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1.

Jigs and Fixtures are used for


a) Mass production
b) Identical parts production
c) Both ‘A’ and ‘B’
d) None of the above

2. The use of jigs and fixtures


a) Facilitates deployment of less skilled labour for production
b) Eliminates pre-machining operations like marking, measuring, laying out etc.
c) reduced manual handling operations
d) All of the above

3. The following is(are) the function(s) of a jig


a) Holding
b) Locating
c) Guiding
d) All of the above

4. A fixture does not


a) Holds the workpiece
b) Locate the workpiece
c) Guide the tool
d) All of the above

5. Jigs are not used in


a) Drilling
b) Reaming
c) Tapping
d) Milling

6. Fixtures are used in


a) Milling
b) Shaping
c) Turning
d) All of the above

7. Principle of ______ states that “In order to achieve the maximum accuracy in location the
locating points should, therefore, be placed as far apart from one another as it is possible”.
a) Six point location
b) Least points
c) Extreme positions
d) Mutually perpendicular planes

8. The following holds the workpiece securely in a jig or fixture against the cutting forces
a) Locating device
b) Clamping device
c) Guiding device
d) Indexing device

9. The following is a quick acting clamp


a) Hinged clamp
b) Cam operated clamp
c) Bridge clamp
d) Edge clamp

10. The following material is commonly used for making locating and clamping devices
a) High carbon steel
b) Low carbon steel
c) High speed steel
d) Die steel

11. The following type of jig is used for machining in more than one plane
a) Template jig
b) Plate type jig
c) Open type jig
d) Box type jig

12. The following type of jig suits best for drilling of holes in hollow cylindrical components,
with relatively smaller outside and inside diameters, such as bushes
a) Solid type jig
b) Pot type jig
c) Box type jig
d) Open type jig

13. The following type of jig is used to drill a series of equidistant hole along a circle
a) Index jig
b) Plate type jig
c) Open type jig
d) Pot type jig
14. This type of jig is employed on multi-spindle machines
a) Index jig
b) Universal jig
c) Open type jig
d) Multi-station jig

15. The following jig can be used for several different work pieces and operations
a) Template jig
b) Multi-station jig
c) Index jig
d) Universal jig

16. The following is(are) the advantage(s) of cast jigs or fixtures


a) No heat treatments are required for the cast jigs and fixtures
b) It prevents the occurrence of tool chatter in milling
c) if cast jigs or fixture drops down, they don’t get misaligned or de-shaped, although it may
break
d) All of the above

17. The jigs and fixtures can be constructed through


a) Casting
b) Fabrication
c) Welding
d) All of the above

18. V-blocks (Vee locators) are used for clamping as well as locating when faces are inclined
upto
a) 30o
b) 12o
c) 9o
d) 3o

19. Which type of Support pin or rest button is shown in below diagram?
a) Fixed type support pin
b) Adjustable type support pin
c) Support pad
d) Wedge type support pin

20. Jigs and fixtures are


a) machining tools
b) precision tools
c) both a. and b.
d) none of the above

21. A device, in which a component is held and located for a specific operation and bushes are
integrated that guide the tool, is called as
a) Jig
b) Fixture
c) both a. and b.
d) none of the above

22. Fixtures are used in connection with


a) drilling operation
b) reaming operation
c) tapping operation
d) milling operation

23. How jigs are in terms of weight compared to fixtures?


a) Jigs are lighter than fixtures
b) Jigs are heavier than fixtures
c) Jigs are equal in weight to fixtures for same operation
d) cannot say

24. Which of the following sentences are true for jigs and fixtures?
1. Using jigs and fixture produce work rapidly
2. High speed, feed and depth of cut can be used in machining with the help of jigs and
fixtures
3. Jigs and fixture cannot be used in machining of complex and heavy components
a) (1) and (2)
b) (2) and (3)
c) (1) and (3)
d) All of the (1), (2) and (3)

25. The device which place the workpiece in the same position, in jig and fixture, cycle after
cycle is called as
a) placing device
b) fixing device
c) locating device
d) positioning device

