V~ 24 V~
or 24 V~ 24 V~ Hot Com
Hot Com Cooling
Valve
FIG:TEC2626(H)-2onoff
Heating
Valve
TEC26xx
Figure 16-7: Wiring TEC2626(H)-2 and TEC2636(H)-2 Thermostats for On/Off Control
BO1 24 V~ 24 V~ 24 V~ 24 V~
BO2 Com BO1 BO2 BO3 BO4
Hot Hot Com
Cooling
Valve
Heating/Cooling FIG:TEC2626(H)-2floating
Valve
Heating
Valve
Two-Pipe Applications Four-Pipe Applications
Figure 16-8: Wiring TEC2626(H)-2 and TEC2636(H)-2 Thermostats for Floating Control
24 V~ 24 V~
AO1 24 V~ 24 V~ AO1 AO2 Hot Com
Hot Com
Cooling
Valve
FIG:TEC2646(H)-2prop
Heating/Cooling Heating
Valve Valve
Figure 16-9: Wiring TEC2646(H)-2 and TEC2656(H)-2 Thermostats for Proportional Control
TEC26xx
Figure 16-10 on page 149). The function of each key is as
follows:
• MODE key toggles among the system modes
available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example, Off, Heat, Cool, Auto).
• FAN key toggles among the fan modes available, as
defined by selecting the appropriate fan menu options
defined in the Installer Configuration Menu (for
example, Low, Med, High, Auto).
• OVERRIDE key (commercial models) overrides the Room Temp
unoccupied mode to occupied at the local user 70.0ºF
interface for the specified TOccTime. (TOccTime is
defined by selecting the appropriate time period in the
Installer Configuration Menu.) The OVERRIDE key MODE FAN
FIG:frnt_vw
also allows access to the Installer Configuration
Menu. See Configuring the TEC26xx Series
Thermostat on page 150.
Note: If one of the binary inputs is configured to Figure 16-10: Example of the Front Cover of a
operate as a remote override contact, this OVERRIDE TEC26xx Series Thermostat
key is disabled.
• UP/DOWN arrow keys change the configuration parameters and activate a setpoint adjustment.
• °C/°F key (on hospitality models only and not shown in Figure 16-10 on page 149) changes the temperature
scale to either Celsius or Fahrenheit and allows access to the Installer Configuration Menu.
Note: For hospitality models, binary inputs can override from the unoccupied mode to occupied mode.
Upon detection of room humidity above the adjustable humidity setpoint as sensed by the integral humidity sensor,
dehumidification activates.
Note: Dehumidification operation functions only in the Cooling mode; dehumidification operation does not function
in either the Off or the Heating mode.
Note: A central network command can globally lock out dehumidification operation to all thermostats.
If the room temperature resides in the deadband between the Heating and Cooling setpoint:
• the thermostat forces the fan to low speed
• the chilled water valve opens to the specified maximum value set by CoolMax
• the thermostat stages Heating to maintain the room temperature at the Cooling setpoint, as sensed by the
thermostat
If the room temperature falls below the current Heating setpoint, the thermostat disables dehumidification
operation.
If the thermostat is in Cooling demand:
• the chilled water valve opens to 100%
• the thermostat stages Heating to maintain the room temperature at the Cooling setpoint, as sensed by the
thermostat
If the thermostat is in Cooling demand, and the room temperature rises 2F°/1C° above the Cooling setpoint, the
thermostat automatically disables dehumidification operation. Likewise, if the thermostat is in Cooling demand and
the room temperature falls below the current Heating setpoint, the thermostat disables dehumidification operation.
Configuring the TEC26xx Series Thermostat
The TEC26xx Series thermostat comes from the factory with default settings for all configurable parameters. The
default settings are shown in Table 16-4 on page 153. To reconfigure the parameters via the thermostat, follow
these steps:
1. Press and hold the center key for approximately 8 seconds to access the Installer Configuration Menu.
2. Release and press the center key to scroll through the parameters listed in Table 16-4 on page 153 until you
reach the desired parameter.
TEC26xx
Option On/Off Control Floating Control Proportional 0 to 10 VDC
Control
(0): Cooling 10: N.O. Cooling 10: Open Cooling 10: Proportional Cooling
11: N.C. Cooling 11: Closed Cooling
(1): Heating 10: N.O. Heating 10: Open Heating 10: Proportional Heating
11: N.C. Heating 11: Closed Heating
(2): Cooling with Reheat 6 and 7: Reheat 6 and 7: Reheat 6 and 7: Reheat
10: N.O. Cooling 10: Open Cooling 10: Proportional Cooling
11: N.C. Cooling 11: Closed Cooling
(3): Heating with Reheat 6 and 7: Reheat 6 and 7: Reheat 6 and 7: Reheat
10: N.O. Heating 10: Open Heating 10: Proportional Heating
11: N.C. Heating 11: Closed Heating
Figure 16-11 on page 152. When selection (1): Low-High is chosen in the Fan Menu parameter, the fan operates
at only the low and high settings and ignores the medium setting.
Off Off
Low
100% 2.0F°/1.0C° to
5.0F°/2.5C°
Deadband
Heating
Cooling
Valve
Valve
FIG::fn_oprtn
0%
2.5 2.0 1.5 0.5 0.5 1.5 2.0 2.5
TEC26xx
a window is open. The fan operation is not affected. A Window
alarm is displayed indicating that the window needs to be closed to
resume heating or cooling.
* These settings disable any local override function.
** When this setting is selected, the outputs are enabled only when
the contact is closed.
BI2 Configuration of Binary Input 2. (None): No function is associated with an input.
Default: None (Door Dry): Door contact only has an effect if BI1 is set to
MotionNO or MotionNC. (See the BI1 parameter earlier in this
table.) The occupancy is now dictated via BI1 and BI2. Any motion
detected sets the zone to Occupied status. The thermostat remains
in the occupied mode until a DoorOpen is detected, at which point
the thermostat goes to the unoccupied mode. If the door stays open
more than the specified door time, the thermostat remains
unoccupied. (See the Door Time parameter later in this table.)
(RemOVR): Temporary occupancy request via a remote input. This
override function is controlled by a manual remote occupancy
override. When enabled, this condition disables the override
capability of the thermostat.
(Filter): A Filter alarm is displayed. This alarm can be connected to
a differential pressure switch that monitors a filter.
(Service): A Service alarm is displayed on the thermostat when the
input is energized. This input can be tied into the air conditioning
unit control card, which provides an alarm should there be a
malfunction.
TEC26xx
DHumiLCK Locks out the dehumidification (off): Dehumidification is locked out.
capability (TEC2636-2, (on): Dehumidification is allowed.
TEC2636H-2, TEC2656-2, and
TEC2656H-2 models).
Default: on
%RH set1 Sets the dehumidification setpoints Range: 30.0 to 95.0% RH
(TEC2636-2, TEC2636H-2,
TEC2656-2, and TEC2656H-2
models). This parameter can be
used only if the dehumidification
sequence is enabled.
Default: 50.0% RH
DehuHyst1 Sets the dehumidification hysteresis Range: 2.0 to 20.0% RH
(TEC2636-2, TEC2636H-2,
TEC2656-2, and TEC2656H-2
models). This parameter can be
used only if the dehumidification
sequence is enabled.
Default: 5.0% RH
DehuCool1 Sets the maximum dehumidification Range: 20.0 to 100.0%
cooling output (TEC2636-2, Note: This parameter can be used to balance smaller reheat loads
TEC2636H-2, TEC2656-2, and installed with regard to the capacity of the cooling coil.
TEC2656H-2 models). This
parameter can be used only if the
dehumidification sequence is
enabled.
Default: 100%
TEC26xx
separate and dedicated network network
variable. occupancy
command.
FL time Sets the maximum actuator stroke Range: 0.5 to 9.0 min (adjustable in 0.5 minute increments)
timing (floating CntrlTyp
TEC2626-2, TEC2626H-2,
TEC2636-2, and TEC2636H-2
models).
Default: 1.5 min
Cph Sets the maximum number of cycles Range: 3 to 8 cycles per hour
per hour (TEC2616-2,
TEC2616H-2, and on/off CntrlTyp
TEC2626-2, TEC2626H-2,
TEC2636-2, and TEC2636H-2).
Default: 4
RA/DA Choice of reverse or direct acting (RA): Reverse acting, 0 to 100% = 10 to 0 VDC
analog output signal (TEC2646-2, (DA): Direct acting, 0 to 100% = 0 to 10 VDC
TEC2646H-2, TEC2656-2, and
TEC2656H-2 models)
Default: DA
Reheat Sets the duty cycle time for reheat (1): 10 seconds (six cycles per minute), for various equipment with
output (if Option 2, 3, or 5 is chosen solid-state relays that withstand short duty cycles such as electric
in the SeqOpera parameter). heat.
Default: 0 (0): 15 minutes (four cycles per hour), for various equipment with
mechanical relays or contactors controlling mechanical reheat
systems.
UI3 dis Displays the supply or changeover Used as a diagnostic/service help, to troubleshoot and diagnose
temperature when UI3 is configured sensor operation.
as an analog input (supply sensor or
changeover sensor).
Default: -40°F/-40°C
1. When adjusting the numeric value, press the UP or DOWN arrow key to change the value by single increments; press and
hold the UP or DOWN arrow key to change the numeric value in increments of ten.
Model Information
Table 16-6: TEC26xx Series BACnet MS/TP Networked Thermostats
Product Code Control Outputs Fan Control Integral Application
TEC26xx
Humidity Sensor
TEC2616-2 Two On/Off Three Speeds No Commercial Market
TEC2616H-2 Two On/Off Three Speeds No Hospitality Market
TEC2626-2 Two On/Off or Floating Three Speeds No Commercial Market
TEC2626H-2 Two On/Off or Floating Three Speeds No Hospitality Market
TEC2636-2 Two On/Off or Floating Three Speeds Yes Commercial Market
TEC2636H-2 Two On/Off or Floating Three Speeds Yes Hospitality Market
TEC2646-2 Two Proportional 0 to 10 VDC Three Speeds No Commercial Market
TEC2646H Two Proportional 0 to 10 VDC Three Speeds No Hospitality Market
TEC2656-2 Two Proportional 0 to 10 VDC Three Speeds Yes Commercial Market
TEC2656H Two Proportional 0 to 10 VDC Three Speeds Yes Hospitality Market
TEC2688FS-2 Time Modulated 20 to 40 VDC One Speed No Commercial/UFAD
Accessories
All the accessories in Table 16-7 on page 158 include mounting hardware; contact the nearest Johnson Controls
representative to order any of these parts. Review the technical specifications of the accessories prior to their use
in an application.
Table 16-7: Accessories (Order Separately)
Code Number Description
SEN-600-1 Remote Indoor Air Temperature Sensor
TE-6361M-11 Duct Mount Air Temperature Sensor
SEN-600-4 Remote Indoor Air Temperature Sensor with Occupancy Override and LED
TE-636S-11 Strap-On Temperature Sensor
MS-BACEOL-0 RS485 End-of-Line Terminator
1. Additional TE-636xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the
TE-6300 Series Temperature Sensors Product Bulletin (LIT-216320) for more details.
TEC26xx
Accuracy Temperature ±0.9F°/±0.5C° at 70.0°F/21.0°C Typical Calibrated
Humidity ±5% RH from 20 to 80% RH at 50 to 90°F (10 to 32°C)
Minimum Deadband 2F°/1C° between Heating and Cooling
Ambient Operating 32 to 122°F (0 to 50°C); 95% RH Maximum, Noncondensing
Conditions
Storage -22 to 122°F (-30 to 50°C); 95% RH Maximum, Noncondensing
Compliance United States UL Listed, File E27734, CCN XAPX,
Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
Canada UL Listed, File E27734, CCN XAPX7,
Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003
Europe CE Mark, EMC Directive 89/336/EEC
Australia and C-Tick Mark, Australia/NZ Emissions Compliant
New Zealand
Shipping Weight 0.75 lb (0.34 kg)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
SENSOR
NS NET
port for connecting accessories to access the SA Bus. This feature allows a technician to commission or service
the controller via the network sensor.
Mounting
See Sensor Location and Mounting Guidelines on page 16 for information on locating and mounting an NS Series
sensor.
Note: For surface-mount applications, use durable mounting hardware such as Molly bolt anchors that cannot be
easily pulled out of the mounting surface. Do not use plastic expansion anchors to mount NS Series sensors.
Special Tools Needed
Only a 1.5 mm (1/16 in.) Allen wrench or a Johnson Controls T-4000-119 Allen-head Adjustment Tool is needed.
IMPORTANT: The wallbox-mount NS Series Network Sensor models must be mounted on a wallbox in a
vertical orientation (only). Do not mount a wallbox-mount network sensor horizontally.
Note: The network sensor is shock and vibration resistant; however, be careful not to drop the unit or mount it
where it could be exposed to excessive vibration.
Note: An adapter wallplate (NS-WALLPLATE-0) is required when the surface mount Network Sensor
(80 x 80 mm) is mounted on a standard electrical backbox.
Observe the following ambient operating conditions:
• Temperature: 32 to 104°F (0 to 40°C)
• Humidity: 10 to 90% RH, noncondensing; 85°F (29°C) maximum dew point
Code No. LIT-410018 Installation Quick Reference Handbook - (HVAC): Section 17 161
Wiring
IMPORTANT: Failure to adhere to these wiring details causes the network sensor to function incorrectly. If you
do not adhere to these guidelines, you cannot connect to the bus using the wireless commissioning converter or
the handheld Variable Air Volume (VAV) balancing sensor, and you cannot expand the bus with future offerings.
IMPORTANT: Do not remove the Printed Circuit Board (PCB). Removing the PCB voids the product warranty.
screwterminalblock
5. Secure the mounting base to the wallbox using the
two No. 6 pan-head mounting screws included with
the unit.
6. Wire the network sensor:
• For models featuring a screw terminal block, wire
the unit as illustrated in Figure 17-2 on page 162. Figure 17-2: Wiring to the Screw Terminal Block
SENSOR
NS NET
3 2 1
4
Jack
SA Bus Common (Power from Bus to Network Sensor)
6 5
SA Power (Power from Bus to Network Sensor)
SENSOR
sensor’s device address to 203. See Table 17-1 on
NS NET
page 163 for NS Sensor device address DIP switch 203 ON ON
settings.
Model Information
Table 17-3: Network Sensor Ordering Information — Temperature and Humidity Models
Vertical Wallbox-Mounted (WB),
SENSOR
NS NET
Occupancy
Humidity
Override
Product
Number
Code
VAV Balancing
LCD Display
Fan Control
Occupancy
Switches
Override
Address
Product
Number
Feature
Code
SENSOR
NS-ATV7002-0 80 x 80 SM Yes Set Yes Yes No1 ST Yes
NS NET
NS-BTB7001-0 120 x 80 WB, Yes Set Yes Yes MJ
SM
NS-BTB7002-0 120 x 80 WB, Yes Set Yes Yes ST
SM
NS-BTN7001-0 120 x 80 WB, MJ
SM
NS-BTN7003-0 120 x 80 WB, ST Yes
SM
NS-BTP7001-0 120 x 80 WB, W/C Yes MJ
SM
NS-BTP7002-0 120 x 80 WB, W/C Yes ST
SM
NS-BTV7001-0 120 x 80 WB, Yes Set Yes Yes No1 MJ Yes
SM
NS-BTV7002-0 120 x 80 WB, Yes Set Yes Yes No1 ST Yes
SM
1. In the VAV Balancing models, the Fan Control button is replaced by a light bulb button used in the VAV Balancing Process.
Ambient Operating 0 to 40°C (32 to 104°F); 10 to 95% RH, Noncondensing; 29°C (85°F) Maximum Dew
Conditions Point
Storage -20 to 60°C (-4 to 140°F); 5 to 95% RH, -40 to 70°C (-40 to 158°F); 5 to 95% RH,
Noncondensing Noncondensing
Compliance United States UL Listed, File E107041, CCN PAZX, Under UL 916, Energy Management Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
Canada UL Listed, File E107041, CCN PAZX7, Under CAN/CSA C22.2 No. 205, Signal
Equipment
Industry Canada, ICES-003
Europe CE Mark, EMC Directive 89/336/EEC
EN61000-6-3 (2001) Generic Emission Standard for Residential and Light Industry
EN61000-6-2 (2001) Generic Immunity Standard for Heavy Industrial Environment
Australia and C-Tick Mark, Australia/NZ Emissions Compliant
New Zealand
BACnet BACnet Testing Laboratories (BTL) 135-2004 Listed BACnet Smart Sensor (B-SS)
International
Shipping Weight 0.09 kg (0.20 lb) for NS-Axx7xxx-0
0.11 kg (0.25 lb) for NS-Bxx7xxx-0
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
Application
The NS Series Network Discharge Air Sensors are electronic duct sensors designed to function directly with
Johnson Controls digital controllers in HVAC systems. Models in this series monitor the duct temperature, typically
at the discharge of the VAV box, and transmit this data to a FEC, a VMA1600, or an NCE on the SA Bus using the
10 ft (305 cm) wiring lead included with the unit. The 10 ft (305 cm) wiring lead consists of four 22 AWG (0.6 mm
diameter) color-coded wires encased in a plenum-rated jacket. Each of the wires is stripped and tinned for easy
connection to the SA Bus screw terminal block.
The NS Series Network Discharge Air Sensors are available with either a 4 or 8 in. (102 or 203 mm) temperature
probe. All models include DIP switches for applications requiring multiple discharge air sensors, each with a unique
SENSOR
DIP switch address.
NS DTN
Mounting
The following ambient operating conditions apply:
• Temperature: 14 to 140°F (-10 to 60°C)
• Humidity: 10 to 90% RH, noncondensing; 85°F (29°C) maximum dew point
Note: The discharge air sensor is shock and vibration resistant; however, be careful not to drop the unit or mount
it where it could be exposed to excessive vibration.
To mount the discharge air sensor:
1. Drill a 3/8 in. (10 mm) diameter hole in the duct at the desired mounting location.
2. Insert the temperature probe into the drilled hole.
3. Secure the discharge air sensor to the duct using two No. 6 self-drilling sheet metal screws included with the
unit.
Code No. LIT-410019 Installation Quick Reference Handbook - (HVAC): Section 18 167
Wiring
If the NS Series Network Discharge Air Sensor is used in
an application requiring multiple discharge air sensors,
each with a unique DIP switch address, set the DIP
switches before wiring the unit. Otherwise, proceed directly
to Step 5.
1. Loosen (but do not remove) the two cover-holding
screws using a 1/4 in. (6 mm) blade screwdriver or a
FIG:scrw_trmnl_blck
1/4 in. (6 mm) nut driver.
2. Remove the cover from the discharge air sensor.
3. See Figure 18-3 on page 168 and set the DIP switch
block on the discharge air sensor circuit board to the
desired DIP switch address. The starting address for Figure 18-2: Wiring to the SA Bus Screw
the device is 204, plus the binary value of the three Terminal Block
switches.
Note: Table 18-1 on page 168 lists the available DIP
switch addresses and the DIP switch settings required to
obtain them.
Table 18-1: Setting the DIP Switch Address
Available DIP Switch Settings
DIP Switch Switch 4 Switch 2 Switch 1
Addresses
204 Off (Open) Off (Open) Off (Open)
205 Off (Open) Off (Open) On (Closed)
206 Off (Open) On (Closed) Off (Open)
207 Off (Open) On (Closed) On (Closed)
208 On (Closed) Off (Open) Off (Open)
209 On (Closed) Off (Open) On (Closed)
210 On (Closed) On (Closed) Off (Open)
211 On (Closed) On (Closed) On (Closed)
SENSOR
NS DTN
6. Use the CCT software to commission the discharge air sensor. Refer to the CCT Help for more details.
Model Information
Table 18-3: Network Discharge Air Sensor Ordering Information
Product Dimensions, Temperature 305 cm (10 ft) Terminations Sensor
Code Height x Width x Depth Probe Length Wiring Lead Addressing
Number Included
NS-DTN7043-0 76 mm x 76 mm x 51 mm 102 mm (4 in.) Yes Screw terminal DIP Switch
(3 in. x 3 in. x 2 in.) block (204 to 211)
NS-DTN7083-0 76 mm x 76 mm x 51 mm 203 mm (8 in.) Yes Screw terminal DIP Switch
(3 in. x 3 in. x 2 in.) block (204 to 211)
Accessories
Table 18-4: NS Series Network Sensors Accessory Ordering Information
Product Code Number Description
NS-WALLPLATE-0 Network Sensor wall plate
MS-ZFRCBL-0 Wire Harness for use with ZFR1811 Router
SENSOR
NS DTN
EN61000-6-3 (2001) Generic Emission Standard for Residential and Light Industry
EN61000-6-2 (2001) Generic Immunity Standard for Heavy Industrial Environment
Australia and New Zealand: C-Tick Mark, Australia/NZ Emissions Compliant
Shipping Weight NS-DTN7043-0: 1.15 lb (0.52 kg)
NS-DTN7083-0: 1.17 lb (0.53 kg)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
N2 BUS
ADDR
Setting Device Addresses on the N2 Bus 185
UNT
UNT Controllers 197
VMA1400
VMA1400 Series VAV Modular Assemblies 221
AHU
AHU Series Air Handler Unit Controllers 227
VAV
VAV Series Variable Air Volume Controllers 233
TC-9102 DX-9100
DX-9100 Series Controllers with XT, XTM, and XP Modules 243
TEC21xx TE-6700
TE-6700 Series Sensors 281
DO1 ma x
D O2 AO7
D O3
D O4 mi n
D O5 P o w er
D O6 max
D O7 A O8 RD
D O8 mi n TD
X P 91 0 3 X P91 02 X T9 1 0 0
D O5 D O6 D O 7 D O 8 FU S E
N2 Bus A (N2-A) is a N2LED
N2LED
xp9103
AI5 AI6 V A O7 A O8 C 24V
xp9 1 02
C O M 24 V
xt9 1 00
N2LED
N2-
N2+
REF
SHLD
N2-
N2+
REF
SHLD
N2-
N2+
REF
SHLD
single bus segment.
Router
N2LED
N2 Bus B
N2-
N2LED
N2+
REF
SHLD
N2LED N2LED
N2LED
N2-
Side Side
N2+
REF
SHLD
N2-
(segment 1)
N2-
N2+
REF
N2-
N2+
REF
SHLD
N2+
REF
SHLD
SHLD
NAE55 A B
87 65 4321
T
N2-A
N2-B XTM/XPs VMA VMA N2 Bus B TEC2100
E XP D O1 D O2 D O3 D O4 E XP E XP
AI1 AI2 AI3AI4 + 1 5 V
EXP RS4 85
A B CA B C A D DRE S S
EXP
Repeater
DX-9100 (segment 2)
D O1 ma x
D O2
D O3 A O7
D O4 mi n
D O5 Po w er
D O6 m ax
D O7 A O8 RD
D O8 mi n TD
X P9 1 03 X P 9 1 02 X T9 1 0 0
D O5 D O6 D O7 D O8 FU SE N2LED N2LED
AI5 AI6 V A O7 A O 8 C 24 V C O M 24 V
xp9103 x p9 1 02
xt9 1 00
N2-
N2-
N2+
REF
N2+
REF
SHLD
SHLD
XTM/XPs
EXP D O 1 D O2 D O 3 D O4 EX P E XP
AI1 AI2 AI3 AI4 + 1 5V
E XP RS485
A B CA B C A D D RESS
EXP
DO 1
DO2
DO3
DO4
m ax
AO7
mi n
DX-9100
DO5 P o w er
DO6 m ax
DO7 A O8 RD
DO8 mi n TD
X P 91 0 3 X P9 1 02 X T9 1 0 0
D O5 D O6 D O7 D O8 FU S E
AI5 AI6 V A O7 A O8 C 24V C O M 24 V
xp9103 xp 9 1 02
xt9 1 0 0
E XP EX P RS485 E XP
AI 1 AI2 AI3 AI4 + 1 5V A B C A B C A D DRES S
T
N2 Communications Bus Guidelines
max
AO7
mi n
Po w er
max
A O8 RD
mi n TD
X P9 1 0 2 X T9 1 0 0
XTM/XPs
EXP D O 1 D O2 D O 3 D O 4 EX P E XP E XP
AI1 AI2AI3 AI4 + 1 5 V RS485 EX P
A B CA B C A D D RE S S
FUSE
AI5 AI6 V A O7 A O8 C 24V C O M 24 V
x p 9 1 02 xt9 1 00
N2 Bus B (N2-B) is three bus DO1
DO2
DO3
ma x
AO7
mi n
DO4
DO5 P o w er
DO6 m ax
DO7 A O8 RD
DO8 mi n TD
X P91 03 X P9 1 02 X T9 1 0 0
segments connected at two Note: See XTM/XP
D O 5 D O 6 D O7 D O 8 FU S E
AI5 AI6 V A O7 A O8 C 24V C O M 24 V
xp9103 xp 9 1 02
xt9 1 00
literature for N2
repeaters.
E XP E XP RS4 85 EXP
AHU300-0 AI 1 AI2 AI3AI4 +1 5 V A B CA B C A D D RE S S
connection
max
AO7
mi n
P o w er
requirements.
max
A O8 RD
mi n TD
X P 9 1 02 X T9 1 0 0
FU SE
AI5 AI6 V A O7 A O8 C 24 V CO M 24 V
xp9 1 02 xt9 1 00
+ 1 5 VD C
AN ALO G
÷
N2-
REF
N 2+
COM
1 2 34 5 6
ZB U S
2 4VA C
2 4 VA C
2 4VA C
2 4VA C
24V A C
2 4VA C
A NAL O GINPUTS
24 VA C
BI N ARY C O M
+ 15 VD C
C O M M ON
C O M M ON
C O MM ON
1 2 34 5 6
DSI
P5 P6
Repeater
876 54321
N2 Bus
+1 5 V DC
AN AL O G
+ 1 5V D C
AN AL O G
A NAL O GIN PUTS BI NA RYINPUT BI NARY OUTPUT O UTPUT A NAL O GIN PUTS BI NA RYINPUT TO BI NARY OUTPUT O UTPUT
TO 1 2 3 4 5 6 1 2 3 4 ZON E 1 2 3 4 5 6 1 2
N2-
N2+
REF
N2-
N 2+
COM
REF
1 23 4 56
COM
ZB US
1 23 4 56
24V A C
24 V AC
24V A C
24V A C
24 V A C
24V AC
24 V A C
A N AL OGINPUTS
ZB US
BIN ARY C OM
24 V A C
24 V AC
24 V A C
24 V A C
24 V A C
24 V AC
+1 5 V D C
24 V A C
A N AL OGINPUTS BIN ARY C OM
+1 5 V D C
C O MM O N
C O M MO N
CO M M ON
C O MM O N
C O M MO N
CO M M ON
1 23 4 56 1 23 4 56
N2 Bus B
r si
ANAL O GINPUTS BIN ARYIN BI NA RY O UTPUTS A N A OUT ANAL O GINPUTS BIN ARYIN BI NA RY O UTPUTS A N A OUT
DSI DSI
P5 P6 P5 P6
XT Bus
GI F :N2r
(segment 3)
173
N2 BUS
N2 BUS
50 Nodes maximum
R
ET SY R
R R
R R R R R R
FIG:N2_Segs
NxE: NAE or NCE
* Maximum length from NxE/NCM to farthest N2 device. R = Repeater
IMPORTANT: Use copper conductors only. Make all wiring in accordance with local, national, and regional
regulations. Do not exceed the electrical ratings for the devices on the Metasys network.
IMPORTANT: Do not run network communication cables in the same conduit, raceway, or panel with any high-
voltage (>30 VAC) wiring. Isolate all network devices from high-voltage wiring and equipment. Failure to isolate
network wiring and network devices from high-voltage wiring and equipment can result in damage to network
devices or poor network performance.
IMPORTANT: Do not connect N2 and MS/TP devices to the same FC Bus. The N2 Bus terminal on some NAE
or NCE models is labeled FC Bus, and even though the N2 and MS/TP protocols both use the FC Bus port, the
two protocols cannot share the same FC Bus.
IMPORTANT: Properly install, terminate, and ground the cable shield on the N2 Bus to minimize inductive
noise, which can result in unreliable communication on the bus.
IMPORTANT: Prevent any static electric discharge to the network wiring and network devices. Static electric
discharge can damage the network devices and void any warranties.
COM (Blue)
– (White)
The N2 Bus uses 22 AWG stranded, 3-wire, twisted
+ (Black)
unshielded cable. Figure 19-3 on page 177 shows a wiring
SHLD
detail for an N2 Bus connected to an NAE/NCE. FC(N2) Bus terminal
block on an NAE has + = N2+
Figure 19-4 on page 177 shows a wiring detail for a typical an isolated SHLD - = N2-
COM
N2 device (with optional cable shield and soft ground
SH
LD
terminal. (Use is + A COM = N2 REF
connection). optional.)
Note: Connect the N2 Bus leads to the NAE’s or NCE’s N2 Bus terminal
FC Bus terminal block. block on N2 Devices
does not have a SHLD Optional Isolated
Follow these guidelines for wiring the N2 Bus: terminal. Cable Shield
Terminal (on NAE
• Wire the bus devices following the network topology FC Bus Ports)
options shown in Figure 19-2 on page 175. Maintain
consistent polarity along the entire N2 Bus. If using the
recommended N2 Bus cables from Anixter (see
Metasys System Cable and Wire Standards on To Next To Next
page 465), use the following wire color coding scheme: Device Device
FIG:N2_Term
3 Conductor, 22 AWG
Table 19-2: N2 Bus Wire Color Scheme (Cable Shield recommended in applications that
Terminal Wire Color encounter ambient inductive noise or interference.)
N2- (White)
N2+ (Black)
REF (Blue)
tight at each terminal block on the daisy-chain.
• Shielded cable is optional on an N2 Bus, but it is
recommended for applications that encounter high
inductive interference or noise, or high RF
COM
interference. Connect the shield in a daisy-chain along Typical N2 Bus + + = N2+
the N2 Bus, and connect to hard ground at only one Terminal Block - = N2-
on N2 Devices COM = N2 REF
point, preferably near the N2 Bus supervisor (NAE,
NCE, or NCM).
• The shield connection terminal (SHLD) on the NAE or
NCE FC (N2) Bus terminal block is isolated and not
connected to ground. The SHLD terminal is provided
as a convenient terminal for connecting and isolating
the cable shields on the bus cables connected at the
FC Bus terminal blocks. At 3-terminal bus
connections, connect the cable shield drains together To Next To Next
Device Device
with a small wirenut or similar connector.
• If shielded cable is used, hard ground the cable shield (Optional) Cable Shield 560 pF
Connection Capacitor
at the NAE, NCE, or NCM where the N2 Bus to Soft Ground
terminates. Terminate the hard ground within 1 inch of
entering the metal enclosure. Isolate all other cable
shield connections from hard ground along the bus Figure 19-4: Wiring Detail of Typical N2 Device
segment. Terminal Block (with an Optional Soft Ground
• If the N2 segment experiences persistent network Connection to the Cable Shield)
communication problems or if the segment encounters
high ambient inductive noise, apply soft ground connections along the segment. To create a soft ground
connection (Figure 19-4 on page 177), connect a 560 pF capacitor between the cable shield and ground. The
connection to ground should be made within the first inch of entering the enclosure.
Surge
Protector
N2 Bus
protect1
Surge
Protector
N2 Bus
N2 Bus
N2 Bus
Surge Protectors
One pair of surge protectors is required whenever the N2 Bus wire is routed outside between two buildings. Install
the protector close to the N2 device that first receives the bus wires from the outside. See Figure 19-5 on
page 178.
The recommended surge protector is the Transient Eliminator, model TE/JC04C12, manufactured by Advanced
Protection Technologies, Inc. (APT). The device protects the N2 Bus from indirect lightning and shunts both
common and normal mode voltage surges to ground repeatedly without damage to N2 Bus components.
Do not use the surge protector with any other type wiring, such as leased line. If you need surge protection for
other wire types, contact APT or another transient noise protection company.
Fiber-Optic Modems
Fiber-optic modems are communication devices that provide conversion between N2 Bus signals (RS-485) and
fiber-optic signals. A pair of modems is required for each point of conversion.
EOL Termination on the N2 Bus
EOL termination is required on the N2 Bus to reduce
signal reflection when data transmissions reach the end of
a bus segment and bounce back. EOL termination is built
into some Metasys N2 devices and is enabled with a
switch or jumper on the device (Figure 19-6 on page 178).
AHUs, UNTs, DXs, VMAs, and VAVs are self-terminating
(EOL termination built-in) and therefore do not require
EOL termination at the device. For devices located at the
end of a bus segment that are not self-terminating (no
O 1
built-in EOL switch), use an EOL terminator. The EOL Switch in
FIG:NAE_EOL
NxE/NCM NxE/NCM
EOL Switch ON EOL Switch ON
ET SY DX9100
ILC
R
Self-terminating
ET SY R
EOL On
T
T
NxE/NCM
EOL Switch ON
ET SY R
TEC
EOL Terminator installed
FIG:EOL_Stng
MO DE FA N
N2 Bus Repeater
The N2 Bus repeater (Figure 19-8 on page 180) isolates and boosts the power of the N2 Bus signal, which extends
the range and increases the number of devices that can reside on the N2 Bus. You need a repeater only when the
N2 Bus must be extended beyond 5,000 feet or 50 devices (or less if third-party devices are used). See
Figure 19-8 on page 180 for wiring detail. See N2 Communications Bus on page 184 for repeater model
information.
321
N2 Bus Repeater J4 EOL
N2 Bus Side B J3 Jumpers
Side B
Com REF-OUT (Out)
D N2 OUT(-)
D N2 OUT(+)
3 2 1
J1 EOL
N2 Bus Side A Jumpers
J2
Side A
Com REF-IN
D N2 IN(-) (In)
Baud Rate
D N2 IN(+) Switches
(set to 9600 baud)
120 VAC
G GND
W LO
N1
HI
FIG:N2_Rptr
Note: Because of the robust nature of the N2 Bus, a bus with voltages outside of these ranges may still
communicate, but may function in an impaired state. If the number of devices or device traffic on an impaired N2
Bus increases, communication problems could occur. Therefore, if your readings are not within the ranges listed in
Table 19-5 on page 181, a wire is most likely grounded, shorted, or crossed with another wire.
If you discover that the N2 voltages are outside these recommended ranges, you must locate and fix the problem.
To determine the location of the problem, go halfway down the bus, split it into two segments, and measure each
segment. Continue this process until the problem is isolated, identified, and corrected.
In many cases, poor N2 voltage is caused by:
• faulty or improper end-of-line termination
• short circuit between N2+, N2– and/or N2 REF at some point on the bus
• N2+ or N2– wire reversed on one or more field controllers
To assist you with successfully installing and validating the N2 Bus, the following tools are available:
• ComBus Quick Tester
• Metasys Checkout Tool
ComBus Quick Tester
The ComBus Quick Tester tests an entire N2 Bus
segment. It checks all three bus voltage readings
against the values in Table 19-5 on page 181, indicates REF - +
a Pass/Fail test result, counts all devices on the bus, 4-position Plug-in Terminal
Connector
and displays each controller by type.
To use the ComBus Quick Tester, follow these steps: End View
1. Unplug the N2 Bus terminal connector from the N2
device and insert it into the plug-in terminal on top
of the Quick Tester. The connector has the same
LCD Display
polarity order as the N2 device, so no wiring is
required.
Start
2. Set the end-of-line termination switch on the Scroll
Buttons
ComBus Quick Tester according to the tester’s Power
location on the N2 Bus.
End-of-line
3. Position the N2 and MS/TP Switch to the N2 Switch N2 or MS/TP
Switch
position.
FIG:Comtst
For information on how to install and use this tool, refer to the
Metasys Checkout Tool User’s Guide (LIT-1201102).
FIG:metachktl
Figure 19-10: Metasys Checkout Tool
Installation Specifications
Table 19-7: N2 Communications Bus
Category Specification
Address Range of Devices 1 to 2551
Number of Devices Supported Up to 100 (60 to 200 TC-9100s).
on an FC Bus 50 devices per bus segment maximum
Note: When multiple TEC2600 thermostats and/or other third-party devices are
connected to the bus the maximum capacity is reduced to 32 devices per segment.2
3 bus segments per FC Bus maximum
Data Transmission Standard RS-485
Signaling Method Baseband, 9600 baud, ASCII/Hexadecimal character
Surge Protection Tested to pass IEEE 587 and 472 waveforms
Transient Immunity Meets ENG1000-4 requirements for heavy industrial applications. Protected against
misapplication of 24 VAC.
Termination Method Network of resistors that are switch selectable on certain devices.
Installation of MS-BACEOL-0 for devices that have no EOL provision or are not
self-terminating.
Transmission Media 22 AWG twisted 3-wire unshielded cable (solid or stranded)
22 AWG twisted 3-wire shielded cable (solid or stranded)
Optical Fiber (requires use of optical fiber modem)
Ethernet via Approved N2 Tunneling Devices
Shield Grounding One hard ground per bus segment when using shielded cable.
Physical Configuration Daisy-chained
Branch or star configuration acceptable when repeaters are used.
Distance between Devices 1,524 m (5,000 ft) maximum
Bus Length Up to 4,572 m (15,000 ft). One repeater per 1,524 m (5,000 ft) or 50 devices.
RS-485 Converter MM-CVT101-0, RS-232 to RS-485 converter for N2 Bus or
AS-CVTPROx00-1 Zone Bus/N2 Bus Interface Converter
Used for commissioning certain N2 devices.
Optional Vendor Components Repeaters
Acromag 4683-TTM-1F (115 VAC)
Acromag 4683-TTM-2F (230 VAC)
A repeater is required to support more than 50 devices per trunk segment and/or trunk
cable segments longer than 1,524 m (5,000 ft).
Transient Eliminator
Advanced Protection Technologies Transient Eliminator device TE/JC04C12
Fiber Modem
S.I. Tech 2110 Fiber-Optic Modem and S.I. Tech 2121 Power Supply
9-pin Male Connector Kit (required by 2110 modem)
Does not support 76.8k baud.
Preferred Network Cable Anixter Incorporated
Supplier 4420 N. Harley Davidson Ave., Suite B
Wauwatosa, WI 53225
1-800-447-8565
414-755-6120 (main)
414-755-6121 (fax)
1. If you have VMAs on the N2 trunk, do not use Addresses 254 or 255.
2. Some device models and third-party devices may reduce the N2 Bus device capacity.
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
N2 BUS
ADDR
NO
128 8
64 7 1
32 6 2
16 5 3
8 4 4
4 3 5
2 2 6
1 1
7
NO
NO
O
F
O F
N 1
8 2
OF
7 4
6 128 8
F
5 64 16
4 32 32
OF
3 16 64
8
F
2 128
1 4
2
1
1
2
2
1
3
Zone 1 Jumper
Zone 2 Jumper
4
5
6
FIG:DIP_addr
TC-9102
Figure 20-1: Various N2 Bus Device Address Switches, All Set to Address Value 168
Code No. LIT-410021 Installation Quick Reference Handbook - (HVAC): Section 20 185
Device Addresses on the N2 Bus
All devices connected to the N2 Communications Bus require a unique address to identify the device to
N2 BUS
supervisory controllers, such as NAEs, NCEs, and NCMs. These master devices use the address for polling,
ADDR
monitoring, and commanding slave N2 Bus devices and their field points.
For most devices, a set of DIP switches is used to configure the N2 Bus address. For other devices, such as
networked thermostats, the address is configured in software.
Note: To determine the N2 address number to use for each device, refer to addresses shown on the engineered
drawing’s riser diagram or room schedule.
DIP Switches
Figure 20-1 on page 185 shows the DIP switch designs for most controllers that reside on the N2 Bus. The switch
has eight segments with two positions: ON (In) and OFF (Out). Each switch corresponds to an 8-bit number from 1
to 128. Switches are labeled 1 to 8 or 1 to 128 (in 8-bit increments) and have the following decimal equivalents:
Table 20-1: Switch Number and Its Decimal Equivalent
Switch Number 1 2 3 or 4 4 or 8 5 or 16 6 or 32 7 or 64 8 or 128
Decimal Equivalent 1 2 4 8 16 32 64 128
The N2 hardware address is determined by summing the values beside each DIP switch that is set to ON. For
example, Figure 20-1 on page 185 shows how to set an Address of 168. Switch 128 (or Switch 8), Switch 32 (or
Switch 6), and Switch 8 (or Switch 4) are each set to ON (128 + 32 + 8 = 168), and all others are set to OFF.
Note: As a best practice when setting an N2 address, begin with the largest switch setting possible. For example,
if you need to set Address 100, you would start with the switch that is closest to (but not greater than) 100, which is
Switch 64 (7); then select the next lower numbered switch(es) that would provide a sum of 100, which are Switch
32 (6) and Switch 4 (3).
The process of setting or changing an N2 device address involves turning off power to the device, setting the N2
address, then returning power to device. A power cycle is required so that the controller updates itself with the new
address.
If the N2 device does not have DIP switches, such as networked thermostats and optionally the VMA1400, the N2
address is configured in software. For details, see the sections TEC Networked Thermostats on page 194 and
Software Addressing the VMA1400 on page 191.
The order of the N2 addresses you elect to use does not need to match the sequential order in which the devices
are installed in the field. For example, the first controller down the line may have Address 5 and the last controller
may have Address 1. No delays in communication result in mixing the order of address assignments. However,
using an incrementing address assignment scheme starting with Address 1 on the first device connected to the
supervisory controller makes for an intelligent network design.
If for some reason two devices have been assigned the same N2 Bus address on a single logical bus, even across
bus segments with a repeater in between, unreliable communications result.
The supervisory device that also has an N2 Bus connection (such as the NAE, NCE or NCM) does not require an
N2 Bus address.
Special Tools Needed
To set the address on an N2 Bus device, you need the following:
• HVAC PRO software, current version (only if you need to software address VMAs)
• Laptop computer (to run HVAC PRO software)
• Small straight-blade screwdriver (for clicking switches into place)
• Small needle-nose pliers (for removing or inserting jumpers, if setting the TC-9102)
N2 BUS
ADDR
General One address used on one device across entire network.
Address Range 1 to 253
Note: Do not use address 0 (invalid), 2541, or 2552
Addressing N2 Bus Repeaters N2 Bus repeaters do not require an N2 Bus address and are not identified as an online
device to the network. They are passive devices.
1. Address 254 is reserved in the VMA as a broadcast address used during code downloads from HVAC PRO for Windows
software. This allows multiple VMAs to receive a download.
2. Address 255 is reserved for the Metasys Ethernet Router, if one is in use on the network.
N2 Address Switches
128
64
32
16
8
4
2
1
N
O
VAV/UNT Controller
12 345 67 8
R
OFF
ANALOG
ANALOG INPUTS BINARY INPUT TO BINARY OUTPUT OUTPUT
1 2 3 4 5 6 1 2 3 4 ZONE 1 2 3 4 5 6 1 2
STAT
Z BUS
1 23 45 6
ANALOG INPUTS BINARY COM
COMMON
1 23 45 6
FIG:VAV_N2-Addr
DSI
P5 P6
IMPORTANT: For a UNT controller at Release A02 or earlier, do not use Addresses 8, 144, or 152. If you use
these addresses, you may experience N2 Bus collisions.
RD X D
TD
AL
01 10 XT Y XT
Screw C
Z A
K A/M
E
ESC
FIG:wirngd03
XT N2 RS232 ANALOG
BUS BUS INPUTS
3. Locate the Address switches on the unit (Figure 20-4 on page 188).
0-
(F
20
0-A ANALOG
10CT m OUTPUTS
A
VO
R 1 2
9ON
10 O 12345678
Y)
ADDRESS N
(F 1 2 3 4
0-A RT 5 6 7 8
10CT D
VO
R 1 2 3 4
Y) 5 6 7 8
ANALOG INPUTS
0-
20
m
A
1 2 3 4
FAIL0-
SAFE (0 - 10 V5 ONLY)
6 7 8
FA FA 20
IL
0- IL 0- m
HI
10 LO
G 10 A/
V WV RT
H
D 1 2 3 4
5 6 7 8
NO JUMPERS FACTORY SETTING
ADDRESS N
1 2 3 4 5 6 7 8
FIG:DX_n2-Addr
1 2 3 4 5 6 7 8
4. Set the controller address with the address switches using the 8-bit binary format.
5. Reattach the controller to the base with Screw C.
6. Return power to the device.
N2 BUS
page 189). Follow these steps:
ADDR
1. Turn off power to the device.
2. Position the DIP switches to configure the address using the 8-bit binary format.
3. Return power to the device.
XT9100
XTM-905
RS485 EXP
A B CA B C A DDRESS XT-BUS E
X
P
XTM-905 METASYS
Power ON
PWR
RD
TD 1 2 3 4 5 6 7 8 RD
TD
XT9100 JOHNSON
CONTROLS
FIG:XT-XTM_N2-Addr
ADDRESS 2
FUSE 4
COM 24V V
~
N2 Address
FIG:AHU_N2-Addr
128 64 32 16 8 4 2 1
N2 BUS
Hardware addresses take priority over software addresses. If you use software addressing, see Setup and
ADDR
Adjustment on page 224.
Hardware Addressing the VMA1400
To use hardware addressing on the VMA1400:
1. Turn off power to the device.
2. Position the DIP switches to configure the address using the 8-bit binary format. The switches are located on
the left side of the controller (Figure 20-7 on page 191).
3. Return power to the device.
N2 Address
DIP Switches
O
F
O F
N
128
64
32
16
8
4
FIG:VMA_N2-Addr
2
1
example: 16 + 1 = 17
1
2
4
8
16
32
64
128
NDM
N 2 A DD R ES S
R S2 32
TO
M O DEM
1
O FF
2
4
8
16 N U -ND M1 01-0
32 RE V - M9426
64
128
N2TRANSMIT
0 11 65 3 2 8 71 6
N2RECEI VE
N 2 E ND P O W ER
O FL INE
OU T IN
9-12 VAC/DC
0.5A
R EF
E M BO DI E D S O F TW AR E
N 2-
N 2+
©
19 94
41 00 /A 00 /03
FIG:N2-Addr
TC-9102s
The N2 address on a TC-9102 is set with a six position DIP switch and a set of jumpers (Figure 20-9 on page 193).
The address is determined by the switch positions, and whether a jumper is installed across Zone 1 Jumper and/or
Zone 2 Jumper. Follow these steps:
1. Turn off power to the device.
2. Position the DIP switches and Zone Jumpers to configure the address using the 8-bit binary format. Two
examples are provided in Figure 20-10 on page 193. Also, see Table 20-3 on page 193 and Table 20-4 on
page 194 for how the switches and jumpers work together to set the address. Table 20-5 on page 194 shows
an example of setting Address 100.
