GENSET INFORMATION STATES

U_ 3002_EN

Rev. 4. 2017

Operator’s Manual SCO 10 0

Revision 4. 06/2017
 INTRODUCTION TO THE SCO 10

Operator’s Manual SCO 10

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 TABLE OF CONTENTS

TABLE OF CONTENTS

TABLE OF CONTENTS .......................................................................................................................................... 2

1. Introduction to the SCO 10 .......................................................................................................................... 3
1.1. Safety Instructions ........................................................................................................................... 3
Remote control ......................................................................................................................................... 3
2. General Description ...................................................................................................................................... 4
2.1. Technical Data ...................................................................................................................................... 4
3. Installation ....................................................................................................................................................... 5
3.1. Remote SCO 10 ..................................................................................................................................... 5
4. Operator interface SCO 10 ......................................................................................................................... 6
4.1. Display Screens and Pages Structure ................................................................................................ 8
4.1.1 Measurement .................................................................................................................................. 8
4.1.2 Setpoint. Controller information screen .................................................................................... 10
4.1.3. Set point. Maintenance hours change.................................................................................... 11
4.1.4 History log ....................................................................................................................................... 12
....................................................................................................................................................................... 12
4.2 Alarms List ............................................................................................................................................... 12
4.3. Display Contrast Adjustment ............................................................................................................. 13
4.4. Change language .............................................................................................................................. 14
5. Alarm Management ................................................................................................................................... 15
5.1. Breaker open and cooling (BOC) .................................................................................................... 15
5.2. Warning (WRN) ..................................................................................................................................... 15
5.3. Shut Down (SD) .................................................................................................................................... 15
5.4. Voltage phase sequence detection ............................................................................................... 15
6. Setpoints........................................................................................................................................................ 16
6.1. Basic Settings ........................................................................................................................................ 16
6.2. Engine Protections ............................................................................................................................... 16
6.3. Extension I/O (Optional equipment) ................................................................................................ 16
6.4. Date/Time ............................................................................................................................................. 17
6.5. SMS/E-mail (Optional equipment) .................................................................................................... 18
7. Function Description ................................................................................................................................... 20
8. Genset Operation states............................................................................................................................ 21
8.1. History file .............................................................................................................................................. 23
9. Maintenance ............................................................................................................................................... 24
9.1. Backup battery replacement ........................................................................................................... 24
10. Connection Description ........................................................................................................................... 25
11. Sensors and Switches specifications ...................................................................................................... 26
12. Electrical wiring diagrams ........................................................................................................................ 28
1-PHASE .................................................................................................................................................... 28
3-PHASES .................................................................................................................................................. 29

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 INTRODUCTION TO THE SCO 10

1. Introduction to the SCO 10

The SCO 10 is a control and protection panel used for generating sets; it shows the
settings measured on its displays. The Unit is designed for easy use, for both installer and end-user
alike.

1.1. Safety Instructions

Remote control

SCO 10 controller can be remotely controlled. If working on the genset, check that
nobody can remotely start the engine.
To be sure, perform one of the following actions:
- Disconnect remote control via RS232 line
- Disconnect input REM START/STOP
- Disconnect output STARTER

Symbols
Symbols used in this manual:

In no case touch the terminals for voltage and current measurement!

Always connect grounding terminals!

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 GENERAL DESCRIPTION

2. General Description

2.1. Technical Data

Datos técnicos panel SCO 10

Voltage supply 12 / 24V DC
Power supply

Consumption
Allowed supply voltage drop-out
Battery voltage measurement
tolerance
Operating temperature
Storage temperature
Protection front panel
Operating conditions
0,080 A at 12V DC
0,051 A at 24V DC
100 ms from min. 10V, return to min. 8V
2% at 24V
De -20ºC a +70ºC
De -30ºC a +80ºC
IP65

Humidity 95% without condensation

Standard conformity
Low Voltage Directive EN 61010-1:95+A1:97
EN 50081-1:94, en 50081-2:96
Electromagnetic Compatibility EN 50082-1:99, EN 50082-2:97

5 – 25 Hz, ± 1,6 mm
Vibration
25 – 100 Hz, a = 4g
Shocks a = 200 m/s²

Dimensions 180 x 120 x 55 mm

Weight
540 g

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 OPERATOR INTERFACE SCO 10

3. Installation
The controller is to be mounted onto the switchboard door. Requested cutout size is
175x115mm. Use the screw holders delivered with the controller to fix the controller into the door
as described on the pictures below.

