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Project :- KABU-16 HYDRO ELECTRIC PROJECT ( 2 X 10

MW)

Client :- MINISTRY OF HYDRAULICS,ENERGY AND


MINES,REPUBLIC OF BURUNDI
Project
Management WAPCOS LIMITED,INDIA
Consultant :-
EPC Contractor :- ANGELIQUE INTERNATIONAL LIMITED,INDIA

Document Title:- 11kV Segregated Phase


Busduct GA Drawing
Document No. :- 2EBD01-0000-10077714 ( Rev-0 )

Category of Document:- FOR APPROVAL

13-January-2020
E&M SUB-CONTRACTOR VOITH HYDRO PRIVATE LIMTED
A20 & 21 Sector 50 Noida UP 201301
KABU 16 HEP (2x10MW)
Rev.
Drg. No:
11kV SPBD General Arrangement 2EBD01-0000-10077714
-
Drawing

FOR INFORMATION
FOR APPROVAL

11kV SPBD General Arrangement Drawing

MINISTRY OF HYDRAULICS, ENERGY AND MINES,


CLIENT
REPUBLIC OF BURUNDI

PMC WAPCOS LIMITED, INDIA

EPC ANGELIQUE INTERNATIONAL LIMITED


CONTRACTOR

Index Page Description Executed Approved Date:


No by: by:
- First submission Tkhalid NegiM 13.01.2020

Execution OU: Executed by: Checked by: Approved by: Date:


Name Sign. Name Sign. Name Sign. Issue Date
VHN
Tkhalid Sd/- Reddys Sd/- NegiM Sd/- 13.01.2020
Confidential, all rights reserved ISO 16016. No part of this document may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, without prior permission. All rights reserved in the event of the granting of a patent or the registration of a utility model or design. Offenders
will be held liable for the payment of damages.
8 7 6 5 4 3 2 1

F F

GENERAL ARRANGEMENT DRAWING


OF 11KV, 1250A SPB
No part of this document may be reproduced, stored in a retrieval system, or transmitted , in any form or by any means, without prior permission. All rights
reserved in the event of the granting of a patent or the registration of a utility model or design. Offenders will be held liable for the payment of damages.

E E
Vertraulich, alle Rechte vorbehalten ISO 16016

D D

FOR INFORMATION
FOR APPROVAL
Confidential, all rights reserved ISO 16016

CLIENT:
MINISTRY OF HYDRAULICS, ENERGY AND MINES,
C REPUBLIC OF BURUNDI C

PMC:
WAPCOS LIMITED, INDIA

EPC
CONTRACTOR:
ANGELIQUE INTERNATIONAL LIMITED

C&S Electric Ltd.


B B

Codeword/Unit Kennwort Refer.


Bezug

Scale of orig. Mass (Weight)


KABU-16 HEP (2x10MW) Maßstab im Orig.
Masse (Gewicht)
kg

Date Datum Name Title Benennung


Dftg. Gez. 10.01.2020 SS

00 FIRST ISSUE 10.01.2020 SS AK/MB Dimensions in Chk. Gep. 10.01.2020 AK


mm
Rev. Occur.
Index kommt
Rev. no. Revision description Date: Drawn Name Appr. Maße in Appr.Ges. 10.01.2020 MB OF 11KV, 1250A SPB
Änd. vor Änderungs-Nr. Änderung Datum: Gez. Name Ges. Release note Dept. Abt.
Freigabevermerk
< 4000 mm ISO 2768-m Chamfers Inside innen + 1.6 mm Gen. tol. steel drop forgings EN 10243-F Drawing no. Zeichnungs-Nr. Rev. Änd. Sheet Blatt
A Dim. - ISO 13715 (DIN 6784) A
> 4000 mm DIN 7168-m Werkstückkanten Outside außen - 0.2 mm Gen. tol. castings Gussrohteile ISO 8062
Geo- < 3000 mm ISO 2768-K-E Surfaces Oberflächen
C-2765-0120-28381
- Ra in µm ISO 1302 Further detailed information for gen. tolerances 01 TO 10
metr. Weitere Detailinformationen über Allgemeintol.
Fit size Passmaß Tolerance Abmaß tol. > 3000 mm DIN 7168-T Gen. tol. welding parts Schweißkonstruktionen ISO 13920-BF VN 1803 Facility PDM Document ID A3
8 7 6 5 4 3 2 1
KABU-16 HEP (2x10MW)
SLOPING TOP
(ONLY FOR OUTDOOR
NOTES :-
HORIZONTAL BUSDUCT) 3
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE
1 SPECIFIED.
2. PAINTING FINISH :
35
a.) ENCLOSURE INTERIOR ........: MATT BLACK.
b.) BUSBAR EXTERIOR ..............: MATT BLACK.
2 c.) ENCLOSURE EXTERIOR........: SHADE RAL 7035
500