3. Return power to the device.
N2 BUS
ADDR
JP2
1 2 3 4
Zone 1 Jumper
Zone 2 Jumper
JP2
ON
1 U1
Address 2
Switches 3
4
5
6
SW1 JP3
FIG:tc9102addr
Figure 20-9: N2 Address Switches and Jumpers on TC-9102 Controller
Address Switches
ON JP2 ON JP2
1 1
2 2
3 3
Zone 1 Jumper (Out)
Zone 2 Jumper (Out)
4
Zone 1 Jumper (In)
4
FIG:N2addrset
5 5
6 6
SW1 SW1
Decimal 1 2 4 8 16 32 64 128
Equivalent
N2 BUS
ADDR
For Information On See Document LIT or Part Number
Design and Installation of N2 N2 Communications Bus Technical Bulletin LIT-636018
Communication Buses
Troubleshooting Techniques for the N2 ASC and N2 Bus Network and Troubleshooting LIT-6363003
Communication Bus Guide
Specifications and Installation of the NAE55/NIE55 Installation Instructions Part No. 24-10051-0
NAE5500 and NIE5500
Specifications and Installation of the NAE35/NAE45 Installation Instructions Part No. 24-10050-6
NAE3500 and NAE4500
Specifications and Installation of the NCE25 Installation Instructions Part No. 24-10043-63
NCE25
Specifications and Installation of the NCM45x0-2 Installation Instructions Part No. 24-10249-18
NCM45x0-2
Specifications and Installation of the VMA1410/1420 Installation Instructions Part No. 24-8740-1
VMA1400 Series Modular Assemblies
Specifications and Installation of the AHU Air Handling Unit (AHU) Controller Technical LIT-6363010
Air Handling Unit Controller Bulletin
Specifications and Installation of the UNT Unitary (UNT) Controller Technical Bulletin LIT-6363081
Unitary Controller
Specifications and Installation of the VAV Variable Air Volume (VAV) Controller Technical LIT-6363040
Variable Air Volume Controller Bulletin
Specifications and Installation of the DX-9100 Extended Digital Controller Technical LIT-6364020
DX-9100 Extended Digital Controller Bulletin
Specifications and Installation of the NDM N2 Dialer Module (NDM) Technical Bulletin LIT-6363065
Specifications and Installation of the XT-9100 Technical Bulletin LIT-6364040
XT-9100
Specifications and Installation of the XTM-905 Extension Module, XPx-xxx Expansion LIT-6364210
XTM-905 Modules Technical Bulletin
Specifications and Installation of the TC-9102 Terminal Unit Controller Technical LIT-6363050
TC-9102 Bulletin
Specifications and Installation of the TEC1100 Series Technical Bulletin LIT-6363155
TEC1100 Series Networked Thermostats
Specifications and Installation of the TEC2101-1 Networked Single-Stage Thermostat Part No. 24-9890-13
TEC2100 Series Networked Thermostats Installations Instructions
TEC2102-1 Networked Single-Stage Thermostat Part No. 24-9890-145
Installations Instructions
TEC2103-1 Networked Multi-Stage Thermostat Part No. 24-9890-48
Installations Instructions
TEC2104-1 Networked Multi-Stage Economizer Part No. 24-9890-56
Thermostat Installations Instructions
UNT
The UNT may be used as a stand-alone controller or connected to the Metasys network through a Metasys
supervisory controller.
When connected to the Metasys network, the UNT provides all point control information to the rest of the network.
The devices communicate through an N2 Bus. For a smaller facility, the UNT controller can function as a
stand-alone controller.
Table 21-1: UNT 110/120 Terminal Designations
Description Terminal UNT Terminal Block Terminal Description
ANALOG INPUTS
AI CM AI 2
Analog Input Common AI CM AI CM AI 3 AI 5 Analog Input 5
Analog Input Common AI CM AI CM AI 4 AI 6 Analog Input 6
AI CM AI 5
+15 Volts DC supply +15 VDC AI CM AI 6 +15 VDC +15 Volts DC supply
+15VDC +15VDC
24 Volts AC 24 VAC 24VAC BI 1
BI 1 Binary Input 1
BINARY IN
CMN BO 3
N2 Bus - N2-
CMN BO 4
N2 Bus + N2+ CMN BO 5
CMN BO 6 BO 1 Binary Output 1
24 Volts AC 24 VAC CMN BO 7 BO 2 Binary Output 2
FIG:UNT110-Termls
Code No. LIT-410022 Installation Quick Reference Handbook - (HVAC): Section 21 197
Table 21-2: UNT 111/121 Terminal Designations
Description Terminal UNT Terminal Block Terminal Description
ANALOG INPUTS
AI 2
UNT
AI CM AI 5
+15 Volts DC supply +15 VDC +15 VDC +15 Volts DC supply
AI CM AI 6
BINARY IN
24 Volts AC 24 VAC 24VAC BI 2 BI 3 Binary Input 3
24 Volts AC 24 VAC 24VAC BI 3 BI 4 Binary Input 4
24VAC BI 4
24VAC BO 2
24 Volts AC 24 VAC CMN BO 3
24 Volts AC 24 VAC CMN BO 4 AO1 Analog Output 1
Shared Triac Node TRIACS CMN BO 5 AO2 Analog Output 2
Common COMMON CMN BO 6
Common COMMON
AO CM AO 1
Common COMMON
AO CM AO 2
AO Common AOCM
AO Common AOCM
AI 1 Analog Input 1
A COM Analog Input Common
AI 2 Analog Input 2
UNT
AI 3 Analog Input 3
A COM Analog Input Common
AI 4 Analog Input 4
AI 5 Analog Input 5
A COM Analog Input Common
AI 6 Analog Input 6
BI 1 Binary Input 1
24 VAC 24 Volts AC
BI 2 Binary Input 2
BI 3 Binary Input 3
24 VAC 24 Volts AC
BI 4 Binary Input 4
REF N2 Reference
N2- N2 Bus -
N2+ N2 Bus +
1. Depends on triac switching jumper setting: if high, return is Common; if low, return is 24 VAC.
AI 1 Analog Input 1
A COM Analog Input Common
AI 2 Analog Input 2
UNT
AI 3 Analog Input 3
A COM Analog Input Common
AI 4 Analog Input 4
AI 5 Analog Input 5
A COM Analog Input Common
AI 6 Analog Input 6
BI 1 Binary Input 1
24 VAC 24 Volts AC
BI 2 Binary Input 2
BI 3 Binary Input 3
24 VAC 24 Volts AC
BI 4 Binary Input 4
REF N2 Reference
COM
N2- N2 Bus -
A
N2+ N2 Bus +
AO2
1. Depends on triac switching jumper setting: if high, return is Common; if low, return is 24 VAC.
W1
AI1
AI1
UNT
W2
AICM
O1 2 3 4 5 6 W6 AI CM Analog Input Common
W5
N AI2
AI2
CTS 206-6 TB40
W6
AICM
W10 W 11
AI3
O1 2 3 4 5 6
AI3
N AICM
CTS 206-6 TB40 W11 AI CM Analog Input Common
W 12 W 15
AI4
AI4
AICM
W 16
AI5
AI5
W 17 W21 W 22
AICM
AI6
W15 AI CM Analog Input Common
AI6
AICM
+15VDC
+15VDC
COM
ZBUS
W21 AI6 Analog Input 6
BI SRC
BI1
BI SRC
BI2
BI3
W25 +15 VDC +15 Volts DC Output
BI SRC
W26 +15 VDC +15 Volts DC Output
BI4
BI6
W27 COM 24 VAC Common
BI6 BI7
BI SRC
BI7
W32 BI SRC Input Common, 24 VAC
BO OUT W3
Options
Jumper
OPEN
SRC
UNT
Jumper
W9
W 13 W 14 W18 W 19 W 20 W23 W24
J um per
Jumper
Jumper
Jumper
W52
PWR
1. SRC is the Common to all relay out terminals via jumper clips.
2. Factory-installed jumper.
W3 AO1 AO 1 Signal
W4 AO CM AO 1 Common
W7 -- (not used)
BO OUT W3
Options
Jumper
OPEN
SRC
UNT
AO1
W8 AO2 AO 2 Signal
AO1
W9 AO CM AO 2 Common
W4
AOCM
W9
AOCM
J um per
Jumper
Jumper
Jumper
W52
FIG:unt11260-bo
PWR
1. SRC is the Common to all relay out terminals via jumper clips.
2. Factory-installed jumper.
W8 AO2 AO 2 Signal
BO OUT W3
Options
Jumper
OPEN
SRC
UNT
AO1
W9 AO CM AO 2 Common
AO1
AOCM
W8
AO2
AO2
AOCM
W18 AO CM AO 3 Common
W 14 W18
AO3
AOCM
W 20 W23
AO4
AOCM
W23 AO CM AO 4 Common
W 28 W29 W30 W34 W35 W39 W40 W 41 W 44
Jumper
Jumper
Jumper
W52
PWR
COM 24VAC
Mounting
Universal Packaging Modules (Enclosures)
See Panels and Enclosures on page 435 for more information on mounting and installing UPMs. Pre-mounted
controllers (in an EWC10 enclosure with 50 VA transformer) include:
• AS-UNT110-101 / AS-UNT111-101
• AS-UNT140-101 / AS-UNT141-101
Special Tools Needed
HVAC Pro for Windows software, current release, personal computer, AS-CVTPRO converter (for downloading,
uploading, and commissioning controllers via the Zone Bus or N2 Bus), three No. 8 sheet metal screws, drill,
6.4 mm (1/4 in.) flat blade screwdriver and 3.2 mm (1/8 in.) flat blade screwdriver
The UNT controller is often panel-mounted. See Panels and Enclosures on page 435.
UNT
maintained between -40 and 52°C (-40 and 125°F) with relative humidity maintained between 10 and 90%.
Some intermittent condensation is tolerable. This operating temperature range is possible in the UNT120/121
Series controllers due to the heater, coated circuit board, and BZ-1000-7 size enclosure.
• For the UNT1100 Series controllers, the temperature must be maintained between -40 and 60°C (-40 and
140°F) with relative humidity (noncondensing) maintained between 10 and 90%.
Extreme care must be taken when mounting the UNT in a rooftop unit. If the unit is mounted too close to devices
used to fire gas heat, the electromagnetic field created by these static generators could cause the UNT to
malfunction. In addition, some UNT models have built-in heaters to avoid malfunction in extremely cold ambient
conditions.
I/O
For multiple Variable Frequency Drives, optical isolators are required on analog outputs for proper isolation.
Mounting a UNT
Mount the controller on a flat surface (or 35 mm DIN rail for
UNT1100 Series model) in any convenient location that meets the
environment criteria listed. The overall dimensions of the UNT100
Series controller are 162 x 163 x 56 mm (6.5 x 6.4 x 2.2 in.) H x W
x D; for the UNT1100 Series controller, 162 x 157 x 42 mm (6.5 x
6.2 x 1.7 in.) H x W x D.
Note: Overtightening can strip screw threads. Make sure screws
do not interfere with wiring or access. A minimum clearance of
45.7 cm (18 in.) is required.
WIRNGU05
Note: If the UNT is mounted above ceiling for zone control Mounting
UNT
applications, ensure proper clearance is available in front of the Tabs
Controller
UNT for servicing.
Figure 21-1: Mounting a UNT100 Series
Note: If the UNT controller is not mounted in an enclosure, secure
Controller
it to a non-vibrating surface, such as a solid wall.
To surface mount the UNT:
1. Place the UNT in the proper mounting position. Make sure you allow enough room to install the enclosure and
conduit for wiring terminations to the controller.
2. Attach the UNT to the mounting surface using 3 No. 8 self-tapping screws.
To DIN rail mount the UNT1100:
1. Attach a 35 mm DIN rail to the panel.
2. Position the UNT1100 along the rail.
3. Snap the lower edge of the UNT1100 into place.
Note: Use the recommended preconfigured cable whenever possible. See Table 45-8 on page 467 for additional
information on preconfigured Metastat cables.
• If field installation of RJ-45 connectors is required, use the proper tool for crimping the connector onto the
cable. See Wiring HVAC Controllers and Sensors on page 17 for the recommended crimping tool.
• Ensure the cable wires are properly lined up by color code to allow a one-to-one connection from one end of
the cable to the other.
• See Figure 21-13 on page 216 for terminal block wiring designations.
Terminating Power from UNT’s Transformer
1. Cut cable to required length to insure conductors can run in a neat
workmanship condition within the enclosure. 1 2 3 45 6 78
2. Strip the cable insulating jacket to expose the individual conductors and
shield of the cable using a wire stripper.
+1 5VDC
ANALOG INPUTS BINARY INPUT TO BINARY OUTPUT
3. Strip the individual cable conductors to expose the last 1/4 in. of the 1 2 3 4 5 6 1 2 3 4
Z BUS
ZONE
STAT
1 2 3 4 5 6 7 8
TRACS
24 VAC
2 4 VAC
CO MMON
CO MMON
CO MMON
CO MMON
CO MMO N
N2 +
ZBUS
24VAC
COM
N2-
+15 VDC
R EF
conductors.
1 2 3 4 5 6
ANAL OG INPUTS 24 V AC
CO MM ON
1 2 3 4 5 6
O 1 2 3 4 5 6
FIG:UNT-Pwr
4. For UNTs with screw terminals (Figure 21-2 on page 206), insert the ANALOG INPUTS BINARY IN
DSI
BINARY OUTPUTS
conductors to the respective screw terminal. Using a 1/8 in. flat blade O 1 2 3 4 5 6
N2+
COM
ZBUS
REF
24 VAC
W49
24VA
UNT
W56 Optional
Ground
W52 W55
COM
BO OUT
Jumper
Options SRC
SRC
OPEN
RECV XMIT
1 28
32
64
16
1
2
4
8
OPEN
(UP)
1 2 345 67 8
RY10029 Rev J
FIG:UNT1100-pwr
24 V AC ANA LO G
C OM M O N
A N A L O G IN P U TS B IN A RY IN PU T TO B IN A R Y O U TP U T O UTP U T
1 2 3 4 5 6 1 2 3 4 ZO N E 1 2 3 4 5 6 1 2
S TA T
24 VAC
ANALOGIN C OM M ON
COMMO
A N A L O G IN P U TS B IN A RY C O M
C OM M O N
4 5 6
O 1 2 3 4 5 6
N 24 V AC
10V
A RY IN B IN A R Y O U T P U T S A NA OUT
FIG:UNT-Swtch
C OM M O N
24 VAC
6
SW2 COMMON
2V
O1 2 3 4 5 6
N
T
SW1
V
ANALO
UNT
AI Switches
BO OUT W 3 W4 W8 W9 W 14 W 18 W 20 W 23 W 28 W 29 W 30 W 34 W 35 W 39 W 40 W 41 W 44
Jumper
W 45 W 50 W 51 W49
Options
24VAC
AO1
AOCM
AOCM
AOCM
AOCM
AO2
AO3
AO4
SRC
W56
COM
AO1 AO2 AO3 AO4 BO4 BO3 BO2 BO1 SRC
PWR
AI Switches Job Information N2 Address
N2 +
N2 -
Ref
RECV XMIT
R
128
32
16
64
1
2
4
8
OPEN
123 45 678
(UP)
AS-UNT11xx
ADDR 0 = ALL OPEN
PWR IN: 24VAC, 2AMP, CLASS 2
BIN OUT: 24VAC, 2A, CLASS 2, PILOT DUTY
A ICM
A ICM
A ICM
A ICM
A ICM
A ICM
A I1
A I2
A I3
A I4
A I5
A I6
R
W1 W2 W5 W6 W 10 W 11 W 12 W 15 W 16 W 17 W 21 W 22
+15VDC
+15VDC
BI S RC
BI S RC
BI S RC
BI S RC
ZBUS
COM
BI1
BI2
BI3
BI4
BI6
BI7
CTS 206-6 TB40
O1 2 3 4 5 6
W 25 W 26 W 27 W 31 W 32 W 36 W 37 W 38 W 42 W 43 W 46 W 47 W 48 W 53
FIG:UNT1100-Swtch
Figure 21-5: Dip Switches SW1 and SW2: UNT1100 Series
BO OUT
Jumper
Options
SRC
OPEN
UNT
N2 +
N2-
Ref
RECV XM IT
128
32
16
64
1
2
4
8
OPEN
(UP)
12345678
RY10029 Rev J
Zone Bus
Address Switch
Set address to 22.
O 123 45678
FIG:untm100c
UNT
UNT-110 through 121
AI # Set SW1 to Position "T"
A COM and SW2 to Position "2V”
Note: 0-20 mA or 4-20 mA Current Inputs can be converted to voltage by addition of a 500 ohm
resistor at the UNT. Common and Analog Inputs. For current inputs, see your engineered for details.
resistor at the UNT. Common and Analog Inputs. For current inputs, see your engineered for details.
24VAC
BI #
DRY CONTACT UNT-140 and 141
(N.O. or N.C. as BI SRC
required) BI #
UNT-1100 Series
UNT
BO #
FIELD
DEVICE UNT-110 through 121
H RTN Set Triac Jumper to
N BO # Switch Low
UNT-140 and 141 24V to
No Jumper Controller W56 W55
W49 W52 BO# 24V Com
NC Note: 24V
COM SRC sourced from
NO Open
controller power.
UNT-1100 Series
UNT-1100 Series
TRIACS
COMMON
UNT
24VAC
BO-b
COM BO-a
CW UNT-110 through 121
CCW RTN
BO-b Set Triac Jumper
Reverse Actuator rotation BO-a to Switch Low
by reversing the
connection to Spade Lugs UNT-140 and 141
CW and CCW 1100 does not support
Incremental control
UNT-1100 Series
INCREMENTAL CONTROL to
M9106, 9109 - Switch High (Hot)
TRIACS
24VAC
COMMON
BO-b
COM BO-a
CW UNT-110 through 121
CCW RTN
BO-b Set Triac Jumper
Reverse Actuator rotation BO-a to Switch High
by reversing the
connection to Spade Lugs UNT-140 and 141
CW and CCW 1100 does not support
Incremental control
UNT-1100 Series
UNT
+ AO #
- AOCM
UNT-140 and 141
AO #
AOCM
UNT-1100 Series
AOCM
Common 1 N 24 AO #
Power 2 H VAC UNT-110 through 121
Calibration Output 3 A COM
Current Input 4 AO #
Voltage Input 5
UNT-140 and 141
Feedback 6
AOCM
Terminal Block 1 AO #
W1
DA (cw) RA (ccw) UNT-1100 Series
W1
0-10V 2-10V
W1
Fixed Adjustable
To Reverse the Spring Return
Rotation, reverse the orientation
of the Blade Pin Coupler
Common 1
Power 2 24VAC
Calibration Output 3 AOCM
UNT
Current Input 4 AO #
Voltage Input 5
UNT-110 through 121
Feedback 6
24VAC
Terminal Block 1
A COM
W1 AO #
DA (cw) RA (ccw)
W1 UNT-140 and 141
0-10V 2-10V
W1 24V to W56 W55
Fixed Adjustable Controller 24V Com
To Reverse the Spring Return AOCM
Rotation, reverse the orientation AO # Add Jumper from
of the Blade Pin Coupler 24V Com to only
UNT-1100 Series one AOCM per
Transformer
UNT
Series Controllers
Installation Procedures for UNT1100 Series Installation Bulletin Part No. 24-9534-7
UNT1100 Series Controllers
Configuring, Wiring, Unitary (UNT) Controller 1100 Series LIT-63630831
Downloading, Commissioning, User’s Guide
Applying, Troubleshooting for
UNT1100 Series Controllers
Application Notes for UNT100 UNT Applications Application Note LIT-6375100
Series Controllers
Use of AS-CVTPRO Converter AS-CVTPROx-001 Zone Bus/N2 Interface Part No. 24-9544-0
Converter Installation Instructions
1108
1126
1144
120
121
140
141
110
112
113
111
Analog Inputs 6 6 6 6 6 6 6 6 6 6 6
RTD Temperature Element (NI, SI or PT), 0-10 VDC
Transformer, 2k ohm Setpoint Potentiometers (see
UNT
Block2
Lugs1
Lugs1
Lugs1
Lugs1
--
--
--
--
--
Available Premounted in EWC10 with 24 VAC,
UNT140-101
UNT141-101
UNT110-101
UNT111-101
50 VA Transformer
--
--
--
--
--
--
--
1. Quick-connect spade lugs.
2. Fixed terminal block.
UNT
System transformer)
Power Draw 10 VA 25 VA/Note 10 VA (400mA)
(due to
heater)
Ambient 0° to 60°C -40° to 60°C 0° to 60°C (32° to 140°F) -40° to 60°C
Operating (32° to 140°F) (-40° to 10-90% RH (-40° to 140°F)
Conditions 10-90% RH 140°F) 10-90% RH
10-90% RH
Ambient -40° to 70°C (-40° to 158°F); 10-90% RH
Storage
Conditions
Mounting Free of explosive vapors, escaping gases, exposure to corrosive chemicals and said vapors.
Environment
Conditions
Weight 0.64 kg (1.4 lb)
Dimensions 165 x 163 x 56 mm (6.5 x 6.4 x 2.2 in.) 165 x 163 x 56 mm 165 x 163 x
(6.5 x 6.4 x 2.2 in.) 56 mm
UNT premounted in an (6.5 x 6.4 x 2.2 in.)
EN-EWC10-0 (HxWxD),
23 x 41 x 19 cm (9 x 16 x 7.5 in.)
Input/Output Quick-Connect Electrical Screwed Quick-Connect Screwed Quick-Connect
Terminations Spade Lugs Terminal Electrical Spade Terminal Block Electrical Spade
Block Lugs Lugs
Compliance CSA C22.2 No.205 IEEE 446,472,518,587 Category A;
FCC Part 15, Subpart J, Class A UL 916,864 NEMA ICS2, Part 2-230: VDE 0871 Class B
UL Listed and CSA Certified as part of the Metasys Network.
Mounts UNT can be UNT can be UNT can be UNT premounted in an UNT can be
mounted in mounted in mounted in EN-EWC10-0 (UPM) enclosure1 mounted in
EN-EWC or EN-EWC or EN-EWC or EN-EWC or
PAN-ENC PAN-ENC PAN-ENC PAN-ENC
enclosures enclosures enclosures enclosures
Power Removable Screw Terminal Quick-Connect
Terminations Electrical spade
lugs
N2 Removable Screw Terminal block (3-wire)
Terminations
Metastat RJ45 Female Connector
Zone Bus Quick Connect Electrical Spade Lugs
Terminations
1. See Panels and Enclosures on page 435 for mounting instructions for enclosures.
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
SHLD
REF
N2-
N2+
To Next To NCM
N2 Device N2 Bus
24-18 AWG
221
VMA1400
Application
The VMA1400 Series controllers are configurable, integrated modules that include a VAV controller and differential
pressure sensor. An actuator is also included on all models except the VMA1430.
The VMA1400 Series controllers are designed for N2 Bus applications.
Mounting
Preparing the VMA1400 for Mounting
Special Tools Needed
The following tools are required:
• 8 mm (5/16 in.) square wrench or 10 mm (3/8 in.) 12-point socket for actuator collar screw
VMA1400
IMPORTANT: The VMA1410 and VMA1420 require a damper shaft protrusion of at least 44 mm (1-3/4 in.)
from the VMA mounting surface.
Note: Make sure the VMA mounting location has adequate clearance for future servicing.
Mounting the VMA1410/1420
1. Place the VMA1400 in the proper mounting position on the damper shaft so that the wiring connections are
easily accessible. Make sure the VMA1400 base is parallel to the VAV box. If needed, use a spacer to offset
tipping of the VMA1400 caused by shaft bushings.
IMPORTANT: When the air supply to the VAV box is below 10°C (50°F), make sure that any condensation on
the VAV box, particularly on the damper shaft, does not enter the electronics. Mount the VMA1400 vertically
above the damper shaft to allow any shaft condensation to fall away from the VMA1400 controller. Additional
measures may be required in some installations.
IMPORTANT: Do not overtighten the screws, or the threads may strip. If mounting to the VAV box, make sure
the screws do not interfere with damper blade movement.
FIG:dmrsh
page 223).
VMA1400
4. Note the direction (CW or CCW) required to close the
Figure 22-2: Typical Damper Shaft End Icons
damper.
The open end-stop is
automatically set for To CW
N2 Address To CCW
90° boxes. Hard stops DIP Switches End Stop End Stop
must be provided for
O
45° and 60° boxes at F
O F
both fully closed and N
fully open damper
128
positions. By installing 64
32
the VMA1400 at the 16 Mounting
8
fully open position, the 4 Screw
2
VMA provides the 1 Shoulder
open stop for 45° and Washer
VMA-feat
60° boxes. The closed example: 16 + 1 = 17
Gear
damper seal provides Phone Jack Port Release
Mounting Slot
the fully closed stop. (Sensor) (Push Down)
5. Grasp the damper Figure 22-3: Typical VMA1400 Controller Physical Features
shaft firmly with pliers
and either manually
close the damper for boxes requiring 90° to achieve full travel, or manually open the damper for boxes
requiring 45° or 60° to achieve full travel.
6. Push down and hold the gear release lever (Figure 22-3 on page 223), and turn the VMA1400 coupler until it
contacts the mechanical end-stop at either the fully closed (90° boxes) or fully open (45° or 60° boxes)
position.
7. If the damper for a 90° box closes CCW, rotate the coupler to the CCW mechanical limit. If the damper for a
90° box closes CW, rotate the coupler to the CW mechanical limit.
8. Tighten the square coupler bolt to the shaft using an 8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point socket.
9. Loop the pneumatic tubing to include a trap for condensation. Attach the tubing from the VMA1400 to the VAV
box pickup. The HI (red) tubing is connected to the inlet or high-pressure side and the clear tubing to the low
side (Figure 22-1 on page 221).
10. Push the gear release lever, and turn the actuator coupling manually to ensure that the actuator can rotate
from fully closed to fully open without binding.
11. Complete the mounting by rotating the damper to the full-open position.
! Rotate the damper to the full-open position before starting the air handler. Failure to rotate the
damper to the full-open position may result in damage to the VAV box or ductwork when the air
handler is started.
• The 24 VAC power input is internally transformer isolated by the VMA1400. To meet NEC requirements for line
voltage greater than 150 VAC, Terminal 1 can be earth-grounded.
• When supplying 24 VAC low voltage power to multiple VAV boxes, one 100 VA low-voltage, power-limited,
Class 2 transformer is usually used to power five or six controllers. See Wiring HVAC Controllers and Sensors
on page 17 for specific calculations for the maximum number of controllers allowed, not to exceed the 100 VA
limit. See Maximum Voltage Drop on 24 VAC Power Wiring on page 470 for voltage drop calculations to
determine wire size requirements.
• A conduit is not required by the NEC for Class 2 wiring installations.
• Large insulated spade lugs with a polarizing tab (for high voltage) do not fit on the VMA1400.
Note: Refer to the project engineering drawings for wiring details. Keep all field wiring, with the exception of the
N2 Bus, in the same room with the controllers, to comply with UL smoke control requirements. Refer to the
Metasys Smoke-Control Wiring Technical Bulletin (LIT-636331) for details on smoke control requirements.
To wire the VMA1400:
1. Disconnect all power to the VMA1400.
2. Determine if spade lugs, removable 2- or 3-position
screw terminals, or phone cable is used. Terminate
wiring per engineering drawings.
FIG:scrwterm
3. Install the N2 Bus to the supervisory controller in a daisy
chained fashion only. See N2 Communications Bus 2-Position Removable Screw
Terminal Connector
Guidelines on page 173.
4. Connect power to the VMA1400. Figure 22-4: Optional Removable Screw
Terminals 2-Position or 3-Position (Accessory)
5. Download, commission, and balance the VMA1400.
Refer to the Downloading and Commissioning the
Variable Air Volume Modular Assembly (VMA) 1400
Series Technical Bulletin (LIT-6363130) for more
information.
Setup and Adjustment
Set the N2 address on the VMA1400 Address DIP switches before connecting the VMA1400 to the network. See
Setting Device Addresses on the N2 Bus on page 185.
VMA1400
Assembly for VMA1400 Series Variable Air Volume Modular Assembly (VMA) LIT-635058
1400 Series Product Bulletin
Mounting and Wiring the VMA1400 Series Mounting and Wiring Variable Air Volume LIT-6363125
Modular Assembly (VMA) 1400 Series
Controllers Technical Bulletin
Downloading and Commissioning the VMA1400 Downloading and Commissioning the Variable LIT-6363130
Series Air Volume Modular Assembly (VMA) 1400
Series
Overview and Engineering Guidelines for Variable Air Volume Modular Assembly (VMA) LIT-6363120
VMA1400 Series 1400 Series Overview and Engineering
Guidelines Technical Bulletin
Troubleshooting the VMA1400 Series Troubleshooting Variable Air Volume Modular LIT-6363135
Assembly (VMA) 1400 Series Controllers
Technical Bulletin
Application Note for VMA1400 Series Variable Air Volume Modular Assembly (VMA) LIT-6375125
1400 Series Application Note
Configuring N2 Network and Integrating N2 N2 Communications Technical Bulletin LIT-636018
Devices into the Metasys System Extended
Architecture
Dialing into Metasys System Extended Metasys System Extended Architecture Direct LIT-1201639
Architecture from a Computer Connection and Dial-up Connection Application
Note
Installation Specifications
Table 22-2: MS-VMA1400 Series (Part 1 of 2)
Product Code Number Cooling Only Models Cooling with Reheat External Actuator Used exclusively as
and/or Fan Powered part of the Metasys
Models Zoning Package
AP-VMA1410-0 AP-VMA1420-0 AP-VMA1430-0 AP-VMA1440-0
Supply Voltage 20-30 VAC at 50 or 60 Hz
Optional 24 VAC Fuse A 0.6 A 2.0 A 1.2 A 2.0 A
Power Consumption VMA1410 VMA1420 VMA1430 VMA1440
10 VA maximum 10 VA maximum 3 VA maximum 10 VA maximum
(Relay and valve (Relay and valve (Damper actuator, (Relay and valve
requirements not requirements not relay, and valve requirements not
included.) included.) requirements not included.)
included.)
Binary outputs:
24 VAC triac switched
25-500 mA loads
Stepper drive
2 to 767 steps per second (23,000 step resolution)
(VMA 1410/1420/1440 only)
Analog output:
0-10 VDC @ 10 mA maximum
Terminations 6.3 mm (1/4 in.) spade lugs with the exception of communications, which are screw terminals
Optional Terminations 2- or 3-position screw terminals that plug onto spade lugs (optional accessories) 2-position
screw terminal: AP-TBK1002-0
3-position screw terminal: AP-TBK1003-0
Replacement N2 Communications Bus terminal: AP-TBK4N2-0
Controller Addressing DIP switch set (1-253)
Address 254 is reserved; 0 or 255 is used to disable hardware addressing.
Software addressable with HVAC PRO Release 8.01 or later.
Ambient Operating 0° to 50°C (32° to 122°F)
Conditions
Ambient Storage -40° to 70°C (-40° to 158°F)
Conditions
Communications Bus N2 Bus between VMA1400 controller and supervisory controller (3-wire)
Zone Bus between VMA1400 controller and room sensor (8-pin phone jack or wire to spade
lugs or optional plug-on terminals)
Mounting VMA1410 VMA1420 VMA1430 VMA1440
Mounts to damper Mounts to damper Mounts to duct with Mounts to damper
shaft with single set shaft with single set two self-drilling shaft with single set
screw and to duct screw and to duct mounting screws screw and to duct with
with single mounting with single mounting provided. single mounting
screw. screw. screw.
Housing Plastic housing for controller/actuator with UL94-5VB Plenum Flammability Rating
Actuator Rating 4 N⋅m (35 lb⋅in) minimum; minimum shaft length = 44 mm (1-3/4 in.)
Compliance CSA 22.2 No. 205, UL 916, UL 864 (UUKL), UL 94-5VB, FCC Part 15, Subpart B, Class A
and B, C-tick Australia/NZ, AS/NZS 4251.1, CISPR 22, Class B, CE Directive (89/336/EEC,
EN50081-1, EN50082-2) Industrial, IEEE 472, IEEE 472, IEEE518, IEEE587 Category A/B,
IEC-950, IEC 801-2, -3, -4, -6, -7, -8, ANSI C62.41 A/B
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
AHU
BO 6 24 VAC T1
or Relay BO 7
24VAC
Load
BO 8
BO 9 TRIAC
24VAC COM
24 VAC is always present at the load. BO 10
The common side at the BO terminal +AO 1
-AOCM
is switched On and Off. +AO 2
+AO 3
-AOCM
PSI +AO 4
102 +AO 5
OAP -AOCM
103 +AO 6
BI 1
BICM
BI 2
BI3
BICM
BI 4
BI 5
BICM
BI 6
IAP or IDP BI 7 6-pin
BICM J10
20-30 VDC BI 8
30 VDC
+VDC OUT
FIG:AHU-Brd
+AI 5
-AICM
+AI 6
+AI 7
Do not reverse the wires on IAPs or IDPs. -AICM 100
If you do, 30 VDC is applied to an +AI 8
+VDC 30 VDC Out
AI terminal, which can burn out a OUT COM
100 ohm resistor. COM
PWR
12-30 VDC
HE 6300/6310
Code No. LIT-410024 Installation Quick Reference Handbook - (HVAC): Section 23 227
Application
The AHU Controller is a complete digital control system for most common air handling configurations, including
single zone, variable air volume, multi-zone, and dual duct. It is designed for use on the N2 communication bus.
Packaging
The AHU is available in the following packaging configurations:
• AHU103 in a triple UPM enclosure (EWC35) with special AHU door
• AHU102 individual controller board combined with the AHU100 individual termination board
The AHU103 consists of an AHU100-0 termination board, an AHU102 controller board, and a 92 VA transformer,
packaged in a 3-high UPM. For details of the footprint and interior dimensions of the UPMs, refer to the Universal
Packaging Module Technical Bulletin (LIT-6363070). You can add UPMs to expand enclosure space. Refer to the
Ordering Information section of the Universal Packaging Module Technical Bulletin (LIT-6363070) for a listing of
the appropriate part numbers.
Note: See UPM Enclosures on page 439 for more information on mounting and installing UPMs.
Mounting
AHU
128 64 32 16 8 4 2 1
Environment
The installation site of the AHU must
meet the following environmental
standards:
Figure 23-2: Analog Input Jumpers and N2 Address Switches
• The atmosphere must be free of
explosive vapors or escaping gases.
• The atmosphere must be free of exposure to corrosive chemical or salt vapors that might damage electrical
equipment.
• The temperature must be maintained between 0 to 50°C (32 to 122°F) with the relative humidity
(noncondensing) maintained between 10 and 90%.
• Power must be clean without electrical noise transients that are often present in industrial environments.
• Avoid areas where water leakage may occur.
24 VAC for Zone Bus Only 1 24 VAC -AOCOM 29 Analog Output Common
24VAC
Common 2 COM COM +AO 6 30 Analog Output 6
ZBUS
Zone Bus 3 ZBUS N2A+
N2A-
AREF
BI 1 31 Binary Input 1
N2 Bus + 4 N2A+ BO 1 BICM 32 Binary Input Common
24VAC
N2 Bus - 5 N2A- BO 2 BI 2 33 Binary Input 2
BO 3
N2 Reference 6 AREF 24VAC
BO 4 BI 3 34 Binary Input 3
BO 5
Binary Output 1 7 BO 1 24VAC BICM 35 Binary Input Common
BO 6
24 VAC 8 24 VAC BO 7 BI 4 36 Binary Input 4
24VAC
AHU
Binary Output 2 9 BO 2 BO 8
BO 9
24VAC BI 5 37 Binary Input 5
Binary Output 3 10 BO 3 BO 10 BICM 38 Binary Input Common
+AO 1
24 VAC 11 24 AC -AOCM BI 6 39 Binary Input 6
+AO 2
Binary Output 4 12 BO 4 +AO 3
-AOCM
+AO 4 BI 7 40 Accumulator
Binary Output 5 13 BO5 +AO 5 BICM 41 Binary Input Common
-AOCM
24 VAC 14 24 VAC +AO 6 BI 8 42 Accumulator
BI 1
Binary Output 6 15 BO 6 BICM +VDC 43 + 30 VDC for Transducers
BI 2
BI3
Binary Output 7 16 BO7 BICM +AI 1 44 Analog Input 1
BI 4
24 VAC 17 24 AC BI 5 -AICOM 45 Analog Input Common
BICM
Binary Output 8 18 BO 8 BI 6 +AI 2 46 Analog Input 2
BI 7
BICM
Binary Output 9 19 BO 9 BI 8 +AI 3 47 Analog Input 3
+VDC
24 VAC 20 24 VAC +AI 1 -AICOM 48 Analog Input Common
-AICM
Binary Output 10 21 BO 10 +AI 2 +AI 4 49 Analog Input 4
+AI 3
-AICM
Analog Output 1 22 +AO 1 +AI 4 +AI 5 50 Analog Input 5
+AI 5
Analog Output Common 23 -AOCOM -AICM -AICOM 51 Analog Input Common
+AI 6
Analog Output 2 24 +AO 2 +AI 7 +AI 6 52 Analog Input 6
FIG:AHU-Conns
-AICM
Analog Output 3 25 +AO 3 +AI 8
+VDC
Analog Output Common 26 -AOCOM +AI 7 53 Analog Input 7
Analog Output 4 27 +AO 4 -AICOM 54 Analog Input Common
Analog Output 5 28 +AO 5 +AI 8 55 Analog Input 8
+VDC 56 + 30 VDC for Transducers
AHU3
AHUSHR
Set the address of the controller using the N2 address switches (Figure 23-2 on page 228). Do not use addresses
0, 254, or 255 as these are reserved. For details, see Setting Device Addresses on the N2 Bus on page 185.
Related Documentation
Table 23-4: Documents Related to Installing, Wiring, and Setting up AHU Controllers
AHU
For Information On See Document LIT or Part Number
Installation and Mounting Air Handling Unit (AHU) Controller LIT-6363010
Procedures for AHU Controllers Technical Bulletin
Applications of the AHU Controller AHU Applications Technical Bulletin LIT-6375080
Footprints and Interior Dimensions Universal Packaging Module Technical LIT-6363070
of UPMs Bulletin
Features and Benefits of AHU Air Handling Unit (AHU) Controller LIT-635055
Controllers Product Bulletin
Model Information
Table 23-5: AHU Controllers
Code Number Description
AS-AHU103-300 AHU100-0, AHU102-0, and UPM with Transformer
AS-AHU102-0 AHU Controller Board (only)
AS-AHU100-0 AHU I/0 Termination Board
Installation Specifications
Table 23-6: AHU Controller Specifications (Part 1 of 2)
Product Name Air Handling Unit (AHU) Controller
Part Numbers and AS-AHU103-300/AHU100-0, AHU102-0, and UPM with Transformer
Description
Supply Voltage 20-30 VAC at 50 or 60 Hz
Analog Inputs 8
RTD temperature elements (1000 ohm nickel, platinum, or silicon)
2k ohm setpoint potentiometers
0 to 10 VDC or 0 to 2 VDC transmitters
0-20 mA
Binary Inputs 8
Dry contacts
0 to 15 VDC
(2.5 VDC trigger)
Analog Outputs 6
0/4-20 mA; can be converted to 0/2 to 10 VDC with addition of 500 ohm resistor
Binary Outputs 10
24 VAC triacs switched
50-500 mA loads
TO TO
ZONE ZONE
STAT BUS
Z BUS
12 345 6
A A A +15 +15 BI BI 24 24 24 24
AI1 AI2 A I3 AI4 AI5 AI6 BI1 BI2 BI3 BI4 BO1 BO 2 BO 3 BO4 BO5 BO6 BO7 BO8
COM COM COM VDC VDC COM COM VAC VAC VAC VAC
VAV140
12 345 6
DSI
VAV
A A A +15 +15 BI BI 24 24 24 7 24
AI1 AI2 AI3 AI4 AI5 AI6 BI1 BI2 BI3 BI4 BO1 BO2 BO3 BO4 BO5 BO6V BO7 BO8
COM COM COM VDC VDC COM COM VAC VAC VAC VAC
24 COM Z REF N2 N2
- +
VAC BUS
DSI
A A A +15 +15 BI BI 24 24 24 24
AI1 AI2 AI3 AI4 AI5 AI6 BI1 BI2 BI3 BI4 BO1 BO2 BO3 BO4 BO5 BO6 BO7 BO8
COM COM COM VDC VDC COM COM VAC VAC VAC VAC
BO6 BO7
VAV141
A A A +15 +15 BI BI 24 24 24 A
AI1 AI2 AI3 AI4 AI5 AI6 BI1 BI2 BI3 BI4 BO1 BO2 BO3 BO4 BO5 BO6 AO1 AO2
COM COM COM VDC VDC COM COM VAC VAC VAC COM
24 COM Z REF N2 N2
- +
VAC BUS
DSI
FIG:VAV14x-Mdls
A A A +15 +15 BI BI 24 24 24 A
AI1 AI2 AI3 AI4 AI5 AI6 BI1 BI2 BI3 BI4 BO1 BO2 BO3 BO4 BO5 BO6 AO1 AO2
COM COM COM VDC VDC COM COM VAC VAC VAC COM
Code No. LIT-410025 Installation Quick Reference Handbook - (HVAC): Section 24 233
Application
The VAV Controller is an electric device for digital control of single duct, dual duct, fan powered, and supply/
exhaust VAV box configurations. You may use the VAV as a stand-alone controller or connected to the Metasys
network. The supervisory controller can be the N30, NAE, NCE, or NCM.
When connected to the Metasys Network, the VAV provides all point and control information to the rest of the
network. The devices communicate through an N2 Bus.
Each VAV Controller application uses a different sequence of operation, all of which are covered in the HVAC PRO
for Windows User’s Manual (LIT-6375120).
Most VAV installations should be coordinated with the VAV box manufacturer for factory mounting. Contact the
mechanical services group for Johnson Controls VAV boxes for control information.
Mounting
Follow the instructions below to install and mount the VAV controller.
Special Tools Needed
• HVAC PRO for Windows (current version) SW2
• computer, Intel Pentium class O1 2 3 4 5 6 TEMP 2V 10V
10V N
• Windows 2000 or Windows XP Operating
System SW2 OFF OFF ON
SW1 ON OFF OFF
• two screwdrivers (1/8 in. and 1/4 in. flat-blade)
VAV
2V
• AS-CVTPRO300 O1 2 3 4 5 6
Addressing T N
Set the AI configuration and N2 address switches
FIG:VAV-Swtch
before mounting the controller. For N2 addressing,
see the Addressing N2 Bus Devices section for V
more information.
Analog Inputs SW1
Configure the AIs to match the type of input signal Figure 24-2: AI Switches
connected to the input. Use Switches SW1 and
SW2 to set the AI configuration for resistance/
temperature input, 0 to 2 VDC, or 0 to 10 VDC. See Figure 24-2 on page 234.
Mounting Procedures
Mount the controller on a flat surface in any convenient location that meets the environmental criteria listed
(Table 24-6 on page 241). The overall dimensions of the VAV Controller are 162 x 163 x 56 mm (6.5 x 6.4 x 2.2 in.)
H x W x D. Use the predrilled mounting holes to mount the VAV Controller.
1. Secure the VAV, using three screws through the mounting tabs on the sides of the controller board base. Make
sure the wiring connections are easily accessible.
2. Position the VAV and enclosure so that it rests firmly against the mounting surface.
3. Make sure you allow enough room to install the enclosure and conduit for wiring terminations to the controller.
4. Attach the VAV to the mounting surface using 3 No. 8 self-tapping screws.
Note: Overtightening can strip screw threads. Make sure screws do not interfere with wiring or access.
5. Remove the necessary wire passage knockouts.
6. Attach the enclosure cover after installing wiring.
Z BUS
Table 24-2 on page 237 identify the 1 2 3 45 6
ANALOG INPUTS BINARY COM
signals that can be connected to 1 2 3 45 6
COMMON
each terminal.
ANALOG INPUTS BINARY IN BINARYOUTPUTS
+15VDC +15VDC
ANALOG INPUTS BINARY IN BINARY OUTPUTS
BO 6
BO 3
BO 5
BO 7
BO 8
BO 4
24VAC BO 2
BO 1
AI 1
AI 2
each terminal.