Then, it is necessary to connect male connector (engine installation wire) to female connector
(SCO 10)

3.1. Kit second panel SCO 10 (ref. 60974600S)

The first step to install the remote SCO 10 is to Connect the communication wire from
main SCO 10 to REMOTE SCO 10 as is specified in wiring diagrams. The black wire in REMOTE SCO
10 communication wire end must be connected to earth.

MAIN SCO 10 communication wire end REMOTE SCO 10 communication wire end

Finally, it is necessary to connect to battery (red wire to positive and black wire to negative).

Connect to battery 12/24 V

According to the distance required between the main and remote SCO10, the following cable
lengths:

Length 12 meters 24 meters 36 meters 60 meters

Reference 60972104 60974105 60972110 60972113

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 OPERATOR INTERFACE SCO 10

4. Operator interface SCO 10

5 6
13

10
3
11

8
12 9 4

GENSET CONTROL BUTTONS

POSITION BUTTON DESCRIPTION

START button. Works in MAN mode only. Press this button to initiate the start
1
sequence of the engine.

STOP button. Works in MAN mode only. Press this button to initiate the stop
sequence of the genset. Repeated pressing or holding the button for more
2
than 2s will cancel current phase of stop sequence (like ramping the power
down or cooling) and next phase will continue.
FAULT RESET button. Use this button to acknowledge alarms and deactivate the
horn output. Inactive alarms will disappear immediately and status of active
3
alarms will be changed to "confirmed" so they will disappear as soon as their
reasons dismiss.

HORN RESET button. Use this button to deactivate the horn output without
4
acknowledging the alarms.

MODE LEFT button. Use this button to change the mode. The button works only if
the main screen with the indicator of currently selected mode is displayed.
5 Note:
This button will not work if the controller mode is forced by one of the binary
inputs Remote OFF, Remote MAN, Remote AUT.

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 OPERATOR INTERFACE SCO 10

POSITION BUTTON DESCRIPTION

MODE RIGHT button. Use this button to change the mode. The button works
only if the main screen with the indicator of currently selected mode is
6 displayed.
Note:
inputs Remote OFF, Remote MAN, Remote AUT.

GENSET OPERATION INDICATORS

POSITION DESCRIPTION
Genset failure. Red LED starts flashing when genset failure occurs. After FAULT RESET button is
7
pressed, the light steadies (if an alarm is still active) or turns off (if no alarm is active).
Genset voltage OK. Green LED is on if the generator voltage is present and within limits.
Note:
8
The limits for the generator voltage and frequency are given by setpoints in the Gener
Protect group.

DISPLAY AND CONTROL BUTTONS

POSITION BUTTON DESCRIPTION

PAGE button. Use this button to switch over display pages. See Display Screens
9
and Pages Structure section below this table for more details.

10 UP button. Use this button to move up or increase a value.

11 DOWN button. Use this button to move down or decrease a value.

ENTER button. Use this button to finish editing a setpoint or moving right in the
12
history page.

13 Graphic B/W display, 128x64 pixels

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4.1. Display Screens and Pages Structure

The displayed information is structured into "pages" and "screens". Use PAGE button to switch
over the pages.

1. The Measurement page consists of screens which display measured values like voltages,
current, oil pressure etc., computed values like genset power, statistic data and the
alarm list on the last screen.
2. The Setpoints page contains all setpoints organized in groups and also a special group
for entering password.
3. The History log page shows the history log in reverse order, so the last record is displayed
first.

