Documente Academic
Documente Profesional
Documente Cultură
summary
1. Introduction
2. Basic equations
Consider the flow of a power law fluid in a thin clearance (slit) of film
thickness 2/z(x) as shown in Fig. 1. Under the usual assumptions of lubrica-
tion theory the equation governing the flow of the fluid is given by
where u(x, y) is the velocity, p(x, y) is the fluid pressure, m(x, y) is the
consistency of the fluid and n is the flow behaviour index of the fluid.
Since u decreases as y increases for y > 0, i3u/ay is negative and eqn. (1)
can be rewritten as
yao (2)
Solving eqn. (2) and using the boundary conditions
au
-=0 at y=O
ay
(3)
Ll=O at y=h
gives
u = (- !!fi”)!!(;T”;
dy
(4)
The total volume flux Q across the width b of the slit is given by
Q = 2bju dy
0
(5)
where
l/n
F=hyx
JO
m
dy (6)
0
Equation (5) determines the flux of the fluid in the slit for any given
consistency function m(x, y).
Owing to various effects, e.g. consolidation, reaction, absorption and
thermal effects, the consistency of the lubricant in the central layer may be
different from that of the peripheral layer and the consistency function
m(x, y ) may be assumed to be given by
m(x, y) = ml O<y<h-a
(7)
m(w) = km1 h-a<y<h
where a is the thickness of the peripheral layer and 12is a constant. Using
eqns. (5) - (7) the final expression for flow flux can be obtained as
where
Thus, from eqns. (8) and (lo), the equation governing the pressure is
g = _+~ EJg””
W,, = 2+1 dx
0
(13)
The squeezing time tPz for the plates to approach from an initial film
thickness 2hr to a final thickness 2h2 is obtained by putting dh/dt = -V in
eqn. (13) and integrating:
(14)
(15)
(16)
tP2 _ 1
---
(18)
t Pl J'o
k-2 4 o-
.---‘-kc2
I’
I
/
/
/
/
3 o- //
I
t
‘pz /’
f I
w ‘PI
I
I
WPl
layer adjacent to the surface is to increase the load capacity and squeezing
time. Also, the load capacity and squeezing time increase as 6 increases and
this increase is enhanced owing to the pseudoplastic behaviour of the fluid.
h=h,,+; (19)
0
where 2ho is the minimum film thickness and R. is the radius of curvature
of the approaching cylinders. The load capacity W,, and squeezing time tc2
are
where 21 is the length of the projected film and F, and h are given by eqns.
(9) and (19) respectively.
For h = 1, eqns. (20) and (21) take the following forms:
(22)
(23)
For a = Ah, the ratios W,,/W,, and tcz/t,. also take the same form as in
eqns. (17) and (18) and hence the existence of a high consistency peripheral
layer for k > 1 increases the load capacity and time of squeezing in this case
also.
To assess the infraction of geometry of the surface and the non-
newtonian behaviour of the lubricant on load capacity and time of squeezing,
eqns. (20) and (21) are compared with the corresponding eqns. (15) and (16)
for the case of parailel plates having the same projected area and the same
minimum film thickness. In such a case, from eqns. (15), (Xl), (20) and (Zl),
xn+l
we2
- =(n + 2,5 dx (24)
w Pl o I;;,“(1 + CILXs)sncl
“2
t = (n+ l)(n +2)“” H1(“‘1)‘” Hl 1 IIn
- Xn+l
j.J,‘” + u/n - 1 dx 61l11,
t Pl n J/J
1
* F~2"(.?&) +alX2)2n+1 i
(25)
where in eqn. (25) WC2= W,, and
- (2n +1)/n
t
z&=1-(1-P’“) a
1 --x2 (
(2n + 1)/n
(1 H x2
F,, = 1 - -/i-l’n) 1l- (1 - 0 :‘; 1 1 I
a l2 l2
a1 = - a= - a!--
hz =oho I- 2Roh2
306
--
Equations (24) and (25) are plotted for various values of 01,cxl, a, al, k
and n in Figs. 6 - 9. These ratios increase as h increases and this increase is
enhanced by the pseudoplastic behaviour of the fluid for k > 1. From Figs.
k.2
00 60
72
--._
0
---.__
--_
illr--_
-_
---_
0 03 007 0 10 014 0
k.,
;k=O5
Fig. 6. Variation in W,./ W,, with k for various values of n (a = 0.01; si = 0.1): ---, n =
0.5;-, n = l.O;-.--, n = 1.5.