AI 3
AI 6
BI 1
BI 2
BI 3
BI 4
AI 4
AI 5
FIG:VAV110-Mdl
24VAC
24VAC
24VAC
24VAC
AI CM
AI CM
AI CM
AI CM
AI CM
AI CM
CMN
CMN
CMN
CMN
CMN
CMN
REF
N2 +
ZBUS
24 VAC
N2 -
COM
VAV
Figure 24-3: VAV110 Terminal Designations
ANA LOG
ANALOG INP UTS BINARY INPUT TO BINARY OUTPUT OUTPUT
1 2 3 4 5 6 1 2 3 4 ZONE 1 2 3 4 5 6 1 2
STAT
Z BUS
123456
ANALOG INPUTS BINARY COM
COMMON
123456
DSI
VAV111
+15VDC +15VDC
BO 6
AO CM AO 1
BO 4
BO 3
BO 5
BI 1
BI 4
AO CM AO 2
AI 1
24VAC BI 2
BO 1
AI 2
BI 3
AI 3
AI 5
AI 4
AI 6
24VAC
24VAC
FIG:VAV111-Mdl
24VAC
AI CM
AI CM
AI CM
AI CM
AI CM
AI CM
CMN
CMN
CMN
CMN
REF
N2 +
ZBUS
24 VAC
N2 -
COM
ANALOG INPUTS
AI CM AI 2
Analog Input Common AI CM AI 6 Analog Input 6
AI CM AI 3
AI CM AI 4
+15 Volts DC supply +15 VDC +15 VDC +15 Volts DC supply
AI CM AI 5
AI CM AI 6
24 Volts AC 24 VAC BI 1 Binary Input 1
+15VDC +15VDC
24 Volts AC 24 VAC BI 2 Binary Input 2
24VAC BI 1
24 Volts AC 24 VAC BI 3 Binary Input 3
BINARY IN
24VAC BI 2
24 Volts AC 24 VAC 24VAC BI 3
BI 4 Binary Input 4
24VAC BI 4
Transformer High Side 24 VAC POWER 24 VAC
Transformer Low Side COMMON COM
VAV
ZBUS
Zone Bus ZBUS
N2 -
N2 +
N2 Reference REF REF
BO 1
N2 Bus - N2- 24VAC BO 2
BINARY OUTPUTS
CMN
BO 3 Binary Output 3
BO 8
Common COMMON BO 4 Binary Output 4
Common COMMON BO 5 Binary Output 5
Common COMMON BO 6 Binary Output 6
Common COMMON BO 7 Binary Output 7
Common COMMON BO 8 Binary Output 8
ANALOG INPUTS
Analog Input Common AI CM AI 2 AI 6 Analog Input 6
AI CM AI 3
+15 Volts DC supply +15 VDC AI CM AI 4 +15 VDC +15 Volts DC supply
AI CM AI 5
BINARY IN
24 Volts AC 24 VAC 24VAC BI 2 BI 4 Binary Input 4
24VAC BI 3
Transformer High Side 24 VAC POWER 24VAC BI 4
Transformer Low Side COMMON
24 VAC
Zone Bus ZBUS COM
ZBUS
VAV
N2 Reference REF N2 -
N2 +
N2 Bus - N2- REF
BO 1
N2 Bus + N2+ BINARY OUTPUTS
24VAC BO 2
BO 1 Binary Output 1
CMN BO 3
24 Volts AC 24 VAC BO 2 Binary Output 2
CMN BO 4
24 Volts AC 24 VAC CMN BO 5
BO 3 Binary Output 3
CMN BO 6 BO 4 Binary Output 4
Common COMMON BO 5 Binary Output 5
Common COMMON AO CM AO 1 BO 6 Binary Output 6
Common COMMON AO CM AO 2
AI 1 Analog Input 1
A COM Analog Input Common
AI 2 Analog Input 2
AI 3 Analog Input 3
A COM Analog Input Common
AI 4 Analog Input 4
AI 5 Analog Input 5
A COM Analog Input Common
AI 6 Analog Input 6
BI 1 Binary Input 1
BI COM Binary Input Common
BI 2 Binary Input 2
BI 3 Binary Input 3
BI COM Binary Input Common
VAV
BI 4 Binary Input 4
REF N2 Reference
N2- N2 Bus -
VAC
24
N2+ N2 Bus +
BO7
COM
24
BO8
AI 1 Analog Input 1
A COM Analog Input Common
AI 2 Analog Input 2
AI 3 Analog Input 3
A COM Analog Input Common
AI 4 Analog Input 4
AI 5 Analog Input 5
A COM Analog Input Common
AI 6 Analog Input 6
BI 1 Binary Input 1
BI COM Binary Input Common
BI 2 Binary Input 2
BI 3 Binary Input 3
BI COM Binary Input Common
VAV
BI 4 Binary Input 4
REF N2 Reference
N2- N2 Bus -
VAC
24
N2+ N2 Bus +
AO1
COM
A
AO2
TM
is at the far right position of 24VAC +15VDC +15VDC
COM
the 3-position screw terminal ZBUS
VAV
24VAC
TRIACS
CO MM O N
Common terminal.
CO MM O N
Contactor
FIG:Transeri
CO MM O N
CO MM O N
N2 Bus Wiring
The N2 connection to
Figure 24-5: Zone Bus Wiring
VAV110/111 or VAV140/141
is at the 3-position screw
terminal block identified as REF/N2-/N2+. The N2 screw terminal block is removable to allow you to disconnect the
communication trunk without disrupting the N2 that is daisy-chained to other controllers.
IMPORTANT: Some local electric codes require the secondary common of stepdown transformers be
connected to earth ground (typically on units powered by more than 150 VAC). You may have a maximum of one
single earth ground connection, which must be at the transformer secondary common, whether one or multiple
controllers are powered by the same transformer.
Binary Outputs
There are six or eight binary outputs (depending on the selected model) on the controller. Binary outputs are triacs
on the controller hardware. These outputs switch the transformer's low side (or common) to the output.
Each binary output must be connected between the BO terminal and 24 VAC terminal since it is low side switching.
Each BO must drive an individual 24 VAC load drawing between 50 and 800 mA.
If VAV output loads such as contactor or solenoid coils are grounded, you must use a separate isolation relay for
each load.
Any individual binary output (triac) can drive up to 800 mA when you limit the total 24 VAC power draw. You must
limit the power draw of a controller and its load to avoid heat dissipation problems.
Limit the total 24 VAC power draw of a VAV Controller installed in an enclosure to a maximum of 40 VA.
Limit the total 24 VAC power draw of a VAV Controller mounted in an open air environment to a maximum of
75 VA.
Installation Specifications
Table 24-6: MS-VAV Series Controllers
Product Code Number AS-VAV110-1 AS-VAV140-1
AS-VAV111-1 AS-VAV141-1
Analog Inputs (1K ohm RTD, 6 6
VAV
0-10 VDC, 0-2 VDC)
Binary Inputs (24 VAC Dry Contact) 4 4
Analog Outputs (0-10 VDC @ 10 mA) AS-VAV110-1: 0AS-VAV111-1: 2 AS-VAV140-1: 0AS-VAV141-1: 2
Binary Outputs 24 VAC Triacs @ AS-VAV110-1: 8AS-VAV111-1: 6 AS-VAV140-1: 8AS-VAV141-1: 6
0.5 amperes)
VAV 110/111 Terminations 1/4 in spade lugs. Power and communications are removable screw terminal
blocks
VAV 140/141 Terminations Fixed screw terminal blocks. Power and communications are removable screw
terminal blocks
Controller Addressing DIP Switch (N2 only) use Addresses 1-253. Addresses 0, 254, 255 reserved.
Communications Bus Metasys N2 between VAV and network supervisory controller (2-wire + ref.). Zone
Bus between VAV controller and room sensor (8-pin phone jack or wire to spade
lugs)
Environmental Conditions Atmosphere must be free of explosive vapors, escaping gas, corrosive chemical or
salt vapors.
Temperature must be between 0° to 100°C (32° and 122°F), and relative humidity
(non-condensing) must be between 10 and 90%.
Mounting Surface mount using screws or DIN rail
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
24 VAC
Common Supply
31 32 33 34 35 36 37 38 51 52 53 54 55 56 57 58 71 72 73 74 75 76 91 92 93
DX-9100
FIG:WIRNGD23
39 40 41 42 43 44 45 46 59 60 61 62 63 64 65 66 77 78 79 80 81 82 91 92 93
DI5
15
0- Sensor
+
AI8
-
XT BUS N2 BUS
1 2 3 1 2 3
RS 232 OUTPUT 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
COM Common
XT BUS RT-
RT+
15V S
COM
RTD 0-20
N2 BUS RT- mA
FIG:wirngd41
RT+
Sensor Sensor
AI1 AI4
Code No. LIT-410026 Installation Quick Reference Handbook - (HVAC): Section 25 243
Application
The DX-9100, DX-9121, and DX-9200 Extended Digital Controllers are intended as a digital control solution for
multiple chiller or boiler plant control applications, for the HVAC process of custom or complex air handling units, or
for distributed lighting and related electrical equipment control applications. The controllers provide direct digital
control as well as programmed logic control functions.
Along with their inherent control flexibility, these controllers can expand their input and output point capability by
communicating with input/output expansion modules on an extension bus. They provide monitoring and control for
all connected points via a built-in LED display. These controllers communicate on the Metasys N2 Bus, the
Metasys LON Bus, the LON FTT10, and the XT Bus, providing point control to the Metasys Network.
The XT-9100 and XTM-905 Extension Modules and XP-910x and XPx Expansion Modules have been designed to
provide additional input and output capacity within Metasys Networks, specifically for the DX Series Controllers.
The XT-9100 and XTM-905 modules provide the communications interface, and the XP and XPx modules provide
the analog and digital inputs and outputs.
The XTM-105 is intended for the N2 Bus, and the XTM-905 works on the XT Bus of the DX controller series. Both
support the XPx expansion modules.
Mounting
Mount DX-9100, DX-9121, and DX-9200 controllers to satisfy the specified environment and ambient conditions.
Take extreme care when mounting these devices in high electromagnetic field environments. If they are located too
near devices that generate electromagnetic fields, the DX controller could malfunction.
Mounting Procedures
1. If installed, remove the terminal covers DIGITAL ANALOG TRIAC 24
INPUTS OUTPUTS OUTPUTS VAC
(DX-9xxx-8991) from the top and bottom of the
DX-9100
Z A
K A/M
E
ESC
RS232
XT N2 ANALOG
BUS BUS INPUTS
DX-9100-8454
DX-9100
DX-9100-8990
Base
DX-9100-8991
Terminal Cover Kit FIG:WIRNGD02
Current
3. For 0-10 V inputs only, install a jumper in the Fail 0-10V/RTD Jumper Field Jumper Field
High or Fail Low position if Fail Safe operation is
required (Figure 25-6 on page 246). Fail High means Figure 25-5: Jumper Input Fields
that the controller assumes a 10 V input when there is
no input signal, and Fail Low means that the controller
assumes a 0 V input when there is no input signal.
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 245
4. Select the analog output type using one jumper per output. Note that analog outputs AO11 to AO14 are 0-10 V
only and require no jumper setting.
0-
(F
20
0-A ANALOG
10CT m OUTPUTS
A
VO
R 1 2
O 12345678
Y) 9ON
10
ADDRESS N
(F 1 2 3 4
0-A RT 5 6 7 8
10CT D
VO
R 1 2 3 4
Y) 5 6 7 8
ANALOG INPUTS
0-
20
m
A
1 2 3 4
FAIL0-
SAFE (0 - 10 V
5 ONLY)
6 7 8
FA FA 20
IL
0- IL 0- m
HI
10 LO A/
G V W 10 RT
H V
D 1 2 3 4
5 6 7 8
NO JUM PERS FACTORY SETTING
(FACTORY)
0 - 20 mA
0 - 10 V
ANALOG
OUTPUTS
1 2 9 10
ADDRESS N
(FACTORY)
0 - 20 mA
1 2 3 4 5 6 7 8
0 - 10 V
RTD
1 2 3 4 5 6 7 8
ANALOG INPUTS
DX-9100
CURRENT
1 2 3 4 5 6 7 8
FAIL SAFE
0 - 10 V
0 - 10 V
FIG:wirngd19
1 2 3 4 5 6 7 8
RS485 EXP
A B C A B C ADDRESS
Power
RD
TD
XT9100
DX-9100
FUSE COM 24V
FIG:WIRNGD24
A
2.73 in.
.47 in.
(12 mm) (70 mm)
1.68 in.
(43 mm)
2.08 in.
(53 mm)
Figure 25-7: Mounting XT-9100 Extension Module
Wiring
Do not mount the controller in heavy-duty switch gear cabinets or in cabinets with frequency-converting or phase-
cutting equipment. Low voltage wiring in electrical cabinets must be physically separated from line voltage and
power wiring. To avoid electrical interference in field cables:
• Keep input and output point cable runs as short as possible (less than 27.4 m [90 ft]).
• Use twisted pair cables.
• Run low voltage cables separately from line voltage/power cables.
• Do not run low voltage cables parallel to power cables for long distances (greater than 3 m [10 ft]).
• Do not run cables close to transformers or high frequency generating equipment.
• In high electromagnetic field environments, use shielded cable, grounding the drain wire at the controller
cabinet only.
• For the N2 communications bus, see N2 Communications Bus Guidelines on page 173.
• For the LONWORKS communications bus, wire according to LON Bus requirements. See LonWorks
Network Communications Bus Guidelines on page 305.
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 247
• Do not connect switched inductive loads to the 24 V transformer, which supplies the controller. When multiple
loads are connected to one transformer, cable each connected load from the transformer separately so that
any possible disturbances from one load has a minimal effect on other loads.
Wiring
• Make wire terminations via the terminal blocks on the upper and lower parts of the modules that accept
14 AWG (1 x 1.5 mm2) cable. See the respective procedures for details.
• Make terminations of the serial link bus cable via the connectors provided with the XT-9100 module.
• Use the connector cables that are provided with each module for connecting XT and XP modules over the
extension bus.
• Complete all wiring and connections to the XT and XP modules before applying power. The XT processor then
automatically configures itself to the connected XPs.
WARNING: Risk of Damage.
! The CMOS integrated circuits in the modules are sensitive to static. Take suitable precautions.
Note: Up to eight XT-9100s can be connected to a DX-9100, and each XT-9100 can support eight analog or eight
digital points.
XT -Bus
Com. RS485 Com.
RT - RT -
RT+ RT+
DX-9100
EXP
ADDRESS
XP Bus
A B C A B C
XT -9100
Address
Switches
FIG:wirngd25
FUSE
COM 24V
To
24 VAC Supply
XPs
EXP EXP
AI1AI2 AI3 AI4 +15V
12 34 56
RTD
0 - 20 mA
Input Selection
AIn
0 - 20 mA
7 8
0 - 10 V
AOn
Analog Output
Selection
DX-9100
XP9102
FIG:wirngd29
AI5 AI6 V A07 A08 C 24V
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 249
• When the bus length is less than 100 m (330 ft), install a 220 ohm end-of-line resistor at the DX-9100 only.
End -of-Line
Terminator DX -9100
220 ohm XT -BUS
RT Com
RT -
RT+
End -of-Line
Terminator
220 ohm
FIG:wirngd39
RT+ RT- C RT+ RT- C
A B C A B C
XT -9100 XT -9100
DO1
DO2
DO3
DO4 C DI1 C DI2 C DI3 C DI4
XP Bus
XP Bus
DO5
DO6
DO7
DO8
XP-9104
XP9104
DX-9100
DO5 DO6 DO7 DO8 C 24V
DO5 DO6 DO7 DO8 C 24V
Low (Common) or
High Side (24 VAC)
24 VAC Supply
FIG:wirngd234
Figure 25-13: XP-9104 with Terminations Detail
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 251
XP-9102 Terminations Detail
EXP EXP
AI1 AI2 AI3AI4 +15V Power
15 V
0-10 V Signal
Common
Sensor
15 V
4-20 mA S
max
AO7
min
X P -B us
X P -Bu s
+15V
AO8
min
XP9102
XP-9102-
DX-9100
RTD
Sensor 24 VAC Supply
-
+
M
E
~
~
DO1
DO2
DO3 EXP EXP
DO1 DO2 DO3 DO4
XP Bus
DO4
XP Bus
DO5
DO6
DO7
DO8
XP-9103
XP9103
DX-9100
DO5 DO6 DO7 DO8
DO5 DO6 DO7 DO8
Low (Common) or
High Side (24 VAC)
FIG:wirngd32
Figure 25-12: XP-9103 with Terminations Detail
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 253
XP-9105 Terminations Detail
EXP C DI1 C DI2 C DI3 C DI4 EXP Potential Free Contacts
DI1
DI2
DI3 C DI1 C DI2 C DI3 C DI4
XP Bus
XP Bus
DI4
DI5
DI6
DI7
DI8 XP-9105
XP9105
DX-9100
24 VAC Supply
FIG:wirngd234
Potential Free Contacts
Load
DO1
DO2
DO3 EXP EXP
R1 NO NC R2 NO NC
DO4
XP Bus
XP Bus
XP-9107
XP9107
DX-9100
NC NO R3 NC NO R4 C 24V NC NO R3 NC NO R4 C 24V
Load
24 VAC Supply
FIG:wirngd38
Figure 25-15: XP-9107 with Terminations Detail
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 255
XT Bus
XT-BUS Com Com
E RT- RT-
X RT+
P
RT+
XPx Com Bus
XT-BUS
E
X
P
XTM-905 METASYS
PWR XTM-905
RD
TD
JOHNSON
CONTROLS
ADDRESS 2
4
24V24V V
~
24V~ Supply
ADDRESS from Transformer 24V~ Supply
2
4 to XPx Modules
FIG:xtm905w
V
~
C C C C
XPB-821 METASYS
BI1
BI2
BI3 XPB-8x1
BI4
BI5
BI6
BI7
BI8
JOHNSON
CONTROLS
FIG:xpb8x1w
C C C C
Voltage-free Contacts
C C C C
DX-9100
Figure 25-18: XPB-821-5 with Terminations Details
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 257
Voltage-free Contacts
C BI1 C C C
C BI1 C C C
XPE-401 METASYS
BI1 A
0
BO1 1
BI2 A
XPE-4x1
BO2 0
BI3 1
BO3 A
0
BI4 1
JOHNSON
FIG:xpe401s
CONTROLS
0 I 0 I 0 I
Internal Connections
0 I 0 I 0 I A
Motor
Starter
I Holding
DX-9100
Overload 0 Coil
Protection
Live Neutral
Figure 25-19: XPE-401-5 with Terminations Detail
FIG:xpe44w03
BO2 0 1/I 2/I 3/I 4/I
BO3 1
BO4 A
JOHNSON 0
CONTROLS 1 Internal Connections
DX-9100
Protection
Neutral
Live
Figure 25-20: XPE-404-5 with Terminations Detail
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 259
Voltage-free Contacts
C BI1 C C C
C BI1 C C C
XPL-401 METASYS
BI1 A
0
BO1 1
BI2 A
XPL-4x1
BO2 0
BI3 1
BO3 A
0
BI4 1
FIG:xple4x1w
JOHNSON
CONTROLS
0 I 0 I 0 I
Internal Connections
0 I 0 I 0 I A
Motor
Starter
I Holding
DX-9100
Overload 0 Coil
Protection
Live Neutral
Figure 25-21: XPL-401-5 with Terminations Detail
C BI1 C C C
XPT-401 METASYS
BI1 A
0
BI2 1
BI3 A XPT-4x1
BI4 0
1
BO1 A
BO2 0
BO3 1
BO4 A
FIG:xpt4x1w
JOHNSON 0
CONTROLS 1
Internal Connections
BO1BO1
24 VAC
On/Off or
Pulse Outputs
DX-9100
Figure 25-22: XPT-401-5 with Terminations Detail
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 261
Triac Outputs
BO1BO1
Internal Connections
XPT-861 METASYS
BO1
BO2
BO3 XPT-8x1
BO4
BO5
BO6
BO7
BO8
JOHNSON
FIG:xpt861s
CONTROLS
Internal Connections
24 VAC
DX-9100
On/Off or
Pulse Outputs
Active Sensors
Power
XPA-821 METASYS 15V
Signal
max 0-10V +
AO7 Common
min -
max
External 0-10V or +
AO8
Power 4-20 mA
min -
JOHNSON
CONTROLS
FIG:xpa8x1w
DX-9100
AI6
RTD
Sensor
-
M +
E ~
~
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 263
Jumper Settings
RTD Sensor
AIC AIC AIC AI1 AI2 AI3 AI4
0-20 mA
1234
0-10V
56
7 8
0-20 mA
FIG:xpajmnew
0-10V
DX-9100
Expansion Module
2
Communications Bus I C
AICAICAICAI1AI2AI3AI415V15V15V
Power Watchdog
FIG:conem905
Loopback Jumper
DX-9100
AIC AI5 AI6 AO7 AOCAO8
Insert the power watchdog loopback
jumper into Holes 3 and 4 of the
Expansion Module module supply connector on the last
Power Supply Bus (24 VAC) module connected to the XTM-905.
DX-9100 Series Controllers with XT, XTM, and XP Modules: Section 25 265
Related Documentation
Table 25-1: Documents Related to Installing, Mounting, and Setting up of DX Controllers
For Information On Refer to LIT or Part No.
Installation, Output/Inputs, and Operation of DX DX-9100 Extended Digital Controller Technical LIT-6364020
Controllers Bulletin
Configuration Guidelines for DX Controllers DX-9100 Configuration Guide LIT-6364030
Installation Specifications
Table 25-2: DX Controller Series
Product Codes DX-9100-8454 XTM-905-5 XPA-821-5 XPL-401-5
DX-9121-8454 XT-9100-8204 XPB-821-5 XPL-404-5
XP-9102-8204 XPE-401-5 XPM-105-5
XP-9103-8004 XPE-404-5 XPE-402-51
XP-9105-8004
XPE-403-51
XP-9107-8004
XPL-402-51
XPL-402-51
Power Requirements 24 VAC
Power Draw .5 VA to 10 VA
Weight DX-9100-8454 XT-9100-8204 2.2 kg (4.7 lb)
DX-9121-8454 XP-9102-8204
XP-9103-8004
XP-9105-8004
XP-9107-8004
DX-9100
1. XTM-105 only.
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
TC-9102
Figure 26-1: TC-9102 Controller Dimensions
Mounting
The TC-9102 Series controller is designed to be mounted within the fan coil unit housing or within a control cabinet.
Access is required for installation and maintenance workers. The mounting location must be clean and dry and not
subject to extreme heat or cold. The installation and electrical wiring must conform to local codes and should be
performed only by authorized personnel. Line voltage wiring must be separated from low voltage (30 VAC or less)
by 50 mm (2 in.). See Wiring on page 268 for more information.
Special Tools Needed
For a typical installation, you need the following:
Code No. LIT-410027 Installation Quick Reference Handbook - (HVAC): Section 26 267
• HVAC PRO software, current version
• RS-485 converter (for N2 downloading, uploading, and commissioning). See N2 Communications Bus
Guidelines on page 173 for converter information.
• Laptop computer
• Screwdrivers (3.2 mm [1/8 in.] and 6.4 mm [1/4 in.] flat-head)
• Drill
To assist with mounting, see Figure 26-1 on page 267 for TC-9102 Controller dimensions.
Wiring
Power Source
• Terminations are made on the terminal blocks at each end of the controller. The low voltage terminal blocks
accept up to 16 AWG wires, and the fan control terminals accept up to 14 AWG wires.
• Separate the low voltage wiring from the line voltage wiring by a minimum of 50 mm (2 in.). Keep all cables as
short as possible and tie in position. To avoid induced noise, do not run cables close to transformers or
inductive loads.
• The 24 VAC supply must be stable and not shared with other switched inductive loads. An earth ground
(Terminal 2) is provided on the TC-9102 to add additional noise suppression on the power source, and should
be grounded.
• The TC-9102 Controller has an isolated transformer on board, allowing the user to share a single NEC Class 2
power transformer among multiple TC-9102 Controllers by running a power trunk from the single transformer to
several devices. Class 2 implies no more than 100 VA loading per transformer.
Note: If you use one low voltage power trunk for multiple controllers, follow these precautions:
• Ensure that polarity is maintained at each 24 VAC connection.
• Consider that some local electrical codes require that the secondary common of the stepdown transformer
be connected to earth ground (typically on units that are greater than 150 VAC). This ground must be at the
transformer secondary.
TC-9102
• Determine the total system load by adding all the actual loads to the basic load of the controller. See
Metasys System Cable and Wire Standards on page 465 for more information.
To meet the requirement for a UL installation, the following installation practices are required:
• The TC-9102 can be mounted directly into an FCU without the use of an additional enclosure, or
• The TC-9102 must be mounted into an enclosure when it is mounted remote from the FCU.
• In either case, the Class 1 line voltage fan control wiring from the TC-9102 must be routed away from all other
24 VAC power or communication (Class 2) wiring. Line voltage (>30 VAC) Class 1 and low voltage (30 VAC or
less) Class 2 wiring must be separated by at least 50 mm (2 in.) outside of enclosures and by 6.4 mm (.25 in)
inside enclosures.
External Supply
for Fan
250 VAC Max. Analog 0-10 VDC
3 Ampere or
1/8 hp Max. PWM (Europe Only)
Control Signal
Common
Neutral On- 24 VAC
Line Off
Ground
See Note 1.
TC-9102
Window Occupancy Mode LED NTC Room
Sensor Sensor Setpoint
Contact
PAT 24 VAC
DAT 24 VAC
Valve
0-10 VDC
Fan Speed
Control
Common
120 VAC
On-Off 24 VAC
(2-stages)
24 VAC Ground
See Note 1.
Note 1: For PAT, DAT, and On-Off outputs, terminals 1, 31, and 41
are internally connected.
Note 2: Wiring for Cooling Output is the same as that shown for
Heating Output.
PAT 24 VAC
71 70 61 60 41 40 32 31 30 3 2 1
TC-9102
Digital Input Analog Inputs
N2 Bus
Digital Common Analog Common
PAT 24 VAC
DAT 24 VAC
Valve
External Supply
3-speed
for Fan
Fan
250 VAC
3 Ampere
1/8 hp Max.
120/24 VAC
Common
120 VAC
Neutral Low On-Off 24 VAC Power
Line Transformer
Medium (2-stages) 2R 1R
High 24 VAC Ground
See Note 1.
71 70 63 62 61 60 42 41 40 32 31 30 3 2 1
Note 1: For PAT, DAT, and On-Off outputs, terminals 1, 31, and 41
are internally connected.
Note 2: Wiring for Cooling Output is the same as that shown for
Heating Output.
FIG:wremod
Min. 24 AWG (0.5 mm diameter) wire
TC-9102
Table 26-1: Fan Output Types
Fan Type Terminal Description
Single Speed 60 Neutral to the Motor (Jumper to Terminal 71 [neutral])
(TC-9102-0xx1) 61 Power to the Motor (closes to Terminal 70 to operate the fan)
Three Speed 60 Neutral to the Motor (Jumper to Terminal 71 [neutral])
(TC-9102-0332) 61 High Speed (closes to Terminal 70 to operate the fan)
62 Medium Speed (closes to Terminal 70 to operate the fan)
63 Low Speed (closes to Terminal 70 to operate the fan)
0 to 10 VDC Variable Speed 60 Positive Signal; 0 - 10 VDC
(TC-9102-0330) 61 Negative Signal; 0 - 10 VDC
! Protect mechanical equipment, such as refrigeration equipment, that requires a minimum run time or
minimum off time with an appropriate time delay relay. Failure to incorporate such protection may
result in damage to the mechanical equipment.
! Do not run low-voltage cables or wires in the same conduit or wiring troughs with line-voltage wires.
Running low and line voltage wires in the same conduit or wiring troughs may damage the equipment
or cause system malfunction.
AI Temperature NTC 2252 ohm at 25°C (77°F) 10k ohms 7400 to 1200 ohms
AI Setpoint Pot 0 to 5 VDC 600k 10k ohm
BI Opto-isolated – DC pullup <1k ohms closed 4.4k ohms 0 to 10 M ohm
>100k ohms open
Outputs
AO Voltage 0 to 10 VDC @ N/A 1k to 10 M ohm
10 mA maximum
BO VAC Triac 24 VAC @ 50 to 500 mA N/A 48 to 480 ohm
RT+ = N2+
RT - = N2 -
COM = N2 REF
TC-9102
Remove the JP2 Integral Time Jumper (Blue) to perform proportional heating/cooling control only.
Factory Settings
(4 Spare jumpers
packed with 1 2 3 4
controller)
Power
LED
JP2
Receive/
Transmit
LED
ON
1 U1
Address 2
Switches 3
4
TC-9102
5
6
SW1 JP3
tc2jmpsw
123
Jumpers for TM-9180 Module
with LCD Display
Or
12 3
Jumpers for other TM-91xx
Modules (factory settings)
TC-9102
Architecture from a Computer Connections and Dial-up Connection Application
Note
TC-9102
Dimensions (H x W x D) 118 x 108 x 31 mm (4.65 x 4.25 x 1.22 in.)
Shipping Weight 0.3 kg (0.66 lb)
Processor ST 72334N
Memory 256 Bytes Random Access Memory (RAM), 8k Bytes ROM, 256 Bytes EEPROM
Standards Compliance • FCC Part 15, Subpart B, Class A - North American Radio Emissions
• IEEE 472 - Surge Withstand Capability
• IEEE 587, Category A - Surge Voltages in Low-Voltage AC Power Circuits
• UL 916 - Energy Management Equipment for Line Voltage relays
• IEEE 446 - Industrial Power/Brownouts
Compliance UL Listed and CSA Certified as part of the Metasys Network.
1. Minimum required load for each BO used is 1.2 VA (50 mA at 24 VAC). Relay loads less than 50 mA may cause triac/relay
chattering. If this occurs, use a 360 ohm, 5 watt resistor across the relay coil.
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
TE-6700
IMPORTANT: If a preconfigured thermostat cable with RJ-45 jacks is installed in an EMT or conduit raceway, a
3/4 in. minimum raceway is required to provide sufficient space to effectively pull the cable and not damage the
cable or jack.
Code No. LIT-410028 Installation Quick Reference Handbook - (HVAC): Section 27 281
Mounting
1. Loosen (do not 2. Swing the cover
IMPORTANT: Do not remove the Printed Circuit remove) the cover down from the
Board from the TE-6700 housing. Removing the screw with a 1/16 in. base.
Printed Circuit Board voids the product warranty. (1.5 mm) Allen
wrench.
IMPORTANT: Mount the TE6700 base and
housing after the walls are finished and painted to
avoid damage during construction. You can mount
some TE-6700s temporarily to test the control
sequences and assure cable and control reliability.
2. Rotate the mounting base, so that one of the arrows on the No. 6
base points up. Screws
3. Fasten the base to the wallbox with the No. 6-32 x 7/8 in.
TE-6700
Cover
Base
Figure 27-4: Attaching Cover to Base
IMPORTANT: Molly Bolts are strongly recommended for mounting sensors and thermostats because
thermostats in public high-traffic areas, such as hallways, tend to be bumped repeatedly. Sensor and
thermostats should never be mounted on drywall with plastic style anchors.
TE-6700
9. Place the bottom edge of the cover against the bottom lip of the base, and rotate it up onto the base as shown
in Figure 27-4 on page 282.
10. Tighten the cover screw.
IMPORTANT: Do not overtighten the mounting screws. Overtightening the mounting screws can damage the
mounting base and drywall.
1
• sensor (Terminal 1 and Terminal 2)
LED SENSOR / OVR
• setpoint (Terminal 3 and Terminal 4)
• Zone Bus and Common (COM) (Terminals 6 and 7) ZB SENSOR COM
Shielding is not required. If used, follow the system controller’s
recommendations for grounding the shield. 24VAC/ZB COM SET PT COM
4
Figure 27-7: Terminal Wiring
Table 27-1: Terminal Block Wiring
Terminal Signal Designation
1 Temperature Sensor and Manual Override
2 Temperature Sensor Common
3 Setpoint Common and LED Common
4 Setpoint
5 24 VAC (+15 VDC – VMA only)
6 Common (for Power, Zone Bus, or Manual Override)
7 Zone Bus
8 LED and Manual Override
RJ-45 Modular Jack Wiring (TE-67xP Models) Note: Set the appropriate analog
TE-6700
The RJ-45 jack connection is shown in Figure 27-8 on input jumper/switch on the digital
page 284. Make electrical connections to the rear-facing controller to “T” (temperature).
8-pin RJ-45 connector, using eight conductor standard or
plenum-rated telephone cables. Terminals are identified in
Table 27-2 on page 285. Insert the RJ-45 connector with the
proper polarity (not reversed). Misalignment can cause
damage. Refer to the controller documentation to determine
the appropriate cable assembly. O N
1 2 3
Back of TE-6700
Setup and Adjustment Figure 27-8: 8-Pin Phone Jack Connection
Controller Configuration Switch
A DIP switch configures the TE-6700 for use with the desired controller by enabling or disabling the manual
override PB and the LED, in appropriate models. Refer to TE-6700 Series 2nd Generation Temperature Elements
Installation Instructions (Part No. 24-7701-209) for more information.
Related Documentation
Table 27-3: Documents Related to Installing, Wiring, and Setting up the TE-6700 Series
For Information On See Document LIT or Part No.
Installation Considerations and TE-6700 Series 2nd Generation Part No. 24-7701-209
Guidelines for TE-6700 Series Temperature Elements Installation
Instructions
Features and Benefits of TE-6700 Series 2nd Generation LIT-216331
TE-6700 Series Temperature Elements Product Bulletin
Accessories, Parts, and TE-6700 Series 2nd Generation LIT-1900055
Selection Chart for TE-6700 Temperature Elements Catalog Page
Series
Model Information
Table 27-4: TE6700 Series Sensor Accessories
Code Number Description
ACC-DWCLIP-0 Drywall clip mounting kit (10 per bag)
ACC-INSL-01 Foam pad kit for wallbox mounting (10 per package)
ACC-INSL-11 Foam pad kit for surface mounting (10 per package)
GRD10A-608 Plastic guard with baseplate and mounting ring
TE-6700
T-4000-119 Allen-head adjustment tool (30 per bag)
TE-67L-600 Fahrenheit label replacement kit
TE-67MB-600 Mounting base kit
TE-67DO-6012 Door replacement kit with a Johnson Controls logo (10 per box)
TE-67DO-6022 Door replacement kit without a Johnson Controls logo (10 per box)
1. These foam pads prevent drafts from entering the unit through the wall, and make installation easier when mounting on an
uneven surface.
2. Contains 10 original style and 10 new style doors.
FIG:cvr_rmvl
square or 3 x 2 in. boxes. This ensures you have
enough space for cabling and end-of-line devices, if
needed.
To install the thermostat:
1. Use a Phillips-head screwdriver to remove the
security screw on the bottom of the thermostat
cover.
TEC21xx
2. Pull the bottom edge of the thermostat cover and
open the thermostat as illustrated in Figure 28-1 on
page 287. PCB
Locking
3. Carefully pull the locking tabs on the right side of
Tabs
the thermostat mounting base and unlock the PCB.
Open the PCB to the left as illustrated in
Figure 28-1 on page 287.
FIG:prntdcirctbrd
Code No. LIT-410029 Installation Quick Reference Handbook - (HVAC): Section 28 287
5. Align the thermostat mounting base on the wall and
use the base as a template to mark the two mounting
hole locations.
Note: Be sure to position the thermostat mounting
base so that the arrow on the base points upward to
indicate the top of the thermostat.
6. Create mounting holes for appropriate anchors.
Note: Do not use plastic or nylon anchors of any type.
7. Position the thermostat mounting base on the wall and
use the two mounting screws to secure the base to the
FIG:mntingbas
surface as illustrated in Figure 28-2 on page 288.
Note: Be careful not to overtighten the mounting
screws.
8. Swing the PCB back to the right and carefully snap it
into the locking tabs on the thermostat mounting base. Figure 28-2: Securing the Thermostat Mounting
Base to the Wall
9. Pull the pull-tabs on each of the connectors and
remove the screw terminal blocks as illustrated in
Figure 28-3 on page 288.
Wiring
See Metasys System Cable and Wire Standards on page 465 for more information on alternative cable and wire
types, sizes, and lengths for connecting an TEC to the field buses, power supply, and the application control points.
See N2 Communications Bus Guidelines on page 173 for guidelines on wiring a TEC to an N2 Bus.
page 289, and Figure 28-4 on page 290 through Figure 28-8
on page 291.
Note: Terminate the TEC according to Johnson Controls
engineered drawings. Figure 28-3: Removing the Screw
2. Carefully push any excess wire back into the wall. Terminal Blocks
Note: Seal the hole in the wall with fireproof material to
prevent drafts from affecting the ambient temperature readings.
3. Reinsert the screw terminal blocks onto the board and reattach the N2 Bus wires to the terminal block.
TEC21xx
9 10 11 12 13 14 15 16
Independent
Contacts
• Reheat
• Lighting
• On/Off Actuation
24 VAC • Exhaust Fan
Thermostat Power
- OR -
Same 24 VAC Remote Inputs Voltage-Free
Power and Fan Power Source for Auxiliary Output Contact
(24 VAC Maximum) • Door
• Remote
BI1 Scom BI2 UI3
24 V~ 24 V~ Fan Fan Fan
Override
Hot Com • Filter Alarm
-L -M -H
BO5 BO5
Aux Aux • Service Alarm
Voltage-Free
Aux Voltage-Free Contact
Contact • COC/NH
• Remote NSB - OR - Normally Heat
• Motion Closed Contact
• Window = Cold Water
• COC/NC
Normally Cool
Supply Sensor Closed Contact
Changeover Sensor = Hot Water
+ – REF
24 VAC
TEC21xx
Figure 28-4: Wiring the TEC21x6(H)-2 Series Thermostat (See Table 28-1 on page 289.)
Cooling
Valve
FIG:tec2116(h)_2onoff
N.O.
Heating
Valve
Two-Pipe Applications Four-Pipe Applications
or or 24 V~ 24 V~
or 24 V~ 24 V~ Hot Com
Hot Com Cooling
Valve
FIG:TEC2126(H)-2onoff
Heating
Valve
Figure 28-6: Wiring TEC2126(H)-2 and TEC2136(H)-2 Thermostats for On/Off Control
BO1 24 V~ 24 V~ 24 V~ 24 V~
BO2 Com BO1 BO2 BO3 BO4
Hot Hot Com
Cooling
Valve
FIG:TEC2126(H)-2floating
Heating/Cooling
Valve
Heating
TEC21xx
Valve
Two-Pipe Applications Four-Pipe Applications
Figure 28-7: Wiring TEC2126(H)-2 and TEC2136(H)-2 Thermostats for Floating Control
24 V~ 24 V~
AO1 24 V~ 24 V~ AO1 AO2 Hot Com
Hot Com
Cooling
Valve
FIG:TEC2146(H)-2prop
Heating/Cooling Heating
Valve Valve
Figure 28-8: Wiring TEC2146(H)-2 and TEC2156(H)-2 Thermostats for Proportional Control
TEC21xx
operation.
If the thermostat is in Cooling demand:
• the chilled water valve opens to 100%
• the thermostat stages Heating to maintain the room temperature at the Cooling setpoint, as sensed by the
thermostat
If the thermostat is in Cooling demand and the room temperature rises 2F°/1C° above the Cooling setpoint, the
thermostat automatically disables dehumidification operation. Likewise, if the thermostat is in Cooling demand and
the room temperature falls below the current Heating setpoint, the thermostat disables dehumidification operation.
Configuring the TEC21xx Series Thermostat
The TEC21xx Series thermostat comes from the factory with default settings for all configurable parameters. The
default settings are shown in Table 28-4 on page 296. To reconfigure the parameters via the thermostat, follow
these steps:
1. Press and hold the center key for approximately 8 seconds to access the Installer Configuration Menu.
2. Release and press the center key to scroll through the parameters listed in Table 28-4 on page 296 until you
reach the desired parameter.
Off Off
Low
TEC21xx
100% 2.0F°/1.0C° to
5.0F°/2.5C°
Deadband
Heating
Cooling
Valve
Valve
FIG::fn_oprtn
0%
TEC21xx
Setpoints
(0) Access Access Access Access
(1) Access Access No Access Access
(2) No Access No Access Access Access
(3) No Access No Access No Access Access
(4) No Access No Access Access No Access
(5) No Access No Access No Access No Access
Pipe No Selectable number of pipes in the (2.0 Pipes): Limits the number of sequences of operation available
system. from 0 to 3, and enables heat/cool operation from the same output.
Default: 4.0 Pipes (4.0 Pipes): Allows access to all sequences of operation from 0 to 5,
and enables heat/cool operation from different outputs.
CntrlTyp Defines the control output for the (On/Off): For Normally Open (N.O.) or Normally Closed (N.C.)
type of valves used in the 24 VAC two-position valves.
installation (TEC2126-2, (Floating): For proportional three-wire control of 24 VAC floating
TEC2126H-2, TEC2136-2, and valves.
TEC2136H-2 models).
Default: Floating
TEC21xx
Cal RS Sets the desired room air sensor Range: -5.0F°/-2.5C° to 5.0F°/2.5C° (adjustable in 1.0F°/0.5C°
calibration (offset). The offset can increments)
be added to or subtracted from the
actual displayed room temperature.
Default: 0.0F°/0.0C°
Cal RH Sets the desired humidity sensor Range: -15.0% RH to 15.0% RH (adjustable in 1% RH increments)
calibration (offset). The offset can
be added to or subtracted from the
actual displayed room humidity
(TEC2136-2, TEC2136H-2,
TEC2156-2, and TEC2156H-2
models). This parameter can be
used only if the dehumidification
sequence is enabled.
Default: 0.0% RH
Reheat Sets the duty cycle time for reheat (1): 10 seconds (six cycles per minute), for various equipment with
output (if Option 2, 3, or 5 is chosen solid-state relays that withstand short duty cycles such as electric
in the SeqOpera parameter). heat.
Default: 0 (0): 15 minutes (four cycles per hour), for various equipment with
mechanical relays or contactors controlling mechanical reheat
systems.
UI3 dis Displays the supply or changeover Used as a diagnostic/service help, to troubleshoot and diagnose
temperature when UI3 is configured sensor operation.
as an analog input (supply sensor or
changeover sensor).
Default: -40°F/-40°C
1. When adjusting the numeric value, press the UP or DOWN arrow key to change the value by single increments; press and
hold the UP or DOWN arrow key to change the numeric value in increments of ten.
Model Information
Table 28-6: MS-TEC21xx Models
Product Code Control Outputs Fan Control Application
TEC2116-2 Two On/Off Three Speeds Commercial Market
TEC2116H-2 Two On/Off Three Speeds Hospitality Market
TEC2126-2 Two On/Off or Floating Three Speeds Commercial Market
TEC2126H-2 Two On/Off or Floating Three Speeds Hospitality Market
TEC2136-2 Two On/Off or Floating Three Speeds Commercial Market
TEC2136H-2 Two On/Off or Floating Three Speeds Hospitality Market
TEC2146-2 Two Proportional 0 to 10 VDC Three Speeds Commercial Market
TEC2146H Two Proportional 0 to 10 VDC Three Speeds Hospitality Market
TEC2156-2 Two Proportional 0 to 10 VDC Three Speeds Commercial Market
TEC2156H Two Proportional 0 to 10 VDC Three Speeds Hospitality Market
Accessories
All the accessories in Table 28-7 on page 301 include mounting hardware; contact the nearest Johnson Controls
representative to order any of these parts. Review the technical specifications of the accessories prior to their use
TEC21xx
in an application.
Table 28-7: Accessories (Order Separately)
Code Number Description
SEN-600-1 Remote Indoor Air Temperature Sensor
TE-6361M-11 Duct Mount Air Temperature Sensor
SEN-600-4 Remote Indoor Air Temperature Sensor with Occupancy Override and LED
TE-636S-11 Strap-On Temperature Sensor
MS-BACEOL-0 RS485 End-of-Line Terminator
1. Additional TE-636xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the
TE-6300 Series Temperature Sensors Product Bulletin (LIT-216320) for more details.
New Zealand
Shipping Weight 0.75 lb (0.34 kg)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
LN ASC
LN Series Application Specific Controllers 311
LN FPC
LN Series Free Programmable Controllers 321
VAV/VVT
LN
LN Series VAV/VVT Profile Application Controllers 335
EOL EOL
:L
GI F NO
i.Lon 600
DX-9200 LN Series LN Series
(Router)
13 Point 8 Point
LN Series
* Depends on NAE LON LN Series 16 Controller
LN Series 16 Point
model; NAEs, routers, 24 Point Repeater Point w/ HOA Controller
Flexible NXE-REP-FTT
and repeaters count Controller
System
as nodes.
305
LONWORKS
BUS
LONWORKS
BUS
FIG:Bs_Tp
Bus EOL Terminator
• For FTT-10 Bus wiring, the recommended cable is 22 AWG (1.5 mm2 or 0.6 mm diameter) cable. Do not use
wire of a thinner gauge because it breaks easily and reduces the performance of the network.
• Use the same cable type throughout the installation of any network segment.
• If shielded cable is used, install a 470k ohm,
1/4W, ±10% metal-film resistor between the Shielded Cable:
shield and ground at one location only Connect shields together Ground shield at
(Figure 29-3 on page 308). Make the connection and insulate with tape. only one point.
to ground within the first two inches of entering
the enclosure. Do not connect the shield to the
device’s ground (GND) terminal. At all other
locations, tie the shields together to maintain a
continuous run and isolate from ground by
taping back the shield. 470K ohm
Resistor
Wiring LONWORKS Network Buses and
Devices Daisy Chain Wiring:
Each device can be wired to the network using stub
length or daisy-chain wiring, or you can mix both
types of wiring. Where cable runs permit, daisy-
chain wiring is the preferred method. See
Figure 29-3 on page 308. Plug-on Screw
Terminal
Notes: Stub lengths can be up to 3 m (10 ft) long,
but shorter lengths are preferred. Note that stub
lengths must be calculated into the overall maximum
cable length allowed for the chosen network Stub Length Wiring:
topology (see Cable Type and Segment Length on To Next Device
page 307). LONWORKS Network
1. If you are wiring stub lengths, cut a short length
of cable (about 15 cm [6 in.] long is
recommended) from the same type of twisted-
pair cable as used for the network wiring. Stub lengths
no longer than
2. If required, remove the plug-on screw terminal 3 meters. The LONWORKS twisted pair network
labeled Network from the LONWORKS device. is not sensitive to polarity; however,
it is recommended to maintain same
3. Connect wires to the plug-on screw terminal. polarity between similar devices.
There are no + or - terminals because the
twisted-pair network is not polarity sensitive.
FIG:LON_wrng
(However, we recommend that you maintain the Plug-on Screw
same polarity between devices.) Terminal
4. If shielded cable is used for the network wiring,
connect the shields together and insulate with Figure 29-3: Wiring the LONWORKS Network
tape (Figure 29-3 on page 308).
5. Reconnect the plug-on screw terminal to the LONWORKS card or LONWORKS device.
6. Determine where, and how many, separate terminators are required on the network segment, according to the
segment’s topology.
NXM-TERM-FTT
of hardware is removed and replaced. Understand that the Neuron ID is
FIG:LON_eol_trm
unique for each and every device (node) on the network.
Most LONWORKS devices are provided with two removable stickers with
the Neuron ID printed on them. Remove one sticker and place it on a
Room Schedule or floor plan identifying the system where the
LONWORKS device is installed. This number can then be typed in Bus-type EOL Terminator
manually during software configuration, which saves you another trip to (one at each end of bus)
the device to capture the neuron ID. Figure 29-4: EOL Terminator
Related Documentation
Table 29-2: Related Documentation
For Information On See Document LIT or Part Number
Design, Installation, Commissioning, and LONWORKS Network Layout Technical Bulletin LIT-1162150
Troubleshooting of LONWORKS Networks
Specifications and Installation of the LN Metasys System LN Series Sensors Installation LIT-1201871
Series Sensors Instructions
Specifications and Installation of the LN Metasys System LN Series Free Programmable LIT-1201854
Series Free Programmable Controllers Controllers Installation Instructions
Specifications and Installation of the LN Metasys System LN Series Application Specific LIT-1201916
Series Application Specific Controllers Controllers Installation Instructions
Specifications and Installation of the LN Metasys System LN Series VAV and VVT LIT-1201878
Series VAV and VVT Controllers Controllers Installation Instructions
Connecting LN Series Controllers to the LONWORKS Network Integration with NAE LIT-1201668
Metasys System Technical Bulletin
Installing LN-Builder 3 Software LN-Builder 3 Installation Instructions Part No. 24-10299-8
Using LN-Builder 3 Software LN-Builder 3 Technical Bulletin LIT-12011250
Installation Specifications
Table 29-3: LONWORKS Communications Bus (FTT-10 Protocol)
Address of Devices Hard coded as a Neuron ID.