4.1.1 Measurement

• Ready genset / No ready

• Power factor (if the amperometric kit is
installed)
• RPM
• Timer seconds of each genes phase.
• Active power pointer (if the
amperometric kit is installed)

• Voltage between phases and neutral

• Voltage between different phases
• Genset frequency
• Electric current/phase current (if the
amperometric kit is installed)

• OIL pressure
• Engine temperature (cooling)
• Fuel level
• Battery voltage

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Binary Inputs – Binary signals from the genset to control panel.

• BI1: Remote control – Start or Stop

• BI2: Alarm / Temperature switch (shutdown)
• BI3: Emergency STOP.
• BI4: Alarm / Pressure switch
• BI5: Sd Override.
• BI6: Exhaust gas temperature (optional kit).

Binary Outputs – Control Panel orders to the genset

• BO1: Crancking signal (start)

• BO2: Stop solenoid, f current comes or not.
Fuel Solenoid corresponds to STOP ETR
• BO3: Air Valves: corresponds to a feed
pump
• BO4: Pre-heating glow plugs
• BO5: Horn (free, is not wired)
• BO6: Alarm. If the system detects an alarm
(free, is not wired)

• The left column shows the active power of

each phase and total current (if the
amperometric kit is installed).

• The middle column shows the power

factor of each phase and total current (if
the amperometric kit is installed).

• The right column shows the apparent

power of each phase and total.

If you do not understand the

description of the alarm it is
recommended to change the
! language to English, the original
language. If still in doubt, contact to
factory.

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4.1.2 Setpoint. Controller information screen

Enter Page
+

Hold the ENTER and

PAGE button at the
same time Page

Page

Page

+ Enter

If the panel is more than 5

seconds in a screen, it returns
to initial screen automatically.
In this case, you must begin all
the procedure again.

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 OPERATOR INTERFACE SCO 10

4.1.3. Set point. Maintenance hours change

When the following warning appears in the Alarm list screen of SCO 10: First of all you
must carry out the maintenance tasks according to the Maintenance task table, attached in the
end. You also can consult this information in the Warranty manual. Then, you must accept the
alarm (press FAULT RESET button) and put the 200 hours to the next maintenance period, in
accordance with these instructions:

Page

Enter

Enter

+ Enter

Page

Page

Page

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 OPERATOR INTERFACE SCO 10

4.1.4 History log

Page

Page

Enter To display all the screens shown

below, you must press "ENTER"

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 OPERATOR INTERFACE SCO 10

4.2 Alarms List

Fault
Reset

Active unconfirmed alarm Active confirmed alarm

Alarm
desactivation

4.3. Display Contrast Adjustment

Enter +

Enter +

Hold ENTER button

and, ↑ or ↓at the
same time.

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4.4. Change language If the panel is more than 5

seconds in a screen, it returns
to initial screen automatically.
You must follow these steps to change the panel language. In this case, you must begin all
the procedure again.
Hold ENTER button
and, at the same
time, press PAGE
button.

Enter + Page

Page

Page

+
Enter

✓ The language is changed correctly.

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 ALARM MANAGEMENT

5. Alarm Management

The following alarms are available:

• Breaker open and cooling (BOC)

• Warning
• Shut down

5.1. Breaker open and cooling (BOC)

When the control panel detects a problem related to the alternator. The panel stops the
genset gradually.

5.2. Warning (WRN)

Warning. No reason to stop the group. This is a warning to informative level. Normally it is
a value of a parameter that is below / above the standard value but does not exceed the limit
pre-configured to stop the engine.

5.3. Shut Down (SD)

When the Control Panel orders drastically stop the engine.

5.4. Voltage phase sequence detection

SCO 10 controller detects phase sequence on generator voltage terminals. This

protection is important after controller installation to avoid wrong voltage phase connection. The
following alarms can be detected:

Wrong phase sequence

There is a fix defined phase sequence in SCO 10 controller L1, L2, L3. When the phases are
connected in different order (e.g. L1, L3, L2 or L2, L1, L3) the following alarms are detected:

Gen CCW Rot = wrong generator phase sequence

Hint: Phase sequence detection is active when voltage in all three phases is >50VAC and
all phases angles are in the range 120° ± 20. Phase sequence alarm detection is 1 sec delayed to
avoid transient effects.