26. Which fixtures are used for machining parts which must have machined details evenly
spaced?
a) Profile fixtures
b) Duplex fixtures
c) Indexing fixtures
d) None of the above

27. The device which is used to remove workpiece from close-fitting locators, after the
workpiece has been removed is called as
a) Remover
b) Ejector
c) escaper
d) blocker

28. With the use of Jigs and fixture total cost of production
a) Increases
b) Decreases
c) Remains same
d) Jigs are not used in any production process

29. With the use of Jigs and fixture rate of production will
a) Increase
b) Decrease
c) Remains same
d) Jigs are not used in any production process

30. Jigs and fixture increases the accuracy of the parts.


a) True
b) False

31. Jigs And fixture are used to provide interchangeability.


a) True
b) False

32. With the use of Jigs and fixture quality control expenses will
a) Reduce
b) Increases
c) Jigs and fixture are not used in any production process
d) None of the mentioned

33. With the use of Jigs and fixture


a) Labour cost decreases
b) Labour cost increases
c) Labour cost decreases
d) None of the mentioned

34. Which of the following is not correct about fixture?


a) It is used to hold the work
b) It is used to position the work the work
c) It assures high accuracy of parts
d) It is used to guide the cutting tool

35. Which of the following is not correct about jig?


a) It is used to hold the work
b) It is used to position the work the work
c) It is used to guide the cutting tool
d) None of the mentioned
36. In which of the following operation jigs are preferred over fixture?
a) Drilling
b) Turning
c) Milling
d) Grinding

37. Number of degree of freedom of a workpiece in space is equal to


a) 10
b) 12
c) 14
d) 16

38. The purpose of jigs and fixtures is to


a) increase machining accuracy
b) facilitate interchangeability
c) decrease expenditure on quality control
d) all of these

39. A diamond locating pin is used in jigs and fixtures because


a) diamond is very hard and wear resistant
b) it occupies very little space
c) it helps in assembly with tolerance on centre distance
d) it has a long life

40. A jig is used to


a) drill a hole
b) locate and clamp a work piece
c) locate, clamp the work piece and guide the cutting tool
d) set the work piece for measurement

41. Common feature between jig and fixture is that both are used for
a) cutting the work piece
b) holding the work piece
c) locating the work piece
d) testing and inspection of the work piece

42. Slip bush is used in jig where


a) the drill bit can slip on the work piece
b) holes are too close
c) the bush is to be replaced every time
d) a liner is used along with bush

43. Liner in a bush of a jig


a) saves the bush from wear
b) strengthens the bush
c) offers lubrication
d) aligns the bush in a hole

44. A cam is used in a jig to


a) locate the work piece
b) lift a heavy work piece
c) move the work piece frequently
d) to clamp the work piece

45. A turning fixture is used on the lathe


a) to turn a non‐symmetric job
b) so that the surface finish of the work piece is not spoiled
c) to turn the work piece which otherwise cannot be fitted on the lathe
d) to turn long jobs

46. An indexing jig is used to


a) plane surfaces
b) one angular settings
c) multi angular settings
d) multi plane settings

47. A fixture is used to


a) save time
b) fix odd shaped jobs
c) easy machining
d) none of above

48. The quickest clamping device is a


a) wing nut
b) knurled nut
c) cam/eccentric
d) Conventional nut

49. A conical locater has the advantage of


a) easy location
b) self-centering
c) easy location and self‐centering
d) offers good grid