LONWORKS Protocol Echelon Free Topology (FFT-10)
Signaling Method LONWORKS
Signaling Rate 78,000 bps
Transmission Media1 Belden 8442 - 22 AWG Stranded, Single twisted pair, PVC Jacket,
Unshielded
Belden 82442 - 22 AWG Stranded, Single twisted pair, Plenum Rated,
Unshielded
Shield Grounding Not Required
Physical Configuration Daisy-chained Bus Topology Preferred
Bus Length using Bus Topology Belden 8442 - 1,100m (3,600 feet) Recommended for EMT Installations
Belden 82442 - 1,100m (3,600 feet) Recommended for Plenum
Installations
Preferred Network Cable Supplier Anixter
4420 N. Harley Davidson Ave., Suite B
Wauwatosa, WI 53225
1-800-447-8565
414-755-6120 (main)
414-755-6121 (fax)
1. See Metasys System Cable and Wire Standards on page 465 for more information. For other cable sizes, refer to the
DX-9100 LONWORKS Systems Manual (LIT-1162250) or the Echelon Corporation Web site.
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
LN ASC
Application
The Metasys system LN Series application specific controllers are microprocessor-based controllers designed to
control almost any fan coil, rooftop, unit ventilator, or heat pump application. The controllers use the LONWORKS
communication protocol and are LONMARK certified using the fan coil, rooftop, unit ventilator, or heat pump profile.
This document describes the installation for the following controllers: LN-RTUL-0, LN-UVL-0, LN-FCUL-0, and
LN-HPUL-0.
Dimensions
Figure 30-1 on page 311 shows the dimensions of the Metasys system LN Series application specific controller.
13 12 11 10 9 8 7 6 5 4 3 2 1
O1 O2 O3 O4 O5 O6 O7
127 mm (5 in.)
24V AC/DC
SERVICE
COM
NETWORK
I1+ - I2+ I3+ - I4+ I5+ - I6+
1 2 1 2 3 4 5 6 7 8 9 1 2
25.4 mm
(1 in.) 114.3 mm (4.5 in.)
33.3 mm
165.1 mm (6.5 in.) (1.32 in.)
Application Requirements
The Application Specific Controllers require:
• relative humidity of 0 to 90% (noncondensing) and an ambient operating temperature of 0 to 70°C (32 to
158°F)
• 24 VAC power, an external fuse, and a Class 2 transformer.
The board contains a 1.35 ampere auto-reset fuse.
Output plug-in connectors are on the top edge of the board. Power, input, network plug-in connectors and the
service button are on the bottom edge. We recommend mounting the controller vertically with the ventilation holes
on the higher end.
Mounting
Mounting holes in the controller measure 7.9 mm (5/16 in.).
Code No. LIT-410031 Installation Quick Reference Handbook - (HVAC): Section 30 311
Wiring
Planning and Selecting Cables
LN ASC
• Plan the placement of cables used for inputs, outputs, communication, and power.
• Place input, output, power, and network cable to avoid the effects of ambient noise.
• Separate analog type cables for power, communication, inputs, and outputs from other types of cables.
Connectors
The board connectors accept wires or flat cables: 22-12 AWG (0.14-2.5 mm²) per pole.
Connecting Power
To calculate the required transformer power:
24V AC/DC
• Add the power requirements of all the controllers and
COM
peripheral devices.
• Add the largest starting power of the group.
• Multiply this value by 1.3.
This value is the required transformer power.
Figure 30-2 on page 312 shows wiring connections to the power
source and fuse. The external fuse protects the outputs and all
AC
other equipment that is powered using the same transformer.
Note: Maintain consistent polarity when connecting controllers Fuse Transformer
and devices to the transformer. Connect the ground (COM) of each XVAC / 24VAC
controller and each peripheral to the same side of the transformer.
To other
The controllers have a half wave power supply. Connecting two equipment
half wave power supplies to the same transformer without
maintaining polarity causes a short circuit. The controller can use Figure 30-2: Power Connection and Fuses
24 VAC +/- 15% or 24 VDC.
Wiring the Inputs (I1-I6)
All inputs are configured by software. Hardware configuration of the
inputs is not required.
In Figure 30-3 on page 312, the potentiometer input is configured
in software as a resistance type. The other two inputs are
configured in software as the same type of input (resistance type),
thermistor, or digital input. I1 I2 I3 I4 I5 I6
+ – + + – + + – +
180
Thermistor
10 kOhm 10kOhm
Potentiometer
Contact
NO - NC
Potentiometer Thermistor or
Input Digital Input
Figure 30-3: Potentiometer, Digital, and
Thermistor Inputs
LN ASC
+ – + + – + + – +
Figure 30-4 on page 313 shows a 0-10 VDC analog input. 180
4 – 20 mA
cold contacts, which means that there is no voltage present –
24 VDC
on the output terminals. An external power supply is required. +
See Figure 30-4 on page 313.
These outputs can switch 1.0 ampere at 24 VAC and can be 4-20 mA Sensor
+ –
used for PWM, control of valve or damper movement by
stroke time, or simple two-state outputs. 4 to 20 mA Current Input
Note: You must have a load on the output to verify the
TRIAC open and close action. It is not a dry contact closure
used in a mechanical relay.
I1 I2 I3 I4 I5 I6
+ – + + – + + – +
180
0 – 10VDC Controller V+
Sensor
– +
Relay
A1 A2
Power Supply
COM
Fuse
24 VAC
081
Network Wiring
The recommended wire type for LONWORKS
communications is 22 AWG, unshielded, with six
+
twists per foot. There is no polarity to be considered Connect a diode to 12VDC Relay
when connecting to a LONWORKS network. For more the relay terminal. K Max load
detailed information, refer to the Junction Box and (Ir = 1A @ Vr=25V) 200 ohms
Wiring Guideline published by the Echelon -
Corporation. Go to www.echelon.com.
Commissioning
To commission and add a device to a LONWORKS
network, follow these steps:
1. Visit the Johnson Controls Web site 081
(www.myjohnsoncontrols.com) and download the
latest version of the plug-in installation setup. DO1 C DO2 C DO3 C DO4 C DO5 C AO1 – AO2
Locate the files under Product Development >
Building Automation North America > BAS Figure 30-6: Relay Output
Products. You can also contact the Field Support
Center (FSC) to obtain the file.
2. Run the installation setup to install the device plug-in and the latest version of the .xif and .apb files into your
computer. the .xif and .apb files install in the C:\LonWorks\Import\JCI folder.
3. Register the plug-in into the network database. By doing this, you create the device template that is used to
commission the device.
LN ASC
! Downloading an improper .apb file automatically produces a warning in your network management
tool. If you persist in the download, you run the risk of crashing the Neuron chip in your controller.
Related Documentation
Table 30-2: Related Documentation
For Information On See Document LIT or Part Number
Design, Installation, Commissioning, and LONWORKS Network Layout Technical Bulletin LIT-1162150
Troubleshooting of LONWORKS Networks
Specifications and Installation of the LN Metasys System LN Series Sensors Installation LIT-1201871
Series Sensors Instructions
Specifications and Installation of the LN Metasys System LN Series Free Programmable LIT-1201854
Series Free Programmable Controllers Controllers Installation Instructions
Specifications and Installation of the LN Metasys System LN Series Application Specific LIT-1201916
Series Application Specific Controllers Controllers Installation Instructions
Specifications and Installation of the LN Metasys System LN Series VAV and VVT LIT-1201878
Series VAV and VVT Controllers Controllers Installation Instructions
Connecting LN Series Controllers to the LONWORKS Network Integration with NAE LIT-1201668
Metasys System Technical Bulletin
Installing LN-Builder 3 Software LN-Builder 3 Installation Instructions Part No. 24-10299-8
Using LN-Builder 3 Software LN-Builder 3 Technical Bulletin LIT-12011250
LN ASC
Power Voltage: 24 VAC +15%, 50/60 Hz or 24 VAC1
Typical Consumption: 5 VA
Maximum Consumption: 10 VA
Protection: 1.35 Ampere Auto-Reset Fuse
Environmental Operating Temperature: 0 to 70°C (32 to 158°F)
Storage Temperature: -20 to 70°C (-4 to 158°F)
Relative Humidity: 0 to 90% Noncondensing
General Standard: LONMARK Functional Profile Rooftop Unit #8030
Processor: Neuron 3150; 8 bits; 10 MHz
Memory: Flash 64k (APB application and configuration properties)
Communication: LonTalk Protocol
Media Channel: TP/FT-10; 78 kbps
Transceiver: Echelon Free Topology Transceiver (FTT-10)
Enclosure
Material: Metal 18 AWG
Dimensions: 127 x 165 x 33 mm (5 x 6.5 x 1.3 in.)
Weight: 0.67 kg (1.48 lb)
Safety: CSA and UL Listed
Inputs Number: 6 Universal Software Configurable
Digital: Dry Contact
Voltage: 0 to 10 VDC, Accuracy 0.5%
Current: 4 to 20 mA with 500 ohm external resistor
Resistor: Thermistor Type 2, 3, 7, 12, 24; 10k ohm
Range: -40 to 150°C (-40 to 302°F)
Accuracy: +0.5°C; +0.9°F
Resolution: 0.1°C; 0.18°F
Min/Max linear configuration
Potentiometer: 10k ohm
Up to 16 point translation table configuration
Input Resolution: 12 bits analog/digital converter
Outputs Number: 7
5 Digital: Triac 1.0 Ampere at 24 VAC External Power Supply
2 Tri-mode Analog: 0 to 10 VDC (linear), PWM or digital 0 to 12 VDC
60 mA maximum at 12 VDC (60°C; 140°F)
Maximum load 200 ohm
Auto reset fuse: 60 mA at 60°C; 140°F; 100 mA at 20°C; 68°F
Analog Output Resolution: 8 bits digital/analog converter
1. Controller must be powered by a 24 VAC, Class 2 power supply.
LN ASC
Power Voltage: 24 VAC +15%, 50/60 Hz or 24 VAC1
Typical Consumption: 5 VA
Maximum Consumption: 10 VA
Protection: 1.35 Ampere Auto-Reset Fuse
Environmental Operating Temperature: 0 to 70°C (32 to 158°F)
Storage Temperature: -20 to 70°C (-4 to 158°F)
Relative Humidity: 0 to 90% Noncondensing
General Standard: LONMARK Functional Profile Unit Ventilator #8080
Processor: Neuron 3150; 8 bits; 10 MHz
Memory: Flash 64k (APB application and configuration properties)
Communication: LonTalk Protocol
Media Channel: TP/FT-10; 78 kbps
Transceiver: Echelon Free Topology Transceiver (FTT-10)
Enclosure
Material: Metal 18 AWG
Dimensions: 127 x 165 x 33 mm (5 x 6.5 x 1.3 in.)
Weight: 0.67 kg (1.48 lb)
UL Listed
Inputs Number: 6 Universal Software Configurable
Digital: Dry Contact
Voltage: 0 to 10 VDC, Accuracy 0.5%
Current: 4 to 20 mA with 500 ohm external resistor
Resistor: Thermistor Type 2, 3, 7, 12, 24; 10k ohm
Range: -40 to 150°C (-40 to 302°F)
Accuracy: +0.5°C; +0.9°F
Resolution: 0.1°C; 0.18°F
Min/Max linear configuration
Potentiometer: 10k ohm
Up to 16 point translation table configuration
Input Resolution: 12 bits analog/digital converter
Outputs Number: 7
5 Digital: Triac 1.0 ampere at 24 VAC External Power Supply
2 Tri-mode Analog: 0 to 10 VDC (linear), PWM or digital 0 to 12 VDC
60 mA maximum at 12 VDC (60°C; 140°F)
Maximum load 200 ohm
Auto reset fuse: 60 mA at 60°C; 140°F; 100 mA at 20°C; 68°F
Analog Output Resolution: 8 bits digital/analog converter
1. Controller must be powered by a 24 VAC, Class 2 power supply.
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
LN FPC
LN-PRG4x 0, LN-PRGRTU-0, and LN-PRG88C-0.
Note: Output plug-in connectors are on the top edge of the board. Power, input, network plug-in connectors and
the service button are on the bottom edge.
Mounting
Mounting holes in the FP board measure 7.9 mm (5/16 in.).
Wiring
Planning and Selecting Cables
Plan the placement of cables used for inputs, outputs, communication, and power.
Place the input, output, power, and network cables to avoid the effects of ambient noise. Analog type cables for
power, communication, inputs, and outputs must be separated from other types of cables.
Connectors
The board connectors accept wires or flat cables: 22-12 AWG (0.14-2.5 mm²) per pole.
Connecting Power
24V AC/DC
The controller is protected by two 5 ampere
removable fuses against power surges and short
circuits. To calculate the required transformer power:
COM
1. Add the power requirements of all controllers
and peripheral devices.
2. Add the largest starting power of the group.
3. Multiply this value by 1.3.
This value is the required transformer power.
Figure 31-1 on page 321 shows wiring connections
to the power source and fuse. Connect the FP circuit Fuse
board to ground using the terminal marked GND. AC
This ground is for static discharge. The terminal can
be connected to the screw of mounting kit. The
Transformer
external fuse protects the outputs and the other
XVAC / 24VAC
equipment powered by the transformer.
Note: Maintain consistent polarity when connecting To other
controllers and devices to the transformer. The equipment
ground of each controller and each peripheral should
be connected to the same side of the transformer. Figure 31-1: Power Connections and Fuses
The free programmable controllers are a half wave
power supply. Connecting two half wave power supplies to the same transformer without maintaining polarity
causes a short circuit. The FP can use 24 VAC +/- 15% or 24 VDC.
Ground the Board
Connect the FP circuit board to ground using the terminal marked GND. This ground is for static discharge. The
terminal can be connected to the screw of the mounting kit.
Code No. LIT-410032 Installation Quick Reference Handbook - (HVAC): Section 31 321
Wiring the Inputs
The inputs for all controllers (except the
LN-PRG88C-0) are jumper configurable. The
wiring diagrams provide the jumper setting for
I1 I2 I3 I4 I5
each input type. The jumper settings are also + – + – + – + – +
printed on the board of the controller and on 180
the cover. The number of inputs available on
each controller varies according to the second
LN FPC
I1 I2 I3 I4 I5
+ – + – + – + – +
180
–
24 VDC +
0-10VDC
4-20mA
10K/DIGITAL/PWM
1K
Sensor –
+
LN FPC
Note: You must configure unused inputs as 10k/Digital/
PWM.
Outputs Controller V+ 0 – 10VDC
The number of outputs on the FP board varies according to
the second part of the model name (for example, 4 inputs on Sensor
the LN-PRG4x-0 and 8 inputs on the LN-PRG8x-0). The + –
LN-PRGRTU-0 is the only exception and it has eight inputs.
The letter following each device name determines the output Jumper
type. For example, LN-PRG12B-0 has six digital outputs and Configuration
six analog outputs. Table 31-1 on page 323 describes the
Output Types.
Table 31-1: Output Types 0-10VDC
4-20mA
Output Model Letter Suffix 10K/DIGITAL/PWM
Type A B C LN-PRGRTU-0 1K
Digital No Digital Half All Six Digital
Output Digital Digital Figure 31-4: 0 to 10 VDC Analog Input
Analog All Half No Two Analog
Output Analog Analog Analog
Network Wiring
The recommended wire type for LONWORKS communications is 22 AWG, unshielded, with six twists per foot. There
is no polarity to be considered when connecting to a LONWORKS network. For more detailed information, refer to
the LON Cable and Junction Box Guide published by the Echelon Corporation (www.echelon.com).
Commissioning
To commission a device and add it to a LONWORKS network:
1. Visit the Johnson Controls Web Site (www.myjohnsoncontrols.com) and download the latest version of the
plug-in installation setup. Locate the files under Product Development > Building Automation North America >
BAS Products. You can also contact the FSC to obtain the file.
2. Run the installation setup to install the device plug-in and the latest version of the .xif and .apb files into your
computer. the .xif and .apb files install in the C:\LonWorks\Import\JCI folder.
3. Register the plug-in into the network database. By doing this, you create the device template that is used to
commission the device.
4. Commission the device using the proper device template and .apb file with your network management tool.
IMPORTANT: Downloading an improper APB generates a warning in your network management tool. If you
continue to download, you run the risk of crashing the Neuron chip in your controller.
LN FPC
AUTO
OFF
Output Configuration
Table 31-3: LN-PRG4A-0 Controller Output Configuration
Outputs Configuration
Number 4
12 Tri-mode Voltage 0-10 VDC (linear), digital 0-12 VDC (off/on) or PWM
PWM output: adjustable period from 2 seconds to 15 minutes.
60 mA maximum @ 12 VDC
Maximum load 200 ohms
Auto reset fuse 100 mA @ 20°C, 68°F, 60 mA @ 60°C, 140°F
Typical Consumption 4 VA
Maximum Consumption 12 VA
Analog Output Resolution 8 bits digital/analog converter
4 Tri-mode Voltage 0-10 VDC (linear), digital 0-12 VDC (off/on) or PWM
PWM output: adjustable period from 2 seconds to 15 minutes.
60 mA maximum @ 12 VDC
Maximum load 200 ohms
Auto reset fuse 100 mA @ 20° C; 68°F, 60 mA @ 60°C; 140°F
Typical Consumption 5 VA
Maximum Consumption 15 VA
Analog Output Resolution 8 bits digital/analog converter
LN FPC
60 mA maximum @ 12 VDC
Maximum load 200 ohms
Auto reset fuse 100 mA @ 20°C; 68°F, 60 mA @ 60°C; 140°F
Typical Consumption 6 VA
Maximum Consumption 22 VA
Analog Output Resolution 8 bits digital/analog converter
LN FPC
Series Sensors Instructions
Specifications and Installation of the LN Metasys System LN Series Free Programmable LIT-1201854
Series Free Programmable Controllers Controllers Installation Instructions
Specifications and Installation of the LN Metasys System LN Series Application Specific LIT-1201916
Series Application Specific Controllers Controllers Installation Instructions
Specifications and Installation of the LN Metasys System LN Series VAV and VVT LIT-1201878
Series VAV and VVT Controllers Controllers Installation Instructions
Connecting LN-Series Controllers to the LONWORKS Network Integration with NAE LIT-1201668
Metasys System Technical Bulletin
Installing LN-Builder 3 software LN-Builder 3 Installation Instructions Part No. 24-10299-8
Using LN-Builder 3 software LN-Builder 3 Technical Bulletin LIT-12011250
Installation Specifications
Table 31-18: LN Series 8 Point Free Programmable Controller
Product Metasys System LN Series 8 Point Free Programmable Controller (LN-PRG4x-0)
Power Requirements Voltage: 24 VAC, ±15%, 50/60 Hz
Protection: 5 amp Removable Fuse, Model LN-PRG4-0 must be powered by a 24 VAC, Class
2 power supply
Environmental Operating Temperature: 0°C to 70°C, 32°F to 158°F
Storage Temperature: -20°C to 70°C, -4°F to 158°F
Relative Humidity: 0 to 90% Noncondensing
General Battery (for clock only): Real-Time Clock Chip
Enclosure:
Material: Metal 18 AWG
Dimension: 192 x 166 x 35 mm (7.55 x 6.53 x 1.39 in.)
Weight: 0.67 kg (1.48 lb)
Status LED on outputs
Safety: CSA and UL Listed
Inputs Number: 4
Digital: Dry Contact, 200 ms minimum ON pulse (without trending), 350 ms minimum OFF
pulse (without trending), 350 ms minimum
ON/OFF pulse (with trending)
Thermistor: Type 2, 10k ohms @ 25°C, 77°F
Range: -40°C to 150°C; -40°F to 302°F
Accuracy: ±0.5°C; ±0.9°F
Resolution: 0.1°C; 0.18°F
Platinum: RTD 1k ohms @ 0°C; 32°F
Range: -40°C to 75°C; -40°F to 167°F
Accuracy: ±1.0°C; ±1.8°F
Resolution: 0.1°C; 0.18°F
Pontentiometer: Configurable on several points or linear on 2 points, Accuracy: ±0.5%
Voltage: 0 to 10 VDC, Accuracy: ±0.5%
Current: 4 to 20 mA with a built-in internal resistor 249 ohms
Input Resolution:12 bits analog/digital converter
LN FPC
Relative Humidity: 0 to 90% Noncondensing
General Processor: Neuron 3150; 8 bits; 10 MHz
Memory: Nonvolatile Flash 64k (APB application), Nonvolatile Flash 128k (storage)
Communication: LonTalk Protocol
Media Channel: TP/FT-10; 78 kbps
Transceiver: Echelon Free Topology Transceiver (FTT-10)
Battery (for clock only): Real-Time Clock Chip
Enclosure:
Material: Metal 18 AWG
Dimension: 192 x 166 x 35 mm (7.55 x 6.53 x 1.39 in.)
Weight: 0.67 kg (1.48 lb)
Status LED on outputs
Safety: UL Listed
CE: Pending
Inputs Number: 8
Digital: Dry Contact, 200 ms minimum ON pulse (without trending), 350 ms minimum OFF pulse
(without trending), 350 ms minimum
ON/OFF pulse (with trending)
Thermistor: Type 2, 3 10k ohms @ 25°C, 77°F
Range: -40°C to 150°F; -40°F to 302°F
Accuracy: ±0.5°C; ±0.9°F
Resolution: 0.1°C; 0.18°F
Platinum: RTD 1k ohms @ 0°C; 32°F
Range: -40°C to 75°C; -40°F to 167°F
Accuracy: ±1.0°C; ±1.8°F
Resolution: 0.1°C; 0.18°F
Pontentiometer: Configurable on several points or linear on 2 points, Accuracy: ±0.5%
Voltage: 0 to10 VDC, Accuracy: ±0.5%
Current: 4 to 20 mA with a built-in internal resistor 249 ohms
Input Resolution: 12 bits analog/digital converter
LN FPC
Relative Humidity: 0 to 90% Noncondensing
General Processor: Neuron 3150; 8 bits; 10 MHz
Memory: Nonvolatile Flash 64k (APB application)
Communication: LonTalk Protocol
Media Channel: TP/FT-10; 78 kbps
Transceiver: Echelon Free Topology Transceiver (FTT-10)
Battery (for clock only): Real-Time Clock Chip
Enclosure:
Material: Metal 18 AWG
Dimension: 192 x 166 x 35 mm (9.03 x 6.53 x 1.39 in.)
Weight: 0.67 kg (1.48 lb)
Status LED on outputs
Safety: UL Listed
CE: Pending
Inputs Number: 12
Digital: Dry Contact, 200 ms minimum ON pulse (without trending), 350 ms minimum OFF pulse
(without trending), 350 ms minimum
ON/OFF pulse (with trending)
Thermistor: Type 2, 3 10k ohms @ 25°C, 77°F
Range: -40°C to 150°C; -40°F to 302°F
Accuracy: ±0.5°C; ±0.9°F
Resolution: 0.1°C; 0.18°F
Platinum: RTD 1k ohms @ 0°C; 32°F
Range: -40°C to 150°C; -40°F to 167°F
Accuracy: ±1.0°C; ±1.8°F
Resolution: 0.1°C; 0.18°F
Pontentiometer: Configurable on several points or linear on 2 points, Accuracy: ±0.5%
Voltage: 0-10 VDC, Accuracy: ±0.5%
Current: 4-20 mA with a built-in internal resistor 249 ohms
Input Resolution:12 bits analog/digital converter
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
VAV/VVT
• relative humidity of 0 to 90% (noncondensing) and an ambient operating temperature of 32 to 158°F (0 to
70°C)
LN
• 24 VAC power; an external fuse, and Class 2 wiring
Connectors for the inputs, outputs, power, and network wires are on the right side of the unit. The connectors are
labeled and easily accessible.
Mounting
Mount the controller directly on the air damper shaft.
Choose a mounting location that allows easy access to min. 40mm (1.5")
the cover and connectors.
Attach the controller to the shaft with the supplied metal
bracket as shown in Figure 32-1 on page 335.
The casing bracket is equipped with a mounting kit as
shown in Figure 32-2 on page 335. The mounting kit
secures the controller in its position by opposing the shaft
torque.
Install the mounting kit screw. Make sure that nothing
prevents the damper from opening and closing easily.
Figure 32-1: Mounting Overview
sl ort no C hc et si D
Connectors
Mounting
0 1 Kit
Connectors
Code No. LIT-410033 Installation Quick Reference Handbook - (HVAC): Section 32 335
If necessary, limit the maximum damper shaft rotation
by modifying the position of the stroke end stops in 5°
increments.
; 2.48"
63mm
2.13"
54mm
To connect the pressure sensor, use flexible tubes
6.4 mm (1/4 in.) in diameter and 4 mm (5/32 in.) inside
diameter. 44mm;
1.72"
62mm
2.44"
0 1
124mm;
VAV/VVT
98mm;
4.88"
3.86"
LN
Bracket
mouting
kit
106mm ;
4.17"
226mm ;
8.90"
RESET
Connect to
screw of the mounting kit. ground
1 2 3
Twisted Pair
3
short circuits by a 5 A removable fuse.
C
C
2
DO
To calculate the required transformer power:
1
1 Fuse
1. Add the power requirements of all the controllers and 24VAC
2
peripheral devices. COM AC
1
2. Add the largest starting power of the group.
SERVICE Transformer
3. Multiply this value by 1.3. XVAC / 24VAC
This value is the required transformer power. Removable
Fuses To other
VAV/VVT
Maintain consistent polarity when connecting controllers equipment
LN
and devices to the transformer. Connect the ground of Figure 32-6: Power Connection and Fuses
each controller and each peripheral to the same side of
the transformer.
For applications where multiple VAV and VVT Controllers are supplied from a common 24 VAC transformer, you
must maintain polarity throughout, or short circuits ampere result.
Also, you must use 24 VAC for the VAV and VVT controllers. Other voltages are not acceptable. When the outputs
are configured as powered outputs, the 24 VAC is switched directly to the outputs.
The external fuse on the profile application controllers (LN-VAVLx-0 and LN-VVTLx-0) protects other equipment
powered by the transformer.
Wiring the Inputs (I1, I2, I3, I4)
By default, the VAV and VVT controllers are shipped with 10K - Digital Inputs RESET
3
input.
NETB
2
To change the input type, remove the cover and move the NETA
1
jumpers as shown from Figure 32-7 on page 337 to INPUT I4
I4
+
8
Figure 32-12 on page 338. C
7
INPUT I3 I3
Figure 32-8 on page 337 shows an internally sourced 4 to +
6
INPUT I2 I2+
5
20 mA input. The power supply is internal to the sensor and C
4
INPUT I1
is not on the board. I1+
3
C
2
AO1
+
1
C
NET B
1 2
NET A
Controller Source
INPUT I4 I4+ + Output 4-20 mA
6 7 8
C
INPUT I3 - Internal DC
I3+
power supply
Resistor
500 Ohm - ¼W
2
2
NET A
1
NET A
1
Input I4 I4+ Thermistor 10kOhm;
7 8
INPUT I4 C Type 2 & 3
I4+ Input I3
8
I3+
5 6
C Input I2 I2+
7
INPUT I3 Contact NO - NC
I3+ C
4
6
Figure 32-10: 10k ohm or Digital Input
10 kOhm Potentiometer
2
NET A
1
VAV/VVT
8
C
- 0-10VDC
7
INPUT I3
I3+
6
Figure 32-11: 0 to 10 VDC Analog Input
2
NET A
1
Wiring Digital Outputs (DO1, DO2, DO3) Input I4 I4+ + Power supply
7 8
C 24 VDC
Two types of digital outputs can be configured. Input I3
I3+
-
6
Resistor
• At time of shipping, all digital outputs on the VAV and 500 Ohm max - ¼W
VVT free programmable controllers are configured
Figure 32-12: Externally Sourced 4 to 20 mA Inputs
as unpowered output types.
• At time of shipping, all digital outputs on the VAV and
VVT profile application controllers are configured as powered output types.
The unpowered output type does not have any voltage on the output terminals when the output is active. Voltage
and current are supplied from outside the board.
The powered output type has 24 VAC on the output terminals when the output is active. Voltage and current are
supplied from the board.
Maximum current for all digital outputs whether powered or unpowered is 1 ampere.
DO1 and DO2 are controlled by a single jumper; set them identically. The DO3 output has its own jumper; you can
set it independently of the other two outputs.
All digital outputs are controlled by triacs. As a result, measurements across outputs with a digital voltmeter may be
misleading.
Wiring Powered Digital Outputs
Powered Outputs
Powered digital outputs switch 24 VAC from the supply transformer. I1 +
3
C
2
Set the output type selection jumpers as shown in Figure 32-13 on AO1+
1
page 338.
C
5
DO2
3
Outputs C
2
24VAC
2
COM
1
S ERVICE
5
Figure 32-15 on page 339. Output DO3 DO3
4
DO2
Wire the unpowered digital output terminal as shown in
3
Outputs C Max. current:
2
Figure 32-16 on page 339. DO1 & DO2 DO1 1A @ 24VAC
1
24 VAC
2
Figure 32-14: Powered Outputs
Unpowered Outputs
VAV/VVT
I1 +
LN
C
2
AO1+
1
C
Output DO3
5
DO3
4
DO2
3
Outputs
C
DO1 & DO2
2
DO1
1
24VAC
2
COM
1
S ERVICE
Figure 32-15: Unpowered Outputs
5
Output DO3 DO3
4
DO2
3
Outputs C L Power supply
2
DO1 & DO2 DO1 C 24VAC
1
24 VAC
2
Max. Current
1A @ 24VAC
When configured as digital type, the analog outputs can C - Controller Common
2
3
C Connect a diode to
2
22 AWG, unshielded, with six twists per foot. There is no polarity AO1+
K the relay terminal.
1
(Ir = 1A @ Vr=25V)
to be considered when connecting to a LONWORKS network. For C
5
detailed information, refer to the LON Cable and Junction Box DO3
4
12Vdc Relay
Guide published by the Echelon Corporation Max load 200 ohms
1. Visit the Johnson Controls Web site (www.myjohnsoncontrols.com) and download the latest version of the
plug-in installation setup. Locate the files under Product Development > Building Automation North America >
LN
BAS Products. You can also contact the FSC to obtain the file.
2. Run the installation setup to install the device plug-in and the latest version of the .xif and .apb files into your
computer. the .xif and .apb files install in the C:\LonWorks\Import\JCI folder.
3. Register the plug-in into the network database. By doing this, you create the device template that is used to
commission the device.
4. Commission the device using the proper device template and .apb file with your network management tool.
WARNING: Risk of Property Damage.
Model Information
Table 32-2: LN Series VAV and VVT Application Specific Controllers
Code Number Description
LN-VAVL-0 Enclosure with LM-24M actuator, pressure sensor, and 8 I/O (4 UI,
3 triac DO, 1 AO), with Logging and LNS Plug-in
LN-VAVLF-0 Enclosure with LM-24M10 feed-back actuator, pressure sensor, and 7 I/O
(3 UI, 3 triac DO, 1 AO), and LNS Plug-in
LN-VAVLN-0 Enclosure with pressure sensor, and 8 I/O (4 UI, 3 triac DO, 1 AO), with
Logging and LNS Plug-in. No actuator
LN-VVTL-0 Enclosure with LM-24M actuator and 8 I/O (4 UI, 3 triac DO, 1 AO), with
Logging and LNS Plug-in. No pressure sensor
LN-VVTLF-0 Enclosure with LM-24M10 feedback actuator, and 7 I/O (3 UI, 3 triac DO,
1 AO), with Logging and LNS Plug-in. No pressure sensor
LN-VVTLN-0 Enclosure with 8 I/O (4 UI, 3 triac DO, 1 AO), with Logging and LNS Plug-
in. No actuator. No pressure sensor.
Related Documentation
Table 32-3: Related Documentation (Part 1 of 2)
For Information On See Document LIT or Part Number
Design, Installation, Commissioning, and LONWORKS Network Layout Technical Bulletin LIT-1162150
Troubleshooting of LONWORKS Networks
Specifications and Installation of the LN Metasys System LN Series Sensors Installation LIT-1201871
Series Sensors Instructions
Specifications and Installation of the LN Metasys System LN Series Free Programmable LIT-1201854
Series Free Programmable Controllers Controllers Installation Instructions
VAV/VVT
Installation Specifications
LN
Table 32-4: LN Series VAV and VVT (Part 1 of 2)
Product Metasys system LN Series Application Free VAV Programmable
Controllers (LN-VAVLx-0)
Metasys system LN Series Application Free VVT Programmable
Controllers (LN-VVTLx-0)
Power Requirements Voltage: 24 VAC, ± 15%, 50/60 HZ or 24 VDC
Typical Consumption: 5 VA
Maximum Consumption: 10 VA
Protection: 5 ampere removable fuse
Environmental Operating Temperature: 0°C to 70°C, 32°F to 158°F
Storage Temperature: -20°C to 70°C, -4°F to 158°F
Relative Humidity: 0 to 90% Noncondensing
General Standard: LONMARK Functional Profile VAV #8010
Processor: Neuron 3150; 8 bits, 10MHZ
Memory: Non-volatile Flash 64 K (APB application and configuration
properties)
Communication: LonTalk Protocol
Media Channel: TP/FT-10; 78 kbps
Transceiver: Echelon Free Topology Transceiver (FTT-10)
Battery (for clock only): Real-time Clock Chip
Enclosure:
Material: PVC, flammable class VO
Dimension: 4.88 x 8.9 x 2.48 inches (124 x 226 x 63 mm)
Weight: 1.84 lbs (0.835 kg)
Safety: CSA and UL Listed
Damper Motor Motor: LM24-Mus
Torque: 35 in. lb, 4N-m
Angle of Rotation: 95° adjustable
Fits shaft diameter: 8.5 mm to 18.2 mm; 5/16 inches to 3/4 inches
Potentiometer 10 K ohms
LN
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
TEC2xxx
TEC2xxx Wireless Thermostat Controller 405
WRS-RTN
TE-7800
WRS-RTN and TE-7800 Receivers 421
WRS-TTX
WRS-TTx Series Wireless Room Temperature Sensors 429
Web
Browser
SCT/CCT
Wireless Connection
Hard-wired Network or Bus
Ethernet
Ethernet Network
NAE
WRS
Sensors TEC
WRS-RTN Wireless
Series Thermostat
Receiver TEC20-3C Controller
FC Bus N2 Bus Coordinator
FEC
WRS
Sensor
TE-7800
VMA1400 One-to-one
Receiver
WRZ
FEC Sensor
FEC FC
ZFR1811
Router Bus
IOM
ZFR1810
Coordinator
Laptop
Computer WRZ
Sensor
ZFR1811 VMA1600
Router
FIG:Wrs_Ntw
TEC Wireless
Thermostat
TEC20-6C Controllers
Coordinator
Desktop
Computer
Code No. LIT-410034 Installation Quick Reference Handbook - (HVAC): Section 33 345
WIRELESS
LOCATE
Overview
This section provides general guidelines for determining optimum mounting locations for installing wireless
controllers, routers, and sensors. Many of the guidelines are best practices that can be applied to locating and
installing many different wireless controllers and zone/room sensors or thermostats. The wireless Metasys
products described in this document include the following:
• ZFR1800 Series Wireless Field Bus System
• WRZ-TTx Series Wireless Mesh Room Temperature Sensors
• WRZ-7840 Series One-to-One Wireless Room Temperature Sensing System
• WRZ-SST-100 Wireless Sensing System Tool
• TEC Series Wireless Thermostat Controller System
• WRS Series Many-to-One Wireless Room Temperature Sensing System
• TE-7800 Series One-to-One Wireless Room Temperature Sensing System
For general guidelines on determining mounting locations and installing wired network controllers and sensors,
see Locating and Installing HVAC Controllers and Sensors on page 13.
IMPORTANT: This section is not intended to provide complete guidelines, procedures, or safety information for
the products you may be installing, and not all of the guidelines presented in this section pertain to every
controller or sensor. Refer to the product manufacturer’s Technical Literature and Product Installation
Instructions for additional installation guidelines, procedures, and product safety information.
IMPORTANT: Indoor line of sight transmission ranges between products can be less than shown in Table 33-1
on page 347 through Table 33-8 on page 361.
WRS
Sensor
LINE_OF_SIGHT
WRS
Sensor
To perform the procedures for locating the components of your wireless Metasys systems, you need the following:
• a detailed copy of the job site floor plans for the proposed application site with the wall locations, column
locations, mechanical rooms, elevator shafts, stairwells, metal duct work, chases and risers, and other large
metal obstructions shown. The plans should also include the proposed mechanical/HVAC zone layout and
wireless device locations.
• a copy of the job site architectural and mechanical specifications with the construction materials defined
• information on the dimensions, materials, and the general location of the furnishings and other mobile content
installed in the occupied application space (for example, file cabinets, shelving units, partitions, displays, and
other large metal items that can obstruct wireless signals)
• several different colored pens or markers for identifying zone and area boundaries, wireless Metasys product
locations, and signal obstructions. Examples of MOs include:
• interior building features such as elevator shafts, stairwells, mechanical or electrical equipment rooms,
equipment chases for HVAC, plumbing and electrical risers, metal reinforced walls, concrete walls, cinder
blocks, glass walls with metal coating, and large metal-reinforced columns and pillars
• office equipment and furnishings such as computer racks, many rows of tall file cabinets and book shelves,
metal partitions, and displays
Examples of minor obstructions include several rows of cabinets or shelves, metal light fixtures, multiple small
pillars, sheetrock walls with metal or wood studs, and glass walls without metal coating. For estimating
purposes, several small or minor obstructions can be grouped and considered a single MO.
WRZ
Sensor
ZFR1810
Coordinator
ZFR1811
Router
Building
Column
Field
Controller
Fig:ZFRflroln
Figure 33-3: Building Floor Plan with ZFR1800 Series System
5. On your floor plans, draw a 15 m (50 ft) diameter (7.5 m [25 ft] radius) circle around each ZFR1800
Coordinator, ZFR1811 Router, and WRZ Sensor, to help determine wireless signal range. See Figure 33-4 on
page 352.
WRZ
Sensor
Elevator
Shaft
ZFR1810
Coordinator
ZFR1811
Router
Building
Field Column
Controller
Fig:ZFRflrpln2
Figure 33-4: Building Floor Plan with ZFR1800 System and with Circles Representing
Wireless Signal Range
6. Add ZFR1811 Routers and ZFRRPT repeater accessories to serve as repeaters in order to fill in gaps and
provide multiple wireless transmission paths between products. See Figure 33-5 on page 353.
Note: On your floor plan, if you have 15 m (50 ft) diameter (7.5 m [25 ft] radius) circles that do not overlap with
each other, add ZFR1811 Routers to serve as repeaters to fill in the gaps so that every 15 m (50 ft) diameter
(7.5 m [25 ft] radius) circle overlaps with at least two other 15 m (50 ft) diameter (7.5 m [25 ft] radius) circles.
WRZ
Sensor
Elevator
Shaft
ZFR1810
Coordinator ZFR1811
Router to
Serve as
Repeater
ZFR1811
Router
Building
Field Column
Controller
Figure 33-5: Building Floor Plan with ZFR1800 System Including Repeaters
7. Once the installation is complete, test the wireless transmission signal strength between the ZFR1810
Coordinator and all of the associated ZFR1811 Routers and WRZ-TTx Sensors to help validate a reliable mesh
network is in place. Each ZFR and WRZ product contains signal strength LEDs, and the ZCT also provides a
convenient method for testing the signal strength and provides additional diagnostics for the ZFR1800 system.
Note: If a ZFR1811 Router shows poor signal strength, you may be able to improve the signal strength by
rotating the ZFR1811 Router. If this does not help, then additional ZFR1811 Routers and ZFRRPT repeater
accessories serving as repeaters may be required.
TEC Series Wireless Thermostat Controller System
Follow the steps in this section to locate your TEC Series Wireless Thermostat Controller System products. Follow
these rules:
• The recommended distance between every TEC wireless thermostat controller should be 10 m (30 ft) through
walls, and 30 m (100 ft) in open spaces.
• Every TEC wireless thermostat controller should be within a wireless transmission range of at least two other
TEC wireless thermostat controllers.
• The TEC Coordinator should be within a wireless transmission range of at least two TEC wireless thermostat
controllers.
• If a TEC wireless thermostat controller is not within wireless transmission range of at least two TEC wireless
thermostat controllers or a TEC coordinator, then use TEC wireless thermostat controllers to function as
repeaters to serve this purpose of providing multiple wireless data pathways.
TEC Wireless
Thermostat
Controller
Building
Column TEC
Coordinator Elevator
Shaft
Concrete
Wall
Fig:TECflrpln
Figure 33-6: Building Floor Plan with TEC Wireless Thermostat Controller System
2. Highlight all of the obstructions on the building floor plans, such as elevator shafts, metal equipment,
equipment rooms, concrete block walls, and duct work. See Figure 33-6 on page 354.
3. Locate the TEC20-xC Coordinator near the center of the space. See Figure 33-6 on page 354.
You must locate the TEC Coordinator on the same floor or building level as the associated TEC wireless
thermostat controllers. The TEC Coordinator antenna should be in direct, unobstructed line of sight with a
minimum of two wireless TECs. See Figure 33-6 on page 354.
Note: Each TEC Coordinator supports up to 30 TEC wireless thermostat controllers.
TEC Wireless
Thermostat
Controller
Building
Column TEC
Coordinator Elevator
Shaft
Concrete
Wall
Figure 33-7: Building Floor Plan with TEC Series Wireless Thermostat Controllers
and Circles Representing Wireless Signal Range
5. Add TEC Wireless Thermostat Controllers to serve as repeaters and to fill in gaps and provide multiple
wireless transmission paths between wireless products in the network. See Figure 33-8 on page 356.
Note: On your floor plan, if you have the circles that do not overlap with each other, add TEC wireless thermostat
controllers to serve as repeaters to fill in the gaps so that every circle overlaps with at least two other circles.
The same transmission distances apply to TEC Wireless Thermostat Controllers serving as repeaters:
• 30 m (100 ft) diameter (15 m [50 ft] radius) for repeater wireless TECs transmitting in open space.
• 10 m (30 ft) diameter (5 m [15 ft] radius) for repeater wireless TECs transmitting through walls.
The dotted semi-circle represents the 30 m (100 ft) diameter (15 ft [50 ft] radius) transmission in an open space.
Note: Typical job sites include a number of major and minor obstructions in the final occupied space. The
TEC quantity and locations are directly affected by the number and location of obstructions.
TEC Wireless
Thermostat
Controller
Building
Column TEC
Coordinator Elevator
Shaft
Figure 33-8: Building Floor Plan with TEC Series Wireless Thermostat Controller
System, including Repeaters
6. To help validate a reliable mesh network is in place once the installation is complete, check the status LED on
each wireless TEC to make certain it indicates a connection to the TEC Coordinator.
WRS Series Many-to-One Wireless Room Temperature Sensing System
Follow the steps in this section to estimate and locate your Many-to-One wireless room temperature sensing
system.
Estimating WRS Receiver Quantities
The following procedure is typically a pre-sale exercise used to establish material estimates for a proposed
Many-to-One application. The actual number of receivers required for the application may vary from the estimate
generated by this procedure. Typically, final installed applications require fewer receivers than the pre-sale
estimate.
To estimate and locate WRS receiver quantities:
1. Divide each floor or building in the Many-to-One application into defined logical rectangular areas and
determine the approximate length and width of each area. Mark the area boundaries and dimensions on your
copy of the plans.
Note: Estimate the required receivers for the total application area on each floor or building level area
separately. Wireless transmissions may pass through floors, but through-floor signal paths are not
recommended.
2. Within each defined area, determine or estimate the total number of large or MOs that most likely could block
line-of-sight wireless signal paths between sensors and associated receivers.
To perform the steps for locating the Many-to-One products, you need the following:
• the WRS sensors configured and mounted in their final locations or an unmounted WRS sensor (and the
sensor locations identified)
• a WRS receiver, or (preferred) a combination of a WRS Series wireless sensing system tool and a laptop
computer
Locating WRS Many-to-One Sensors
When installing WRS Many-to-One Sensors:
• Locate the sensor on the same building level or floor as the receiver
Note: Wireless transmissions may pass through floors, but through-floor signal paths are not recommended.
• Locate the sensor in direct line of sight to the receiver wherever possible.
• Avoid metal obstructions (including equipment rooms and elevator shafts) between the receiver and the
sensor.
• Do not locate the sensor in recessed areas or metal enclosures.
Note: A WRS receiver can be located in a metal enclosure if the antenna is exposed outside of the enclosure.
• Do not mount a sensor less than 0.6 m (2 ft) from the receiver.
Locating WRS Many-to-One Receivers
Follow these steps to determine the optimum location for the WRS receivers in your Many-to-One applications.
To locate Many-to-One receivers:
1. Inspect the building plans floor by floor (section by section on each floor if necessary) and mark the locations of
all WRS sensors on the plans.
2. Highlight all of the obstructions on the building floor plans. Mark major and minor obstructions with different
colors. Examples of major obstructions include:
• interior building features such as elevator shafts, stairwells, mechanical or electrical equipment rooms,
equipment chases for HVAC, plumbing and electrical risers, metal reinforced walls, concrete walls, cinder
block walls, glass walls with metal coating, and large metal-reinforced columns and pillars
• office equipment and furnishings such as computer racks, many rows of tall file cabinets and book shelves,
metal partitions, and displays
Any major obstructions that are located on the exterior boundary of the application area (and not in the wireless
line of sight signal paths) should not be included in your estimate.
For estimating purposes, several small or minor obstructions can be grouped and considered a single MO.
Examples of minor obstructions include fixtures, multiple small pillars, sheetrock walls with metal or wood
studs, and glass walls without metal coating
3. For each floor or defined section on the plans, visually group the WRS sensors into logical groups that appear
able to associate with a single receiver. Mark and identify each of these logical groups.
Some points to observe as you group sensors:
IMPORTANT: If there are other wireless mesh networks in the area, ensure that the PAN Address of the WRZ-
7840 Receiver and WRZ-TTx Sensor (set by the TRANSMITTER ID and AREA DIP Switches) is different from
the PAN ID of those wireless mesh networks.
IMPORTANT: Ensure that one or more AREA DIP switches are set to ON. The devices do not work if all AREA
DIP switches are set to OFF.
Note: Ensure the power switches on the WRZ-7840 Receiver and WRZ-TTx Sensor are set to OFF before
proceeding.
1. Set the TRANSMITTER ID and AREA DIP switches on the WRZ-7840 Receiver and the WRZ-TTx Sensor to
the same address.