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 SETPOINTS

6. Setpoints

6.1. Basic Settings

CT Ratio [ /5A]

Genset phases current transformers ratio.

Step: 1 A
Range: 1 – 5000 A / 5A

Controller Mode[OFF, MAN, AUT]

Equivalent to Controller mode changes by MODE→ or ←MODE buttons

6.2. Engine Protections

Horn Timeout[s]

Max time limit of horn sounding. Set to zero if you want to leave the output HORN open.
Horn timeout starts again from the beginning if a new alarm appears before previous Horn
timeout has elapsed.

Step: 1s
Range: 0 – 600 s

Wrn Maintenance[h]

Counts down when the engine is running. If it reaches zero, an alarm appears. When the
value 10000 is set, the Maintenance function is disabled and counter does not count. Counter
value disappears in controllers statistics. Maximum value for running countdown is 9999.

Step: 1h
Range: 0 – 10000 h

6.3. Extension I/O (Optional equipment)

IOM AI1/2/3/4 Wrn [ ]

The warning level for IOM ANALOG INPUT 1 to 4 alarm detection.

Step: 1
Range: -100 - +1000

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 SETPOINTS

IOM AI1/2/3/4 Sd [ ]

The shutdown level for IOM ANALOG INPUT 1 to 4 alarm detection.

Step: 1
Range: -100 - +10000

IOM AI1/2/3/4 Del [s]

Delay for IOM ANALOG INPUT 1 to 4 alarm.

Step: 1 s
Range: 0 - 900 s

Hint: IG-IOM/IGS-PTM analog inputs protection alarms can be configured the following
way:
Configuration Protection
Under Protection is activated only when measured value is under
measured level.
Over Protection is activated only when measured value is over
measured level.
Under+fls Level 2 protection is activated by Sensor Fail as well.
Over+fls Level 2 protection is activated by Sensor Fail as well.

6.4. Date/Time
Time Stamp Per [min]

Time interval for periodic history records.

Step: 1 min
Range: 0 – 200min

SummerTimeMod [DISABLED/WINTER/SUMMER,WINTER-S, SUMER-S]

- DISABLED: Automatic switching between summer and wintertime is disabled.

- WINTER/SUMMER: Automatic switching between summer and wintertime is enabled
and it is set to winter/summer season.
- WINTER-S/SUMMER-S: Modification for southern hemisphere.

Time [HHMMSS]

Actual real time.

Date [DDMMYYYY]

Actual date.

Timer1/2 Function [No Func/TEST/TEST OnLd/MFail Blk/Mode OFF]

It is possible to choose out of 3 following Timer functions. Binary output Exerc Timer X is
always activated when Timer is active regardless of chosen Timer function. Timer functions require
controller running in AUT mode.

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 SETPOINTS

- No Func: There is no any other function, but the binary output Timer1 to 2
activation.
- Auto Run: When this option is chosen, the Timer output is also internally connected
to the Remote start binary input.
- Mode OFF: When this option is chosen, the Timer output is also internally connected
to the Remote OFF binary input.
-

Timer1 / 2Repeat [NONE / MONDAY / TUESDAY / WEDNESDAY / THURSDAY / WEDNESDAY /FRIDAY /

SATURDAY/ SUNDAY/MON-FRI / MON-SAT / MON-SUN / SAT-SUN]

Defines TIMER 1 activation. Binary output TIMER 1 is internally linked with Rem Start/Stop
binary input. Refer to binary inputs for details.

- NONE: Timer function is disabled

- MONDAY, TUESDAY, WEDNESDAY, THURSDAY, WEDNESDAY, FRIDAY, SATURDAY,
SUNDAY: Timer is activated on daily basis.
- MON-FRI, MON-SAT, SAT-SUN: Timer is activated on selected day interval.

Timer1/2 ON Time

Day time when Timer output activates.

Timer1/2 Duration

Duration of Timer output is active.