Fig. 7. Variation in Wc2/Wp1 with (Yfor various values of k and Z (n = 0.5): ---, ii = 0.1;
-, ii = 0.05.
095
i 1
k:2
,I6 077-
.
r k=,
k.05
k-
Fig. 8. Variation in t,z/t,l with k for various values of n (ii1 = 0.1; q = O.Ol;H1 = 2.0):
---,n=0.5;-,n=l.O;-.-,n=15 . .
Fig. 9. Variation in tca/tpl with 01~ for various values of k and ii, (n = 0.5; IfI = 2.0):
---,ol =O.l;-,a1 =0.05.
306
7 and 9 the effect of the curvature of the bearing surface is to decrease the
load capacity and the squeezing time.
1 I
2a 2 2n+1 2n+l”
a2 = - B1 = 2bm1r,
c n+li;l ( n )
The squeezing time tja for the surfaces to approach from the initial
concentric position (e = 0) to a final eccentric position (E = cl) is given by
Ill”’ de (32)
For k = 1 the expressions for load capacity Wjr and squeezing time tjl
are written as
7712 sin”+l0
Wjl = BIV”
s de
o (1 -E C0Se)2n+1 (33)
(34)
When a = 6h, the ratios Wj2/Wj, and tj2/tjl dre Ofthe same form as in
eqns. (17) and (18) and give the same results.
To assess the interaction of the geometry of the surface and the non-
newtonian behaviour of the lubricant on load capacity and time of squeezing,
the expressions given by eqns. (31) and (32) are compared with the corre-
sponding eqns. (15) and (16) for parallel plates having the same projected
area and the same minimum film thickness. Thus taking
in eqns. (15) and (16) and using eqns. (31) and (32),
tj2
- = (n + 2)lln !$i'r,"" de/j($--r+l’n - 11 (36)
t Pl
where Wj2 = Wpl in eqn. (36).
308
Equations (35) and (36) are plotted for various values of E, Ed, iii, h
and n in Figs. 11 - 14. From Figs. 11 and 13 these ratios increase as k
increases and the increase is enhanced by the pseudoplastic behaviour of
k.2
\ k=I
/ / 1 1 1
-. . ,k=OS
08 0 50 071 0 92 I 13 I34 , 50
0 72
01 0 17 0 24 0 31 0 38 0 45
ii-+ < -i,
Fig. 11. Variation in Wjz/Wpl with k for various values of n (is = 0.05; E = 0.3): ---,
II = 0.5;-, n = l.O;-.-, n = 1.5.
Fig. 12. Variation in Wjz/Wpl with c for various values of k and 0 (n = 0.5): ---, 0 =
0.1; -, a = 0.05.
bk.2
k;l
>kZO 5
5
Fig. 13. Variation in tjz/tpl with k for various values of n (61 = 0.05; ~1 = 0.3): - - -,
n = 0.5;---, n = l.O;-.--, n = 1.5.
Fig. 14. Variation in tj2/tpl with ~1 for various values of k and aI (n = 0.5): -- -, al =
0.1; -) a, = 0.05.
309
the fluid for k > 1. From Figs. 12 and 14 the effect of the eccentricity ratio
is to decrease the load capacity and the squeezing time.
(3%
The load capacity WPc2 is defined by
R
WPC2 = 2nrp dr
J
0
which on using eqn. (39) gives
(40)
The elapsed time tpc2 to reduce the film from an initial film thickness 2h,
to a final thickness 2h2 is
t PC2
= 7
2n + 1
R PI
( +3)/n
(2 $--~[FQh(2:+l),tl
dh (41)
< R-
”
__----__- __---
km ) --_---_-_-_-z--_-_7--_ --_-_-z --:
2h
ml Cl BY
- _ __-.
km, ---I-I---:--cc_-_----- _-_-z----.7
For k = 1, the expressions for load capacity WPcl and squeezing time
tPCl are written as
where 2ho is the minimum film thickness and R. is the radius of curvature
of the approaching surfaces.
Following the same procedure as in Section 3.4, we can write the load
capacity W,, and the squeezing time ts2 as
(45)
(46)
where R is the radius of the projected circular area and F, and h are defined
in eqns. (9) and (44) respectively.
Fork = 1, eqns. (45) and (46) take the form
(47)
(43)
For a = 6h the ratios W,,/W,, and tst/tsl take the same form as in eqns.