RF Signal
Strength
RF
SA
LED
128
WRZ-TTx Sensor
64
32
16
4
2
8
8
4
2
1
ON ON
BATT
FIG:WRZ7840_pnl
RF Signal
Strength Connect Battery Pack Wire
LED Harness Here
Figure 33-9: RF Signal Strength LEDs, Occupancy Button, Battery Pack Wire Harness Connection:
WRZ-7840 Receiver and WRZ-TTx Sensor
Note: Connecting a battery pack to the receiver changes the WRZ-7840 Receiver into the WRZ-SST-100 Tool.
4. Turn the battery pack switch to ON.
5. For a One-to-One wireless system, place the WRZ-SST-100 Tool in the location where the WRZ-7840
Receiver would be located, and place the WRZ-TTx Sensor in the location you intend to mount this device.
For a ZFR1800 Series Wireless Field Bus System, place the WRZ-TTx Sensor in a desired location for a
ZFR1811 Router and place the WRZ-SST-100 Tool in a desired location for a ZFR1811 Router or ZFR1810
Coordinator.
6. Power on the test sensor and allow it to establish communications with the WRZ-SST-100 Tool. When
communication is established, the RF signal LED on the WRZ-SST-100 Tool blinks (Figure 33-9 on page 360).
If communication is not established within 15 seconds, press the manual occupancy override button on the
WRZ-TTX sensor to force another communication attempt. The occupancy button is shown in Figure 33-9 on
page 360.
7. Once the sensor establishes communication with the WRZ-SST-100 Tool, press the occupancy button for
5 seconds to force the test sensor into RTM.
If the signal strength is less than Good, you may have to move the location of either device until an Excellent or
Good signal strength is indicated.
Move on to the next location, and repeat Steps 1 through 9 as necessary.
9. When testing is finished, turn off the battery switch on the WRZ-SST-100 Tool and the power switch on the test
sensor.
Operation
Wireless Signal Strength
RF signal strength LED indicates the strength of the wireless signal between the sensor and the associated
sensing system receiver, expressed as Excellent, Good, or Weak. The tool has an LED that blinks off one, two, or
three times for every transmission to indicate the signal strength between the sensor and tool, or router/coordinator
and tool. See Table 33-7 on page 361.
RTM and RF Signal Strength LEDs
Normally, the sensor transmits every 60 seconds; however, pressing and holding the manual occupancy override
button on a WRZ-TTx Series Sensor for 5 seconds or more forces the sensor into RTM. In RTM, a WRZ-TTx
Series Sensor sends a data transmission once every 10 seconds. The sensors remain in RTM up to a total of
30 transmissions. After each transmission, the LED of the sensor flashes (LED Off to On) to indicate the signal
strength between the sensor and WRS-SST-100 Tool. The WRS-SST-100 Tool blinks (LED on to off) to indicate the
wireless signal strength.
For additional information, refer to the WRZ-7840 Series One-to-One Wireless Room Temperature Sensing
System Technical Bulletin (LIT-12011411).
Related Documentation
Table 33-8: Wireless Metasys System Related Documentation (Part 1 of 3)
For Information On See Document LIT or Part Number
Selecting the Appropriate Wireless Wireless Metasys® System Product LIT-12011244
Metasys System Bulletin
ZFR1800 Series Wireless Field Bus System
Applications, Features, and Benefits of ZFR1800 Series Wireless Field Bus LIT-12011336
the ZFR1800 Series Wireless Field Bus System Product Bulletin
System
Locating and Installing a ZFR1810 ZFR1810 Wireless Field Bus Coordinator Part No. 24-10325-2
Coordinator Installation Instructions
Locating and Installing a ZFR1811 ZFR1811 Wireless Field Bus Router Part No. 24-10325-10
Router Installation Instructions
Locating and Installing WRZ-TTx WRZ-TTx Series Wireless Room Part No. 24-10332-2
Wireless Sensors Temperature Sensors Installation
Instructions
ZFR1810
90
(3.5)
FIG:ZFR1810_dimfeat
25
(1)
102
(4)
1270
(50)
146
(5.8)
52
(2.1)
122
(4.8)
PAN OFFSET
DIP Switches
FC Signal Strength/
24 VAC End-of-Line
BUS Status Optimize Network
Input Switch
Terminals LEDs Button
Power
Terminals
FC BUS FC BUS
IN OUT
Jack Jack
Figure 34-1: ZFR1810 Wireless Field Bus Coordinator, Physical Features and Dimensions, mm (in.)
Code No. LIT-410035 Installation Quick Reference Handbook - (HVAC): Section 34 365
Application
IMPORTANT: The ZFR1800 Series Wireless Field Bus System is not designed or intended for use in mission-
ZFR1810
IMPORTANT: Before installing the ZFR1810 Coordinator in plenum applications, verify acceptance of exposed
plastic materials in plenum areas with the local building authority. Building codes for plenum requirements vary
by location.
Some local building authorities accept compliance to UL 1995, Heating and Cooling Equipment, while others use
different acceptance criteria.
A ZFR1810 Wireless Field Bus Coordinator provides a wireless interface between field controllers equipped with a
ZFR1811 Router and a NAE35/45/55 or NCE25 supervisory controller. Each wireless mesh network requires one
ZFR1810 Coordinator, which initiates the formation of the network.
Note: The ZFR1810 Coordinator (and the ZFR1811 Routers) must be at the same Metasys system release
version as the wirelessly enabled FEC/VMA16x0 field controller. For information on uploading or downloading the
devices to match, refer to the Loading Devices chapter of the CCT Help (LIT-12011147).
A ZFR1810 Coordinator can operate from either of two power sources:
• a 24 VAC, Class 2 power source when used with an NAE55 supervisory controller
• 15 VDC power provided from the FC Bus Jack on most Field Equipment or Supervisory Controllers that are
connected directly to the FC Bus.
The ZFR1810 Coordinator features a remote-mount antenna and cable to allow transmission when the NAE35/45/
55 or NCE25 is mounted inside a metal panel.
Mounting
See Wireless Device Location and Mounting Considerations on page 345 for location and mounting guidelines
specific to wireless products, including the ZFR1810 Coordinator. For general guidelines on determining mounting
locations and installing wired network controllers and sensors, see Locating and Installing HVAC Controllers and
Sensors on page 13.
Follow these additional guidelines when installing a ZFR1810 Coordinator:
• Locate the ZFR1810 Coordinator near the center of the associated array of ZFR1811 Routers.
• At a minimum, position a ZFR1810 Coordinator within 15.2 m (50 ft) of at least two ZFR1811 Routers.
• At a minimum, position all ZFR1811 Routers within 15.2 m (50 ft) of at least two other ZFR1811 Routers or one
ZFR1811 Router and the ZFR1810 Coordinator.
• Locate the ZFR1810 Coordinator on the same floor as the associated ZFR1811 Router and
WRZ-TTx Sensors.
• Test the transmission signal strength between the ZFR1810 Coordinator and the associated ZFR1811 Router
and WRZ-TTx Sensors to ensure a reliable mesh network is in place.
• Avoid metal obstructions and concrete or brick walls between the ZFR1810 Coordinator and the associated
ZFR1811 Router and WRZ-TTx Sensors.
For detailed information on location guidelines for a ZFR1800 Series system, and for estimating the number of
ZFR1811 Routers needed as repeaters for extending wireless transmission range, refer to the Wireless Metasys
System Location Guide (LIT-12011294).
Special Tools Needed
• four No. 6 pan-head, sheet-metal screws
• galvanized steel mounting bracket
• two No. 6 Trade Size pan-head, sheet-metal screws
• round bushing
• hexagonal bushing
ZFR1810
The ZFR1810 Coordinator can be surface mounted using
the four No. 6 Trade Size self-tapping, pan-head screws 2. Use the mounting base
3. Insert the four No. 6 screws into for screw hole template.
supplied. mount holes on mounting base and
tighten them evenly to the surface.
To mount the ZFR1810 Coordinator base with screws:
1. Remove the ZFR1810 Coordinator from the mounting Slots
base (Figure 34-2 on page 367).
2. Use the mounting base as a template, and place the
mounting base against the mounting surface. Locking
Tabs (4)
3. Drill pilot holes at the marked locations and secure
the mounting base to the surface with the supplied
FIG:ZFR1810_mnt_bse
four No. 6 Trade Size screws supplied.
FIG:ZFR1810_ant_mnt
IMPORTANT: Use the antenna provided. Do not
alter the antenna in any way or use another
antenna. Do not modify the antenna cable in any
way.
Antenna
IMPORTANT: Minimum bend radius for the
antenna cable is 25 mm (1 in.). Any bend with a
smaller radius may damage the cable. Mounting
Screws
If mounting the ZFR810 Coordinator in a control panel,
choose a location on the top side of the control panel for
placement of the antenna. Ensure that the selected
location has line-of-sight to two or more ZFR1811
Routers. Hexagonal
Use Figure 34-3 on page 367 and the following steps to Bushing
assemble the remote-mount antenna: Antenna
Mounting
1. Remove the knock-out tab on the enclosure/panel Bracket
Round
box or drill a 7/8 in. diameter hole in the desired Bushing
Antenna
location on the top of the enclosure. Recloseable
Cable
Fastener Tape
2. Insert the round bushing into the hole in the
enclosure.
3. Insert the hexagonal bushing into the antenna
Figure 34-3: Mounting the Antenna
mounting bracket.
4. Thread the antenna cable through the hexagonal bushing.
5. Insert the base of the antenna into the hexagonal bushing and press until it snaps securely in place.
6. Thread the antenna cable through the round bushing at the top of the panel.
1. Center the antenna mounting bracket over the 7/8 in. (22 mm) round bushing.
2. Using the bracket as a template, drill two 3/32 in. (2 mm) pilot holes into the enclosure.
3. Screw the bracket into place using the supplied self-tapping mounting screws
Mounting the Antenna Using RFT
When sold as part of a panel assembly, six pieces of RFT are supplied with the unit. Use this tape between the
antenna bracket and the enclosure. To mount the antenna using RFT:
1. Ensure all mounting surfaces are clean and free of dust, oils, and debris before applying the RFT.
2. Remove the adhesive backing on two pieces of RFT and place one piece on the bottom of each antenna
bracket mounting foot.
3. Affix a mating piece of RFT onto each piece of RFT on the mounting bracket so that the fasteners mesh
together. Remove the adhesive backing on the mating pieces.
4. Center the bracket over the 7/8 in. (22 mm) round bushing and apply the bracket to the top of the panel. Push
down on the feet of the bracket until you feel the fasteners lock into position and the adhesive bonding to the
panel is completely attached.
Note: Extra pieces of RFT are provided so that you can change the mounting location on the top of the panel at a
later date if necessary.
Attaching the Antenna to the ZFR1810 Coordinator
To attach the antenna to the ZFR1810 Coordinator:
1. Remove the top cover of the ZFR1810 Coordinator by simultaneously pushing in both flexible tabs on one side
of the unit, followed by pushing in the tabs on the other side of the unit.
2. Remove the top portion of the unit.
3. Apply the antenna wire firmly to the connection point (see Figure 34-1 on page 365) until it locks into place.
IMPORTANT: The connection from the antenna cable to the ZFR1810 Coordinator is intended to be made only
once. Do not remove it once you have inserted it into the jack. If you must remove the antenna, disassemble the
case of the ZFR1810 Coordinator and remove the antenna from the jack by pulling on the knurled end of the
antenna's connector only. Pulling on the antenna cable from anywhere else can result in damage to the antenna.
Avoid any repeat removals and re-insertions as this may impact wireless connection integrity and unit
performance.
IMPORTANT: Before installing the ZFR1810 Coordinator in plenum applications, verify acceptance of exposed
plastic materials in plenum areas with the local building authority. Building codes for plenum requirements vary
by location.
Some local building authorities accept compliance to UL 1995, Heating and Cooling Equipment, while others
use different acceptance criteria.
ZFR1810
Power Input and Communication
Wiring for power input and communication uses one of two methods: terminal blocks or the FC Bus jack.
Terminal Blocks - Power
Use a 24 VAC nominal, 50/60 Hz, Class 2 power supply to power the ZFR1810 Coordinator. See Table 34-3 on
page 374 for recommended Johnson Controls transformers.
Connect the 24 VAC supply power wires from the transformer to the HOT and COM terminals of the 24 V~ three-
position screw terminal pluggable block as shown in Figure 34-4 on page 369 and Figure 34-1 on page 365. The
middle terminal is not used.
Note: Transformers not manufactured by
Johnson Controls may have different color wires. Follow ZFR1810
the manufacturer’s instructions when mounting and wiring Supply Power
transformers. Terminal Block
COM
Terminal Blocks - Communication
Connect the communication wires from the NAE or NCE 24V~ ZFR1810
to the four-position screw terminal pluggable block, as Supply Power
shown in Figure 34-5 on page 369 and Figure 34-1 on Terminal Block
Plug
page 365.
FC Bus Jack - Power and Communication
COM
HOT
Use a six conductor SA Bus RS-485 cable with RJ12
connectors to connect the ZFR1810 Coordinator to the
Wires from
FC Bus connector (FC/SA BUS IN) on the NAE, NCE, or
FIG:ZFR1810_Pwr_Prt
Johnson Controls
FEC26x0 controller. This connection provides both power 24 VAC, Class 2
Power Transformer
and communication to the ZFR1810 Coordinator.
Orange Wire Brown Wire
(24 VAC) (COM)
FC/SA BUS
Terminal
SHLD
COM
Block
+
FC/SA BUS
Terminal Block
Plug
COM
SH
LD
-
+
A
FIG:ZFR1810_FC_SA_Bs
(MS/TP) = + - COM
FC/SA Bus
Coordinator’s power supply input must be able to source the ZFR1810 Coordinator and the connected external
devices. Exceeding the power supply input limits may cause the ZFR1810 Coordinator to shut down.
Use a six conductor SA Bus RS-485 cable with RJ45 connectors to connect an external Metasys device to the FC
BUS OUT jack as shown in Figure 34-1 on page 365.
Setup and Adjustments
PAN Offset
IMPORTANT: Ensure that the PAN Offset switches are set to the same value for the ZFR1810 Coordinator and
each associated ZFR1811 Router, and WRZ-TTx Sensor in a mesh network.
IMPORTANT: Set DIP switch 128 to On for all MS/TP controllers that are to communicate with the ZFR1800
Series Wireless Field Bus system. This setting enables wireless mode on the controller. For details, see the
specific guidelines document for the controller in this book.
Set the PAN Offset value of the ZFR1810 Coordinator using the DIP switches to configure the ZFR1810
Coordinator to communicate with the ZFR1811 Routers assigned to it. See Figure 34-1 on page 365 for the
location of the switches and Figure 34-6 on page 371 for an example.
The PAN Offset value equals the sum of the numbers set to ON. For example, if the DIP switches labeled
1, 4, and 8 are set to ON, the PAN Offset value is 13 (1 + 4 + 8 = 13). As a best practice for setting these switches,
set the highest switch value first, then the next highest switch value, and so on, until the total of the switch values
equal the intended device address.
When selecting a PAN Offset value for a wireless system:
• Use a unique PAN Offset value for each wireless mesh network at a job site.
• Use the same PAN Offset value for each wireless device in a wireless mesh network - the
ZFR1810 Coordinator and each associated ZFR1811 Router and WRZ-TTx Sensor.
ZFR1810
If the Metasys system is at Release 4.1 and later, the MS/TP address of the ZFR1810 Coordinator is no longer
fixed at 2. The new address is 120 plus the value summation of switch 8, switch 7, and switch 6 of the PAN
Offset, giving an MS/TP address range of 120 to 127. See the example in Figure 34-6 on page 371.
Note: Only the values associated with Switches 6, 7, and 8 that are set to the ON position count towards the
MS/TP address.
Not Used
PAN Offset
64
16
32
1
2
8
4
FC Bus MS/TP Address of ZFR1810
ON Coordinator = 120 + the value
summation of switches
OFF SW8, SW7, and SW6 of the
1 2 3 4 5 6 7 8
PAN Offset set to ON.
SW8 (Value 1) = ON
PAN Offset = 13 SW7 (Value 2) = OFF
FEC MS/TP Address = 125 SW6 (Value 4) = ON
MS/TP Address 4 MS/TP Address = 120+1+4=125
ZFR1811
ZFR1811 Router
IOM
Not Used
MS/TP Address 5 PAN Offset
VMA MS/TP Address
64
32
16
1
8
4
2
VMA1600
MS/TP Address 6 ON
OFF
1
128
2
64
32
16
8
4
1 2 3 4 5 6 7 8
1
8
2
On
MS/TP Address for MS/TP Controller
and its WRZ-TTx sensor MUST match. WRZ-TTx Sensor Power
SA Address 199
WRZ-TTx Series Sensor Off Zone
1
32
16
64
4
2
8
10mW
64
16
1
32
4
2
Mesh
Switch (SW) Position SA Bus Address
All SW OFF 199 ON
Only SW1 ON 200
Only SW2 ON 201 OFF
NA PAN Offset 1mW MSTP Add
SW1 and SW2 ON 202
SW4 and SW8 OFF
Mesh is ON for use with Power = On
Only SW8 ON 203 ZFR1800 Series System Zone = SA Bus Address 199 (Zone 0)
Note: You can use up to 4 WRZ-TTx sensors. (Set according to application)
FIG:ZFR_sttngs
PAN Offset = 13
Transmit Level = 10 mW
MS/TP Address = 6
In the example of Figure 34-6 on page 371, the PAN Offset of the ZFR1810 Coordinator is configured to 13 by
setting SW8, SW6, and SW5 (values 1, 4, and 8) to the ON position. The value summation of SW8 (value 1) and
SW6 (value 4) is 5, so the MS/TP address of the ZFR1810 Coordinator is 120 + 5, which equals 125.
segment. The EOL switch position is Up for ON and Down for OFF. See EOL Termination on the MS/TP Bus on
page 81.
Status LEDs
The ZFR1810 Coordinator has five LEDs that indicate power, fault status, FC Bus activity, wireless activity, and
signal strength. See Figure 34-1 on page 365 for the location of these LEDs. These LEDs are described in
Table 34-1 on page 372.
Table 34-1: ZFR1810 Coordinator Status LEDs
Name Color LED Normal Descriptions
Switch
Number
(Left to
Right)
Power Green 1 On Off Steady = No power.
On Steady = Normal operation (power
available from 24 VAC connector or Field
Controller
Sensor Actuator [FC/SA] Bus IN jack).
Fault Red 2 Off Off Steady = Normal.
On Steady = Internal Errors detected.
FC Bus Green 3 Blink Blink - 2 Hz = Normal operation (ZFR1810
Coordinator is receiving BACnet frames over
the wire).
Off Steady = Attempting to Auto Baud, or
not connected to active MS/TP network.
On Steady = Auto Baud complete and not
receiving BACnet frames.
Wireless Green 4 Blink Blink - 2 Hz = Normal operation (ZFR1810
Coordinator is receiving BACnet frames over
the wire).
Off Steady = Not receiving BACnet frames.
On Steady = Stopped receiving BACnet
frames.
Signal Strength Green 5 Signal Strength1 Indication: OFF Steady = Not able to start a network.
3 Blinks - Good signal strength ON Steady with Signal Strength displayed
2 Blinks - Average signal strength once every 5 seconds = Normal operation
(ZFR1810 Coordinator is a member of a
1 Blink - Poor signal strength wireless network).
OFF for 3 seconds - No other
wireless devices within range
1. Signal Strength appears once every 10 seconds or when the Signal Strength/Optimize Network button on the
ZFR1810 Coordinator is depressed momentarily (less than 5 seconds).
ZFR1810
the wireless signal strength between a ZFR1810 Coordinator and a ZFR1811 Router or between two ZFR1811
Routers. See WRZ-SST-100 Wireless Sensing System Tool on page 359 for more information on testing signal
strength in your application.
Signal Strength/Optimize Network Button
IMPORTANT: Do not use the Restore Defaults function unless specifically directed by the Field Support
Center at Johnson Controls.
The Signal Strength/Optimize Network Button allows the ZFR1810 Coordinator to use any of three functions:
• Signal Strength
• Optimize Network
• Restore Defaults
Use the Signal Strength mode to aid in signal strength testing. Refer to the ZFR1800 Series Wireless Field Bus
System Technical Bulletin (LIT-12011295) and Wireless Metasys System Location Guide (LIT-12011294) for more
information.
Use the Optimize Network mode to clear the mesh device routing tables of the ZFR1811 Routers and attempt to
find shorter and/or stronger signal paths to the ZFR1810 Coordinator. See Table 34-2 on page 373.
Note: The Optimize Network process can take up to 15 minutes to complete.
Table 34-2: Signal Strength/Optimize Network Button
Holding the Signal Strength/Optimize Network Puts the ZFR1810 Coordinator into the _____ Mode
Button for ___
0-5 Seconds Signal Strength
5-10 Seconds Optimize Network
10+ Seconds Restore Defaults1
1. Do not use the RESTORE DEFAULTS mode unless specifically directed by the Field Support Center.
Related Documentation
Table 34-4: Documents Related to Installing, Wiring, and Setting up ZFR1810 Wireless Coordinators
For Information On See Document LIT or Part Number
Installation Instructions for ZFR1810 Wireless Field Bus Part No. 24-10325-2
ZFR1810 Wireless Coordinator Coordinator Installation Instructions
Commissioning and Configuring the ZFR1800 Series Wireless Field Bus LIT-12011295
ZFR1810 Wireless Coordinator System Technical Bulletin
Checking the Performance of the ZFR Checkout Tool (ZCT) Technical LIT-12011343
Wireless Mesh Network Bulletin
General Background on Wireless Wireless Metasys System Location LIT-12011294
Metasys System Products Guide
Installation Specifications
Table 34-5: ZFR1810 Wireless Field Bus Coordinator (Part 1 of 2)
Product Code Number MS-ZFR1810-0
Power Supply Input One of the following:
24 VAC +10%/-15%, 50/60 Hz, Class 2. Transformer allowance should be 2.5 VA maximum, 2 VA
typical. Provided through the three-position 24 V~ screw terminal pluggable block.
15 VDC, 180 mA (7 to 18 VDC, 185 mA maximum current draw) provided through the FC BUS IN
RS-485 (RJ-12) jack from the FC Bus Jack on a Field Controller or NxE supervisory engine.
Power Supply Output 15 VDC; Provided to the FC BUS OUT RJ-12 jack for external devices.
Addressing DIP Switches, Field Adjustable.
Wireless Band Direct-Sequence Spread-Spectrum, 2.4 GHz ISM Bands
Transmission Power 10 mW Maximum
Transmission Range 76.2 m (250 ft) Maximum Line-of-Sight
15 m (50 ft) Practical Average
Ambient Conditions Operating: 0 to 50°C (32 to 122°F), 5 to 95% RH, Noncondensing
Storage: -20 to 70°C (-4 to 158°F), 5 to 90% RH, Noncondensing
Materials White Plastic Housing with Plenum rating per UL1995 UL94-5VB Flammability Rating
ZFR1810
input.
Four spade terminals with four-position screw terminal pluggable block for RS-485
communications connection from an NxE or FEC.
RJ-12 IN jack for 15 VDC power supply and RS-485 communications connection from an NxE or
FEC FC Bus jack.
RJ-12 OUT jack supplies 15 VDC and communications to BTCVT Wireless Commissioning
Converter.
Dimensions 146 x 122 x 52 mm (5.8 x 4.8 x 2.1 in.)
Mounting Hardware Four No. 6 Trade Size Sheet Metal Screws
Shipping Weights 0.45 kg (1.0 lb)
Compliance United States:
Intended for Connection to an NEC Class 2 Power Source;
UL 916 Energy Management
Plenum rated per UL1995 UL94-5VB Flammability Rating
FCC Compliant to CFR47, Part 15, Subpart B, Class A
Transmission Complies with FCC Part 15.247 Regulations for Low Power Unlicensed
Transmitters
Transmitter FCC Identification: TFB-MATRIXL
Canada:
CAN/CSA C22.2 No. 205, Signal Equipment
Industry Canada (IC) Compliant to Canadian ICES-003, Class B Limits
Industry Canada IC: 5969A-MATRIXL
Europe:
CE Mark – EMC Directive 89/336/EEC, Radio Telecommunications Terminal Equipment Directive
99/5/EC (Required European certifications pending)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
Status LED
100
(3-15/16) 18
(3/4)
ZFR1811
00-10-8D-xx-xx-xx-xx-xx
136
(5-3/8)
PAN OFFSET
DIP Switches
1219
(48)
FIG:ZFR1811_dim
RJ-12 Plug
connects to
Field Controller's 18
FC/SA Bus RJ-12 Jack (3/4)
Figure 35-1: ZFR1811 Wireless Field Bus Router, Physical Features and Dimensions, mm (in.)
Application
IMPORTANT: The ZFR1800 Series Wireless Field Bus System is not designed or intended for use in mission-
critical or life/safety applications.
IMPORTANT: Before installing the ZFR1811 Router in plenum applications, verify acceptance of exposed
plastic materials in plenum areas with the local building authority. Building codes for plenum requirements vary
by location.
Some local building authorities accept compliance to UL 1995, Heating and Cooling Equipment, whereas others
use different acceptance criteria.
A ZFR1811 Wireless Field Bus Router is used with an FEC16x0, FEC26x0, or VMA1600 Series field controller.
The ZFR1811 Router provides a wireless interface between:
• a field controller and the supervisory engine (by way of a ZFR1810 Coordinator)
• a field controller and its associated WRZ-TTx Series Wireless Mesh Room Temperature Sensors
Up to four WRZ-TTx Series Sensors can be associated with a single ZFR1811 Router. In multi-sensor applications,
the ZFR1811 Router passes all the sensors’ data to a VMA1600 or FEC controller, which can be configured to
either average the sensors’ temperature input or select the highest or lowest sensed temperature for control of the
target zone.
A ZFR1811 Router can be powered directly from the connected field controller’s 15 VDC output. It can also be
powered by the power supply in the Repeater Accessory Kit (MS-ZFRRPT-0) to serve as a stand-alone repeater,
extending the range of the communications within the wireless mesh network.
Code No. LIT-410036 Installation Quick Reference Handbook - (HVAC): Section 35 377
Note: The ZFR1811 Routers (and the ZFR1810 Coordinator) must be at the same Metasys system release
version as the wirelessly enabled FEC/VMA16x0 field controller. For information on uploading or downloading the
devices to match, refer to the Loading Devices chapter of the CCT Help (LIT-12011147).
Mounting
When mounting the ZFR1811 Router to an enclosure, Proper Mounting Orientation
mount it to the top, bottom, or side of the enclosure, as
ZFR1811
ZFR1811
Range Type Transmission Distance
ZFR1810 Coordinator, ZFR1811 Router WRZ-TTx Series Sensor
Recommended 15.2 m (50 ft) 15.2 m (50 ft)
Maximum 76.2 m (250 ft) 30 m (98 ft)
Wiring
Wiring Considerations and Guidelines . SA BUS
Terminal FC BUS
Block Terminal
IMPORTANT: Do not connect supply power to the Block
ZFR1811 Router before finishing wiring and checking
all wiring connections. Short circuits or improperly
connected wires may result in permanent damage to
the Router.
COM
PWR
SHLD
COM
+
SA
-
-
IMPORTANT: Use copper conductors only. Make all
wiring in accordance with local, national, and regional
regulations. The ZFR1811 Router is a low voltage
(less than 30 VAC) device. Do not exceed the
PWR
COM
ZFR1811 Router’s electrical ratings.
COM
SA
-
+
SH
LD
-
+
FIG:ZFRCBL
Wiring with an FEC or VMA1600 Series Field
Controller
Connect the ZFR1811 Router to the field controller as RJ-12 Jack
shown in Figure 35-4 on page 380. If you are connecting Figure 35-3: ZFRCBL Accessory (Not to Scale)
an FEC1610 to the ZFR1811 Router, see Figure 35-5 on
page 381. The connection provides both power and
communication to the ZFR1811 Router. Some connections require the use of the ZFRCBL wire harness
(Figure 35-3 on page 379). To use the ZFRCBL wire harness, make the connections as shown in Figure 35-4 on
page 380 and Figure 35-5 on page 381. For more information on using the ZFRCBL accessory, refer to the
Wireless Commissioning Converter Installation Instructions (Part No. 24-10108-2).
COM
PWR
FEC1610, FEC26x0, or VMA16x0
SA
SA
+
TERMINALS
SHLD
COM
SA BUS FC BUS FC
ZFR1811
+
-
SA PWR
Sensor SA/FC Bus
SHLD
COM
COM
+
+
-
-
Plug into
VMA Sensor
Port
ZFR1811 Router MS-ZFRCBL-0 Pinout
PIN 2
PIN 1 PIN # Wires To
PINS 4 & 6 MS-ZFRCBL-0
RJ12
PINS 3 & 5 1 FC +
Use the ZFR wire harness
when an extra RJ12 is 2 FC -
needed. If you connect an 3 SA COM
FIG:Wirng_Wrlss1
IOM, re-work the 4 SA PWR
1:2 Splitter connection by cutting off 5 SA COM
RJ12 type only ends and re-terminating to 6 SA PWR
Use in conjunction connectors supplied with
with the MS-ZFRCBL-0 the controller. PIN 1
to add two extra RJ12
connections. Balancing Thermostat
or BTCVT
DIS1710 Local Display °C
Module
RJ12
RJ12
- +
C° /
F°
Figure 35-4: Bus Wiring for FEC1610, FEC26x0, and VMA16x0 Controllers
IMPORTANT: Ensure that the PAN OFFSET switches are set to the same value for each ZFR1810 Coordinator,
ZFR1811 Router, and WRZ-TTx Sensor in a mesh network.
IMPORTANT: Do not connect the ZFR1811 Router to the power supply before setting the PAN OFFSET
switches.
IMPORTANT: On the associated FEC/VMA Field Controller’s MS/TP Address switch block, set switch 128 to
ON for use with a ZFR1811 Router.
Set the PAN Offset value of the ZFR1811 Router using the DIP switches (located on the back of the cover) to
configure the ZFR1811 Router to communicate with the WRZ-TTx Sensors assigned to it and the ZFR1810
Coordinator to which the ZFR1811 Router is assigned. See Figure 35-1 on page 377 for the location of the
switches and Figure 35-6 on page 382 for an example.
COM
PWR
SA
FEC1620 TERMINALS SA
+
-
SHLD
COM
SA BUS FC BUS FC
ZFR1811
-
SA PWR
SENSOR SA/FC
SHLD
COM
COM
Plug into BUS
+
-
-
VMA
Sensor
Port
Balancing Thermostat
or BTCVT MS-ZFRCBL-0 Pinout
°C
PIN 2
PIN 1
PIN # Wires To
PINS 4 & 6
RJ12
FIG:Wirng_Wrlss2
Sensor port. If you connect
5 SA COM
ZFR1811 an IOM, rework the
connection by cutting off 6 SA PWR
Router
ends and re-terminating to
connectors supplied with the PIN 1
RJ12
controller.
Not Used
PAN Offset
64
16
32
1
2
8
4
MS/TP Address of ZFR1810
ZFR1811
FC Bus
ON Coordinator = 120 + the value
summation of switches
OFF SW8, SW7, and SW6 of the
1 2 3 4 5 6 7 8
PAN Offset set to ON.
SW8 (Value 1) = ON
PAN Offset = 13 SW7 (Value 2) = OFF
FEC MS/TP Address = 125 SW6 (Value 4) = ON
MS/TP Address 4 MS/TP Address = 120+1+4=125
ZFR1811
ZFR1811 Router
IOM
Not Used
MS/TP Address 5 PAN Offset
VMA MS/TP Address
64
32
16
1
8
4
2
VMA1600
MS/TP Address 6 ON
OFF
1
128
2
64
32
16
8
4
1 2 3 4 5 6 7 8
1
8
2
On
Power
MS/TP Address for MS/TP Controller
and its WRZ-TTx sensor MUST match. WRZ-TTx Sensor
SA Address 199
WRZ-TTx Series Sensor Off Zone
1
32
16
64
4
2
8
10mW
64
16
1
32
4
2
Mesh
Switch (SW) Position SA Bus Address
All SW OFF 199 ON
Only SW1 ON 200
Only SW2 ON 201 OFF
NA PAN Offset 1mW MSTP Add
SW1 and SW2 ON 202
SW4 and SW8 OFF
Mesh is ON for use with Power = On
Only SW8 ON 203 ZFR1800 Series System Zone = SA Bus Address 199 (Zone 0)
Note: You can use up to 4 WRZ-TTx sensors. (Set according to application)
FIG:ZFR_sttngs
PAN Offset = 13
Transmit Level = 10 mW
MS/TP Address = 6
ZFR1811
Table 35-2: ZFR1811 Router Status LED
Name Color Normal Descriptions
Signal Green Signal Strength Indication: OFF Steady = No power.
Strength 3 Blinks - Good signal strength OFF Steady with 1 blink every 5 seconds = ZFR1811
2 Blinks - Average signal strength Router is not a member of a wireless network, invalid PAN
1 Blink - Poor signal strength OFFSET setting, no ZFR1810 Coordinators or ZFR1811
Routers in area.
OFF for 3 seconds - No wireless
signal ON Steady with signal strength displayed once every
5 seconds = ZFR1811 Router is a member of a wireless
network.
OFF Steady with signal strength displayed once every
5 seconds = Wireless network is actively communicating,
but ZFR1810 Coordinator cannot be reached (for example,
coordinator lost power).
Wireless transmissions between ZFR1810 Coordinators and ZFR1811 Routers occur continuously as needed.
Wireless transmissions between ZFR1811 Routers and WRZ-TTx Sensors occur approximately every 60 seconds
or when the occupancy button on the WRZ-TTx Sensor is pressed. See WRZ-TTx Series Wireless Room
Temperature Sensors on page 385 for more information.
WRZ-SST-100 Wireless Sensing System Tool
Use the WRZ-SST-100 Wireless Sensing System Tool with a WRZ-TTx Sensor as a site survey tool to determine
the wireless signal strength between a ZFR1810 Coordinator and a ZFR1811 Router or between two ZFR1811
Routers. Refer to the WRZ-SST-100 Wireless Sensing System Tool Installation Instructions (Part No. 24-10393-17)
for more information on testing signal strength in your application.
Accessories
See Table 35-3 on page 383 for information on accessories for the ZFR1811 Router.
Table 35-3: Accessories
Product Code Product Description
Number
MS-ZFRRPT-0 Optional Repeater Accessory for use with ZFR1811 Router as a repeater. Includes power supply
(20-28 VAC or 16-30 VDC input power and 12 VDC output power), and 4 x 4 in. electrical box with
cover.
WRZ-SST-100 Wireless Sensing System Tool. Requires WRZ-TTx Sensor to function as a site survey tool for
ZFR1800 Wireless Field Bus System, or for WRZ-7840-0 One-to-One Room Temperature Sensing
System.
MS-ZFRCBL-0 Wire Harness with Connectors for use with MS-ZFR1811-0 Router for Wireless Field Bus. Allows
ZFR1811 Router to function with FEC1620 controller; and with FEC1610, VMA1610, or VMA1620
controllers in conjunction with NS Series Sensors, MS-BTCVT-1 Wireless Commissioning Converter, or
DIS1710 Local Controller Display.
Installation Specifications
Table 35-5: ZFR1811 Wireless Field Bus Router
Product Code Number MS-ZFR1811-0
Power Supply Input 8 to 18 VDC, 15 VDC Nominal. Provided from the FC/SA BUS RJ-12 jack on the FEC or
VMA1600 controller.
Current Consumption 90 mA maximum
Addressing DIP Switches, Field Adjustable.
Wireless Band Direct-Sequence Spread-Spectrum, 2.4 GHz ISM Bands
Transmission Power 10 mW Maximum
Transmission Range 76.2 m (250 ft) Maximum Indoor Line-of-Sight
15 m (50 ft) Recommended Indoor
Ambient Conditions Operating: 0 to 50°C (32 to 122°F), 5 to 95% RH, Noncondensing
Storage: -20 to 70°C (-4 to 158°F), 5 to 90% RH, Noncondensing
Materials Translucent Plastic Housing with Plenum rating per UL1995 UL94-5VB Flammability
Rating
Terminations RJ-12 plug for connection to FEC or VMA1600 FC/SA Bus jack
Dimensions 136 x 100 x 18 mm (5-3/8 x 3-15/16 x 3/4 in.)
Mounting Hardware 1/2 in. trade size EMT connector
Shipping Weights 0.095 kg (0.21 lb)
Compliance United States:
Intended for Connection to an NEC Class 2 Power Source;
UL 916 Energy Management
Plenum rated per UL1995 UL94-5VB Flammability Rating
FCC Compliant to CFR47, Part 15, Subpart B, Class A
Transmission Complies with FCC Part 15.247 Regulations for Low Power Unlicensed
Transmitters
Transmitter FCC Identification: TFB-MATRIXL
Canada:
CAN/CSA C22.2 No. 205, Signal Equipment
Industry Canada (IC) Compliant to Canadian ICES-003, Class B Limits
Industry Canada IC: 5969A-MATRIXL
Europe:
CE Mark – EMC Directive 89/336/EEC, Radio Telecommunications Terminal Equipment
Directive 99/5/EC (Required European certifications pending)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
The WRZ-TTx Series Wireless Room Temperature Sensors are designed to sense room/zone temperature and
transmit wireless temperature control data. In a ZFR1800 Series Wireless Field Bus System (mesh network)
application, the sensors communicate with FEC1600 Series, FEC2600 Series, and VMA1600 Series Controllers
WRZ-TTX
by means of the ZFR1811 Router.
A WRZ-TTx Series Sensor can also be used in a One-to-One application (non-mesh network) to communicate with
a WRZ-7840 Wireless Receiver. The WRZ-7840 Receiver transfers data to the appropriate controller by means of
the SA communication bus. In a typical application, one WRZ-TTx Series Sensor reports to one
WRZ-7840 Receiver, but up to five WRZ-TTx Series Sensors can be associated with a single WRZ-7840 Receiver
for multi-sensor averaging or high/low temperature selection.
Depending on the sensor model, the WRZ-TTx Series Sensors can transmit sensed temperature, setpoint
temperature, occupancy status, and low battery conditions to an associated router or receiver. The WRZ-TTx
Series Sensors are designed for indoor, intra-building applications only.
Special Tools Needed
• 1.6 mm (1/16 in.) Allen-head adjustment tool (Johnson Controls T-4000-119; order separately) for the small
screw that secures the sensor to the mounting base
• straight blade screwdriver (or coin) for unlocking the sensor housing from the mounting base locking tab
• WRZ-SST-100 Wireless Sensing System Tool (optional): a site survey tool and signal test receiver used prior
to installing a ZFR1800 Series Wireless Field Bus System
Mounting
Tamper Resistant
See Wireless Device Location and Mounting Set Screw
Considerations on page 345 for information on locating and
mounting WRZ-TTx sensors. Manual Occupancy Temperature
Override Button Set Point
IMPORTANT: After you set the address but before you Control Dial
mount the sensor, we recommend that you verify
communication with the controller using the
WRZ-SST-100 tool or the built-in signal strength LED.
Battery Level
and 120
IMPORTANT: Install and power the ZFR1810 Signal Strength (4.7)
Coordinator and all ZFR1811 Routers in the area where LED
WRZ-TTx sensors are to be mounted before mounting
FIG:WRZ-TT_FRNT
WRZ-TTx sensors. This practice helps you verify 80
Back of Base to (3.1)
communication before mounting the sensors and avoids Front of Setpoint
sensor battery drain as initial communication between Control Dial 38
(1.5)
devices is attempted.
Figure 36-1: WRZ-TTP0000-0 Sensor,
Surface Mounting the Base with Double-Sided Physical Features and Dimensions, mm (in.)
Adhesive Foam Tape
The WRZ-TTx Series Sensor is surface mounted with
double-sided adhesive foam tape on surfaces. For best results, use all three pieces of foam tape (included).
IMPORTANT: If you are mounting the sensor in a public high-traffic area such as a hallway, or a location where
it may be bumped on occasion, use wall anchors that are appropriate for the surface instead of adhesive tape.
Code No. LIT-410037 Installation Quick Reference Handbook - (HVAC): Section 36 385
To mount the sensor base with adhesive foam tape:
1. Clean the mounting surface to ensure that the adhesive foam tape sticks to the surface.
Note: The mounting surface, mounting base, and ambient temperature must be at least 10°C (50°F) when
mounting the base with adhesive foam tape.
2. Remove the sensor housing from the mounting base
(Figure 36-2 on page 386). 1. Loosen (but do not remove)
the tamper-resistant set screw
3. Peel off the protective paper from one side of the on the locking tab on the
three strips of adhesive foam tape on the back side of 2. Insert a screwdriver blademounting base.
the mounting base. or coin into slot in top of the
housing and depress the locking tab
4. When positioned correctly, the arrow between the on mounting base to release housing.
WRZ-TTX
terminal slots on the mounting base points up. Ensure 3. Swing the sensor
that the base is upright (set screw on top) and press housing off of the
the base firmly onto the clean mounting surface. mounting base.
FIG:WRZ-TT_RMV
base and clean the base surface.
4. Pull bottom of sensor housing down
Note: You must provide new double-sided adhesive and off of tabs on mounting base.
foam tape to remount the base in an adhesive-mount
application. We recommend Can-Do (model No. 99116) Figure 36-2: Removing Sensor Housing from
adhesive foam tape or its equivalent. Mounting Base (Reverse Steps to Install Housing)
Wiring
The WRZ-TTx sensor is a wireless device and does not require the termination of any wires.
Setup and Adjustments
After the mounting base is properly mounted, you can set the sensor DIP switches, install the sensor batteries, turn
the sensor on, reinstall the sensor housing to the mounting base, and secure by tightening the tamper-resistant set
screw.
IMPORTANT: Do not turn the power switch ON until a router or receiver is installed and powered ON within RF
range. If this condition is not met, the sensor uses a higher than normal battery current as it attempts to find a
router or receiver within range, resulting in reduced battery life.
FIG:WRZ_ZFR
(LIT-12011295) for information on commissioning
WRZ-TTX
multiple WRZ-TTx Series Sensors in a
ZFR1800 Series Wireless Field Bus System.
Figure 36-3: ZFR Mesh Application DIP Switch
a. Set the POWER switch to OFF. Overlay
b. Set the MODE switch to MESH.
c. Set the PAN OFFSET switches according to the
job or system plans.
FIG:1_to_1_WRZ7840
d. Set the ZONE DIP switches according to the job
or system plans, referring to Figure 36-3 on
page 387.
e. Set the MS/TP ADDRESS DIP switches to match Figure 36-4: One-to-One Application DIP Switch
the MS/TP address of the controller with which Overlay
the sensor is intended to communicate.
Batt
settings for additional sensors in applications with compartment. A lk alin e
AA
a single controller performing temperature
averaging or high/low selection within a zone.
Refer to the WRZ-7840 One-to-One Wireless Figure 36-5: Back of WRZ-TTx Series Sensor
Room Temperature Sensing System Technical Housing, Showing DIP Switches and Batteries
Bulletin (LIT-12011411) for information on
commissioning multiple WRZ-TTx Series
Sensors in a WRZ-7840 One-to-One Wireless
Room Temperature Sensing System.
d. Set the AREA switches to match the AREA switch on the WRZ-7840 Receiver.
e. Set the Transmitter ID switches to match the Transmitter ID on the WRZ-7840 Receiver.
3 Excellent
2 Good
1 Weak
0 None
6. Align the tabs on the bottom edge of the mounting base with the slots on the bottom edge of the sensor
assembly, and rotate the assembly onto its mounting base. (Reverse the procedure shown in Figure 36-2 on
page 386.)
7. Use a 1.6 mm (1/16 in.) Allen wrench or Johnson Controls T-4000-119 Allen-Head Adjustment Tool to tighten
the security screw and fasten the sensor assembly to the mounting base (Figure 36-2 on page 386).
Related Documentation
Table 36-2: Documents Related to Installing, Wiring, and Setting up WRZ-TTx Sensors
For Information On See Document LIT or Part Number
Installation Instructions for WRZ-TTx WRZ-TTx Series Wireless Room Part No. 24-10332-2
Temperature Sensors Installation
Instructions
Installation Instructions for WRZ-SST-100 WRZ-SST-100 Wireless Sensing Part No. 24-10393-17
Wireless Sensing System Tool System Tool Installation Instructions
Applications, Features, and Benefits of the WRZ-7840 Series One-to-One Wireless LIT-12011411
One-to-One Wireless Room Temperature Room Temperature Sensing System
Sensing System Technical Bulletin
Installation Specifications
Table 36-3: WRZ-TTx Series Wireless Room Temperature Sensors (Part 1 of 2)
Product Codes WRZ-TTP0000-0: Warmer/Cooler (+/-) Setpoint Adjustment
WRZ-TTR0000-0: No Setpoint Adjustment
WRZ-TTS0000-0: Setpoint Adjustment Scale: 13 to 29°C/55 to 85°F
Power Requirements 3 VDC Supplied by Two 1.5 VDC AA Alkaline Batteries (Included with Sensor);
Typical Battery Life: 48 Months (36 Months Minimum)
Addressing DIP Switches, Field Adjustable.
MS/TP Address, Network Number, and Zone Address
Ambient Conditions Operating: 0 to 50°C (32 to 122°F), 5 to 95% RH, Noncondensing
Storage: -40 to 71°C (-40 to 160°F), 5 to 95% RH, Noncondensing
RF Band Direct-Sequence Spread-Spectrum, 2.4 GHz ISM Band
Transmission Power 10 mW Maximum
WRZ-TTX
Materials NEMA 1 White Plastic Housing
Mounting Screw Mount or Double-Sided Adhesive Foam Tape Mount;
Double-Sided Adhesive Foam Tape Included
Dimensions 120 x 80 x 38 mm (4.7 x 3.1 x 1.5 in.)
Shipping Weight 0.14 kg (0.3 lb)
Compliance United States:
Transmission Complies with FCC Part 15.247 Regulations for Low Power Unlicensed
Transmitters
Transmitter FCC Identification: TFB-MATRIXL
Canada:
Industry Canada IC: 5969A-MATRIXL
Europe:
CE Mark – EMC Directive 2004/108EC (Formerly 89/336/EEC),
Radio Telecommunications Terminal Equipment Directive 99/5/EC
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
NAE
WRZ-TTx
WRZ-TTx Sensor 5
Sensor 4
FC Bus
WRZ-TTx SA Bus
WRZ-7840
Sensor 3
WRZ-7840 FEC
Receiver
FIG:WRZ7840_ntwk
WRZ-TTx Sensor 1 or VMA16x0 models.
Sensor 2
Application
IMPORTANT: The WRZ-7840 Receivers are not designed or intended for use in mission-critical or life/safety
applications.