Step: 1 min
Range: 1 – 1440 s

6.5. SMS/E-mail (Optional equipment)

Remote alarm messaging

If a GSM modem and/or Internet bridge is connected to the controller, this can send SMS
messages and/or e-mails in the moment when a new alarm appears in the Alarm list. The
message will contain a copy of the Alarm list.
To enable this function, you should select with setpoints Yel Alarm Msg and Red Alarm Msg, which
levels of alarms shall be announced (red/yellow/both) and also enter valid GSM phone number
and/or e-mail address to the setpoints TelNo/Addr Ch1 and TelNo/Addr Ch2. It is possible to put
either a GSM number or e-mail to both setpoints.

NOTE: An internet module must be available for sending of e-mails. Similarly, a GSM
modem is necessary for sending of SMS.

Hint: There are 5 attempts for any active call (SMS/E-Mail). Timeout for connection is 90
sec and after 120 sec controller starts the next attempt. During the time the IL-NT is trying to send
an active call type, incoming calls are blocked.

Yel Alarm Msg [DISABLED, ENABLED ]

Set this setpoint to YES if you want to get messages when a yellow (warning) alarm
occurs.

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 SETPOINTS

Hint: The target address (GSM phone number or e-mail address) must be set correctly to
the setpoint(s).

Red Alarm Msg [DISABLED, ENABLED ]

Set this setpoint to YES if you want to get messages when a red (shutdown) alarm occurs.

Hint: The target address (GSM phone number or e-mail address) must be set correctly to
the setpoint(s).

Event Msg

Tel No/Addr Ch1 / 2

SMS Language

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FUNCTION DESCRIPTION

7. Function Description

OFF Mode

No start of the genset is possible. Out STARTER and FUEL SOLENOID are not energized. No
reaction if buttons START, STOP are pressed.

MAN Mode

START – starts the genset.

STOP – stops the genset.

Hint: The engine can run without load unlimited time. The controller does not
automatically stop the running genset in MAN Mode.

Start-stop sequence (simplified)

MODE = MAN (Engine start/stop request is given by pressing buttons START and STOP)
MODE = AUT (Engine start/stop request is evaluated form Mains failure/return)

AUT Mode

The controller does not respond to buttons START, STOP. Engine start/stop request is given
by binary input REM START/STOP.

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 GENSET OPERATION STATES

8. Genset Operation states

Engine state machine

Init Autotest during controller power on
Not ready Genset is not ready to start
Prestart Prestart sequence in process, Prestart output is closed
Cranking Engine is cranking
Pause Pause between start attempts
Starting Starting speed is reached and the Idle timer is running
Running Genset is running at nominal speed
Loaded Genset is running at nominal speed and loaded
Stop Stop
ShutDowns Shut-down alarm activated
Ready Genset is ready to run
Cooling Genset is cooling before stop
EmergMan Emergency Manual genset operation

Electric state machine

MinStabTO Minimal Stabilization Timeout
MaxStabTO Maximal Stabilization Timeout

List of possible events

Information
Protection on binary
Events specification Description
type output
available
Value measured on analog input 1 is lower
Al1 Wrn WRN SI
than AI1 Wrn setpoint.
Value measured on analog input 1 is lower
Al1 SD SD SI
than AI1 Sd setpoint.
Value measured on analog input 2 is greater
Al2 Wrn WRN SI
than AI2 Wrn setpoint.
Value measured on analog input 2 is greater
Al2 SD SD SI
than AI2 Sd setpoint.
Value measured on analog input 3 is greater
Al3 Wrn WRN SI
than AI3 Wrn setpoint.
Value measured on analog input 3 is greater
Al3 SD SD SI
than AI3 Sd setpoint.
Battery voltage is out of limits given by Batt
Wrn Batt Volt WRN SI
Undervolt/Batt OverVolt setpoints.
If the controller switches off during starting
sequence due to bad battery condition it
SD BatteryFlat SD SI
doesn’t try to start again and activates this
protection.
Gen-set start failed. All crank attempts were
SD Start Fail SD SI
tried without success.
Warning alarm configurable on the input of
IOM ALx Wrn WRN SI
IG-IOM/IGS-PTM.