X (MIN. 50 MICRONS)

4 3. TYPE OF COOLING .....................: NATURAL AIR COOLED.


6 4. ALL NUTS, BOLTS & WASHERS SHALL BE ELECTRO
5 GALVANIZED.
7
50

INSULATOR 230 470 470 230


SUPPORTING
8 CHANNEL 1400

BILL OF MATERIAL FOR 11KV, 1250A

8 INSULATOR SUPPORTING CHANNEL AL ALLOY

7 CONDUIT PIPE : 3/4" DIA PVC

6 SPACE HEATER : 60W, 240V SS BODY

5 INSULATOR : 18KV. 230 HEIGHT EPOXY

4 EARTH BUS : 1 Nos. 50x10mm. THK. AL. ALLOY Gr. 63401 WP

3 BARRIER : 3mm. THICK AL. ALLOY Gr. 19000 H2

2 BUSBAR : 1No. 101.6 x 41. 83x6.68mm THK. AL. ALLOY Gr. 63401 WP

1 ENCLOSURE : 1400x500x3mm. THK AL. ALLOY Gr. 19000 H2

Sl.No. DESCRIPTION MATERIAL

KABU-16 HEP (2x10MW)


X X M20x30mm. DEEP 2Nos. M16x35mm. DEEP

TECHNICAL PARTICULARS:-
1. VOLTAGE CLASS............................................. 18 KV

2. 1 MIN. P.F. WITHSTAND VOLTAGE-DRY....... 70 KV(RMS)

3. IMPULSE WITHSTAND VOLTAGE.................. 170 KV(PEAK)

4. CREEPAGE DISTANCE................................... 480 mm (min.)

230±1
5. MATERIAL ....................................................... EPOXY

6. REFERENCE STANDARD .............................. IS:9431

7. CANTILEVER STRENGTH .............................. 1800 KG

VIEW- XX VIEW- YY

36±0.5
Y Y
Ø110±1
Ø150±1
41.8

101.6
2

BILL OF MATERIAL : 11KV, 1250A


4
5 HEX. BOLT : M16x45+1PW+1SW MS ELECTRO GALVD. 2 SETS.

4 BUSBAR : 1No. 127x48x8mm. THK. AL. ALLOY ---


1
235

3 RESILIENT PAD : Ø91, 6 THK. EPDM 1 NO.


3
2 HEX. BOLT : M20x40+1PW+1SW MS ELECTRO GALVD. 1 SET.
ENCLOSURE BOTTOM
5 SHEET 3mm THK. AL. INSULATOR : 18 kV
1 EPOXY 1 NO.

QTY/
Sl.No. DESCRIPTION MATERIAL
ASSY.