The WRZ-7840 Receiver for One-to-One Wireless Room Temperature Sensing Systems is designed to receive
wireless RF temperature data from WRZ-TTx Series Wireless Room Temperature Sensors and provide single
zone temperature control data to specified Metasys system extended architecture digital controllers in building
HVAC systems. The WRZ-TTx Sensor and WRZ-7840 Receiver combination is a functional equivalent to a
network sensor, such as an NS-BTP7001-0, but eliminates communications wiring (which is usually placed inside
the wall) between the sensor and receiver.
Like a network sensor, the WRZ-7840 Receiver is designed to communicate over a SA bus interface via MS/TP
BACnet protocol with VMA1600 controllers and FECs. The receiver supplies the sensed zone temperature,
temperature setpoint, and occupancy override data.
In a typical application, one WRZ-TTx Series Sensor reports to one WRZ-7840 Receiver; however, up to five
WRZ-TTx Series Sensors can be associated with a single WRZ-7840 Receiver (Figure 37-1 on page 391). In
multi-sensor applications, the receiver passes all the sensors’ data to the controller. The VMA1600 or FEC
controller can be configured to either average the sensors’ temperature input or select the highest or lowest
sensed temperature for control of the target zone.
Code No. LIT-410038 Installation Quick Reference Handbook - (HVAC): Section 37 391
Mounting Tamper Resistant
FIG:WRZ-7840_dim
Set Screw
See Wireless Device Location and Mounting
Considerations on page 345 for general information on
locating and mounting WRZ-7840 wireless receivers.
80
Follow these additional guidelines: Status LEDs (3.1)
RF
SA
• Locate the receiver so that it is easily accessible within
the proximity of the field controller, which is typically on
a VAV duct, or just above or just below the ceiling tiles.
80
Note: Communication cables of various lengths are Back of Base to (3.1)
available to connect the (WRZ-7840 Receiver) SA bus. Front of Dome 38 RJ-12 Port for SA Bus Connection
See Table 37-2 on page 395 for details. (1.5) (on underside)
• Locate the WRZ-7840 Receiver up to 30 m (100 ft) Figure 37-2: WRZ-7840 Receiver Physical
from the WRZ-TTx Series Sensor in a typical building Features and Dimensions, mm (in.)
environment.
WRZ-7840
FIG:WRZ-7840_mnt_ornt
RF
SA
metal obstructions in the direct line of sight to the sensors.
RF
SA
WRZ-7840
• to a metal duct, such as a VAV box, using two or
Tabs
more sheet metal screws (not provided).
Receiver
To mount the receiver base with screws:
FIG:WRZ-7840_cvr_rmvl
Housing
1. Remove the receiver from the mounting base 4. Pull bottom of receiver
(Figure 37-4 on page 393). housing down and off of
tabs on mounting base.
2. Use the mounting base as a screw hole template,
place the mounting base against the mounting Figure 37-4: Removing Receiver Housing from
surface, and mark the location for the screw holes Mounting Base
(Figure 37-5 on page 393).
3. Drill a pilot hole at the marked locations. If mounting to a wall, install the molly anchors.
4. Secure the mounting base to the surface with the
screws (Figure 37-5 on page 393). Tamper-Resistant
Set Screw
Wiring
The WRZ-7840 Receiver has a modular jack on the edge
Use mounting base as
of the enclosure (opposite the edge having the security a template for locating
set screw). This modular jack for the SA Bus requires a screw holes on
straight-through, one-to-one connection cable (not a mounting surface.
crossover) to the SENSOR jack on a VMA1600 or FEC Mount
field controller. Screws
FIG:WRZ-7840_mnt_bse
Use any two holes that hold base
IMPORTANT: Configure the field controller as if firmly and evenly to mounting surface.
connected to a wired network sensor. Configuring (Seven mounting screw holes are available
the field controller for use with wireless temperature on the mounting base.)
sensor causes incompatibility with the WRZ-7840
receiver. Figure 37-5: Mounting the Receiver’s Mounting
Base with Screws
Note: The SA Bus cable supplies power to the
WRZ-7840 receiver when the VMA1600 or FEC is
powered on.
FIG:WRZ7840_bckvw
switches.
2. Set the AREA and TRANSMITTER I.D. DIP switches.
3. Connect the SA Bus cable.
For each WRZ-7840 Receiver, record the following:
• the AREA and TRANSMITTER I.D. DIP switch
settings
• the location and/or identification of the controller
128
64
32
16
8
4
2
1
8
4
2
1
WRZ-7840
BATT
Use this information when adjusting the DIP switch
settings of the WRZ-TTx Sensor(s) assigned to the
WRZ-7840 Receiver and to associate the sensor and
receiver with the correct controller.
Status LEDs
Use the Status LEDs (see Figure 37-2 on page 392) with
the information in Table 37-1 on page 394 to troubleshoot RJ-12 Port for SA Bus Connection
the WRZ-7480 Receiver. Figure 37-6: WRZ-7840 Receiver (Back View)
Table 37-1: Status LEDs
Name Color Normal Descriptions
SA (Sensor Actuator Green Flickering Flickering = SA Bus activity
Bus) Off Steady = No SA Bus activity
RF (Wireless Signal Green/Red Green, On, blinks signal strength every Green = Good sensor battery
Strength and Power bicolor 60 seconds1 Red = Weak sensor battery
Status) 1 Blink = Marginal RF signal strength
2 Blinks = Good RF signal strength
3 Blinks = Excellent RF signal strength
1. Pressing the occupancy override button on the associated sensor causes the RF LED on the WRZ-7480 Receiver to blink.
WRZ-7840
CBL-NETWORK100-0 30.5 m (100 ft) SA Bus Interface Cable to Connect WRZ-7840 Receiver to VMA1600 or FEC
Related Documentation
Table 37-3: Documents Related to Installing, Wiring, and Setting up WRZ-7840 Receivers
For Information On See Document LIT or Part Number
Installation Instructions for WRZ-7840 WRZ-7840 Receiver for One-to-One Part No. 24-10375-0
Wireless Receiver Wireless Room Temperature Sensing
Systems Installation Instructions
Installation Instructions for WRZ-TTx WRZ-TTx Series Wireless Room Part No. 24-10332-2
Temperature Sensors Installation
Instructions
Installation Instructions for WRZ-SST-100 WRZ-SST-100 Wireless Sensing Part No. 24-10393-17
Wireless Sensing System Tool System Tool Installation Instructions
Applications, Features, and Benefits of the WRZ-7840 Series One-to-One Wireless LIT-12011411
One-to-One Wireless Room Temperature Room Temperature Sensing System
Sensing System Technical Bulletin
Installation Specifications
Table 37-4: WRZ-7840 Receiver for One-to-One Wireless Room Temperature Sensing Systems (Part 1 of 2)
Product Code WRZ-7840-0
Field Controller Interface Power and SA Bus Interface between WRZ-7840 Receiver and VMA1600 or FEC
Supply Voltage Nominal 15 VDC via the SA Bus; 6.7 to 16.5 VDC Required
Current Consumption 10 mA Maximum
Addressing DIP Switches, Field Adjustable for up to 3840 Unique Addresses
Ambient Limits Operating: 0 to 50°C (32 to 122°F), 5 to 95% RH, Noncondensing
Storage: -40 to 71°C (-40 to 160°F), 5 to 90% RH, Nonconducting
RF Band Direct-Sequence Spread-Spectrum, 2.4 GHz ISM Bands
Transmission Power 10 mW Maximum
Transmission Range 45 m (150 ft) Maximum Indoor Line of Sight;
30 m (100 ft) Practical Average Indoor
Transmissions Every 60 Seconds (±10 Seconds)
Receiver Outputs One RJ-12 port for SA Communication Bus Output for Zone Temperature, Setpoint, and
Occupancy Override Indication
Temperature System Accuracy WRZ-TTx Sensor:
0.6°C (1°F) over the Range of 13 to 29°C (55 to 85°F);
0.9°C (1.5°F) over the Range of 0 to 13°C (32 to 55°F) and 29 to 43°C (85 to 110°F)
Europe:
CE Mark – EMC Directive 2004/108/EC, Radio Telecommunications Terminal Equipment
Directive 99/5/EC
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
The TEC Series Wireless Thermostat Controller System provides wireless networked control of HVAC equipment
on a BAS that enables remote monitoring and programming. This TEC Series System integrates into a supervisory
controller using BACnet IP or BACnet MS/TP communications.
TEC20 Coordinators allow the supervisory controller to communicate with multiple TEC Wireless Thermostat
Controllers. The TEC20 Coordinator initiates the formation of the wireless mesh network; one is required per
wireless mesh network. Each TEC20 Coordinator and the TEC Wireless Thermostat Controllers assigned to it
share a Personal Area Network Identification (PAN ID).
A TEC20 Coordinator requires a 15 VDC power source (available separately). An optional remote-mount antenna
and cable is available to allow transmission when the TEC20 Coordinator is mounted inside a metal panel.
Special Tools Needed
• three fasteners appropriate for the mounting surface (M4 screws or #8 screws)
TEC20
• one 20.3 cm (8 in.) (or longer) piece of DIN rail and appropriate hardware for mounting the DIN rail
• small straight blade screwdriver for securing communication wires in the terminal blocks
Mounting 61.9
See Wireless Device Location and Mounting (2.438) Diagnostic LEDs
Considerations on page 345 for general information 160.4
(6.313)
on locating and mounting the TEC20 Coordinator.
Follow these additional guidelines when installing a
TEC20 Coordinator:
• Locate the TEC20 Coordinator near the center of
the associated array of TEC Wireless Thermostat SEC PRI BEAT STATU S
122.4
Controllers. (4.820)
Code No. LIT-410039 Installation Quick Reference Handbook - (HVAC): Section 38 397
2. Drill holes in the wall at the locations marked in Step 1 and insert appropriate wall anchors in all three holes (if
necessary).
3. Hold the TEC20 Coordinator in place and insert the screws through the mounting tabs and into the holes.
Carefully tighten all of the screws.
IMPORTANT: Do not overtighten the mounting screws. Overtightening the screws may damage the mounting
tabs.
FIG:TEC20_DIN_mnt
force the DIN rail clip to snap over the other edge of
the DIN rail.
4. To prevent the TEC20 Coordinator from sliding on the
DIN rail, secure with clips provided by the DIN rail
vendor, or place a screw in one of the four mounting
TEC20
Use Figure 38-3 on page 399 and the following steps to Figure 38-2: DIN Rail Mounting and Removal
mount the remote-mount antenna:
1. Ensure that the selected location has line-of-sight to one or more TEC Wireless Thermostat Controllers.
2. Gently screw the female connection of the remote antenna onto the TEC20 Coordinator’s antenna connector.
3. Mount the remote antenna on a metal surface, using the weighted magnetic base.
Removing and Replacing the Cover
You must remove the TEC20 Coordinator cover to connect the battery or to replace the battery. The cover snaps
onto the base with four plastic tabs (two on each end).
To remove the cover, press in the four tabs on both ends of the unit, and lift the cover off. To replace the cover,
orient it so the cutout area for communication ports is correct, and then push inward to snap in place.
SEC BEAT
PRI STATUS
Earth Ground
Spade Lug
TEC20
Connector
BACnet IP Ports
(RJ-45 Ethernet)
FIG:TEC20_btmvw
Antenna LAN2 LAN1
Connector (SEC) (PRI)
Battery in Bracket
(On Top of Option
Cards, if present)
Figure 38-4: TEC20 Coordinator Communication Ports (Bottom View, Cover Removed)
IMPORTANT: Do not connect supply power to the TEC20 Coordinator before finishing wiring and checking all
wiring connections. Short circuits or improperly connected wires may result in permanent damage to the TEC20
Coordinator.
IMPORTANT: Use copper conductors only. Make all wiring in accordance with local, national, and regional
regulations. The TEC20 Coordinator is a low-voltage (less than 30 VAC) device. Do not exceed the TEC20
Coordinator’s electrical ratings.
IMPORTANT: Prevent any static electric discharge to the TEC20 Coordinator. Static electric discharge can
damage the TEC20 Coordinator and void any warranties.
4. Connect power to the TEC20 Coordinator. See Power Wiring on page 401.
See Figure 38-1 on page 397, Figure 38-3 on page 399, and Figure 38-4 on page 399 to locate connectors and
other components on the TEC20 Coordinator.
Communications Wiring
Connect communications cables to the TEC20 Coordinator using ports on the bottom of the unit (Figure 38-4 on
page 399).
Note: To prevent damage to the TEC20 Coordinator, provide strain relief for communications cables before
connecting them to the TEC20 Coordinator.
BACnet IP (TEC20-3C-2)
LAN1 and LAN2 are RJ-45 connector ports on the bottom of the TEC20 Coordinator (Figure 38-4 on page 399)
that provide 10/100-Mb Ethernet connection for using BACnet IP communications protocol. Use a standard
Ethernet patch cable for connecting to a hub or Ethernet switch.
Note: Typically, you only use LAN1 (primary port), unless you have a specific application for isolating a driver’s
network traffic to a separate IP address (and Local Area Network [LAN]) using LAN2.
The packing slip accompanying the TEC20-3C-2 Coordinator provides the factory-shipped IP settings for both
LAN1 and LAN2. Refer to the TEC Series Wireless Thermostat Controller System Technical Bulletin
(LIT-12011414) for information on configuring the IP address.
BACnet MS/TP (TEC20-6C-2)
An RS-485, optically isolated port uses a 3-position, screw terminal connector and always operates as COM2. Wire
to this connector with shielded 18-22 AWG wiring (refer to the TIA/EIA-485 standard). The screw terminals (from
left-to-right) are shield, plus (+), and minus (-).
! Disconnect power supply before making electrical connections. Contact with components carrying
hazardous voltage can cause electric shock and may result in severe personal injury or death.
(TEC20-8X-1 power supply)
! Disconnect power supply before making electrical connections to avoid electric shock. (TEC20-7X-1
Power Supply)
IMPORTANT: The circuit powering the TEC20 Coordinator is 24 VAC at 50/60 Hz (if using the TEC20-7X-1
power supply) or 120 VAC at 50/60 Hz (if using the TEC20-8X-1 power supply). Do not connect supply power to
the TEC20 Coordinator before finishing wiring and checking all wiring connections. Short circuits or improperly
connected wires may result in permanent damage to the equipment.
IMPORTANT: User copper conductors only. Make all wiring in accordance with local, national, and regional
regulations. The TEC20 Coordinator is a low-voltage (<30 VAC) device. Do not exceed the TEC20 Coordinator
electrical ratings.
TEC20
IMPORTANT: Prevent any static electric discharge to the TEC20 Coordinator. Static electric discharge can
damage the TEC20 Coordinator and void any warranties.
IMPORTANT: For maximum protection from electrostatic discharge or other forms of Electromagnetic
Interference (EMI), connect the earth ground spade lug to earth ground using a
#16 AWG or larger wire. Keep this wire as short as possible.
displays On Steady
displays Off Steady
blinks more than once per second
STATUS Green Off Steady = Power Off (or CPU Fault if Power is On - Contact the Field Support Center for
assistance)
On Steady = Power On, CPU Active
TEC20
TEC2004-3 Multi-Stage Economizer Part No. 24-9890-749
Wireless Thermostat Controller
Installation Instructions
TEC2045-2 Wireless Thermostat Part No. 24-9890-757
Controller with Single Proportional
Output and One-Speed Fan Control
Installation Instructions
TEC20x6(H)-2 Series Wireless Network Part No. 24-9890-765
Thermostat Controllers with Two
Outputs, Dehumidification Capability,
and Three Speeds of Fan Control
Installation Instructions
TEC20x7-2 Series Wireless Thermostat Part No. 24-9890-773
Controllers with Two Outputs
Installation Instructions
The TEC Series Wireless Thermostat Controller System provides wireless networked control of HVAC equipment
on a BAS that enables remote monitoring and programming. This TEC Series System integrates into a supervisory
controller using BACnet IP or BACnet MS/TP communications.
TEC20 Coordinators allow the supervisory controller to communicate with multiple TEC Wireless Thermostat
Controllers. TEC200x-3 Series Wireless Thermostat Controllers provide networked control of a variety of staged
equipment. TEC2001-3 Single Stage Wireless Thermostat Controllers control fan coil units, unit heaters, and
single-stage packaged heating/cooling equipment.
The wireless mesh network uses ZigBee technology to enable remote monitoring and programming and to
enhance reliability by providing redundant transmission paths through other TEC Wireless Thermostat Controllers,
creating a resilient, self-healing mesh network.
Mounting
See Wireless Device Location and Mounting Status LED
Considerations on page 345 for general information on (beneath cover)
locating and mounting TEC200x Series Thermostat
Controllers.
TEC2xxx
Backlit
In addition, locate the thermostat controller: Plain-Text
LCD
• on a partitioning wall, approximately 1.5 m (5 ft) above
the floor in a location of average temperature System
Activity
• away from direct sunlight, radiant heat, outside walls, LEDs Room Temp
behind doors, air discharge grills, stairwells, or outside 70.0ºF
FIG:TEC200x-3_frnt
doors Intuitive
Operation YES NO
• away from steam or water pipes, warm air stacks, Keys
unconditioned areas (not heated or cooled), or sources
of electrical interference
Code No. LIT-410040 Installation Quick Reference Handbook - (HVAC): Section 39 405
Allow for vertical air circulation to the thermostat
controller.
Mounting the Thermostat Controller
Follow these steps to mount the thermostat controller:
1. Use a Phillips-head screwdriver to loosen the security
screw (if installed) on the bottom of the cover.
2. Pull the bottom edge of the cover and open the
thermostat controller as illustrated in Figure 39-2 on
page 406.
3. Carefully pull the locking tabs on the right side of the
mounting base and unlock the PCB. Open the PCB to
the left as illustrated in Figure 39-3 on page 406.
FIG:cvr_rmvl
4. Pull approximately 152 mm (6 in.) of wire from the
wall and insert the wire through the hole in the
mounting base. Figure 39-2: Removing the Cover
5. Align the mounting base on the wall and use the base
as a template to mark the two mounting hole
locations.
Note: Be sure to position the mounting base so that
the arrow on the base points upward to indicate the
top of the thermostat controller. PCB
Locking
TEC2xxx
FIG:prnt_circ_brd
desired, depending on the wall medium; however, we
do not recommend nylon anchors for sheet rock
walls.
Figure 39-3: Opening the PCB
7. Position the mounting base on the wall and use the
two mounting screws (included) to secure the base to
the surface as illustrated in Figure 39-4 on page 406.
Note: Be careful not to overtighten the mounting
screws.
8. Swing the PCB back to the right and carefully snap it
into the locking tabs on the mounting base.
FIG:mntng_bs
FIG:trmnl_blcks
checking all wiring connections. Short
circuited or improperly connected wires
may result in permanent damage to the
equipment. Figure 39-5: Removing the Screw Terminal Blocks
When replacing an existing thermostat controller, remove and label the wires to identify the terminal functions.
When replacing a thermostat controller of the same model, simply remove the old screw terminal blocks and
reinsert them onto the PCB of the replacement thermostat controller.
TEC2xxx
To wire the thermostat controller:
1. Strip the ends of each wire 6 mm (1/4 in.) and connect them to the appropriate screw terminals as indicated in
Figure 39-6 on page 407 and Table 39-1 on page 408.
Note: If multiple wires are inserted into the screw terminals, be sure to properly twist the wires together prior
to inserting them into the screw terminals.
2. Carefully push any excess wire back into the wall. Seal the hole in the wall with fireproof material to prevent
drafts from affecting the ambient temperature readings.
Note: Seal the hole in the wall with fireproof material to prevent drafts from affecting the ambient temperature
readings.
3. Reinsert the screw terminal blocks onto the PCB.
4. Reattach the cover to the mounting base (top side Two-Pole
FIG:TEC2001_3_term
Four-Pole
first). Left Top Connector Right Top
Connector
5. Use a Phillips-head screwdriver to reinstall the Y1 G RC C
security screw on the bottom of the thermostat RH W1
controller cover. 2 3 4 5 6 7
See Figure 39-6 on page 407, Figure 39-7 on page 408,
and Table 39-1 on page 408 for information on wiring the
Seven-Pole Bottom Connector
thermostat controller.
Aux BI1 BI2 RS Scom OS MS
10 11 12 13 14 15 16
FIG:TEC2001_3_app
• On/Off Actuation
• Exhaust Fan
Heat 1
Remote
Remote Auxiliary/ Monitoring
If using the same power source Room Outdoor Supply
24 VAC for the thermostat and heating loads, Sensor Air Sensor Temperature
Thermostat Power install a jumper across RC and RH. Sensor
FIG:TEC200x-3_frnt
Intuitive
- stop the Status Display Menu from scrolling and Operation YES NO
menu
Note: When the thermostat controller is left
unattended for 45 seconds, the display resumes Figure 39-8: Front Cover
scrolling.
• Use the NO key to decline a parameter change and to advance to the next menu item.
• Use the MENU key to:
- access the Main User Menu or to exit the menu (See the Main User Menu on page 410 section.)
TEC2xxx
- access the Installer Configuration Menu or to exit the menu (See the Configuring the Thermostat Controller
on page 410 section.)
• UP/DOWN arrow keys change the configuration parameters and activate a setpoint adjustment.
Light-Emitting Diodes (LEDs)
System Activity LEDs indicate the status and actions of the thermostat controller.
• The FAN LED is on when the fan is on.
• The HEAT LED is on when heating or reheat is on.
• The COOL LED is on when cooling is on.
The Status LED, located beneath the cover, flashes at 5-second intervals to provide indication of the network
status of the thermostat controller. See Table 39-2 on page 409.
Table 39-2: Status LED
Flashes per Condition Indicated
5-Second Interval
1 Power On
2 Power On, Communicating
3 Power On, Communicating, Found Wireless Network
4 Power On, Communicating, Found Wireless Network, Communicating with TEC20 Coordinator
TEC2xxx
(Filter): A Filter alarm is displayed. This alarm can be connected to
a differential pressure switch that monitors a filter.
(RemOVR): Temporary occupancy request via a remote input. This
override function is controlled by a manual remote occupancy
override. When enabled, this condition disables the override
capability of the thermostat controller.
(RemNSB): Remote NSB via a time clock input, an occupancy
sensor, or from a voltage-free contact. Contact open = Occupied;
contact closed = Unoccupied
BI2 Configuration of Binary Input 2. (None): No function is associated with an input.
Default: None (Service): A Service alarm is displayed on the thermostat controller
when the input is energized. This input can be tied into the air
conditioning unit control card, which provides an alarm should there
be a malfunction.
(Filter): A Filter alarm is displayed. This alarm can be connected to
a differential pressure switch that monitors a filter.
(RemOVR): Temporary occupancy request via a remote input. This
override function is controlled by a manual remote occupancy
override. When enabled, this condition disables the override
capability of the thermostat controller.
(RemNSB): Remote Night Setback (NSB) via a time clock input, an
occupancy sensor, or from a voltage-free contact.
Contact open = Occupied; contact closed = Unoccupied
TEC2xxx
Cal RS Sets the desired room air Range: -2.5C°/-5.0F° to 2.5C°/5.0F° adjustable in 0.5C°/1.0F°
temperature sensor calibration increments
(offset). The offset can be added to
or subtracted from the actual
displayed room temperature.
Default: 0.0C°/0.0C°F
Cal OS Sets the desired outdoor air Range: -2.5C°/-5.0F° to 2.5C°/5.0F° adjustable in 0.5C°/1.0F°
temperature sensor calibration increments
(offset). The offset can be added to
or subtracted from the actual
displayed room temperature.
Default: 0.0C°/0.0F°
H lock Discontinues heating operation in Range:-26°C/ -15°F to 49°C/120°F adjustable in 5C°/5F°
response to the outdoor air increments
temperature. Requires that an
outdoor air temperature sensor be
installed and connected.
Default: 49°C/120°F
C lock Discontinues cooling operation in Range: -40°C/-40°F to 35°C/95°F adjustable in 5C°/5F° increments
response to the outdoor air
temperature. Requires that an
outdoor air temperature sensor be
installed and connected.
Default: -40°F/-40°C
Aux cont Energizes peripheral devices (n.c.): Contact open = Occupied; contact closed = Unoccupied
(lighting equipment, exhaust fans, (n.o.): Contact closed = Occupied; contact open = Unoccupied
and economizers). The contact toggles with the internal Occupied/Unoccupied
Default: n.o. schedule (or the NSB contact on one of the digital inputs, if used).
1. When adjusting the numeric value, press the UP or DOWN arrow key to change the value by single increments; press and
hold the UP or DOWN arrow key to change the numeric value in increments of ten.
Press the NO key to all prompts until the temperature setpoint prompt appears on the display (it may be
Temperat the first prompt). Press the YES key to enter the temperature setting menu.
set? Y/N
Press the YES key to change the occupied cooling setpoint. Press the NO key to advance to the
Cooling occupied heating setpoint menu.
set? Y/N
Press the UP/DOWN arrow keys to set the temperature. Press the YES key to store the value and
Cooling advance to the next menu.
TEC2xxx
75.0°F
Press the YES key to change the occupied heating setpoint. Press the NO key to advance to the
Heating unoccupied cooling setpoint menu.
set? Y/N
Press the UP/DOWN arrow keys to set the temperature. Press the YES key to store the value and
Heating advance to the next menu.
68.0°F
Press the YES key to change the unoccupied cooling setpoint. Press the NO key to advance to the
Unocc CL unoccupied heating setpoint.
set? Y/N
Press the UP/DOWN arrow keys to set the temperature. Press the YES key to store the value and
Unocc CL advance to the next menu.
80.0°F
Press the YES key to change the unoccupied heating setpoint. Press the NO key to advance to the
Unocc HT temperature display units.
set? Y/N
Press the YES key to set the display units to °F or °C. Press the NO key to advance to the temperature
°F/°C setpoint type menu.
set? Y/N
Press the YES key to return to the Status Display Menu or press the NO key to reenter the temperature
Exit? setting menu.
Y/N
toggle between the temporary heating and cooling setpoints, press the NO key while changing the temporary
setpoints.
Ending Temporary Temperature Setpoints
The temporary setpoints remain in effect for the duration set in the TOccTime parameter or until manually
released.
To release the temporary setpoint sooner, while in the Main User Menu:
1. Press the YES key to the first prompt that appears.
2. If the thermostat controller does not immediately return to the Status Display Menu, press the MENU key again
and press the YES key to exit the Main User Menu.
The setpoint reverts to the Permanent Temperature Setpoint.
Selecting the System Mode
The thermostat controller has four system modes:
• Automatic Mode (auto): Automatic changeover between heating and cooling. This is the default setting.
• Cooling Mode (cool): Cooling operation only
• Heating Mode (heat): Heating operation only
• Off Mode (off): The thermostat controller is off; however, when frost protection (Frost pr parameter) is
enabled, the thermostat controller still calls for heat (if required).
To set the system mode while in the Main User Menu:
1. Press the NO key to all prompts until the system mode prompt appears on the display. Press the YES key to
select the desired system mode.
2. Press the UP/DOWN arrow keys to locate the desired system mode. Press the YES key to select the desired
system mode.
3. Press the YES key to return to the Status Display Menu or press the NO key to return to the system mode
selection menu.
TEC2xxx
Filter Indicates that the filter(s) is dirty in accordance with the programmable Binary Input (BI2).
Accessories
All the accessories in Table 39-6 on page 417 include mounting hardware; contact the nearest Johnson Controls
representative to order any of these parts.
Note: Review the technical specifications of the accessories prior to their use in an application.
Table 39-6: Accessories (Order Separately)
Product Code Description
Number
ACC-INSL-0 Foam Insulation Pad Kit (10 adhesive-backed foam pads)
SEN-600-1 Remote Indoor Air Temperature Sensor
SEN-600-4 Remote Indoor Air Temperature Sensor with Occupancy Override and LED
TE-6361M-11 Duct Mount Air Temperature Sensor
1. Additional TE-636xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the
TE-6300 Series Temperature Sensors Product Bulletin (LIT-216320) for more details.
TEC2xxx
Ambient Conditions Operating: 0 to 50°C (32 to 122°F); 95% RH Maximum, Noncondensing
Storage:-30 to 50°C (-22 to 122°F); 95% RH Maximum, Noncondensing
Compliance (Pending) United States:
UL Listed, File E27734, CCN XAPX,
Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to Part 15.247 Regulations for Low Power Unlicensed Transmitters
(Other compliance information pending)
Canada:
UL Listed, File E27734, CCN XAPX7,
Under CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003
(Other compliance information pending)
Dimensions (H x W x D) 125 x 86 x 29 mm (4-15/16 x 3-3/8 x 1-1/8 in.)
Shipping Weight 0.75 lb (0.34 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
MS-UNT 2
VMA 1
WRS
Sensor 1 WRS
Sensor 2
N2 Bus
Web Browser
VMA 3
Internet
WRS-RTN
NAE Receiver
Temperature WRS
Data Sensor 3
FIG:n21_ovr
Ethernet Network
Firewall
Figure 40-1: Simple Metasys Network with Many-to-One Wireless Room Temperature Sensing
System Application
WRS-RTN
TE-7800
The TE-7800 Series Receiver for the One-to-One Wireless Room Temperature Sensing System receives wireless
temperature data from WRS-TTx Series Wireless Room Temperature Sensors for a single temperature zone.
TE-7820 Series Receivers are designed to communicate over a zone bus interface with Johnson Controls
VMA1400 Series Controllers. TE-7830 Series Receivers are designed to communicate over an analog interface
with Johnson Controls AS-AHU, AS-UNT, AS-VAV, and DX-9100 field controllers. Figure 40-2 on page 422
illustrates a simple One-to-One wireless room temperature sensing system consisting of one to four WRS-TTx
Series wireless room temperature sensors communicating single-zone temperature data to an associated
TE-7820-0 or TE-7830-0 receiver.
IMPORTANT: Before installing the WRS-RTN or TE-7800 Receiver in plenum applications, verify acceptance
of exposed plastic materials in plenum areas with the local building authority. Building codes for plenum
requirements vary by location. Some local building authorities accept compliance to UL 1995, Heating and
Cooling Equipment, while others use different acceptance criteria. Metal enclosures may be required.
Parts Included
• one WRS-RTN or TE-7800 Series Receiver
• one omnidirectional indoor antenna
• four No. 6 pan-head sheet-metal screws
• one control interface and power cable (included with TE-7800 only)
• one installation instructions sheet
Mounting
See Wireless Device Location and Mounting Considerations on page 345 for information on locating and mounting
WRS-RTN and TE-7800 Series Receivers.
Code No. LIT-410041 Installation Quick Reference Handbook - (HVAC): Section 40 421
Internet
Ethernet Network
Firewall Network
Automation
Engine
VMA 1
Zone Bus
Interface
Cable Zone Bus
Interface VMA 3 AS-UNT 2
Cable (Standalone) Analog
Interface
TE-7820 Cable
TE-7820
Receiver 3
Receiver 1
TE-7830
Receiver 2
WRS
Sensor 3C
WRS
Sensor 3A
WRS
Sensor 1
FIG:onetoone_ovr
WRS
WRS
Sensor 3B WRS
Sensor 2A
Sensor 2B
IMPORTANT: Use copper conductors only. Make all wiring in accordance with local, national, and regional
regulations. The WRS-RTN and TE-7800 Series Receivers are low-voltage (<30 VAC) devices. Do not exceed
the receiver’s electrical ratings.
IMPORTANT: Prevent any static electric discharge to the WRS-RTN or TE-7800 Series Receiver. Static
electric discharge can damage the receiver and void any warranties.
Connect the 24 VAC supply power wires from the transformer to the removable 2- or 3-terminal plug. On the
3-terminal plug, use the two outside terminals; do not use the middle terminal.
IMPORTANT: You must assign an Internet Protocol (IP) address to the WRS-RTN receiver before connecting
the receiver to the network the first time. Refer to the WRS Series Many-to-One Wireless Room Temperature
Sensing System Technical Bulletin (LIT-12011095) for more information on assigning an IP address to the
receiver.
WRS-RTN
TE-7800
424
24 VAC COM
To Supply
Transformer
24 VAC
TE-7820-0
RECEIVER
VMA1400 Series
2
1
VA 4VA
Digital Controller
C: C:
2
24 VAC COM
24 VAC
256
128
64
32
16
8
4
2
1
AVG
HIGH
LOW
RF SIGNAL
ZONE BUS
OFF ON
OFF ON
Ts
ta
t
TE-7830-0
Johnson Controls
RECEIVER AS-AHU, AS-UNT,
ANALOG INTERFACE
AS-VAV, or DX-9100 Controller
24 VAC
To Supply
RF ADDRESS
Transformer
256
128
64
32
16
8
4
2
1
AVG
HIGH
LOW
RF SIGNAL
LOW BATTERY RELAY
RELAY COMMON
24 VAC
OCCUPANCY RELAY
OUT COMMON
OFF ON
OFF ON
Jumper J1
AI COM
SET PT AI
LOW BAT BI
BI COM*
TEMP AI-1**
OCC BI
24 VAC COM
24 VAC
RED
BLK
BLU
YEL
GRN
WHT
ORN
BRN
FIG:TE-7830_wrng
BLU
YEL
GRN
WHT
ORN
BRN
RED
BLK
425
WRS-RTN
TE-7800
Related Documentation
Table 40-1: Documents Related to Installing, Wiring, and Setting up WRS-RTN or TE-7800
For Information On See Document LIT or Part Number
Installation Instructions for WRS RTN WRS-RTN Receiver for Many-to-One Part No. 24-10126-0
Wireless Room Temperature Sensing
System Installation Instructions
Commissioning and Configuring the WRS Series Many-to-One Wireless LIT-12011095
WRS RTN Room Temperature Sensing System
Technical Bulletin
Assigning an IP address to a WRS RS Series Many-to-One Wireless Room LIT-2011095
RTN Receiver Temperature Sensing System Technical
Bulletin
Estimating the Number of WRS Wireless Metasys System Location LIT-12011294
Receivers Needed and Identifying Guide
Optimum Locations
Installation Instructions for TE-7800 TE-7800 Receiver for One-to-One Part No. 24-10139-8
Wireless Room Temperature Sensing
System Installation Instructions
Commissioning and Configuring the TE-7800 Series One-to-One Wireless LIT-12011097
TE-7800 Room Temperature Sensing System
Technical Bulletin
Installation Specifications
Table 40-2: WRS-RTN and TE-7800 Series Receivers (Part 1 of 2)
WRS-RTN Specifications
Product Codes WRS-RTN0000-x Series Receiver
Addressing Configurable via the NAE for up to 511 unique Transmitter ID addresses and up to 31
Property Code addresses.
WRS-RTN
TE-7800
Receiver Outputs One Ethernet connection for communicating Temperature, Setpoint, Occupancy Status,
Field Strength Measurements, and Low Battery Conditions
Wiring Terminations and One 3-Position Terminal Block with Removable Terminal Plug for 24 VAC Supply Power;
Network Interfaces One 10/100 Mbps, 8-pin, RJ-45 Ethernet Port
Network Bandwidth Less than 0.02% on a 10 Mbps Ethernet connection
Requirement
TE-7800 Specifications
Product Codes TE-7820-x Series Receivers for One-to-One Zone Bus Interface Applications
TE-7830-x Series Receivers for One-to-One Analog Interface Applications
Field Controller Interface TE-7820-x Series Receiver: Power and Zone Bus Interface between TE-7820-x Series
Receiver and VMA1400 Series Controller
TE-7830-x Series Receiver: Power and 0 to 5 VDC Analog Interface between
TE-7830-x Series Receiver and AS-AHU, AS-UNT, AS-VAV, and DX-9100 Series
Controller
Addressing TE-7820-x Series Receiver: DIP Switches, Field Adjustable for up to 510 unique
addresses. (For addresses 0 and 511, the TE-7820-x matches the N2 address of the
associated VMA1400 for its actual address.)
TE-7830-x Series Receiver: DIP Switches, Field Adjustable for up to 510 unique
addresses. (Addresses 0 and 511 are invalid.)
Receiver Outputs TE-7820-x Series Receiver: One Zone Bus Output for Temperature, Setpoint, Field
Strength Measurements, and Low Battery Indication
TE-7830-x Series Receiver: Two Analog Outputs for Zone Temperature and Setpoint:
0 to 5 VDC, 2 mA Maximum; Two Binary Outputs for Occupancy and Low Battery: Dry
Contacts Rated for 24 VAC, 50 mA Maximum
WRS-RTN
Shipping Weight 0.45 kg (1.0 lb)
TE-7800
Compliance United States: Intended for NEC Class 2 Connection
UL Listed, File E107041, CCN PAZX
UL 94-5VB Flammability Rating
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
Transmission Complies with FCC Part 15.247 Regulations for Low Power Unlicensed
Transmitters
WRS-RTN: Transmitter FCC Identification: CB2-TMPSENS2400A
TE-7800: Receiver Radio Module FCC Identification: CB2-RFMOD2400A
Canada: Intended for CEC Class 2 Connection
UL Listed, File E107041, CCN PAZX7
UL 94-5VB Flammability Rating
WRS-RTN Series: Industry Canada IC: 279A-TSENS24A
TE-7800 Series: Industry Canada IC: 279A-RFMOD24A
Europe: (TE-78x0-1 Series Receivers)
CE Mark - EMC Directive 89/336/EEC, Radio Telecommunications Terminal
Equipment Directive 99/5/EC
Australia and New Zealand: Australia/NZ Emissions Compliant (C-Tick Mark)
South Africa: (TE-78x0-1 Series Receivers)
Accepts Directives for Europe
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
FIG:WRS-TT_FRNT
• The many-to-one temperature sensing system 4.7
provides temperature data for multi-zone control and
allows multiple WRS-TTx Series Sensors to report to a
single WRS-RTN Series Receiver. Up to 60 sensors 80
Back of Base to
can be associated with a single receiver. The practical Front of Set Point
3.1
average due to typical application environments is 10 Control Dial 38
1.5
to 20 sensors per receiver. The WRS-RTN Series
Receiver works in conjunction with a Metasys system Figure 41-1: WRS-TTP Physical Features and
NAE or NCE to distribute temperature data to the Dimensions, mm (in.)
multiple field controllers on the Metasys network.
The WRS-TTx Series Sensors operate as transceivers to
WRS-TTX
create a bidirectional association with the target receiver, which allows the temperature sensing system to confirm
and synchronize data transmissions between the sensors and the receiver.
The WRS-TTx Series sensors are designed for indoor, intra-building applications only.
IMPORTANT: The WRS-TTx Series sensors are not designed or intended for use in mission-critical or life/
safety applications.
Mounting
The WRS-TTx Series Sensors can be surface mounted using the double-sided adhesive foam tape supplied with
sensor. See Wireless Device Location and Mounting Considerations on page 345 for general information on
locating and mounting WRS-TTx sensors.
IMPORTANT: If you are mounting the sensor in a public high-traffic area such as a hallway, or a location where
it may be bumped on occasion, use wall anchors that are appropriate for the surface instead of adhesive tape.
Code No. LIT-410042 Installation Quick Reference Handbook - (HVAC): Section 41 429
3. Peel off the protective paper from one side of the three 1. Loosen (but do not remove)
strips of adhesive foam tape and apply them to a the tamper-resistant set screw
on the locking tab on the
smooth section on the back side of the mounting base. mounting base.
2. Insert a screwdriver blade
4. Peel the protective paper off of the other side of the or coin into slot in top of the
strips of adhesive foam tape. housing and depress the locking tab
on mounting base to release housing.
5. Ensure that the base is upright (set screw on top) and
3. Swing the sensor
press the base firmly onto the clean mounting surface. housing off of the
mounting base.
Setup and Adjustments
Preparing the Sensor for Operation
Mounting
After the mounting base is properly mounted, you can set Base
the sensor DIP switches, install the sensor batteries, turn
the sensor on, reinstall the sensor housing, and secure the
sensor to the mounting base.
To prepare the sensor for operation and install the sensor
housing on the mounting base:
WRS-TT_REMOVE
Sensor
1. Set the sensor address by setting the TRANSMITTER Housing
Tabs
ID and PROPERTY CODE DIP switches on the back of
the sensor housing (Figure 41-3 on page 430).
4. Pull bottom of sensor housing down
Note: The sensor address can be set at any time, but and off of tabs on mounting base.
the sensor does not operate in a wireless temperature
sensing system until the DIP switches are set to the Figure 41-2: Removing Sensor Housing from
correct positions. See Wireless Device Location and Mounting Base (Reverse Steps to Installing)
Mounting Considerations on page 345 for information
on setting the sensor DIP switches to the correct
positions for your temperature sensing application.
2. Install two AA batteries (supplied) into the battery
compartment on the back of the sensor. Ensure that PROPERTY CODE
the batteries are installed in the proper polarity DIP Switchblock
(Figure 41-3 on page 430).
3. If the address DIP switches are set to the correct TRANSMITTER ID
WRS-TTX
16
8
4
2
1
ON
for operation or testing, set the POWER DIP switch to OFF
ON/OFF
64
32
16
4
2
1
8
Switch
the bottom lip of the mounting base and swing the
sensor into place. (Reverse the procedure shown in
Figure 41-2 on page 430.).
Insert two AA Alkaline AA Alkaline Battery
WRS-TT_BACK
5. Test the signal strength between the WRS-TTx sensor Batteries in battery ttery
and the WRS-RTN or TE-7800 Receiver by pressing compartment. a lin e Ba
lk
AA A
down and holding the Manual Occupancy Override
button for 5 seconds. Three LED blinks for each
transmission indicate a strong signal; two blinks
indicate a good signal. Figure 41-3: Back of WRS-TTx Series
Sensor Housing, Showing Address DIP Switches
6. After you verified the signal strength, secure the sensor and Batteries
to the mounting base by tightening the tamper-resistant
set screw (Figure 41-2 on page 430).
Installation Specifications
WRS-TTx Series Wireless Room Temperature Sensors (Part 1 of 2)
Product Codes WRS-TTP0000-x Series Sensors: Warmer/Cooler (+/-) Setpoint Adjustment
WRS-TTR0000-x Series Sensors: No Setpoint Adjustment
WRS-TTS0000-x Series Sensors: Setpoint Adjustment Scale 13 to 29°C/55 to 85°F
Power Requirements 3 VDC Supplied by Two 1.5 VDC AA Alkaline Batteries (Included with Sensor);
Typical Battery Life: 60 Months (48 Months Minimum)
WRS-TTX
Addressing DIP Switches, Field Adjustable for up to 511 Unique Transmitter ID Addresses and for
Up to 31 Unique Property Code Addresses
Ambient Operating -18 to 50°C (0 to 122°F)
Temperature Limits
Ambient Operating 5 to 95% RH, Noncondensing
Humidity Limits
Ambient Storage -40 to 71°C (-40 to 160°F)
Temperature Limits
Ambient Storage 5 to 95% RH, Noncondensing
Humidity Limits
RF Band Direct-Sequence Spread-Spectrum, 2.4 GHz ISM Bands
Transmission Power WRS-TTx0000-0 Series Sensors: 15 dBm Maximum
WRS-TTx0000-1 Series Sensors: 10 dBm Maximum
Transmission Range WRS-TTx0000-0 Series Sensors: 152 m (500 ft) Maximum Indoor Line of Sight;
61 m (200 ft) Practical Average Indoor
WRS-TTx0000-1 Series Sensors: 114 m (375 ft) Maximum Indoor Line of Sight;
50 m (165 ft) Practical Average Indoor
Transmissions Every 60 Seconds (+20 Seconds);
Every 10 Seconds (+2 Seconds) in Rapid Transmit Mode
Temperature System Accuracy 0.6°C (1°F) Over the Range of 13 to 29°C (55 to 85°F);
0.9°C (1.5°F) Over a Range of 0 to 13°C (32 to 55°F) and 29 to 43°C (85 to 110°F)
CUTOUT MOTOR
LOTEMP DMPR
Actuator Mounting and Preloading Guidelines 445
Code No. LIT-410043 Installation Quick Reference Handbook - (HVAC): Section 42 435
PANELS
Mounting
The control panels and cabinets shall be located as 6 feet above the
indicated (Figure 42-1 on page 436) at an elevation of no finished floor
fewer than 61 cm (2 ft) from the bottom edge of the panel to
the finished floor and no higher than 1.8 m (6 ft) from the top
edge of the cabinet to the finished floor.
Anchor each cabinet in at least four places (in each corner)
or as required by the manufacturer’s recommendations
(Figure 42-2 on page 436).
Most Johnson Controls panels are surface mounted. On
2 feet minimum
occasion, projects require flush mounted (recessed in a above finished floor
wall) or free stand panels.
If the enclosure or location desired to mount our panel is not
on the project drawings or identified in the specifications, it
FIG:pnlmnt
is usually the responsibility of Johnson Controls or its
subcontractors to identify the enclosure and location. Figure 42-1: Placing Control Panels
Therefore, be sure to write a confirming letter or sketch the
size and location of the panels and deliver this to the
designer or contractor; this helps ensure that the designated
space is available.
Keep in mind the following points when selecting a panel
location:
• Distance from the panel to the field devices. It is a best
practice to select a location as close as possible to the
largest collection of field devices.
• Accessibility for raceways or tubing to enter the
enclosure so that a minimal amount of bending is
required. Enclosure Mount-
ing to Wall - 4 point
• Clearance requirements when the panel door is connection
opened.
• Installing height (unless specified) is 1.8 m (6 ft) from
finish floor to the top of the enclosure.
• Wall or mounting surface type.
FIG:enclmnt
Wiring Separation
Follow UL/NEC standards when using inserts to separate low-voltage and line-voltage wiring by a minimum of
50 mm (2 in.).
Since most low voltage wiring for HVAC installations is classified as Class 2 circuit conductors, maintain separation
between these conductors and circuit conductors of electric light, power, Class 1, nonpower-limited fire alarm, and
medium-power network-powered broadband communications circuits.
As a general rule, separate the routing of Class 2 conductors and cables at a minimum of 6 mm (0.25 in.) from
these types of circuits.
Refer to the National Electrical Code or local codes to ensure that you maintain proper separation requirements.
Enclosure NEMA Type Ratings
Various NEMA Type ratings are given to enclosures that permit them to be used in many different environments,
such as outdoors or in hazardous locations. All of Johnson Controls standard, lite, and UPM enclosures meet
NEMA 1 requirements. Table 42-3 on page 437 provides a brief explanation of the most common NEMA ratings.
Table 42-3: NEMA Ratings
NEMA Description
Rating
1 Indoor use. Provides a degree of protection against contact with the enclosed equipment or locations
where unusual service conditions do not exist.
3R Outdoor use. Provides a degree of protection against rain and damage caused by the formation of ice on
the enclosure.
4 Indoor or outdoor use. Provides a degree of protection against windblown dust and rain, splashing water,
hose-directed water, and damage caused by the formation of ice on the enclosure.