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 GENSET OPERATION STATES

Shutdown alarm configurable on the input of

IOM ALX SD SD SI
IG-IOM/IGS-PTM.
Configurable Warning/BOC/Shutdown alarms
Binary imput CONFIG. SI
on the inputs of IL-NT.
Configurable Warning/BOC/Shutdown alarms
IOM Bin Inp CONFIG. SI on the inputs of IL-NT.

Configurable Warning/BOC/Shutdown alarms

IL-NT-BIO8 CONFIG SI
on the inputs of IG-IOM/IGS-PTM.
ActCallCH1Fail
WRN NO Active call on channel 1 failed.
ActCallCH2Fail
WRN NO Active call on channel 2 failed.
Low WRN NO
RTC backup battery is flat
BackupBatt
ChargeAlt Fail WRN SI Failure of alternator for charging the battery.
The generator voltage is out of limits given by
SD Gen Lx >,<V SD SI
Gen <V BOC and Gen >V Sd setpoints.
The generator voltage is unbalanced more
BOC Gen V Unbal BOC SI
than the value of Volt Unbal BOC setpoint.
The generator frequency is out of
BOC Gen >, < Freq. BOC SI limits given by Gen >Freq BOC and Gen <Freq
BOC setpoints.
Genset voltage phases are not wired
Gen CCW Rot WRN NO correctly. MCB closing is prohibited by
controller.
BOC Amps Unbal BOC NO The generator current is unbalanced.
Generator current exceeds the limit for IDMT
BOC Amps IDMT BOC NO protection given by Nominal current and
Amps IDMT Del setpoints.
The load is greater than the value given by
BOC Overload BOC SI
Overload BOC.
Generator current is higher than the value
BOC Short Crct BOC SI
given by Short Crct BOC setpoint.
This alarm is activated when Earth Fault value
SD Earth Fault SD SI exceeds Earth Fault Sd limit for at least Earth
Fault Del period.
The protection comes active if the speed is
SD Overspeed SD SI
greater than Overspeed setpoint.
During starting of the engine when the RPM
reach the value of Starting RPM setpoint the
starter is switched off and the speed of the
SD Underspeed SD SI engine can drop under Starting RPM again.
Then the Underspeed protection becomes
active. Protection evaluation starts 5 seconds
after reaching StartingRPM.
If the input Emergency Stop is opened
EmergencyStop SD NO
shutdown is immediately activated.
The protection is active if the output Sd
SD Override WRN NO
Override is closed.
Gcb Fail SD NO Failure of generator circuit breaker.
Failure of magnetic pick-up sensor for speed
Sd RPMMeasFail SD NO
measurement.
CheckDPFStatus
WRN NO ECU indicates DPF replacement.
El periodo de servicio es configurable a través
WrnMaintenance del ajuste WrnMaintenance. La protección se
WRN NO
activa si las horas de funcionamiento del
motor alcanzan este valor.
Wrn FuelTheft Fuel theft indication alarm
WRN NO

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 GENSET OPERATION STATES

Wrn ECU Alarm

WRN NO ECU alarm list is not empty
Wrn ECU Comm
WRN YES The controller lost communication with ECU.
Shutdown alarm in case of lost connection to
Sd IOM Fail SD NO
IG-IOM/IGS-PTM module.
Warning alarm in case of lost connection to
Wrn RA15 Fail WRN NO
IGL-RA15 module.
Wrong checksum of parameters. Happens
typically after downloading new firmware or
ParamFail NO NO changing of the parameter. The controller
stays in INIT mode. Check all parameters, write
at least one new parameter.
This alarm is activated in case of an excess
Wrn Exhaust Temp. Wrn temperature in the exhaust gas outlet. Only if
optional kit ref.60900280G is installed.

8.1. History file

SCO 10 stores a record of each important event into the history file. The history file seats
117 records. When the history file is full, the oldest records are removed.