INSULATOR SUPPORT `C' CHANNEL

KABU-16 HEP (2x10MW)


101.6
63.5
101.6
63.5
25 50 25 25 50 25
25 50 25 25 25 50 25 420 1
1
PLAN
225

PLAN

100 220 100

41.83
3

41.83
100 25 100

120 180 120 5


4 2
3 ELEVATION 2

ELEVATION

BILL OF MATERIAL : 11KV, 1250A


4 HEX BOLT : M12x55+N+1PW+1BVW * SS 4 Sets
BILL OF MATERIAL : 11KV, 1250A
AL. ALLOY
3 LAMINATIONS : 25 Nos. 63.5x0.5mm. THK. (Gr.-19501H2) 2 Sets
3 HEX BOLT : M12x55+N+1PW+1BVW * SS 4 SETS
AL. ALLOY AL. ALLOY
2 FISH PLATE : 63.5x12.7 THK. 225 LONG 2 Nos. 2 FLAT : 63.5x12.7 THK. 120 LONG (Gr.-63401 WP) 4 Nos.
(Gr.-63401 WP)
BUSBAR : 1 No. 101.6x41.83x6.68mm. AL. ALLOY : 1 No. 101.6x41.83x6.68mm. AL. ALLOY
1 -- 1 BUSBAR --
: THK. / Ph. (Gr.-63401 WP) THK. / Ph. (Gr.-63401 WP)

Sl.No. DESCRIPTION MATERIAL QTY. Sl.No. DESCRIPTION MATERIAL QTY.

NOTES :-
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. KABU-16 HEP (2x10MW)
2. TIGHTNING TORQUE FOR M12 BOLT = 5.55 Kg-M.
3. ALL NUTS, BOLTS & WASHERS SHALL BE ELECTRO GALVANIZED.
50 1400 50

20
'A' M10x40 HEX BOLT
'X'
N+2PW+1SW

50
(MS ELECTRO GALVD.) 6mm. THK.
EPDM GASKET

112x5=560

600
500
ENCLOSURE SIZE : 1400x500

ENCL.

50
132.7x11=1460 DETAIL-'X'

20
'A'
ELEVATION 20 1500 20
VIEW-'AA'
FOR INDOOR

FOR OUTDOOR
50 1400 50
'B' ENCLOSURE FLANGE
RAIN HOOD

20
SLOPING TOP 'Y'
50
35

M10x40 HEX BOLT


N+2PW+1SW 6mm. THK.
(MS ELECTRO GALVD.) EPDM GASKET

112x5=560
RAIN HOOD
600
500

ENCLOSURE SIZE : 1400x500

32Nos. Ø12 HOLES


ENCL.
50

'B' 132.7x11=1460

20
ELEVATION 20 1500 20
VIEW-'BB'
DETAIL-'Y'

NOTES :-
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. KABU-16 HEP (2x10MW)
2. MANUFACTURING TOLERANCES AS PER OUR PLANT STANDARDS
3. TIGHTENING TORQUE FOR M10 BOLT = 3.5 KG-M.
℄ PRESSURE PLATE M10x40 HEX BOLT
N+2PW+1SW

150
(MS ELECTRO GALVD.)

50 1400 50

RUBBER
BELLOW (EPDM)
PLAN ENCLOSURE

50 1400 50 DETAIL-'X'
150

20

50
50

'X'

112x5=560

500
500

BELLOW OPENING : 1400x500 ℄


600

BELLOW FIXING DETAIL

50
50

132.7x11=1460

20
20 1500 20
END VIEW
ELEVATION

NOTES :-
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. KABU-16 HEP (2x10MW)
2. TIGHTENING TORQUE FOR M10 BOLT = 3.5 KG-M.
ACCESS DOOR 15x10 THK.
EPDM GASKET
'X' COVER

40
40

M8x35 HEX BOLT


ENCL
N+2PW+1SW
'Y' (MS ELECTRO GALVD.)

ACCESS DOOR
DETAIL-'X'
DETAIL OF ACCESS DOOR FOR INDOOR &
(DETAIL OF TOP ACCESS DOOR)
OUTDOOR VERTICAL RUN ENCLOSURE

M8x35 HEX BOLT


N+2PW+1SW
ENCL
(MS ELECTRO GALVD.)