12 Indoor use. Provides a degree of protection against dust, falling dirt, and dripping noncorrosive liquids.
FIG:UPM-Mnt
2. Position the unit on the wall and mark the location of 2
the mounting slot on the upper-most section. Each Lift Up
section of an enclosure has a center mounting slot
and two mounting holes (Figure 42-4 on page 439).
1
3. Drill a hole to accommodate a 6.4 mm (1/4 in.) bolt. Open Door 90°
Anchor the bolt, leaving a 9.5 mm (3/8 in.) to 1.2 cm
(1/2 in.) protrusion on which to hang the backbone. Figure 42-3: Mounting a UPM
4. Hang the backbone over the bolt. Level the box. Mark
the appropriate mounting holes along the wiring Mounting Slot
channels. For units with multiple backbone sections, it
is only necessary to install bolts in the four outside
perimeter mounting holes, and alternate holes in the
remaining sections (Figure 42-5 on page 440).
Mounting Mounting
5. Drill into the wall to accommodate the mounting holes Hole Hole
(the units can be left in place or removed from the
wall). Secure the unit with 6.4 mm (1/4 in.) bolts. If
FIG:UPM-Mnt2
field gear is already mounted in the box, remove the
box from the wall before mounting.
Wire Channels
6. Mount the gear, using the appropriate mounting
methods for the application, and replace the door. Figure 42-4: Bolt Locations When Mounting a
Single Enclosure
IMPORTANT: The EWC12/22 supplies power via the utility outlets and two switched power wires in the power
box. If the powered devices use only the utility outlets, make sure that the switched power wires remain wire-
nutted and electrically insulated.
FIG:mnt2
See Figure 42-6 on page 440 and follow the steps below
when installing expansion units:
1. Remove the two screws holding the endcap to the Figure 42-5: Bolt Locations When Mounting
backbone. Multiple Enclosures
2. Slide out the endcap.
3. Attach the endcap to the new backbone using the
same screws you just removed.
4. Position the endcap and new section assembly flush
against the main unit. Mark the holes and remove the
new section.
Add section
5. Drill holes into the wall and reposition the new to endcap
and attach
section. to unit.
6. Screw the sections together (using the included Torx
screws) and secure them to the wall using two
6.4 mm (1/4 in.) bolts.
FIG:UPM-pb3
7. Install any gear. Be sure that any previously installed
wiring for grounding or bonding is reinstalled.
8. Screw the new door piece to the new door.
Figure 42-6: Expanding the Package
9. Replace the door.
Wiring
Power Connections
Use wire-nuts to connect the power source’s hot and neutral lines to the corresponding lines inside the power box.
Use wire-nuts to connect the power source’s ground wire to the green power box wire. This grounds the power
outlets (which are internally connected to a ring terminal on the grounding screw). The transformer is already
connected to the second ring terminal on the same grounding screw.
This connection completes the line-voltage wiring to the power outlets and the transformer. Internal connections to
power outlets, switch, and ground are made at the factory. Switches control power to the transformer.
FIG:UPM-mnt3
the second endcap (Figure 42-7 on page 441).
FIG:cvrnu
requirements of the other installed equipment.
Four discrete locations for the power box
(designated as A, B, C, or D) are on the outside of
the endcap (Figure 42-8 on page 441). The power
Figure 42-8: Line Voltage Conduit Entry
box is generally located in Area C. Set the power
from the Top of the Enclosure
box on the inside of the unit over two bosses
corresponding to one of the locations; A, B, C, or
D. Position the transformer to within 1.2 cm (1/2 in.) of the power box.
IMPORTANT: You must reconnect the ground wires if you move the power box.
Power
The power option provides an integrated 50 VA (EN-EWC15, EN-EWC25) or 100 VA (EN-EWC35, EN-EWC45)
transformer. A switch activates the transformer. Two utility outlets inside a metal power entrance box are also
included.
Power to the power box must be 120 VAC at 60 Hz.
A terminal block assembly is used specifically for higher voltage (line) connections and includes a 5 or 10 ampere
circuit breaker, which is also used as the control panel disconnect switch. This circuit breaker / disconnect does
not have lockout provisions, and per UL508A, a label is located next to it to instruct the field installer to
provide a separate lockable disconnect switch in the incoming power line.
Wiring Separation
Use one side of the enclosure to route low-voltage wiring and the other side for line-voltage wiring. Off-the-shelf
inserts from Richco Plastics plug into the mounting holes of the backbone to help route wires. The hole size is 7.87
mm (0.31 in).
Design Considerations
W
Several preassembled sizes of enclosures are available.
These include the EN-EWC10-0, EWC20, EWC30, or the D
EWC40 (Figure 42-10 on page 442). You can order any
of these sizes to include a 24 VAC transformer and power
box (EN-EWC15-0 [with UNT], EWC25 [with DX-9100],
H
EWC35 [with AHU], EWC45 [with multiple controllers]).
Table 42-4 on page 442, Figure 42-9 on page 442, and
Figure 42-10 on page 442 illustrate the various enclosure
dimensions.
Due to the rigidity and strength of the molded plastic
enclosure, the weight supported by an individual
enclosure is probably higher than any application UPMPB6
requirement. The pull-out value of the screw holes on the
backbone is 90.7 kg (200 lb). However, in securing a very Figure 42-9: Dimensions of Preassembled
heavy object, the best practice is to distribute the weight Enclosures in Table 42-4 on page 442
over a number of screws.
The weight resting on the bottom endcap must not
exceed 22.6 kg (50 lb).
Environment
The enclosure is for indoor use only. Avoid areas where
water leakage may occur.
Table 42-4: Enclosure Sizes
Enclosure Size (H x W x D) EWC10
EN-EWC10-0 23 x 41x 19 cm (9 x 16 x 7.5 in.)
EN-EWC15-0
EN-EWC20-0 41 x 41 x 19 cm (16 x 16 x 7.5 in.)
EN-EWC25-0 EWC20
EN-EWC30-0 59 x 41 x 19 cm (23 x 16 x 7.5 in.)
EN-EWC35-0
EN-EWC40-0 76 x 41 x 19 cm (30 x 16 x 7.5 in.)
EN-EWC45-0
EWC30
FIG:UPM-b1
EWC40
Figure 42-10: Preassembled Enclosures
Installation Specifications
Table 42-6: Enclosures
Product Description Dimensions W x H x D Weight
AS-ENC100-0 Utility Enclosure 18.6 x 17.3 x 17.6 cm (7.3 x 6.8 x 6.9 in.) N/A
EN-EWC10-0 UPM - Single Unit 40.7 x 22.9 x 19.1 cm (16. x 9 x 7.5 in.) 2.3 kg (5 lb)
EN-EWC20-0 UPM - Dual Unit 40.7 x 40.7 x 19.1 cm (16 x 16 x 7.5 in.) 3.6 kg (8 lb)
EN-EWC30-0 UPM - Triple Unit 40.7 x 58.5 x 19.1 cm (16 x 23 x 7.5 in.) 5 kg (11 lb)
EN-EWC40-0 UPM - Quad Unit 40.7 x 76.2 x 19.1 cm (16 x 30 x 7.5 in.) 6.4 kg
(14 lb)
PAN-ENC1620WD Steel Enclosure with Matching Door – 40.7 x 50.8 x 16.8 cm (16 x 20 x 6.62 in.) 14.3 kg
Custom (31.5 lb)
PAN-ENH1620WD Steel Enclosure with Matching Door – 40.7 x 50.8 x 16.8 cm (16 x 20 x 6.62 in.) 14.3 kg
Hoffman (31.5 lb)
PAN-ENH2024WD Steel Enclosure with Matching Door – 50.8 x 61 x 16.8 cm (20 x 24 x 6.62 in.) 13.6 kg
Hoffman (30 lb)
PAN-ENC2024WD Steel Enclosure with Matching Door – 50.8 x 61 x 23.3 cm (20 x 24 x 9.145 in.) 15.4 kg
Custom (34 lb)
PAN-ENH2424WD Steel Enclosure with Matching Door – 61 x 61 x 16.8 cm (24 x 24 x 6.62 in.) 18.1 kg
Hoffman (40 lb)
PAN-ENC2424WD Steel Enclosure with Matching Door – 61 x 61 x 23.3 cm (24 x 24 x 9.145 in.) 19.5 kg
Custom (43 lb)
PAN-ENH2436WD Steel Enclosure with Matching Door – 61 x 91.5 x 16.8 cm (24 x 36 x 6.62 in.) 23.5 kg
Hoffman (52 lb)
PAN-ENC2436WD Steel Enclosure with Matching Door – 61 x 91.5 x 23.3 cm (24 x 36 x 9.145 in.) 24.9 kg
Custom (55 lb)
PAN-ENC3042WD Steel Enclosure with Matching Door – 76 x 107 x 23.3 cm (30 x 42 x 9.145 in.) 43 kg
Custom (95 lb)
PAN-ENC3648WD Steel Enclosure with Matching Door – 91.5 x 122 x 23.3 cm (36 x 48 x 9.145 in.) 55.3 kg
Custom (122 lb)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
MOTOR
DMPR
4
(102)
2
(51)
3-3/16
1-19/32 1-19/32
(81)
(40) (40) 1/8 3/4
(3) (19)
A
2-3/16
1-19/32 (56)
(40)
1-1/16
(27)
10-5/16 10
(262) (254)
6-15/16
(176)
1/4 (6.5)
Diameter
(6 Locations)
Code No. LIT-410044 Installation Quick Reference Handbook - (HVAC): Section 43 445
Application
Actuators open and close dampers to control airflow. Many actuators mount directly on the damper shaft; others
MOTOR
use a crankarm and linkage to connect the actuator to the damper blades.
DMPR
Severe problems may arise if the actuators are not set up properly. If the actuators are not preloaded, they do not
properly close the damper blades. An unseated damper allows infiltration of air that is either too cold or too hot for
proper control or safety. Therefore, preloading the damper actuator is an important, standard value-added practice
that prevents infiltration.
Note: If the actuator does not close an exhaust or outside damper, HVAC equipment can become damaged or
have reduced effectiveness.
Actuator Mounting Side A:
CCW Spring Return Direction
CCW Spring Return Direction – CW Powered
Operation A
For CCW spring return direction, mount the actuator to Auxiliary Switch
the damper shaft so that the Side A of the actuator is Adjuster Located
away from the damper as illustrated in Figure 43-2 on on the Right
page 446. With power applied, the actuator drives CW
from the 0° position and spring returns CCW. Pointer Showing
80
90 70
60 50 40 30
20
10
-5 Actuator in the
Spring Return
Position
Manual
Override
FIG:Sde-A
Figure 43-2: Side A: CW Open/CCW Spring Return
Spring Return
Position
Manual
Override
FIG:Sde-B
MOTOR
DMPR
1. Secure the anti-rotation bracket to the damper frame
A A
or duct work. Use Figure 43-4 on page 447 and
Table 43-1 on page 447 to determine the distance
between the center of the shaft and the bracket.
2. Slide the actuator onto the damper shaft, and position
the tab of the anti-rotation bracket into the slot at the
Dim.
bottom of the actuator. B Dim.
3. Rotate the damper blade(s) to the desired position if A
the power is lost. To ensure a tight seal for normally
closed dampers, insert the manual override crank and
FIG:brpos
rotate it five turns in the direction indicated by the
arrow on the label. The position indicator should be
near the 0° position on the scale. Quickly rotate the
manual override crank a half turn in the opposite Figure 43-4: Length from Shaft to Bracket
direction to temporarily lock the actuator hub in place.
4. Evenly hand tighten each clamp nut onto the U-bolt,
keeping the actuator flat. Secure the U-bolt to the damper shaft and tighten securely.
5. To release the spring, turn the manual override crank in the direction indicated on the label.
6. Remove the manual override crank and store it in an unused mounting hole.
Table 43-1: Minimum Distances from Shaft
Shaft Diameter Dimensions A, mm (in.) Dimensions B, mm (in.)
12 to 14 mm 210 178
(1/2 to 9/16 in.)
(8-9/32) (7)
16 to 19 mm 207 175
(5/8 to 3/4 in.)
(8-5/32) (6-29/32)
Actuator Preloading
Preloading is one of the most important commissioning steps. Commissioning before preloading may cause air
leakage to occur and require some rework.
Special Tools Needed
To fine-tune the actuator, you’ll need the following:
• M9000-200 Commissioning Tool or equivalent (laptop, signal generator)
• Cable or wire for making power and signal connections
• Wire stripper
• Adjustable, open-end, box-end, or socket wrenches, including Metric sizes
• Channellock-style or Vise-Grip pliers
• Flashlight
Recommended Preloading Procedure
When you complete this procedure, you ensure that the damper blades effectively prevent unwanted air exchange
that could damage the HVAC equipment.
1. Disconnect power to the actuator.
2. Loosen the U-bolt or crankarm bolt, which secures the actuator to the damper shaft or blade pin extension.
3. Connect the signal source to the actuator.
4. Apply a control signal of 5–10% over and above the normal closed value of the spring range. Your goal is to
find the minimum signal required to achieve an effective seal.
7. Release the control signal. You should see the actuator spring back and create a tight seal at the damper
blades.
8. If you did not get a tight enough seal, repeat Steps 1–7. Apply a little more signal to increase the spring
pressure, release, then check the seal.
9. Continue until you obtain a good seal. Each time you preload, verify that the actuator tightly closed the damper.
Similar procedures can be followed for other electric and pneumatic actuators. Preloading is just as important for
pneumatic actuators as for electric.
Importance of Not Over Preloading
It is possible to over-preload a damper actuator. For example, consider the following scenario. Assume that:
• You need 20% minimum airflow.
• You used 20% of the voltage or current range to preload the damper.
• After preloading, you give the damper actuator a 20% command and walk away.
IMPORTANT: At 10% command, the damper stays closed. At 20% of maximum signal, the damper still stays
closed because of preloading. You must understand which signal is necessary to achieve 20% minimum airflow,
after preloading.
MOTOR
DMPR
For Information On See Document LIT or Part Number
Installing Actuators M100C Series Actuator with Digital Control Signal Input and LIT-2681113
R81CAA-2 Interface Board Installation Bulletin
M100G Series Proportional Actuator with VDC/mA Control LIT-2681298
Input R81GAA-2 Interface Board Installation Bulletin
M2202-xxx-2 Series Electric Spring Return Actuators Part No. 34-1660-4
Installation Instructions
M9102-AGA-2S and M9104-xGA-2S Series Electric Part No. 34-636-1220
Non-Spring Return Actuators Installation Instructions
M9104-AGx-2N Electric Non-spring Return Actuators Part No. 34-636-631
Installation Instructions
M9106-xGx-2 Series Electric Non-Spring Return Actuators Part No. 34-636-1085
Installation Instructions
M9108, M9116, M9124, and M9132 Series Electric Part No. 34-636-399
Non-Spring Return Actuators Installation Instructions
M9109 Series Electric Non-spring Return Actuators Installation Part No. 34-636-1190
Instructions
M9204-CNx Series Electric Spring Return Part No. 34-1280-41
Economizer Damper Actuators Installation Instructions
M9206-GGx-2S Series Proportional Electric Spring Return Part No. 34-1280-246
Actuators Installation Instructions
M9206 Series Electric Spring Return Actuators Installation Part No. 34-1280-9
Instructions
M9206-AGx-2S Series Floating Electric Spring Return Part No. 34-1280-238
Actuators Installation Instructions
M9206-Bxx-2S Series On/Off Part No. 34-1280-122
Electric Spring Return Actuators Installation Instructions
M9216 Series Electric Spring Return Actuators Installation Part No. 34-636-461
Instructions
M9216-BAx-2 Assemblies Installation Instructions Part No. 34-636-801
M9220-Bxx-3 On/Off Electric Spring Return Actuators Part No. 34-636-1239
Installation Instructions
Installing Dampers CD-1300 Installation Instructions Control Dampers Only Part No. 44-352-35
DMPR
FD-1600 Fire Rated Multiple Blade Damper Installation Part No. 44-1121-67
Instructions
FS-1620 1 1/2 Hour Fire/Class II Smoke Damper Installation Part No. 44-1121-8
Instructions
FS-1630 1-1/2 Hour Fire/Class I Smoke Damper Installation Part No. 44-1121-16
Instructions
Series Q35 MIZER™ Automatic Vent Damper System LIT-121515
Technical Bulletin
RF-2000 Round Fire Damper Installation Instructions Part No. 44-1121-32
RS-2000 Round Smoke Damper Installation Instructions Part No. 44-1121-40
RT-2000 Round Fire/Smoke Damper Installation Instructions Part No. 44-1121-59
SD-1600 Smoke Damper Installation Instructions Part No. 44-1121-24
ZD-1800 Zone Damper Installation Instructions Part No. 44-752-5
M9000-156 and M9000-165 Mounting Kit for M920x Series Part No. 34-1280-33
Actuators Installation Instructions
Installing the D-4073 with D-4073 with Universal Mounting Bracket Installation Bulletin Part No. 34-204-19
Universal Mounting Bracket
Installing the D-4073 with D-4073 with Auxiliary Mounting Kit Installation Part No. 34-206-26
Auxiliary Mounting Kit
LOTEMP
CUTOUT
Element may be mounted in a slight downward
incline not to exceed 5 in. over a unit width of 5 ft.
(See table below.)
Use 1/4 in. poly tubing
to sleeve through a 1/4 in.
hole drilled in duct
or snap-in bushing. Attach to 3/8 in. copper or Not to
Bulb element 1/2 in. EMT with the wraps if Exceed
no coil flange exists. 14 in.
Coil and secure any unused
portion of the capillary
or sensing element at the Average element holder
beginning of the run. with 3 in. minimum radius. Coil and secure
any remaining
sensing element
Attach element holder that may be at
to frame of unit or 12 in. maximum the end of the
coil with self-tapping run.
screw or anchor tie
wrap. Always use
averaging element
holder that matches
loop size.
FIG:A11-A70_Acc
6 in. maximum
Start installation of
element at the bottom
of the coil. Determine
location of thermostat Must be within 6 in. of the Secure elements at end and
by using the above bottom of the coil (The every 2-3 ft along element
measurements. The most important part with 1/4 in. poly sleeve and tie
element length is 20 feet. of the coil to protect). wraps. Use additional vertical
lengths of 3/8 in. copper or 1/2 in.
EMT if no coil braces exist.
Note: When duct is covered with
insulation, mount stat to standard
electric wallbox cover on wallbox.
Code No. LIT-410045 Installation Quick Reference Handbook - (HVAC): Section 44 451
Application
Select models of the A11 and A70 Series Temperature Controls are low temperature operating controls typically
used for water-coil freeze protection in Heating, Ventilating, and Air Conditioning and Refrigeration (HVACR)
applications.
Special Tools Needed
• 1.3 cm (1/2 in.) EMT bender
LOTEMP
CUTOUT
• hole saw
• tin snips or hack saw, vise
• brackets
• 10.1 cm (4 in.) electrical box covers with a center hole knockout, or T-752-1001 1.3 cm (1/2 in.) Duct Flanges
• nylon tie wraps with holes
• 1.3 cm (1/2 in.) EMT connectors
• 6.4 mm (1/4 in.) poly tubing
• copper tubing
• EMT or Unistrut
• conduit hangers or Minerallac straps
• self-tapping sheet metal screws
• machine screws and nuts
• A11/A70 low temperature cutout control
• TE-6001-8 Element Mounting Bracket
Mounting
Mounting Considerations
The primary purpose of a low limit cutout is to prevent a coil from freezing. Therefore, before mounting the control,
you need to consider several factors that help protect the coil from freezing.
• Cool air drops to the bottom of the unit. This is why protection in the lower bottom of the unit (lower 15.2 cm or
6 in.) is vital.
• If the tubes in the coil freeze, the coil can crack and begin leaking. As water leaks from the coil, the control
system may sense the reduced water pressure and increase the flow of water to compensate for the loss,
which causes even more damage.
• For most low limits to perform their intended task, they must be installed in a very specific manner. The low limit
controls currently used incorporate a vapor-charged sensing element. The vapor in the element creates a
change in pressure with a change in temperature within the sensing element, eventually causing the electrical
switch in the device to open or close. This design feature is the reason that the device must be installed
properly so that it functions as intended.
• The size of the duct work or air handling unit system in which the device is being installed may require more
than one low limit control to adequately protect the entire coil.
• System accessibility affects how the device is mounted. Larger AHUs often provide access to the coil, allowing
you to effectively serpentine the capillary across its face. (See Mounting in an Accessible Location on
page 455.) Smaller AHUs or duct work may not provide direct accessibility, which means you need to
pre-assemble the control before installation. (See Mounting in an Inaccessible Location on page 456.)
Unit Width
LOTEMP
CUTOUT
Maximum
Drop
FIG:A11Drp
25 26.25
30 31.50
General Rule: 1 inch drop per foot of run.
• Two alternate installations are shown in Figure 44-3 on page 453 (which the York Solution Air Handling Units
team typically uses). If you select this installation method, mount the temperature control above the sensing
element whenever possible. If you cannot mount the control above the element, loop the capillary/element
slightly below the control, then route the element toward the top of the coil, and begin serpertining in a
downward direction from the top of the coil. Keep the loop as short as possible (maximum of 4 feet). If you
mounted the control below the sensing element, prevent possible nuisance alarms by mounting the control in a
conditioned space. When using the A11 Series control, coil the excess capillary (small capillary between the
control and sensing element) inside the conditioned space and secure.
Air Handling Unit - Conditioned Space* Air Handling Unit - Conditioned Space*
A11
A70
Coil and secure Coil and secure
any remaining any remaining
sensing element sensing element
here at the end of here at the end
the run. of the run.
FIG:A11-A70_Acc2
* Conditioned space is an area in which the setpoint is equal to or greater than the control setpoint.
A11 and A70 Series Low Temperature Cutout Controls: Section 44 453
Observe the following guidelines when mounting A11 and A70 Series low temperature cutout controls.
! Avoid sharp bends in capillary tubes. Sharp bends can damage the capillary tubes and may result in
release of the chemical charge in the sensing element or restrictions of flow, which may result in
damage to the environment or property.
LOTEMP
CUTOUT
! Coil and secure excess capillary tubing away from contact with sharp or abrasive objects or surfaces.
Vibration and sharp or abrasive objects in contact with capillary tubes can cause damage that may
result in release of the chemical charge in the sensing element, which may result in damage to the
environment or property.
! Do not dent or deform the sensing bulb. Dents or deformations in the sensing bulb can change the
calibration, may cause the control to operate at temperatures other than the setpoint, and may result
in other property damage.
IMPORTANT: Be careful when drilling holes or driving screws while mounting sensing elements to avoid
puncturing or damaging hydronic coils.
IMPORTANT: Use only the mounting screws supplied with the Universal Mounting Bracket to avoid damaging
internal components. Be careful not to distort or bend the control case when mounting the control to an uneven
surface. Using other screws or bending the control case voids the warranty.
IMPORTANT: Locate the control case and bellows where the ambient temperature is always warmer than the
setpoint. The control operates only from the lowest temperature along any 14 to 16 in. length of the sensing
element.
IMPORTANT: Low temperature cutout controls must be located in areas protected from the effects of weather.
If the control is mounted in an area that is exposed to the weather or other wet environments, it must be
equipped with an outdoor enclosure.
IMPORTANT: It is important to mount the low temperature cutout control in the correct location. The capillary
must be exposed to all areas on the coil where a risk of low temperatures is present.
• Mount the control upright in an accessible location, where the control body, capillary tube, and sensing bulb are
not subject to damage, and the control is in the highest possible position of the entire installation.
• Mount the control upstream from mixed air or chilled water coils.
• Mount the control downstream from preheat coils.
• Mount the control upright on flat, vertical, or horizontal surfaces using accessory brackets. These controls have
NEMA 1 enclosures.
• Mount the capillary in a serpentine fashion so that it slopes gently downhill (not to exceed 5°), has no dips,
bends, or kinks, and so that the last segment is installed within 15.2 cm (6 in.) of the bottom of the coil.
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temperature cutout (also see Figure 44-1 on page 451):
1. Use two screws or bolts through the two outer holes on the back of the control case when mounting the control
directly to a flat vertical surface.
2. Use the two inner holes with the mounting bracket (and screws supplied) when mounting the control to a flat
horizontal surface.
3. Determine the best mounting location for the low temperature cutout control. Locate the control as high as
possible on the side of the duct or on a nearby wall, panel, or structural support. The desired mounting position
is with the element bellows pointing down.
4. Build and install any field-fabricated supports that are necessary to hold the sensing element in place.
5. Using the control’s mounting bracket as a template, mark the location for the mounting screws.
6. Drill an 8 mm (5/16 in.) entry hole for the sensing element.
7. Feed the entire length of the sensing element through the entry hole.
IMPORTANT: On an A11 low temperature cutout control, the brass tubing just below the bellows is not
temperature sensitive and can be mounted in ambient temperature. Below the solder bead, the copper sensing
element begins. This part is temperature-sensitive and must be properly positioned to work correctly. On A70
controls, the entire capillary is temperature sensitive.
14. Make sure that horizontal runs of the sensing element Figure 44-4: Mounting Options for A70 Controls
are no more than 30.5 cm (12 in.) away from each
other.
A11 and A70 Series Low Temperature Cutout Controls: Section 44 455
Note: On a wide coil, you could be left with a very small
S to get back up to the control. Locate this topmost bend
in the correct position to use up any remaining slack in
the length of the sensing element. You may need to build
a support for the bracket at that turning point.
15. To prevent damage caused by vibration or abrasion,
place a short piece of 3.2 mm (1/4 in.) poly sleeve
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CUTOUT
Support element at both ends and every 2-3 in.
along the element.
Suggestion: Use short piece of poly
over element or capillary at supports.
FIG:A11-A70_Inacc
or below and make them
the same size.
6 in.
Mimimum of 1 ft
Begin mounting at bottom horizontal
and work up to thermostat. sensing. No coils Must be within 6 in.
on flat portion of bottom of the
of bracket. coil (the most
important part of
the coil to protect).
Figure 44-6: Mounting Low Temperature Cutout Controls in Small Ducts with Inaccessible Coils
5. Consider the use of Minerallac conduit hangers or equivalent to provide anchoring points on the support where
needed.
6. Place a 1.3 cm (1/2 in.) EMT connector on each end of the support. These connectors poke through the
knockout hole on the 10.1 cm (4 in.) box covers, which are used as mounting plates at each end of the support.
7. At the upper end of the duct, using a large hole saw (5.7 cm [2-1/4 in.] minimum), drill the entry hole for the
sensing element/support assembly.
A11 and A70 Series Low Temperature Cutout Controls: Section 44 457
8. At the lower end of the duct, drill another
hole (use the same hole saw as used to cut Use hack saw to cut a
slot for sensor to
the entry hole). pass through.
9. A larger hole allows easier access for
mounting. This hole must be positioned to To secure 1/2 in. EMT Use drill to cut 1/4 in.hole.
allow the lower portion of the sensing to box cover. Protect element by covering
with poly.
element to be within 15.3 cm (6 in.) of the
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CUTOUT
FIG:4Sq_Mnt
bottom of the coil.
10. Cut a notch in another 10.1 cm (4 in.) box 4 Electrical Box Cover
cover. The notch is used to secure the with Center 1/2 in. Knockout
upper end of the support assembly. Locate
the notch so that the capillary (whip) can be Figure 44-7: Details on 4-Square Cover Upper Mount
positioned close to the support. See
Figure 44-7 on page 458.
11. Place a 10.1 cm (4 in.) box cover with the center knockout removed over the upper end of the support
assembly and, using a lock nut, fasten the support to the box cover.
12. Feed the sensing element/support assembly through the entry hole at the upper end, and poke the lower end
of the support through the exit hole at the bottom on the far side.
13. Place a 10.1 cm (4 in.) box cover with the center knockout removed over the end of the support, and using a
lock nut, fasten the support in place at the lower end.
14. Carefully place the capillary tube in the slot and apply a short piece of 6.4 mm (1/4 in.) poly tubing, slit
lengthwise, around the capillary where it passes through the notch.
15. Screw down the corners of the box cover to hold the upper end of the support assembly in place.
16. Using the mounting bracket, fasten the control to
the side of the duct using self-tapping screws, L1
ensuring a down hill element all the way to the L2
bottom of the control.
Load
M1
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Disconnect power supply before making electrical connections to avoid electric shock.
IMPORTANT: Make all wiring connections in accordance with local, national, and regional regulations. Do not
exceed the electrical ratings.
LINE M2
IMPORTANT: After adjusting the control settings and before leaving installation, verify equipment and control
operation, and verify control setpoint with a reliable thermometer.
A11 and A70 Series Low Temperature Cutout Controls: Section 44 459
Related Documentation
Table 44-1: Documents Related to Installation and Mounting of A11 and A70
For Information On See Document LIT or Part Number
Application, Installation, and Mounting Details A70 High Temperature Thermostats with Form 997-743
for A70 Models Manual Reset Installation Instructions
Application, Installation, and Mounting Details A11 Series Low Temperature Cutout Control LIT-121010
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Model Information
Table 44-2: A11 Series and A70 Series
Code Switch Switch Range Diff Bulb and Max Bulb Range
Number Action Action °C (°F) °C (°F) Capillary Temp °C Adjuster
Main Auxiliary (°F)
Contacts Contacts
A70GA-1C1 Open Low Close Low -9.4 to 2.8°C (5°F) 6.1 m of 204.4°C Screwdriver
12.8°C 3.2 mm (400°F) slot
(15 to 55°F) (20 ft of 1/8 in.)
O.D. Tubing
A70GA-2C Open Low Close Low 1.7 to 26.7°C -16.1 to - 9.5 mm x 121°C Screwdriver
(35 to 80°F) 1.1°C 7.6 cm 1.8 m (250°F) slot
(3 to 30°F) Cap.
factory set at (3/8 in. x 3 in.
-11.1°C 6 ft Cap.)
(12°F)
A70HA-1C1 Open Low Close Low -9.4 to Manual 6.1 m of 204.4°C Screwdriver
12.8°C Reset 3.2 mm (400°F) slot
(15 to 55°F) (20 ft of 1/8 in.)
O.D. Tubing
A70HA-2C Open Low Close Low 1.7 to 26.7°C Manual 9.5 mm x 121°C Screwdriver
(35 to 80°F) Reset 7.6 cm 1.8 m (250°F) slot
Cap.
(3/8 in. x 3 in.
6 ft Cap.)
A70KA-1C Open High Close High 37.8 to Manual 9.5 mm x 116°C Screwdriver
76.7°C Reset 7.6 cm 1.8 m (240°F) slot
(100 to Cap.
170°F) (3/8 in. x 3 in.
6 ft Cap.)
A11A-1C SPST Open Low 2 to 7°C Manual 6.1 m of 121°C Screwdriver
(35 to 45°F) Reset 3.2 mm (250°F) slot
O.D. Tubing
1.2 m Cap.
(20 ft of 1/8 in.)
O.D. Tubing,
4 ft Cap.
A11B-1C SPST Open Low 2 to 7°C 4.4°C (8°F) 6.1 m of 121°C Screwdriver
(35 to 45°F) Fixed 3.2 mm (250°F) slot
O.D. Tubing
1.2 m Cap.
(20 ft of 1/8 in.)
O.D. Tubing,
4 ft Cap.
1. The low cutout stop is set and sealed at 1.6°C (35°F). The control responds only to the lowest temperature along any 30 cm
(1 ft) of the entire 6.1 m (20 ft) element or bellows cup. If you try to set the control lower than 1.6°C (35°F), you can damage
the control.
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Range Cutout 2 to 7°C (35 to 45°F)
Differential A11A, A11D: Temperature must be 6.7°C (12°F) above cutout point before control can be
reset.
A11B, A11E: 6.7°C (12°F)
Ambient Temperature Minimum: -18°C (0°F)
Maximum: 60°C (140°F)
Maximum Temperature at 121°C (250°F)
Bulb
Sensing Element 3.2 mm x 6.1 m (1/8 in. x 20 ft)
Capillary Length 1.2 m (4 ft)
Switch Snap-acting contacts in dust-protected enclosure
Material Case: 1.6 mm (.6 in.) Cold Rolled Steel
Cover: 0.8 mm (.3 in.) Cold Rolled Steel
Finish Gray Enamel
Conduit Opening 22 mm (0.9 in.) hole for 12.7 mm (1/2 in.) conduit
Mounting Bracket Standard on all controls
Shipping Weight Individual Pack: 0.8 kg (1.8 lb)
Overpack of 20 units: 17 kg (38 lb)
Electrical Rating Pilot Duty: 125 VA, 24 to 277 VAC
Motor Ratings AC Full Load ampere: 120 V = 16.0; 208 V = 9.2, 240 V = 8.0
AC Locked Rotor ampere: 120 V = 96.0, 208 V = 55.2, 240 V = 48.0
Non-Inductive ampere: 120 V = 16.0, 208 V = 9.2, 240 V = 8.0
A11 and A70 Series Low Temperature Cutout Controls: Section 44 461
Table 44-4: A70 Low Temperature Cutout (Part 2 of 2)
Electrical Ratings For electrical ratings, refer to the Technical Specification section in A70AA, A70BA,
A70GA, A70HA Type Low Temperature Thermostats (Part No. 24-7664-2527).
Case and Cover NEMA 1 Enclosures: Case is galvanized steel. Cover is plated and painted steel.
Dimensions (H x W x D) 83 x 101 x 53 mm (3.25 x 3.98 x 2.09 in.
Compliance UL Listed; File SA516, CCN SDFY, CSA Certified; File LR 948, Class 1222 01
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The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
Overview
This section provides a series of tables that list the standard cables and wires recommended for use when
installing Metasys networks. It also include tables to assist the installer with raceway sizing, 24 volt power and
cable sizing, and resistive sensor cable length limitations. For specific instructions on installing and wiring Metasys
system network controllers, thermostats, sensors, and other HVAC components, refer to the particular installation
instruction sheets and technical bulletins.
Note: In this section, the term NxE refers to NAEs, NCEs, and NIEs.
Metasys Network Cable Sources
Anixter is a primary source for wire and cable that meets the Metasys system requirements. Worldwide locations
and contact information may be found on the following Web site at the Contact Us link:
http://www.anixter.com/AXECOM/US.NSF/HomePage
Fax order forms are provided on the Web site.
Specifications for some Johnson Controls cables can be found at:
http://www.anixter.com/AXECOM/US.NSF/ProductsTechnology/JohnsonControls
The specified cables, RJ-style connectors, crimping tool and other cable accessories are available from Anixter in
Wauwatosa, WI at 1-800-447-8565.
Cable Standards for Low Electromagnet Field Environments
Table 45-1 on page 465 lists the generic cable types recommended for use with the Metasys network. These
cables are used for wiring field point inputs, outputs, 24 VAC power, and communication buses.
Table 45-1: Low Electromagnetic Field Environments
Cable Purpose Cable Type
N1 LAN/Ethernet Ethernet Category 5 Data Cable 24 AWG 4 x 2 pair (CAT5)
BACnet MS/TP on the FC Bus 22 AWG/3-wire stranded twisted shielded cable
SA Bus (Screw Terminated) 22 AWG/4-wire (2-pair) stranded twisted shielded cable
N2 Bus 22 AWG/3-wire stranded twisted non-shielded cable
LON Bus FTT-10 22 AWG/2-wire stranded twisted non-shielded cable
LON Bus TP-1250 22 AWG/2-wire stranded twisted non-shielded cable
24 VAC 18 AWG/2-wire stranded twisted non-shielded cable (See Network Power
and Power Cable Guidelines on page 469 for more information.)
AI, AO, BI 22 AWG/3-wire or 22 AWG/2-wire stranded twisted non-shielded cable
BO <0.8 A@24 VAC 22 AWG/3-wire or 22 AWG/2-wire stranded twisted non-
shielded cable (20 VA at less than 75 ft one way distance). See Volt-
Ampere Power Requirements for Metasys Network Devices on page 469
for more information.
Metastat 24 AWG/8-wire solid non-shielded Category 3 data cable (CAT3)
Network Sensor RJ Term (SA) 24 AWG/6-wire (3-pair) solid non-shielded Category 3 data cable (CAT3)
Network Sensor Screw Term (SA) 22 AWG/4-wire (2-pair) stranded twisted shielded
Code No. LIT-410046 Installation Quick Reference Handbook - (HVAC): Section 45 465
WIRE STD
CABLE
Table 45-6: BACnet MS/TP Sensor Actuator Bus Communication Cables (when using Screw Terminations)
Type Typical Usage Anixter Part No. pF/ft Area in2
22 AWG/4-wire (2 pair) Open Plenum Installations, 38400+ Baud CBL-22/2P-SA-PLN 33 0.033
Shielded Plenum RS-485 Communication
22 AWG/4-wire (2 pair) EMT (Raceway) Installations, 38400+ Baud CBL-22/2P-SA-PVC 31 0.034
Shielded PVC RS-485 Communication
Table 45-9: Metastat and Network Sensor Cables (with Termination Screws)
Type Typical Usage Anixter Part No. pF/ft Area in2
Metastat 24 AWG/4 pair Open Plenum Installations from VMA, CBL-24/8NAT-PLN 21 0.020
Non-shielded Plenum VAV or UNT Controllers to Metastat
Sensors
Metastat 24 AWG/4 pair EMT (Raceway) Installations from VMA, CM-00424BKTE-5U-10 17 0.027
Non-shielded PVC VAV or UNT Controllers to Metastat
Sensors
Network Sensor 22 AWG/2 pair Open Plenum Installations from CBL-22/2P-SA-PLN 33 0.032
Shielded Plenum VMA-1600 or FEC Controllers to
Network Sensors
Network Sensor 22 AWG/2 pair EMT (Raceway) Installations from CBL-22/2P-SA-PVC 31 0.034
Shielded PVC VMA-1600 or FEC Controllers to
Network Sensors
Table 45-11: Fiber-Optic Communication Cables (Dual Fiber, Glass, 62.5 Micron)
Outdoor Indoor
Manufacturer Duct/Aerial Direct Burial Duct Non- Plenum
(Rodent Resistant) (Below Frost Plenum
Line)
Corning Cable 002KW4-T4130-D20 002KW5-T4130-A20 002KW5-T4130-A20 002K81-31130-24
Systems P/N
Anixter P/N 372-COR62.5-LTD-02 002KW5-T4130-A20 002KW5-T4130-A20 370-947-FDDI-02
Note: Generally, the recognized distance limitation for fiber-optic cable is 6,336 ft, but distances vary by
manufacturer.
Metasys Cable Color Standard
Premium Cable Color Standard
Use the premium Metasys wiring color standard as shown in Table 45-12 on page 468 for customers who require a
color-coded wiring system.
Table 45-12: Premium Cable Color Standard
Cable Purpose Standard Color
N2 or FC Bus Blue
SA Bus Brown
Analog Input Cable Yellow
Analog Output Cable Tan
Binary Input Cable Orange
Binary Output Cable Violet
N1 Bus/Ethernet - Category 5 or Coax Purple
24 VAC Cable Gray
Spare White
LON Pink
When cable of mixed types are contained in the same raceway, follow these steps:
1. Record and add the area for each type of cable based on the quantity indicated in Table 45-19 on page 472.
2. Look up the raceway size based on the total area of cables in Table 45-20 on page 472.
Overview
For factory-installed components and wiring, Johnson Controls has two important options:
• FPC Systems - three subtypes:
- FPC systems with controller
- FPC systems without controller
- FPC systems with remote panel
• Factory-Mounted End Devices (FMEDs)
The drawing sets for these systems have system diagrams that may include flow diagrams and mechanical system
layouts.
Note: Online access to FPC Solution AHU system drawings is available to Johnson Controls personnel with an
Internet connection. The drawings are available for download on the MOM system, an online database containing
as-built drawings for shipped FPC systems. To reach the MOM system Web site, go to http://
c7mdcs121.cg.na.jci.com/MOMWeb/default.aspx. Contact your branch equipment support person for access
information.
FPC Systems
Factory Packaged Control systems are air handling units that feature traditional field control component devices
mounted and connected at the factory.
The following drawings are usually provided for all three system types:
• FPC Device Location Drawing (Figure 46-1 on page 478) is an engineered drawing (to scale) showing where
each device, by object identifier, is mounted by the factory.
• FPC Power/Safeties/End Device Wiring Diagram (Figure 46-2 on page 479 and Figure 46-3 on page 480) is
one or multiple drawings, typically laid out in a ladder diagram manner, depicting factory wiring and
terminations.
• I/O Header Diagram (Figure 46-4 on page 481) is a drawing that lays out how each low-voltage power, input,
or output connects to their respective home run cable. Each factory-connected unit has one or more home run
and low voltage power cables. The quantity of cables is dependent on the required inputs and outputs. Each of
these home runs are provided with I/O headers located in the AHU sections as needed.
In addition, the FPC with controller may contain a project review and signoff drawing that is used by the field
branch office and factory to clarify scope.
You should understand the differences between these three types of systems.
Each of these three drawings types are provided in FAN 55-510, Appendix C.
Note: A factory installed raceway is often sealed at the AHU sections to prevent condensation. It is imperative that
the integrity of the factory installation not be compromised. As such, do not add cabling, wiring, or tubing to the
factory raceway.
Note: Not every object or point device is factory installed on an FPC system (for example, space temperature,
space humidity, and field bus cabling).
FPC System with Controller
An FPC system with a controller is the most popular turnkey option available for field installation. They ship with a
factory-installed controller and with wiring that is mostly complete.
Note: Adding a controller enclosure to an AHU increases the total length of the AHU. It is important to ensure that
the extra length of the controller enclosure is taken into consideration when the project is designed and bid.
The Project Review and Signoff drawing clarifies how points are handled. Each object identifier should be listed
on a legend defining whether a point is factory or field supplied. An X indicates that a point device is factory
supplied. Factory-supplied points can be factory mounted and wired or shipped loose for field installation.
Code No. LIT-410047 Installation Quick Reference Handbook - (HVAC): Section 46 475
FACTORY
CNTRLS
Factory-Mounted and Wired identifies the point as factory mounted and wired. Typically, factory-mounted and
wired points do not have traditional field installation requirements, but you should be aware that:
• AHUs are often shipped in multiple sections on separate skids for logistical reasons. These separate sections
have factory-provided modular wire-connectors that connect the internal wiring in one section to the wiring to
another section. This task is typically performed by the mechanical contractor, but it is in your best interest to
ensure this connection is terminated properly and tested.
IMPORTANT: The factory-provided modular wire connectors for the internal wiring must be properly connected
and tested when the sections of an air handler unit or roof top unit are assembled. Failure to properly connect
the wiring connector can result in significant expense to disassemble the unit or reroute the internal wiring.
• Control valves typically terminate with a factory-provided plug and flexible wire whips. Valve locations must be
within 1.2 m (4 ft) of the unit or the flex whip must be extended. Factory extensions are available for order in
1.5 m (5 ft), 3 m (10 ft), and/or 6 m (20 ft) lengths. Work with the mechanical contractor during valve installation
to ensure valve location is within 4 ft, which allows factory whips to be used and eliminates additional labor and
material costs to add pipe and wire.
• MS/TP compatible VSDs are not factory connected to the FPC panel controller bus. If required, the field bus
cables must be field installed.
• The wiring installed at the factory meets ETL SEMKO Testing Laboratory requirements. This certification mark
indicates that the product has been tested for, and has met the minimum requirements of, a widely recognized
U.S. product safety standard; that the manufacturing site has been audited; and that the applicant has agreed
to a program of periodic factory follow-up inspections to verify continued conformance. ETL certifications are
also applicable to the wiring and cables installed at the factory.
• If factory wiring methods are brought into question by project authorities having jurisdiction (for example, local
inspectors and engineering firms), contact your Solution Air Handling Unit support team.
• Factory installation of control devices allows mounting in optimum locations. These locations provide the best
functionality with the highest quality, but may limit serviceability. If devices fail, direct replacement in the same
location may not be possible. Under these conditions, determine an alternate field replacement location.
• Solution AHUs often have low temperature cutouts mounted inside the air stream of the unit. When mounted in
this manner, the sensing element in these devices have special mounting allowances. For more information,
see A11 and A70 Series Low Temperature Cutout Controls on page 451.
IMPORTANT: Some factory-installed devices have manual resets that interrupt the operation of the Solution
AHU. To avoid possible injury, it is critical that you follow proper lock-out/tag-out procedures when resetting
these devices.
Factory Shipped Loose are specific point devices shipped along with the unit, but must be field installed. Unlike
control valves, these points do not have a wire whip and must be field wired from their field location back to the
FPC panel (which is usually mounted on the AHU next to the supply fan starter).
The Field Supplied Points field indicates whether the point device is a control point Included or no control point.
• Field Control Point Included is a field point device similar to a factory shipped loose device. The only
difference is the device is not shipped with the AHU from the factory. You must field install this device.
• Field No Control Point is a field point device that is to be mounted on the AHU but is not a Johnson Controls
responsibility to install. A common example is a smoke detector.
These drawings also indicate how 120 VAC power wiring to the FPC control panel is handled. The (Single Point
Power) SPP Pre-wired to FPC Panel field defines if 120 V power wiring must be field installed or not.
• Y (yes) indicates that the factory is responsible for installing a transformer (typically at the supply fan starter) to
provide power to the panel.
• N (no) indicates that you must determine if you or another contractor (such as Division 16) are responsible for
providing power.
FMED System
These systems are the least turnkey options available and require the most materials and labor to install and wire.
Field devices can be mounted, but only for those devices that can be factory installed. No power wiring, low voltage
cabling, raceways, or panels are provided.
Note: On FMED systems, some of the factory-installed end devices are almost inaccessible in the field, so it is
strongly recommended that you select one of the wired FPC solutions whenever possible.