50. A jig is used for __________. _____________ and ___________.


a) Locate, fix, and guide the tool
b) Locate and hold
51. Fixtures __________ to fix a job.
a) Helps
b) guide
52. Swinging bar is a ______________ device.
a) Clamping
b) Guiding
53. ____________ are used where a heavy clamping force is required.
a) Hydraulic pistons
b) Pneumatic pistons
54. An eccentric can be used as a clamping device for ____________ clamping.
a) Quick
b) Slow
55. Bushings are used as ____________ in jigs.
a) tool guide
b) punch guide
56. ____________ is used if it is to be replaced for different operations.
a) Slip bushings
b) Fix bushing
57. Two important jig bodies are: ____________ and ____________.
a) Open, closed
b) Trunion
58. ____________ jig is used to locate angular positions.
a) Indexing
b) Template
59. Fixture holds and locates the job but does not ____________.
a) guide the tool
b) Fix the tool
60. Milling fixture can be used to hold ____________ simultaneously.
a) Many
b) Less
61. Welding fixture helps to ____________ the parts to be welded.
a) Locate
b) Assemble
62. Templates jigs are normally used for_________
a) Accuracy
b) Speed
c) Cutting Speed
d) None of these
63. Plate jigs are _________ to templates jigs.
a) Different
b) Similar
c) Partial different
d) None of these
64. Templates jigs are _______ expensive and simplest type of jig.
a) Least
b) More
c) Moderate
d) None of these
65. When bushing are not less in jig plate, the whole jig plate is normally _______
a) Hardened
b) Softened
c) Polished
d) None of these
66. Sandwich jig is ideal for ________ parts which could bend.
a) Thin
b) Thick
c) Hard
d) None of these
67. Boring jigs are used to bore holes which are _________
a) Large
b) Small
c) Ream
d) None of these
68. Closed jigs are used for machining parts on more than _______ sides.
a) One
b) Two
c) Three
d) None of these
69. Angle plate jigs are used to hold parts which are machined at _____ angle to their monitoring
locators.
a) Right
b) Wrong
c) Parallel
d) None of these
70. Box jig allows the part to be completely machined on every surface without __________ to
work.
a) Repositioning
b) Reaming
c) Re-Hardening
d) None of these
71. In channel jig, work is held between two sides and machining is done from ______ side.
a) Third
b) First
c) Second
d) None of these
72. Multi station jigs are used on __________ machines
a) Multi spindle
b) Single spindle
c) Without spindle
d) None of these
73. Large indexing jigs are called _______ jigs.
a) Rotary
b) Horizontal
c) Vertical
d) None of these
74. In fixtures, set blocks are used to ________ the cutting tool.
a) Set
b) Re sharp
c) Re open
d) None of these
75. In multi station jig, final station is used for unloading and reloading of ________ part.
a) Rejected
b) New
c) Old
d) None of these
76. In table jig, the _________ are used to raise the jig off the table for large work.
a) Feet
b) Legs
c) Stands
d) None of these
77. Pull dowels are used in blind holes.
a) True
b) False
78. Grooved and spring dowels should be specified where extreme precision is not necessary.
a) True
b) False
79. Jig pins are more accurate the dowel.
a) True
b) False
80. Feeler gauge is used with setting block for setting the cutter.
a) True
b) False
81. How many burrs are produces in drilling?
a) One
b) Two
c) Three
d) None of these
82. Primary burr produced where drill enters the work.
a) True
b) False
83. Primary burr is made on the side opposite the drill bushing.
a) True
b) False
84. Extended range bushing are used to support and guide the tool
a) True
b) False
85. Wedges have slight angle between ________.
a) 1° to 4°
b) 5° to 10°
c) 10° to 15°
d) None of these
86. Cam clamps are not used where there is a strong vibration present
a) True
b) False
87. Cam clamps are used for ________ holding the work
a) Slow
b) Fast
c) Very slow
d) None of these
88. Power clamps used hydraulic pneumatic system
a) True
b) False
89. Stamp claps can operate by either manual or power drive clamps.
a) True
b) False
90. Clamping force is the force required to hold a part against locators.
a) True
b) False
91. Ejectors are not used to remove work from close filling locators