40

40
COVER
'Y'
15x10 THK.
EPDM GASKET
ACCESS DOOR
DETAIL OF ACCESS DOOR FOR OUTDOOR DETAIL-'Y'
HORIZONTAL RUN ENCLOSURE (DETAIL OF BOTTOM ACCESS DOOR)

NOTES :-
1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED.
KABU-16 HEP (2x10MW)
2. TIGHTENING TORQUE FOR M8 BOLT = 2 KG-M.
3. ACCESS DOOR IS PROVIDED EITHER ON TOP OR BOTTOM.
100

25
50
PORTION OF BUSDUCT
Ø1 4

100

50

12
1

225
WELDING 2

3
B B

~48
650
20 4

5
225

250 6

4-Ø11
214 7
80

40

DRAIN PLUG 8

100x25 THK. 50
20

AL ALLOY

250

214
25 100

ELEVATION SIDE VIEW


BILL OF MATERIAL :
VIEW BB' 8 SCREW M6 x 20 MS GALVD. 1

7 PLAIN WASHER 12 O/D. 6.5 I/D. 1 THICK MS GALVD. 1


TECHNICAL SPECIFICATIONS (INSULATOR/SOB) : 6 PLAIN WASHER 26 O/D. 9 I/D. 1.5 THICK MS GALVD. 1
1. MATERIAL............................................................................. : EPOXY CAST RESIN 5 CERAMIC FILTER 26 O/D. 16 I/D. CERAMIC 1
2. RATED VOLTAGE................................................................... : 18 KV 4 CANOPY 36 O/D. 1mm. THICK 28 LONG ALUMINIUM 1

3. ONE MINUTE POWER FREQUENCY WITHSTAND (VOLTAGE).. : 55 KV (RMS) 3 CORK WASHER 24 O/D. 13 I/D. 1.25 THICK CORK 1

4. IMPULSE WITHGTAND VOLTAGE (1.2/50 U SEC. WAVE)..... : 125 KV (PEAK) 2 AL BLOCK 44mm. LONG ALUMINIUM 1

5. MIN. CREEPAGE DIGTANCE................................................... : 480 mm.(MIN) 1 RING 35 O/D. 12mm. LONG ALUMINIUM 1

6. MAKE.................................................................................... : BMD/A-BONDS/ Sl.No. NAME OF ITEM DESCRIPTION / SIZE MATERIAL QTY.


GANPATI/EPOTHANE
7. REFERENCE STANDARD......................................................... : IS:9431

KABU-16 HEP (2x10MW)


EARTHING TERMINAL
(M8x40+N+2PW+1SW)

SPBD
~500

BUSDUCT SECTION
T1 FS TH T3 T5
T7
P

TO NEXT
SW SH
240V, 1PH. 50HZ.
A.C. SUPPLY T2 LK T4 T6 T8
SH
N
120

MARSHALING BOX BUSDUCT SECTION


(250X200X150)
40

BILL OF MATERIAL :
SILICAGEL BREATHER 6 SWITCH SW 15 AMP. 1 No.

5 LINK WITH FITTING LK 15 AMP. 1 No.

BILL OF MATERIAL : 4 SPACE HEATER SH 60 WATT, 240 VOLT. 2 Nos./EL

3 TERMINAL BLOCK T CST2.5 4 Nos./EL.


10 1/2" G.I. PIPE G.I. AS REQUD. `B' CLASS

9 SEAL PVC. 1 2 THERMOSTAT TH 30°C-110°C TEMPERATURE 1 No.

8 SOCKET AL. 1 1 FUSE WITH FITTING FS 10 AMP. 1 No.

7 HEX BOLT WITH NUT G.I. 1


Sl.No. ITEM No. SYMBOLS DESCRIPTION QTY.
6 TOP COVER AL CAST 1

5 SILICA PIECE SILICA 500 gm.

4 SHELL PVC. 1 TRANSPARENT

3 BASE PLATE AL CAST 1

2 GASKET CORK 1 NOTES :-


1 1. WIRING IS DONE WITH 2.5 SQ. mm HR PVC INSULATED COPPER CABLE RUNNING THROUGH PVC CONDUITS.
1 OIL CUP PVC. TRANSPARENT
2. POWER CONSUMPTION THROUGH EACH MARSHALLING BOX SHALL NOT BE EXCEEDED 1500W.
Sl.No. DESCRIPTION MATERIAL QTY. REMARKS

KABU-16 HEP (2x10MW)

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