(17) and (18) and hence the same results are obtained.
To assess the effects of the interaction of the geometry of the surface
and the non-newtonian behaviour of the lubricant on load capacity and time
of squeezing, eqns. (45) and (46) are compared with the corresponding eqns.
(40) and (41) for parallel circular plates having the same projected area and
the same minimum film thickness. From eqns. (40), (41), (45) and (46),
ws2 X n+2
- =(n + 3)j dx (49)
WPC1 o Fs1”(1+ pX2)2n+1
Cl
Fs2 = 1 - (1- k-l’“) l-
Ho+ 01x2
x= I
R
H1 = 2 Ho= 2
a= a a1 = -
a
ho h2
p= RZ pl= RZ
moho mob
Equations (49) and (50) are of the same form as eqns. (24) and (25)
and hence the same results are obtained as with cylindrical surfaces.
The squeezing time tspZ for the surfaces to approach from the initial
concentric position (e = 0) to a final eccentric position (E = el) is given by
l/n E,
i-1 J
c B2
tSP2 = - 121’n de (56)
2 WSP2 0
(53)
When u = Sh, the ratios Wsp2/Wsp1 and tsp2/tsP1 are of the same form
as in eqns. (17) and (18) and give the same results.
To assess the interaction of the geometry of the surface and the non-
newtonian behaviour of the lubricant on load capacity and time of squeezing
the expressions given by eqns. (55) and (56) are compared with the corre-
sponding eqns. (40) and (41) for circular plates of the same projected area
and minimum film thickness. Thus, taking
h= :(1--e) h,=;(l-el) hl = ;
.
in eqns. (42) and (43) and using eqns. (55) and (56),
W SP2
- = (n + 3)(1--,)2”+112 (5%
W PC1
t SP2
- = (n + 3)“” yd’1;‘” de/~(-&-~+l’n - 11 (60)
t PC1
R2 = !$ (61)
1 1 --v2
-= -
E El
where r2 is the radius of each cylinder, v the Poisson ratio and E, the Young’s
modulus of the compliant surfaces. Similarly, in elastic contact between
two spherical surfaces, the radius rd of the deformed contact zone under the
applied load W can be written as [31, 321
where
R2= $
(65)
From eqn. (65), the squeezing time increases as the elastic modulus E
decreases and as the radius R2 of curvature increases. From this equation this
ratio is greater for n = 0.5 than for n = 1.5. Hence, the above-mentioned
increase is enhanced owing to the pseudoplastic behaviour of the fluid.
For (I = 6/z, eqn. (64) can be integrated and the squeezing time tE2 and film
thickness h2 written as follows for h2/hl Q 1:
t (66)
h2 =
X (67)
where
X (71)
which are of the same form as obtained by Chandra [33]. From these
equations, for n = 1, the same results as discussed by Fein [31] are obtained.
w,, = ;;;
-- (2% !J(;)z”1rd”+3 (72)
(74)
Equation (‘74) is of the same form as eqn. (65) and hence the same
conclusions are obtained. For u = 61a,eqn. (73) can be integrated and the
squeezing time tE2 and film thickness h2 can be written as follows for
h2/ftl Q I:
From eqns. (75) and (76), the squeezing time and the film thickness
increase with iz, S and W,,.
For no consistency variation, ie, R = 1, the load capacity W& , squeezing
time tsl and film thickness la2 can be written from eqns. (72) and (73) as
follows for h2/hl 4 1:
which are of the same form as obtained by Ch~dra [33J. Frum these equa-
tions, for n = 1, the same results as discussed by Fein [31] are obtained.
5. Conclusion
The characteristics of various squeeze film b~~~~s with a power law
lubricant were investigated by considering the effects of consistency
variation.
With stiff solids the effect of a high consistency layer adjacent to the
bearing surface is to increase the load capacity and squeezing time, These
parameters also increase as the thickness of the high ~onsis~~cy peripheral
layer increases, This increase is enhanced by the pseudoplastic behaviour of
the fluid. The effect of bearing curvature with variable film thickness is to
decrease the load capacity and time of squeezing compared with the case of
constant film thickness with the same projected area and the same rn~n~um
film thickness.
318
For cylindrical and spherical surfaces with a compliant layer, the film
thickness increases owing to the compliance of the surface and the load and
conformity of the surfaces. It also increases because of the high consistency
layer present at the bearing surface and this increase is enhanced by the
pseudoplastic behaviour of the fluid.
Nomenclature
References