a) True
b) False
92. Jig should be fool proof
a) Yes
b) No
93. The common type of fixed locator is dowel
a) True
b) False
94. The U-block locators are not used for holding round job.
a) True
b) False
95. Alignment pins have longer area of contact then locating pins.
a) True
b) False
96. How long should a bushing be w.r.t. tool diameter?
a) 1 to 2 times
b) 3 to 4 times
c) 5 to 6 times
d) None of these
97. Generally tolerance of a jig or fixture should be between
a) 20% to 50%
b) 40% to 60%
c) 5% to 10%
d) None of these
98. Fixture key is used to precisely locate the base of the tool in the table T-slot
a) True
b) False
99. In case of extreme accuracy distance between bottoms of jig bush to work part should be
between ______ times of tool distance.
a) ¼ to ½ dia
b) ½ to 1/3 dia
c) 1/5 to 1/8 dia
d) None of these
100. 20 ±0.005 is a unilateral tolerance system
a) True
b) False
101. Welding fixture is used to hold parts to be ______ in the proper relationship both before
and after welding
a) Riveted
b) Welded
c) Machined
d) None of these
102. A chunk is a device used for holding and rotating a work piece in a ______ machine.
a) Milling
b) Lathe
c) Shaper
d) None of these
103. The frame which holds the various parts of jig assembly is called _______
a) Body
b) Jig plate
c) Latch
d) None of these
104. A mandrel is used to hold the work piece from _____ of component.
a) Outer dia
b) Bore
c) Length
d) None of these
105. Collet holds the component from _________ of component.
a) Outer dia
b) Inner dia
c) Threaded hole
d) None of these
106. Size of cylinder in hydraulic clamping will be ______ than the size of cylinder in
pneumatic clamping
a) Smaller
b) Bigger
c) Same
d) None of these
107. The pressure applied to each clamp in hydraulic clamping is ________.
a) Varied
b) Equalized
c) Constant
d) None of these
108. In strap clamp, one end of clamp ______ against the work piece end the other on the heel
pin.
a) Presses
b) Pulled
c) Moves
d) None of these
109. Spherical washers work in _______.
a) Pairs
b) Single pieces
c) Three pieces
d) None of these
110. In pneumatic clamping, pressure ________ is used to increase or decrease of pressure.
a) Regulator
b) Gauge
c) Pot
d) None of these
111. Vacuum clamping is used for ________ flat sheets.
a) Thick
b) Thin
c) Heavy
d) None of these
112. In electrostatic clamping, the clamping force can be varied by varying the _______
electrical charger.
a) Static
b) Dynamic
c) Both
d) None of these
113. The supports should be located directly _______ the clamping force.
a) Opposite
b) Same side
c) Adjacent
d) None of these
114. Tenons are used in fixtures to ________ the fixtures with machine table.
a) Align
b) Fix
c) Hold
d) None of these
115. In welding fixtures, backing bars should be ________ to the weld line.
a) Perpendicular
b) Parallel
c) Both
d) None of these
116. Baking bares the root of the weld from atmosphere.
a) Cover
b) Guide
c) Protect
d) None of these
117. Retaining rings are available in _______ styles.
a) External
b) Internal
c) Both
d) None of these
118. In normal drill operation, bushing clearance should be between ______ times of tool
diameter.
a) 1 to 1.5
b) 2 to 3
c) 3 to 4
d) None of these
119. Knurled or serrated bushing is used where a bushing is ______ into a jig plate.
a) Welded
b) Cast
c) Screwed
d) None of these
120. Oil grooved bushing permits positive and complete ______ of the bushing in high speed
drilling.
a) Lubrication
b) Greasing
c) Both
d) None of these
121. Fixtures are used
a) for holding and guiding the tool in drilling, reaming or tapping operations
b) for holding the work in milling, grinding, planing or turning operations
c) to check the accuracy of workpiece
d) none of the above
122. Jigs are used
a) for holding and guiding the tool in drilling, reaming or tapping operations
b) for holding the work in milling, grinding, planing or turning operations
c) to check the accuracy of workpiece
d) none of the above
123. A fixture is defined as a device which
a) holds and locates a workpiece and guides and controls one or more cutting tools