FIG_DVC_LCTN
Figure 46-1: Typical FPC Device Location Drawing
BL 115V WHT
B T2 B
BLU YEL
24V
BLK WHT
115V
TB2-3A A T1 A TB2-6A
BLU YEL
TB2-3B 24V TB2-6B
CUSTOMER BO
TB2-4047 SUPPLIED TB2-4047 A1 A2
R BLK
SF-C
D A START / STOP B C
N.O. C
CONTACT
SF RUN/TIME CLOCK
LOCATED IN SUPPY FAN MCC PANEL
2 3
A D C B A D C B A D C B
TB2-15 J J J J
A
BO SDR-1 A2
TB2-4054 A1 TB2-4054
R BLK
B
A D N.O. C C B
Figure 46-2: Typical FPC Power/Safeties/End Device Wiring Diagram - Part One
LOCATED IN FS
TB3-1035 AI DA-T TB3-1035
R BLK
t
B C D A
LOCATED IN FS
TB3-2047 DI SF-S TB3-2047
R R Y BLK
p
B C D A
LOCATED IN HC
HR1 AO HTG-O HR1
R BLK
B C D A
LOCATED IN CC
TB3-3022 AO CLG-O TB3-3022
R BLK
B C D A
LOCATED IN FM
TB3-1001 AI MA-T TB3-1001
R BLK
B C t
D A
LOCATED IN FM
TB3-3042 AO OAD-O TB3-3042
R BLK
FIG:HVAC_DRW_YORK2
B C SIGNAL COM D A
LOCATED IN FM
TB3-3041 AO RAD-O BL TB3-3041
R K
B C SIGNAL COM D A
Figure 46-3: Typical FPC Power/Safeties/End Device Wiring Diagram - Part Two
FS
HR2
SPLIT
P1 P P P
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1/2 3/4 5/6 7/8 1/2 3/4 5/6 7/8 9/10 11/12
-O
HT G
CL G
-1
-S
-O
-O
-O
-O
OA D
L T -A
MA -T
SF -C
DA -T
F SF
-O
S DR
HT G
RA D
CL G
OA D
RA D
FIG:HVAC_DRW_YORK3
Underfloor plenum
for HVAC air
distribution.
FIG:UVEx
Voice/data/cable are
placed in underfloor.
Power outlet box in
floor tile.
483
UFAD
FLEXSYS
Application
The Johnson Controls FlexSys system is a UFAD system that provides an alternative heating and cooling air
FLEXSYS
delivery solution. With the FlexSys system, the entire volume under the floor becomes a pressurized air handling
UFAD
space. The under floor air design provides conditioned air at a higher relative supply temperature and lower static
pressure than the traditional overhead mixed air distribution system. See Table 47-1 on page 484 for a comparison
of the two systems.
Table 47-1: Comparing Under Floor Air System with Traditional Overhead Air System
Type of Air System Supply Air Temperature Return Air Temperature Static Pressure
Under Floor Air System 61 to 63°F (16 to 17°C) 80 to 83°F (26 to 28°C) 0.01 to 0.05 in. wc
Overhead Mixed Air System 55°F (13°C) 75°F (24°C) 1.0 to 2.0 in. wc
Note: To find valuable underfloor system information for use in pre-construction meetings and project inspections,
refer to the resources page on the Tate Access Floors Web site: http://www.tateaccessfloors.com. This Web site
features construction project requirements, commissioning checklists, and other resources that can assist
architects, general contractors, and commissioning agents in the successful delivery of a UFAD system.
Equipment
The UFAD system consists of the following:
• MIT units
• MFT units, either UFE units or UFW units
• PMs
• PAP cables
• TEC2688FS-2 Series BACnet MS/TP Network Thermostat
MIT Units
The FlexSys system provides the under floor air distribution through an advanced terminal design known as the
MIT. The MIT units employ a pulse-width modulation valve that automatically adjusts individual terminals and a
damper that uses time modulation logic to maintain the thermostat setpoint. These units feature 20 gauge
galvanized pre-painted (flat black) steel construction. The top grill for each unit is in 2 sections and adjustable to
create 16 different air patterns. The units include MIT2-A, MIT2-C, and MIT2-G.
FLEXSYS
wg. Options are available for a nominal 10 in. (254 mm) round (MIT2-Ar) grill and a narrow (MIT2-An) 5 x 10 in.
UFAD
(127 x 254 mm) nominal grill.
10.39 14.88
(264) (378)
10.39
(264)
9.81
(249) 10
0.02 0.03 0.05 0.06
MIT2-A 67.68 107.4 149.53 175.26
Static Pressure - inches w ater gauge
Figure 47-2: MIT2-A – Dimensions, in. (mm), Product Image, and Performance Chart
constant. The short time duration between air pulses results in the sensation of continuous air delivered with
UFAD
constant flow. The unit is rated 150 cfm at 0.05 in. wg. Options are available for a nominal 10 in. (254 mm) round
(MIT2-Cr) grill and a narrow (MIT2-Cn) 5 x 10 in. (127 x 254 mm) nominal grill. It is rated for 24 volt (18-30 VAC)
operation and comes with one Plug and Play (PAP-1) 25-foot (7.62 m) cable.
10.39
(264) 15.81
(402)
10.39
(264)
13
(330)
10.39 MIT2-C Perform ance
(264) 1000
CFM - Standard Air
1.63 (41)
7.06 100
(180)
FIG:MIT2-C
10
Figure 47-3: MIT2-C – Dimensions, in. (mm), Product Image, and Performance Chart
FLEXSYS
open, the air velocity is constant. The short time duration between air pulses results in the sensation of continuous
UFAD
air delivered with constant flow. The terminal is rated for 150 cfm at 0.05 in. wg. Options are available for a nominal
10 in. (254 mm) round (MIT2-Gr) grill and a narrow (MIT2-Gn) 5 x 10 in. (127 x 254 mm) nominal grill. It is rated for
24 volt (18-30 VAC) operation and comes with one PAP-1 plug and play cable. Heating mode is accomplished by
duct (rigid/flexible) connection to the UFE/UFW Modular Fan Terminal.
10.39 15.81
(264) (402)
5
(127)
13
(330)
10.39
MIT-2G Performance
(264)
1000
1.63 (41)
CFM - Standard Air
7.06
(180)
Ø 5
FIG:MIT2-G
(127)
100
12.31
(313)
10
0.02 0.03 0.05 0.06
MIT-2G 67.68 107.4 149.53 175.26
Static Pressure - inches water gauge
Figure 47-4: MIT2-G – Dimensions, in. (mm), Product Image, and Performance Chart
MIT2 - A N G O
Security
O = None
Modular Integrated Terminal, 2nd Generation T = Tamper Resistant
FIG:MIT_Nmen
C = Variable Volume, Cooling Only S = Square Grille Face (standard), 10 x 10 in.
G = Variable Volume, Cooling, Ducted Heating N = Narrow Grille Face (optional), 5 x 10 in.
H = Constant Volume, Manual Adjustment R = Round Face Grille (optional), 10 in. diameter
MFT Units
UFE Units
The UFE-2A/2AE through UFE-6A/6AE models (Figure 47-6 on page 488) are under floor fan and electrical
powered heating units. They feature steel, finned, and sheathed element heaters that are UL listed. Their solid
state relays modulate the heat. Each unit has a 24 VAC (up to 100 VA) transformer that may power other devices.
Various sized heaters are available.
Disconnect
Switch
w
flo
Air 22 (559)
20.5 (521)
See Note. Filter
24 VAC
Access
Right side of unit shown. Unit can be flipped over for opposite hand as required.
Figure 47-6: UFE Series – Dimensions, in. (mm) and Product Image
FLEXSYS
one or two rows of heating coils. The units can control 0-10 VDC proportional or spring return water valves
UFAD
(normally open or normally closed). Each unit has a 24 VAC transformer that may power other devices (up to 100
VA). The connections are 1/2 in. (13 mm) O.D. (5/8 in. [16 mm] O.D. on 5A and up) x 0.020 in. (.5 mm) wall straight
seamless copper tubing with brazed return bends. Power specifications for the water control valve (supplied by
others) are 24 VAC or 0-10 VDC (not to exceed 10 VA).
w
flo
Air
22 Hot Water Coil – 1/2 (12.7) OD
(559)
41.25 Copper Tubing
(1048)
with 5/8 (16) Sweat
Disconnect Connections
Switch
FIG:UFW
.75 1 (25.4) .75
(19) (19)
2.5 Contact Factory for 2 (50)
(63) 13 (330) Height
Configuration
Figure 47-7: UFW Series – Dimensions, in. (mm) and Product Image
Tools Required
• Power screwdriver (Phillips #3 bit) to remove floor panels and replace them
• Voltmeter to check for power
• Panel Lifter for removing floor panels
Preparation
Follow these steps:
1. Verify that the UFE/UFW is the correct model for the desired location.
2. Remove the floor coverings and floor panels, if installed at the desired location.
3. Verify that the remaining floor panels are installed properly.
1. Remove the floor panels to provide a 2 ft x 4 ft (0.7 x 1.2 m) minimum opening for the UFE/UFW terminal.
UFAD
2. Position the UFE/UFW on the subfloor. Verify you can open the access door fully clear of the floor risers.
3. Connect the unit to the building power, per local code requirements.
4. With the circuit energized, verify the fan operates correctly.
IMPORTANT: To ensure the required CFM is met, we recommend that you remove the filter from the unit after
the construction phase completes but before the commissioning phase begins. Once the floor is installed, a filter
replacement can be extremely difficult.
U F E - 1 12 00
FIG:UFE_Nmen
Nominal Airflow 1R = Hot Water, 1 row, right hand coil connections
2L = Hot Water, 2 rows, left hand coil connections
1 = 150 CFM (71 L/sec) 2R = Hot Water, 2 rows, right hand coil connections
2 = 300 CFM (142 L/sec)
3 = 600 CFM (283 L/sec)
4 = 850 CFM (400 L/sec)
5 = 1200 CFM (566 L/sec)
6 = 1500 CFM (708 L/sec)
Voltage
12 = 120 V/ 1 Ph/ 60 Hz 24 = 240 V/ 1 Ph/ 60 Hz
20 = 208 V/ 1 Ph/ 60 Hz 27 = 277 V/ 1 Ph/ 60 Hz
23 = 208 V/ 3 Ph/ 60 Hz 48 = 480 V/ 3 Ph/ 60 Hz
FLEXSYS
steel junction box measuring 4 x 4 in. (101 x 101 mm) (nominal) with standard knockouts for use in conduits for
UFAD
under floor air systems. The power supply is rated for supply air temperatures from 45 to 120°F (7 to 49°C). It can
power up to 13 MIT terminals and 1 TEC thermostat. One control transformer is installed in the junction box and is
rated at 120/240/277 VAC to 24 VAC (90 VA). The transformer has a built-in circuit breaker reset button (3 A) to
protect the circuit from overloading. The reset button is located on the exterior of the transformer housing. In
addition, a 24 VAC PAP cable connection is pre-wired with a female cable connection for a PAP-5 cable (provided).
You can install the power module under the floor at any convenient location, but make it accessible through a
convenient floor panel to provide access to the reset button.
BLUE JACKET
PIN #2 WHITE PIN #2 WHITE 3 4
3 4
UFAD
PIN #1 BROWN
YELLOW JACKET
PIN #2 WHITE
3 4
1 2 PIN #3 BLUE
PIN #4 BLACK
PAP-2 WHIP CABLE (50 ft)
PAP-2S CABLE (10 ft)
OR- 1 BROWN
PAP-6 (ORANGE)
PAP-1
PAP-5 (TYPICAL)
PAP-1 (TYPICAL) PAP-5 (GREEN)
MIT-2 MIT-2
... ...
(TYP.) (TYP.) PM
Power In –
120, 240 or 277 Volt;
1 phase; 50/60 Hz
Maximum 13 MIT-2 per power source Maximum 13 MIT-2 per power source
PAP-6 (ORANGE)
Power In –
PM
PAP-1 (TYPICAL) PAP-5 (GREEN)
120, 240 or 277 Volt;
1 phase; 50/60 Hz
MIT-2
...
FlexSys Generation II using the TEC2688-FS Network Thermostat.
(TYP.) Power In –
PM
120, 240 or 277 Volt;
1 phase; 50/60 Hz
NOTES: Maximum 13 MIT-2 per power source
Common side of
PM = Power Module – Powers up to 14 MITs and TECs each transformer
PAP-6 (ORANGE) must be connected
TEC = Thermostat
PAP-1 (TYPICAL) PAP-5 (GREEN)
MIT-2 = Terminal Unit/Airvalve
PAP-1 = Power and Control Cable – (Blue)
PAP-5 = Power Only Cable – (Green) MIT-2
PAP-6 = Heating/Chaining Cable (Orange) ... PM
(TYP.) Power In –
PAP-7B = TEC Cable – (White) 120, 240 or 277 Volt;
FIG:TEC2688FS-2ClgOly
UFAD
FLEXSYS
UFAD
FLEXSYS
494
Simple Zone
TEC PAP-7B
PAP-7B
MIT-2
...
(TYP.)
MIT-2
PAP-1
...
(TYP.)
(BLUE)
Maximum 13 MIT-2 per PM or fan terminal PAP-1 (BLUE)
PAP-1
PAP-6(3C) (ORANGE) (TYPICAL)
24 VAC
Figure 47-12: FlexSys Generation II with TEC2688FS-2 Fan-Powered Heating and MIT-2 Cooling Zones
OR- 1 BROWN
BL- 1 BLACK
BL- 2 WHITE
BL- 3 BLUE
24 VAC COM
FAN
24 VAC HOT
FACTORY 3 4 5
ASSEMBLED TO
6 7
TEC
BL1
BL4
BL2
BL3
OR3
OR1
OR2
495
UFAD
FLEXSYS
TEC2688FS-2 Series BACnet MS/TP Network Thermostat
Application
FLEXSYS
UFAD
FIG:frnt_vw
The technologically advanced TEC2688FS-2 Series Three keys on the thermostat
make operation easy and intuitive.
Thermostat features a BAS BACnet MS/TP
communication capability that enables remote Figure 47-14: TEC2688FW-2 Front Cover
monitoring and programmability for efficient space
temperature control.
The TEC2688FS-2 Thermostat features an intuitive user interface with backlit display that makes setup and
operation quick and easy. The thermostats also employ a unique, PI time-proportioning algorithm that virtually
eliminates temperature offset associated with traditional, differential-based thermostats.
IMPORTANT: The TEC2688FS-2 Thermostat is intended to provide an input to equipment under normal
operating conditions. Where failure or malfunction of the thermostat could lead to personal injury or property
damage to the controlled equipment or other property, additional precautions must be designed into the control
system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls,
intended to warn of or protect against failure or malfunction of the thermostat.
IMPORTANT: If you need to install the thermostat in an electrical wall box, use 2 1/8 x 4 in. (54 x 101 mm)
square boxes with mud ring covers and avoid the smaller 1 1/2 x 4 in. square (38 x 101 mm) or 3 x 2 in.
(76 x 51 mm) boxes. This ensures you have enough space for PAP cabling, communication cabling, and EOL
devices (if needed).
If your application has traditional, non-time pulse modulated equipment that is driven with a 0 to 10 VDC signal,
use the TEC2647-2 BACnet MS/TP Networked Thermostat with Two Outputs. This thermostat has:
• three speed fan outputs (for systems that require fan control in Cooling mode)
• one 0 to 10 VDC cooling output
• one 0 to 10 VDC heating output
Similar to the TEC2688FS-2, the TEC2647-2 is pre-wired with a PAP cable to adapt to the FlexSys system. This
configuration requires an additional converter called the Q-Box to convert a 0 to 10 volt output to time-based
pulses to drive the MIT VAV boxes. The TEC2647-2 is selectable with YORKworks equipment selection software.
For more information, refer to the TEC26x7-2 Series BACnet® MS/TP Networked Thermostats with Two Outputs
Installation Instructions (Part No. 24-9890-242).
FLEXSYS
Locate the TEC2688FS-2 Thermostat:
UFAD
• on a partitioning wall, approximately 5 ft (1.5 m) above the floor in a location of average temperature
Note: Local, State, and/or Federal laws, such as the Americans with Disabilities Act, may necessitate different
mounting height above the floor.
• away from direct sunlight, radiant heat, outside walls, behind doors, air discharge grills, stairwells, or outside
doors
• away from steam or water pipes, warm air stacks, unconditioned areas (not heated or cooled), or sources of
electrical interference
Note: Allow for vertical air circulation to the TEC2688FS-2 Thermostat.
To install the thermostat:
1. Use a Phillips-head screwdriver to remove the security screw on the bottom of the thermostat cover.
2. Pull the bottom edge of the thermostat cover and open the thermostat as illustrated in Figure 47-15 on
page 497.
3. Carefully pull the locking tabs on the right side of the thermostat mounting base and unlock the PCB. Open the
PCB to the left as illustrated in Figure 47-16 on page 497.
4. Pull both the MS/TP BACnet wires and the PAP-7B(2)
cable approximately 6 in. (152 mm) from the wall.
Insert the wires through the hole in the thermal back
plate (optional) and through the hole in the thermostat
mounting base.
Note: If the thermal back plate is being installed,
align the thermal back plate on the wall and use the
plate as a template to mark the two mounting hole
locations. Proceed to Step 6.
5. Align the thermostat mounting base on the wall, and
use the base as a template to mark the two mounting
hole locations.
FIG:cvr_rmvl
Note: Be sure to position the thermostat mounting
base so that the arrow on the base points upward to
indicate the top of the thermostat.
Figure 47-15: Removing the Thermostat Cover
6. Create mounting holes for appropriate anchors.
Note: Do not use plastic or nylon anchors of any type.
7. Plug the PAP-7B(1) cable (attached to the
thermostat) to the PAP-7B(2) cable.
Extend the cable through the thermal PCB
Locking
back plate, if present. Tab
PAP-7B(2)
PCB
Locking
Tab
FIG: opn_pb
FIG: scr_wll
Wiring
When a TEC2688FS-2 Thermostat is replaced, simply
remove the old screw terminal blocks and reinsert them Figure 47-17: Securing the Thermostat
onto the PCB of the replacement thermostat. Also identify Mounting Base to the Wall
and remove the wires from the MS/TP connector and
reconnect the wires to the appropriate screw terminals on
the replacement thermostat.
! Disconnect power supply before making electrical connections to avoid electric shock.
! Do not apply power to the system before checking all wiring connections. Short circuited or
improperly connected wires may result in permanent damage to the equipment.
IMPORTANT: Make all wiring connections in accordance with local, national, and regional regulations. Do not
exceed the electrical ratings of the TEC2688FS-2 Series Thermostat.
FLEXSYS
Number
UFAD
TEC2688FS-2 (On/Off or
Floating Control)
3 Fan Fan Output White/Black Stripe
4 24 V~ Hot 24 VAC Power Input from Transformer Red and Red Jumper
5 24 V~ Com 24 VAC (Common) from Transformer Black and Brown
6 BO5 Aux Heat Relay Source Red Jumper
7 BO5 Aux Heat Relay Output Blue/White Stripe
9 AO2 OPEN Cooling Damper Output White
10 AO1 CLOSE Cooling Damper Output Blue
12 BI1 Configurable Binary Input 1 N/A
13 RS Remote Temperature Sensor N/A
14 Scom Sensor Common N/A
15 BI2 Configurable Binary Input 2 N/A
Blank +, –, REF MS/TP Bus N/A
Connector
UFAD
+ – REF Fan
24 V~ 24 V~
Hot Com BO5 BO5
+ Aux Aux
3 4 5
– 6 7
Supervisory
Controller REF
Eight-Pole Bottom Connector
9 10 11 12 13 14 15 16
or
Field Contact
HEAT
24 VAC
24 VAC
T1
T1 System Wiring
Thermostat Internal Wiring
Jumper J1
*1 Relay (15 minute cycle only)
or
FIG:wrng
SSR Firing Board
Figure 47-18: Wiring Schematic for the TEC2688FS-2 Thermostat (See Table 47-2.)
Note: For MS/TP Bus Object information please reference TEC2688FS-2 Series BACnet MS/TP Network
Thermostat Installation Instructions.
Connecting the TEC26xx to the MS/TP Bus
See BACnet MS/TP Communications Bus Guidelines on page 73 for guidelines on wiring a TEC to a FC Bus. The
MS/TP Bus device address for the TEC is configured using the TEC configuration menus. There are no address
DIP switches to set. See Configuring the TEC2688FS-2 Series Thermostat on page 501 for more information.
Note: The TEC thermostat does not provide EOL termination. If the TEC terminates a bus segment on the FC Bus
you must add an MS-BACEOL EOL Terminator module. See Related Documentation on page 507 for more
information. See Table 16-7 on page 158 for EOL Terminator ordering information.
A small green light under the thermostat cover (on the left edge when facing the thermostat) indicates the
communications mode when the thermostat is operating. The following blink codes may be seen:
• Short-Short-Long: Indicates that the baud rate is known and that communication is active.
• Short-Short: Indicates that the thermostat is scanning for the correct baud rate and that there is no
communication.
• Off: Indicates that there is no power to the thermostat or that the MS/TP wiring polarity is reversed.
• Long: Indicates that the MS/TP communication daughter board is the wrong type for the main board.
FLEXSYS
Installation Instructions.
UFAD
Setup and Adjustments
Thermostat User Interface Keys
The TEC2688FS-2 Thermostat user interface consists of three keys on the front cover (as illustrated in
Figure 47-14 on page 496). The function of each key is as follows:
• OVERRIDE key overrides the unoccupied mode to occupied at the local user interface for the specified
TOccTime. (TOccTime is defined by selecting the appropriate time period in the Installer Configuration Menu.)
The OVERRIDE key also allows access to the Installer Configuration Menu. See Configuring the
TEC2688FS-2 Series Thermostat on page 501.
• If one of the binary inputs is configured to operate as a remote override contact, this OVERRIDE key is
disabled.
• UP/DOWN arrow keys change the configuration parameters and activate a setpoint adjustment.
Backlit LCD
The TEC2688FS-2 Thermostat includes a 2-line, 8-character backlit display. Low-level backlighting is present
during normal operation, and it brightens when any user interface key is pressed. The backlight returns to low level
when the thermostat is left unattended for 45 seconds.
LEDs
Two LEDs are included to indicate a call for heat or a call for cooling:
• The HEAT LED is on when heating or heat is on.
• The COOL LED is on when cooling is on.
Status Display Menu
The Status Display Menu is displayed during normal thermostat operation. This menu can continuously scroll
through the following parameters:
• Room Temperature
• System Mode
• Occupancy Status (Occupied/Unoccupied/Override)
• Applicable Alarms (The backlight lights up as an alarm condition is displayed.)
Note: An option is available within the Installer Configuration Menu to activate the scrolling display rather than
show only the Room Temperature parameter.
Note: As a best practice during startup the installer can validate operation of all MIT boxes in a zone by driving the
setpoint to one extreme and then visually inspecting operation of dampers.
Configuring the TEC2688FS-2 Series Thermostat
The TEC2688FS-2 Thermostat comes from the factory with default settings for all configurable parameters. The
default settings are shown in Table 47-4 on page 503. To reconfigure the parameters via the thermostat, follow the
steps in this section.
To access the Installer Configuration Menu, press and hold the override key for approximately 8 seconds. Once
the Installer Configuration Menu begins, release and press the center key to scroll through the parameters listed in
Table 47-4 on page 503. When the desired parameter is displayed, use the UP/DOWN arrow keys to choose the
desired selection option. Then press and release the override key to continue scrolling through the parameters.
When the thermostat is in the Installer Configuration Menu and left unattended for approximately 8 seconds, the
thermostat reverts to the Status Display Menu.
Configuring Inputs BI1 and BI2
When BI1 and BI2 are configured for an alarm condition, an alarm condition is displayed locally when the input is
closed. An alarm message is included on the scrolling Status Display Menu and when the message is displayed,
the backlight momentarily lights up.
FIG:clng_wth_rht
Temperature Increase
FIG:clng_nly
(Increments of 1F°/0.5C°)
Temperature Increase
(Increments of 1F°/0.5C°) Figure 47-20: Cooling with Heating
Figure 47-19: Cooling Only
FLEXSYS
is a ratio of ON time versus Cycle time of the heat output. A 50% duty cycle, for example, has 7.5 minutes ON and
UFAD
7.5 minutes OFF of heat output (repeated continuously).
Table 47-4: Installer Configuration Menu (Part 1 of 3)
Parameter Description and Default Selection Options
Appearing
on Display
Com addr MS/TP device address at the Range: 004 to 127
thermostat; coincides with the
device address assigned at the
supervisory controller.
Default: 4
BI1 Configuration of Binary Input 1. (None): No function is associated with an input.
Default: None (Rem NSB): Remote NSB via a time clock input, an occupancy
sensor, or from a voltage-free contact. Contact open = Occupied;
contact closed = Unoccupied.
(MotionNO*): Temporary occupancy request via a motion detector
input. Contact open = Unoccupied. When the contact closes, the
thermostat goes into the occupied mode for a specified TOccTime.
Once the TOccTime begins, the thermostat remains in the occupied
mode if the contact is open, until the TOccTime expires.
(MotionNC*): Temporary occupancy request via a motion detector
input. Contact closed = Unoccupied. When the contact opens, the
thermostat goes into the occupied mode for a specified TOccTime.
Once the TOccTime begins, the thermostat remains in the occupied
mode if the contact is closed, until the TOccTime expires.
(Window**): Cancels the thermostat heating or cooling action when
a window is open. The fan operation is not affected. A Window alarm
is displayed indicating that the window needs to be closed to resume
heating or cooling.
* These settings disable any local override function.
** When this setting is selected, the heating and/or cooling outputs
are enabled only when the contact is closed.
BI2 Configuration of Binary Input 2. (None): No function is associated with an input.
Default: None (Door Dry): Door contact only has an effect if BI1 is set to MotionNO
or MotionNC. (See the BI1 parameter earlier in this table.) The
occupancy is now dictated via BI1 and BI2. Any motion detected
sets the zone to Occupied status. The thermostat remains in the
occupied mode until a DoorOpen is detected, at which point the
thermostat goes to the unoccupied mode. If the door stays open
more than the specified door time, the thermostat remains
unoccupied. (See the Door Time parameter later in this table.)
(RemOVR): Temporary occupancy request via a remote input. This
override function is controlled by a manual remote occupancy
override. When enabled, this condition disables the override
capability of the thermostat.
(Filter): A Filter alarm is displayed. This alarm can be connected to
a differential pressure switch that monitors a filter.
(Service): A Service alarm is displayed on the thermostat when the
input is energized. This input can be tied into the air conditioning unit
control card, which provides an alarm if a malfunction occurs.
MenuScro Gives the option for the display to (off): The scroll is inactive.
continuously scroll the parameters. (on): The scroll is active.
Default: on
C or F Provides temperature scale options (°C): Celsius scale
for display. (°F): Fahrenheit scale
Default: °F
Appearing
UFAD
on Display
Lockout Selectable Lockout Levels for Lock Function
limiting end user keypad interaction. out
Local Override Occupied Temperature Setpoints
Default: 0 Level
(0) Access Access
(1) No Access Access
(2) No Access No Access
Unocc HT Sets the Unoccupied Heating Range: 40.0°F/4.5°C to Note: When adjusting the
setpoint value. 90.0°F/32.0°C temperature, press the UP/
Default: 62.0°F/16.5°C DOWN arrow keys to
change the temperature in
Unocc CL Sets the Unoccupied Cooling Range: 54.0°F/12.0°C to 0.5F°/0.5C° increments;
setpoint value. 100.0°F/37.5°C press and hold the
Default: 80.0°F/26.5°C UP/DOWN arrow keys
Heat max Sets the Occupied and Unoccupied Range: 40.0°F/4.5°C to to change the temperature
maximum Heating setpoint values. 90.0°F/32.0°C in 5.0F°/5.0C° increments.
Default: 90.0°F/32.0°C
Cool min Sets the Occupied and Unoccupied Range: 54.0°F/12.0°C to
minimum Cooling setpoint values. 100.0°F/37.5°C
Default: 54.0°F/12.0°C
Set type Provides the option of temporarily (temporar): Local changes to the heating or cooling setpoints are
changing the heating or cooling temporary and remain effective for the specified TOccTime.
setpoint by pressing the UP/DOWN (permnent): Local changes to the heating or cooling setpoints are
arrow keys. permanently stored in the thermostat memory.
Default: permnent
TOccTime Sets the duration of the Temporary Range: 0.0 to 24.0 hrs in 1-hour increments
Occupancy Time when the heating
or cooling setpoints in the Occupied
mode are established by:
• an Override Function enabled in
the Main User Menu (when the
thermostat is in the Unoccupied
mode)
• a temporary heating or cooling
setpoint
Default: 2.0 hrs
DoorTime Engages the Unoccupied mode if Range: 1.0 to 10.0 min
the door stays open minimally for
the time specified.
Default: 2.0 min
Deadband Sets the minimum deadband Range: 2.0F°/1.0C° to 5.0F°/2.5C° (adjustable in 1.0F°/0.5C°
between the heating and cooling increments)
setpoints.
Default: 2.0F°/1.0C°
FLEXSYS
Appearing
UFAD
on Display
Cal RS Sets the desired room air sensor Range: -5.0F°/-2.5C° to 5.0F°/2.5C° (adjustable in 1.0F°/0.5C°
calibration (offset). The offset can increments)
be added to or subtracted from the
actual displayed room temperature.
Default: 0.0F°/0.0C°
Reheat Sets the duty cycle time for heat (1): 10 seconds (six cycles per minute), for various equipment with
output (if Option 2, 3, or 5 is chosen solid-state relays that withstand short duty cycles such as electric
in the SeqOpera parameter). heat.
Default: 1 (0): 15 minutes (four cycles per hour), for various equipment with
mechanical relays or contactors controlling mechanical heat
systems.
Accessories
All the accessories in Table 47-5 on page 505 include mounting hardware; contact the nearest Johnson Controls
representative to order any of these parts.
Note: Review the technical specifications of the accessories prior to their use in an application.
Table 47-5: Accessories (Order Separately)
Code Number Description
SEN-600-1 Remote Indoor Air Temperature Sensor
TE-6361P-11 Duct Mount Air Temperature Sensor
SEN-600-4 Remote Indoor Air Temperature Sensor with Occupancy Override and LED
MS-BACEOL-0 RS485 End-of-Line Terminator
1. Additional TE-636xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the
TE-6300 Series Temperature Sensors Product Bulletin (LIT-216320) for more details.
Repair Information
If the TEC2688FS-2 Thermostat fails to operate within its specifications, see Table 47-6 on page 505 for
troubleshooting details and Table 47-7 on page 506 for display messaging. For a replacement thermostat, contact
the nearest Johnson Controls representative.
Table 47-6: Troubleshooting Details1 (Part 1 of 2)
Symptom Probable Causes
Multiple Excessive bus errors may be occurring.
Symptoms
A device may have been added or changed with a duplicate device address (may not be the same
device address as some devices having problems, and may have happened sometime before the
problem was noticed).
Wiring errors or wire problems may exist.
The baud rate may have been changed on some devices on the network, but not all devices.
Max_Master may have been changed incorrectly (may have happened sometime before the problem
was noticed).
A download may be in progress.
A fault may exist at a device.
A repeater may be needed or may be configured incorrectly.
A duplicate device object name or instance may exist.
Poor Performance See the probable causes listed in the Multiple Symptoms section earlier in this table.
Excessive bus traffic may exist (bus overload).
The baud rate may be set too low.
Too many devices may be on the network.
Unaccounted devices may be on the network (not mapped to the NAE).
Unusually slow devices are slow to respond on the network.
Thermostat Goes See the probable causes listed in the Multiple Symptoms section earlier in this table.
Offline
A power failure or other failure may have occurred at the thermostat.
Communication may have been disabled at the thermostat.
Thermostat Does See the probable causes listed in the Multiple Symptoms section earlier in this table.
Not Come Online
A thermostat may be connected to the wrong bus.
A baud rate may be specified in the new thermostat that is incompatible with the running network.
No device on the network is configured to use a specific baud rate (normally the NAE), but all devices
are set to use auto baud. At least one device, typically the bus supervisor (NAE), must have an
assigned baud rate. Set the baud rate in the bus supervisor and set all other devices to auto baud.
1. For common MS/TP troubleshooting information, refer to the MS/TP Communications Bus Technical Bulletin
(LIT-12011034).
FLEXSYS
UFAD
For Information On See Document LIT or Part No.
Installation and Specification of TEC2688FS-2 BACnet MS/TP Part No. 24-9890-706
TEC2688FS-2 Series Thermostat Networked Thermostat with Single
Proportional Output and One-Speed
Fan Control Installation Instructions
Installation and Specification of TEC26x7-2 Series BACnet MS/TP Part No. 24-9890-242
TEC2647-2 Series Thermostat Networked Thermostats with Two
Outputs Installation Instructions
Installation Specifications
MIT2-A
Table 47-9: MIT2-A
Application AirFixture and FlexSys control devices, in raised floors 8 in. (203 mm) or higher
Size 10 x 10 in. (254 x 254 mm) nominal grill size, 11.4 x 11.4 in. (290 x 290 mm) trim ring
(Specify color on order)
Grill Rating Cast Aluminum, conforms to NFPA 90a, 1,250 lb (567 kg) Load strength
Supply Pressure/ 0.02 to 0.1 in. wg
Temperature 40 to 110°F (4 το 43°C)
Capacity MIT2-A Nominal 150 cfm at 0.05 in. wg supply pressure
MIT2-Ar
MIT2-An Nominal 100 cfm at 0.05 in. wg supply pressure
Noise Criterion Below NC-17 at all flow conditions
Dimensions 14.88 x 10.39 x 7.06 in. (378 x 264 x 180 mm)
Weight 7 lb (3 kg)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
MIT2-C
Table 47-10: MIT2-C
Application AirFixture and FlexSys control devices, in raised floors 8 in. (203 mm) or higher
Size 10 x 10 in. nominal grill size, 11.4 x 11.4 in. (290 x 290 mm) trim ring
(Specify color on order)
Grill Rating Cast Aluminum, conforms to NFPA 90a, 1,350 lb (612 kg) Load strength
Supply Pressure/ 0.02 to 0.1 in. wg
Temperature 40 to 120°F (4 to 49°C)
Capacity MIT2-C Nominal 150 CFM at 0.05 in. wg supply pressure
MIT2-Cr Nominal 140 CFM at 0.05 in. wg supply pressure. Flare combination can reduce flow to
115 CFM
MIT2-Cn Nominal 100 CFM at 0.05 in. wg supply pressure
Noise Criterion Below NC-20 at all flow conditions
Dimensions 15.81 x 13.0 x 7.06 in. (402 x 330 x 180 mm)
Weight 9 lb (4 kg)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
Application AirFixture and FlexSys control devices, in raised floors 8 in. (203 mm) or higher
UFAD
Size 10 x 10 in. (254 x 254 mm) nominal grill size, 11.4 x 11.4 in. (290 x 290 mm) trim ring
(Specify color on order)
Grill Rating Cast Aluminum, conforms to NFPA 90a, 1,350 lb (612 kg) load strength
Supply Pressure/ 0.02 to 0.1 in. wg
Temperature 40 to 110°F (4 to 43°C)
Capacity MIT2-G Nominal 150 CFM at 0.05 in. wg supply pressure
MIT2-Gr
MIT2-Gn Nominal 100 CFM at 0.05 in. wg supply pressure
Noise Criterion Below NC-17 at all flow conditions
Dimensions 15.81 x 13.0 x 7.06 in. (402 x 330 x 180 mm)
Weight 9 lb (4 kg)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products. For additional specifications refer to the Product Bulletin for this product. See Related Documentation.
FLEXSYS
Application Under floor, 8 in. (203 mm) or higher raised floor system
UFAD
Shipped Items 6 modules per carton
Dimensions 27 x 27 x 27 in. (685 x 685 x 685 mm)
(Shipping Container
Weight 41 lb (19 kg)
(Shipping Container)
TEC2688FS-2 Thermostat
Table 47-14: TEC2688FS-2 Series BACnet MS/TP Networked Thermostats
Power Requirements 19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or
SELV
AO1 and AO2 Pulsed Voltage 20 to 40 VDC, 0.9 to 1.1 seconds Pulse Width, 30k ohm Minimum Resistive load,
Output Rating Output, Voltage 1,000 pf Maximum Capacitive Load
Fan Relay Maximum Rating 30 VAC, 1.0 A Continuous, 3.0 A In-Rush
Output
Minimum Rating 30 VAC, 0.015 A Continuous
Fan Relay 30 VAC, 1.0 A Maximum, 3.0 A In-Rush
Auxiliary Output Triac Output 30 VAC, 1.0 A Maximum, 3.0 A In-Rush
Rating
Digital Inputs Voltage-Free Contacts across Terminal Scom to Terminals BI1 or BI2
Temperature Sensor Type Local 10k ohm NTC Thermistor
Wire Size 18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended
MS/TP Network Guidelines 32 Devices Maximum; 4,000 ft (1,219 m) Maximum Cable Length
Temperature Backlit Display -40.0°F/-40.0°C to 122.0°F/50.0°C in 0.5° Increments
Range
Heating Control 40.0°F/4.5°C to 90.0°F/32.0°C
Cooling Control 54.0°F/12.0°C to 100.0°F/38.0°C
Accuracy Temperature ±0.9F°/±0.5°C at 70.0°F/21.0°C Typical Calibrated
Default Minimum Deadband 2F°/1C° between Heating and Cooling
Ambient Operating 32 to 122°F (0 to 50°C); 95% RH Maximum, Noncondensing
Conditions
Storage -22 to 122°F (-30 to 50°C); 95% RH Maximum, Noncondensing
Compliance United States UL Listed, File E27734, CCN XAPX,
Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
BACnet International
BACnet Testing Laboratories (BTL) 135-2001 Listed BACnet Application Specific
Controller (B-ASC)
Canada UL Listed, File E27734, CCN XAPX7,
Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003
Europe CE Mark, EMC Directive 89/336/EEC
Australia and C-Tick Mark, Australia/NZ Emissions Compliant
New Zealand
Dimensions 4-15/16 x 3-3/8 x 1-1/8 in. (125 x 86 x 29 mm)
(Height x Width x Depth)
Shipping Weight 0.75 lb (0.34 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond
these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting
from misapplication or misuse of its products.
This section contains a list of selected acronyms and DIP Dual Inline Package
terms used in this book.
DRAM Dynamic Random Access Memory
A ampere
DX Extended Digital Controller
AC Alternating Current
EEPROM Electrically Erasable Programmable
ADS Application and Data Server Read-only Memory
ADX Extended Application and Data Server EMC Electromagnetic Compatibility
AHU Air Handling Unit or AHU Controller EMI Electromagnetic Interference
AI Analog Input (object or point) EMT Electrical Metallic Tubing
AO Analog Output (object or point) EOL End-of-Line termination or terminator
AP Access Point ETL Edison Testing Laboratory
APT Advanced Protection Technologies, Inc. EWC Enclosure
ASC Application Specific Controller FC Field Controller
ASHRAE American Society of Heating, FCU Fan Coil Unit
Refrigerating, and Air-Conditioning
FEC Field Equipment Controller
Engineers
AWG American Wire Gauge FMED Factory Mounted End Devices
Symbols Antenna
Mounting for ZFR1810 . . . . . . . . . . . . . . . . . . 367
APT
Transient Eliminator . . . . . . . . . . . . . . . . . . . . 184
A
A11 and A70 Series Controls, See Low Temperature B
Cutout Controls BACnet MS/TP, See MS/TP
Acromag Baud Rates on the MS/TP Bus . . . . . . . . . . . . . . . . 86
Repeater . . . . . . . . . . . . . . . . . . . . . 85, 180, 184 Belden Cables
Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 FC and SA Buses . . . . . . . . . . . . . . . . . . . . . . 86
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446 LonWorks Network . . . . . . . . . . . . . . . . . . . . . 310
Preloading . . . . . . . . . . . . . . . . . . . . . . . . . . . 447 Bill of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Addressing Bomar Interconnect Products, Inc.
AHU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 EZ-RJ45 Crimper . . . . . . . . . . . . . . . . . . . . 20, 28
DX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
FC Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 C
FEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Cables
LonWorks Bus . . . . . . . . . . . . . . . . . . . . . . . . 309 Cable Installation Tips . . . . . . . . . . . . . . . . . . . 20
MS/TP Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Color Standard for Metasys Cables and Wires 468
N2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Guidelines for Metasys Networks . . . . . . . . . . 17
NAE35/NAE45/NCM45 . . . . . . . . . . . . . . . . . . 49 Low Voltage Cabling . . . . . . . . . . . . . . . . . . . . 18
NAE55/NIE55 . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Maximum Voltage Drop on 24 VAC Wiring . . 470
NCE25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Part Numbers for Standard Metasys Cables . 466
NDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Resistive Sensor Temperature Offset . . . . . . 471
NS Network Sensor . . . . . . . . . . . . . . . . . . . . 163 RJ-Style Modular Connectors and Cables . . . . 19
SA Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Cabling Standards . . . . . . . . . . . . . . . . . . . . . . . . 465
TC-9102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 ComBus Quick Bus Tester . . . . . . . . . . . . . . . . . . 181
TEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Conduit Sizing Guidelines . . . . . . . . . . . . . . . . . . 471
TEC21xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 Crimping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TEC2xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
UNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 D
VAV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Dampers, See Actuators
VMA1400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Data Protection Battery
VMA1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 NAE35/NAE45/NCM45 . . . . . . . . . . . . . . . . . . 48
WRS-TTx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430 NAE55/NIE55 . . . . . . . . . . . . . . . . . . . . . . . . . . 37
WRZ-7840 . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 NCE25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
WRZ-TTx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387 DIS1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
XT and XTM . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
ZFR1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371 Setup and Adjustment . . . . . . . . . . . . . . . . . . 140
AHU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Drawings
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Setting EOL . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Factory Installed Controls . . . . . . . . . . . . . . . 475
Setup and Adjustment . . . . . . . . . . . . . . . . . . 231 Flow Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 Object or Point Identifiers . . . . . . . . . . . . . . . . . . 9
AHU100 Terminal Identification . . . . . . . . . . . . . . 229 Point Schedules . . . . . . . . . . . . . . . . . . . . . . . . . 9
Allied Telesyn switch . . . . . . . . . . . . . . . . . . . . . . . 31 Riser Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 8
Anixter Room, Valve, and Damper Schedules . . . . . . . 12
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465 Sequence of Operation . . . . . . . . . . . . . . . . . . . 9
System Drawings . . . . . . . . . . . . . . . . . . . . . . . . 8
Index 519
Preloading, See Actuators TEC21xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Project Drawings, See Drawings TEC2688FS-2 . . . . . . . . . . . . . . . . . . . . . . . . . 501
TEC26xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
R TEC2xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
Repeaters UNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
MS/TP Bus . . . . . . . . . . . . . . . . . . . . . . . . . 84, 85 VMA1400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
N2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 VMA1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Riser Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 WRS-TTx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
RJ-11 vs. RJ-12 Modular Connectors . . . . . . . . . . . 21 WRZ-7840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
WRZ-TTx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
S ZFR1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
Setup and Adjustments
S.I. Tech ZFR1811 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Fiber Modem . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Standard Enclosures
SA Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Status LEDs
EOL Termination . . . . . . . . . . . . . . . . . . . . . . . . 84 FEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Multiple NS Network Sensors . . . . . . . . . . . . . . 80 IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Recommended Cables . . . . . . . . . . . . . . . . . . . 86 NAE35/NAE45/NCM45 . . . . . . . . . . . . . . . . . . . 50
RJ-Style 6-Wire Termination . . . . . . . . . . . . . . . 90 NAE55/NIE55 . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Rules and Specifications . . . . . . . . . . . . . . . . . . 77 NCE25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 SECVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
SECVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 TEC20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 TEC2688FS-2 . . . . . . . . . . . . . . . . . . . . . . . . . 501
Setting EOL . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 TEC26xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 TEC2xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 VMA1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Sensor Actuator Bus, See SA Bus WRZ-7840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . 9 ZFR1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Setting EOL ZFR1811 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
AHU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Surge Protection
DX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 MS/TP Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
FEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 N2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
MS/TP Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 System Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
N2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
NAE55/NIE55 . . . . . . . . . . . . . . . . . . . . . . . 38, 81 T
NAEs and NCMs . . . . . . . . . . . . . . . . . . . . . . . 179
NCE25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 TC-9102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
SECVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
TEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Third-Party Controllers . . . . . . . . . . . . . . . . . . 179 Setup and Adjustment . . . . . . . . . . . . . . . . . . . 275
UNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
VAV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 TE-6700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
VMA1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Setup and Adjustment Setup and Adjustment . . . . . . . . . . . . . . . . . . . 284
AHU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
DIS1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 TE-7800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
IOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
Low Temperature Cutout Controls . . . . . . . . . 459 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
NAE35/NAE45/NCM45 . . . . . . . . . . . . . . . . . . . 48 TEC
NAE55/NIE55 . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
NCE25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Setting EOL . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
TC-9102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 TEC20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
TE-6700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
TEC20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402 Setup and Adjustment . . . . . . . . . . . . . . . . . . . 402
Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 402
Index 521
N2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . 176, 177 WRZ-SST-100 . . . . . . . . . . . . . . . . . . . . . . . . 359, 383
NAE35/NAE45/NCM45 . . . . . . . . . . . . . . . . . . . 46 WRZ-TTx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
NAE55/NIE55 . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
NCE25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Mesh Application . . . . . . . . . . . . . . . . . . . . . . . 387
NS DTN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
NS Network Sensor . . . . . . . . . . . . . . . . . . . . 162 One-to-One Application . . . . . . . . . . . . . . . . . 387
Panels and Enclosures . . . . . . . . . . . . . . . . . . 436 Setup and Adjustment . . . . . . . . . . . . . . . . . . . 386
RJ-Style Modular Connectors and Cables . . . . 19 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
SA Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
SECVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 X
TC-9102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 XT and XTM
TE-6700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
TE-7800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
TEC20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
TEC21xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 Y
TEC2688FS-2 . . . . . . . . . . . . . . . . . . . . . . . . . 498
TEC26xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 York Factory Packaged Controls . . . . . . . . . . 475, 484
TEC2xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
UNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Z
UPM Enclosures . . . . . . . . . . . . . . . . . . . . . . . 440 ZFR1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
VAV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
VMA1400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
VMA1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
WRS-RTN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 Optimize Network Button . . . . . . . . . . . . . . . . 373
WRZ-7840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393 PAN Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
WRZ-TTx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386 Setup and Adjustment . . . . . . . . . . . . . . . . . . . 370
ZFR1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368 Signal Strength . . . . . . . . . . . . . . . . . . . . . . . . 373
ZFR1811 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Wiring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . 465 Wireless Signal Strength . . . . . . . . . . . . . . . . . 372
W-Linx Mini Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
WRS-RTN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 ZFR1811 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 PAN Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
WRS-TTx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 Setup and Adjustments . . . . . . . . . . . . . . . . . . 380
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 430 Signal Strength . . . . . . . . . . . . . . . . . . . . . . . . 383
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 383
Setup and Adjustment . . . . . . . . . . . . . . . . . . . 430 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
WRZ-7840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391 ZFRCBL Wire Harness . . . . . . . . . . . . . . . . . . 379
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 ZFRCBL
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392 Wiring to FEC . . . . . . . . . . . . . . . . . . . . . . . . . 101
Setup and Adjustment . . . . . . . . . . . . . . . . . . . 394 Wiring to ZFR1811 . . . . . . . . . . . . . . . . . . . . . 379
Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . 394 ZFRRPT Repeater Accessory . . . . . . . . . . . . 377, 383
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393