Abbreviation Historical value

Num Number of historical event
Reason Event specification
Date Date of historical event in format DD/MM/YY
Time Time of historical event in format HH:MM:SS
Mode Controller’s mode
RPM Engine speed
Pwr Generator active power
PF Generator PF
LChr Character of the load
Gfrq Generator frequency
Vg1 Generator voltage L1
Vg2 Generator voltage L2
Vg3 Generator voltage L3
Ig1 Generator current L1
Ig2 Generator current L2
Ig3 Generator current L3
UBat Battery voltage
OilP Oil pressure value
EngT Water temperature value
FLvl Oil temperature value
BIN Binary inputs
BOUT Binary outputs
AIM1 IG-IOM, IGS-PTM Analog input 1 value (when configured IG-IOM, IGS-PTM)
AIM2 IG-IOM, IGS-PTM Analog input 2 value (when configured IG-IOM, IGS-PTM)
AIM3 IG-IOM, IGS-PTM Analog input 3 value (when configured IG-IOM, IGS-PTM)
AIM4 IG-IOM, IGS-PTM Analog input 4 value (when configured IG-IOM, IGS-PTM)
BIM IG-IOM, IGS-PTM Binary inputs (when configured IG-IOM, IGS-PTM)
BOM IG-IOM, IGS-PTM Binary outputs (when configured IG-IOM, IGS-PTM)

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 MAINTENANCE

9. Maintenance

9.1. Backup battery replacement

The internal backup battery should be replaced approx. every 5-7 years. Replace the
battery if the alarm Low BackupBatt occurs. Follow these instructions:

1. Disconnect all terminals from the controller and remove the controller from the
switchboard.

2. Release the rear cover using a flat screwdriver or another

suitable tool.

3. Remove all plug-in modules.

4. The battery is located in a holder on the circuit board.

Remove the old battery with a small sharp screwdriver and
push with a finger the new battery into the holder. Use only
CR1225 lithium battery.
BATTERY

5. Put the rear cover back. Use slight pressure to lock the snaps into the housing. Pay
attention that the cover is in correct position and not upside down!

6. Plug the modules back into the slots.

7. Power the controller on, adjust date and time and check all setpoints.

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 CONNECTION DESCRIPTION

10. Connection Description

Model SCO 10 reference panel

8 GTC / 10 GTAC 60939400S / 60939400S.18

11 GTC/ 14 GTAC 60972400S / 60972400S.18

17 GTC/ 20 GTAC 60973400S / 60973400S.18

20 GTC/ 25 GTAC 60971400S / 60971400S.18

20 GTC/ 25 GTAC 60971400SB / 60971400SB.18

3-PHASES

20 GTC/ 25 GTAC 60971400.2S / 60971400.2S.18

35 GTC/ 40 GTAC 60974400S / 60974400S.18

35 GTC/ 40 GTAC 60974400.2S/ 60974400.2S.18

50 GTC/ 60 GTAC 60975400S / 60975400S.18

50 GTC/ 60 GTAC 60975400.2S/ 60975400.2S.18

85 GTC/ 100 GTAC 60994400S / 60994400S.18

115 GTC/ 120 GTAC 60994401S/ 60994401S.18

7 GSC / 8 GSAC 60939230S/ 60939230S.18

1-PHASE

10 GSC / 12 GSAC 60972230S/ 60972230S.18

14 GSC / 17 GSAC 60973230S/ 60973230S.18

19 GSC / 23 GSAC 60971230S/ 60971230S.18

19 GSC / 23 GSAC 60971230SB/ 60971230SB.18

19 GSC / 23 GSAC 60971230.2S/ 60971230.2S.18

29 GSC / 32 GSAC 60974230S / 60974230S.18

Signal code Type of signal Description Color code

BI2 Binary input Temperature switch (shutdown) White

BI3 Binary input Emergency stop (shutdown) Purple

Monitorización del motor

BI4 Binary input Pressure switch (shutdown) Blue

BO1 Binary output Cranking signal (start) Pink

BO2 Binary output Stop solenoid (shutdown) Yellow

BO3 Binary output Feed pump Green

BO4 Binary output Pre-heating glow plugs Green-White

AI1 Analog input Oil pressure sensor Brown

AI2 Analog input Cooling water temperature sensor Grey

Monitorizacion del

L1 Analog input Phase 1 voltage / current Black

generador

L2 Analog input Phase 2 voltage / current Brown

L3 Analog input Phase 3 voltage /current Grey

N / COM Analog input Neutral phase voltage /current Blue

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 SENSORS AND SWITCHES SPECIFICATIONS