b) holds and locates a workpiece during an inspection or for a manufacturing operation
c) is used to check the accuracy of workpiece
d) all of the above
124. The purpose of jigs and fixtures is to
a) increase machining accuracy
b) facilitate interchangeability
c) decrease expenditure on quality control
d) all of these
125. A diamond locating pin is used in jigs and fixtures because
a) diamond is very hard and wear resistant
b) it occupies very little space
c) it helps in assembly with tolerance on centre distance
d) it has a long life
126. Which of theses are type of jigs
a) Closed Jig
b) Plate Jig
c) Sandwich Jig
d) all of the above
127. Which of these are Type of fixtures
a) Plate Fixture
b) Vise Jaw Fixture
c) Indexing Fixture
d) All of these
128. which of these is/are not type of jigs
a) Angle plate
b) Box
c) Trunnion
d) Indexing
129. which of these is/are not types of fixtures
a) Multi-station
b) Duplex
c) Profiling
d) Template
130. 25 ±0.005 is not a unilateral tolerance system
c) True
d) False
131. Fixture key is not used to precisely locate the base of the tool in the table T-slot
c) True
d) False
132. Power clamps does not use hydraulic pneumatic system
c) True
d) False
133. Stamp claps cannot operate by either manual or power drive clamps.
c) True
d) False
134. Clamping force is not the force required to hold a part against locators.
c) True
d) False
135. Ejectors are used to remove work from close filling locators
c) True
d) False
136. Jig should not be fool proof
c) Yes
d) No
137. The common type of fixed locator is not dowel
c) True
d) False
138. The U-block locators are used for holding round job.
c) True
d) False
139. Alignment pins don’t have longer area of contact then locating pins.
c) True
d) False
140. Primary burr is made on the side same the drill bushing.
c) True
d) False
141. Extended range bushing are not used to support and guide the tool
c) True
d) False
142. Grooved and spring dowels should not be specified where extreme precision is not
necessary.
c) True
d) False
143. Jig pins are not more accurate then dowel.
c) True
d) False
144. Feeler gauge is not used with setting block for setting the cutter.
c) True
d) False
145. Pull dowels are not used in blind holes.
c) True
d) False
146. Jigs and fixture decrease the accuracy of the parts.
a) True
b) False
147. Jigs And fixture are not used to provide interchangeability.
a) True
b) False
148. 25 ±0.005 is bilateral tolerance system
a) True
b) False
+0.000
149. 25 −0.060 is a unilateral tolerance system
a) True
b) False
+0.000
150. 25 −0.060 is a not unilateral tolerance system
a) True
b) False
151. The material of Jig Bush is __________
a) M.S
b) G.M
c) EN-31
152. The material of jig feet is _______
a) EN-31
b) Aluminum
c) M.S
153. The material used for cutter setter is ________
a) HCHCr
b) M.S
c) G.M
154. Hardness for jig bush should be _______
a) 30-32 HRC
b) 45-50 HRC
c) 62-64 HRC
155. Material used for Index plate is ________
a) M.S
b) Aluminum
c) EN-31
156. Quick acting nut is used for quick __________ of work.
a) Holding
b) Locating
c) Guiding
157. When distance between two consecutive holes is small than ______ wall jig bush are
used.
a) Thick
b) Thin
158. Toggle clamps operate on a system of levers and _______ pivot points.
a) One
b) Two
c) Three
159. The advantage of using power clamps is ________ operating cycle.
a) Slower
b) Steady
c) Faster
160. Vacuum chucks are used to clamps parts which are or must be clamped uniformly.
a) Magnetic
b) Non-magnetic
161. Toggle clamps are ______ acting
a) Slow
b) Fast
162. European drawings use the _______ projection as a basis for all mechanical drawings.
a) 1st angle
b) 3rd angle
163. MMC stands for ________
a) Minimum material condition
b) Maximum material condition
164. The opposite of MMC is ________
a) LMC
b) DMC
165. Main disadvantages of templates jig from other jigs is _________
a) Fool proof
b) Tool proof
166. Nesting is the most ________ form of locating device.
a) Accurate
b) Course
167. This full nest completely encloses shapes other than _______
a) Cylindrical
b) Rectangular

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