11. Sensors and Switches specifications

COOLANT TEMPERATURE SENSOR:

Function table
- Operating voltage: 6-24V
Temperature ºC Resistance ohm Tolerance ohm
- Operating current: <85mA, Pmax<0.25W
- Operating temperature: -40°C to +120°C 40 287.4 ±32.8

60* 134 ±13.5

- Measuring range: -40°C to +120°C
- Absolute max. value: 130°C, max. 1 min. 80 69.1 ±6.5
- Protection: BODY IP 67
90* 51.2 ±4.3
- Tightening torque: Max. 20Nm
100* 38.5 ±3.0

120 22.7 ±2.2

*Test point

OIL PRESSURE SENSOR:

Function table
- Operating voltage: 6-24V
- Operating current: >20mA, <85mA, Oil pressure (Bar) Resistance ohm Tolerance ohm
Pmax<0.25W
0 10 +3/-5
- Operating temperature: -20°C to +100°C
2 52 ±4
- Measuring range: 0 – 10 BAR
4 88 ±4
- Absolute max. value: 30 BAR, max. 2
seconds. 6 124 ±5
- Protection: BODY IP 67
8 155 ±5
- Tightening torque: Max. 20Nm
10 184 +20/-10

COOLANT TEMPERATURE SENSOR SPECIFICATIONS

(TWO POLE): Function table

Temperature (ºC) Resistance ohm Tolerance ohm

- Operating voltage: 6-24V
- Operating current: <85mA, Pmax<0.25W 40 287.4 ±32.8
- Operating temperature: -40°C to +120°C 60* 134 ±13.5

- Measuring range: -40°C to +120°C 80 69.1 ±6.5

- Absolute max. value: 130°C, max. 1 min. 90* 51.2 ±4.3
- Protection: BODY IP 67
- Tightening torque: Max. 20Nm 100* 38.5 ±3.0

120 22.7 ±2.2

*Test point

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OIL PRESSURE SENSOR (TWO POLE): Function table

- Operating voltage: 6-24V Oil

pressure Resistance ohm Tolerance ohm
- Operating current: >20mA, <85mA, (Bar)
Pmax<0.25W
0 10 +3/-5
- Operating temperature: -20°C to +100°C
2 52 ±4
- Measuring range: 0 – 10 BAR 4 88 ±4
- Absolute max. value: 30 BAR, max. 2 seconds.
- Protection: BODY IP 67 6 124 ±5
- Tightening torque: Max. 20Nm
8 155 ±5

10 184 +20/-10

TEMPERATURE SWITCH:

- Operating voltage: 12-24V

- Operating power: 5W
- Operating temperature: ≤100°C ±4°C (OPEN CIRCUIT), ≥100°C±2°C (CLOSE CIRCUIT)

OIL PRESSURE SWITCH:

- Operating voltage: 12V

- Operating power: 5W
- Operating pressure: 0.98bar (CLOSE CIRCUIT)

TEMPERATURE SWITCH (TWO POLE)

- Operating voltage: 6-24V

- Operating power: Max 100W
- Operating temperature: 96°C ±3°C (CLOSE CIRCUIT)

OIL PRESSURE SWITCH (TWO POLE):

- Operating voltage: 6-24V

- Operating current: <0.5A
- Operating pressure: 0.4bar±0.15bar (CLOSE CIRCUIT)

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 ELECTRICAL WIRING DIAGRAMS

12. Electrical wiring diagrams

1-PHASE

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 ELECTRICAL WIRING DIAGRAMS

3-PHASES

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 ELECTRICAL WIRING DIAGRAMS

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 ELECTRICAL WIRING DIAGRAMS

U_ 3002_EN

Rev. 3
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