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E&A Specification - Hygienic Installations

Tabla de contenido
Revision history ............................................................................................................... 2
Document Approval ......................................................................................................... 2
Introduction ...................................................................................................................... 3
Treated water (process) .................................................................................................. 4
Treated water (services) .................................................................................................. 6
Ammonia .......................................................................................................................... 8
Natural gas ....................................................................................................................... 9
CIP (Cleaning-In-Place) ................................................................................................. 10
Condensate return ......................................................................................................... 14
Buildings ........................................................................................................................ 15
Stairs and platforms ...................................................................................................... 20
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Revision history

Review Date Name Description

1.0 Creation of the first draft document

1.0 Document final version release

Document Approval

Name Function Date Signature

Prepared by

Approved
by
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Introduction

Aim of The aim of this document is to define how is going to be the characteristics of the
document expansion at the second plant.

Target Target audience for this document is:

audience • General services
• Maintenance
• Projects engineering

Scope This document will define how should the characteristics at second plant be inside
Sello Rojo.

The document is structured as follow:

• General
• Typical installation
• Equipment and/or accessory selection.

Contributors The following representatives have developed this concept:

Gezer A. Núñez
Eduardo Paredes
Sebastián Jiménez
Francisco Aguilar

Basic This document is based on done projects and the good experiences with this
document system.
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Treated water (process)

Recommendation For transportation it should be used:

• Stainless steel 304.

Water speed:
• No more than 3 m/s.

Operation pressure:
• No more than10 bar (145 psi).

Soportería:
• Diamond type installation.

Equipment and/or accessories:

• Healthy grade health.

Formulas • For the calculation the following formulas were used:

𝑄 = 𝜈∗𝐴

Where:
Q-Flow.
v-Speed inside the pipe
A-Transverse area of the pipe

(𝜋 ∗ 𝑑2 )⁄
𝐴= 4

Where:
A- Transverse area of the pipe
d-Diameter of the pipe
𝜋-Pi number
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Results CHARACTERISTICS TO IMPLEMENT

table
(Example)
VARIABLE MAGNITUDE UNIT
𝑚⁄
Recommended water speed inside the pipe 3.00 𝑠
𝑖𝑛
Diameter of the pipe 1.00
𝑚
Diameter of the pipe 0.025
𝑚2
Transverse area 0.000507
𝑚3⁄
Flow 0.0015 𝑠
𝑚3⁄
Flow 0.091 𝑚𝑖𝑛
𝑙𝑡𝑠⁄
Maximum flow inside the pipe at X” diameter 91.21 𝑚𝑖𝑛

CHARACTERISTICS TO IMPLEMENT

VARIABLE MAGNITUDE UNIT

𝑚3⁄
Wanted water flow 216.7 𝑚𝑖𝑛
𝑚3⁄
Wanted water flow 0.217 𝑠
𝑚⁄
Wanted water flow 0.0036 𝑠
𝑙𝑡𝑠⁄
Speed 3.00 𝑚𝑖𝑛

Transverse area 0.00120 𝑚2

𝑚𝑚
Diameter of the pipe 39.1485
𝑖𝑛
Recommended diameter of the pipe at wanted flow 1.54

Known Parcials Results

Wanted results Recommended
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Treated water (services)

Recommendation For transportation it should be used:

• Stainless steel 304.

Water speed:
• No more than 3 m/s.

Operation pressure:
• No more than10 bar (145 psi).

Soportería:
• Production area - diamond type installation.
• Exterior area – Standard.

Formulas • For the calculation the following formulas were used:

𝑄 = 𝜈∗𝐴

Where:
Q-Flow.
v-Speed inside the pipe
A-Transverse area of the pipe

(𝜋 ∗ 𝑑2 )⁄
𝐴= 4

Where:
A- Transverse area of the pipe
d-Diameter of the pipe
𝜋-Pi number
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Results CHARACTERISTICS TO IMPLEMENT

table
(Example)
VARIABLE MAGNITUDE UNIT
𝑚⁄
Recommended water speed inside the pipe 3.00 𝑠
𝑖𝑛
Diameter of the pipe 1.00
𝑚
Diameter of the pipe 0.025
𝑚2
Transverse area 0.000507
𝑚3⁄
Flow 0.0015 𝑠
𝑚3⁄
Flow 0.091 𝑚𝑖𝑛
𝑙𝑡𝑠⁄
Maximum flow inside the pipe at X” diameter 91.21 𝑚𝑖𝑛

CHARACTERISTICS TO IMPLEMENT

VARIABLE MAGNITUDE UNIT

𝑚3⁄
Wanted water flow 216.7 𝑚𝑖𝑛
𝑚3⁄
Wanted water flow 0.217 𝑠
𝑚⁄
Wanted water flow 0.0036 𝑠
𝑙𝑡𝑠⁄
Speed 3.00 𝑚𝑖𝑛

Transverse area 0.00120 𝑚2

𝑚𝑚
Diameter of the pipe 39.1485
𝑖𝑛
Recommended diameter of the pipe at wanted flow 1.54

Known Parcials Results

Wanted results Recommended
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Ammonia

Recommendation For transportation it should be used:

• Stainless steel or
• Carbon steel.

Speed:
• At liquid - No more than 0.3 m/s.
• At gas – No more than 30 m/s.

Pipe unions:
• Forged couple
• Forged tee´s or
• Elbows forged and welded in 3 steps.
Note: The first 2 steps should be in TIG process and the last one with
electrical welding 7018E.

Insulator:
• Nomalock with thickness from 1 to 1.5 in, it will depend on the diameter.

Stainless steel:
• Qualified staff must clean and install the insulator.
• At Nomalock’s joins and cuts in addition to the closing adhesive, install the
aluminum adhesive.

Carbon steel:
• Prepare with “First anticorrosive” and install with qualified staff.
• At Nomalock’s joins and cuts in addition to the closing adhesive, install the
aluminum adhesive.

Cut process Tee’s cuts, elbows and curves must be like the imagines.
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Natural gas

Recommendation The construction of natural gas networks, designs, calculations, material

specification and kind of accessories must be based on the following standards.

• NOM-002-SECRE-Valid
• NOM-003-SECRE-Valid
• NOM-004-SECRE Valid
• NOM-005-SECRE-Valid
• NOM-006-SECRE-Valid
• NOM-007-SECRE-Valid

Currently in valid – 2010.

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CIP (Cleaning-In-Place)

Recommendation Materials and accessories:

• Health stainless steel 304.

Speed:
• Range from 1.5 to 3 m/s.

Turbulence:
• Re ≈ 140,000, it was getting from this table.

Pressure:
• 10 bars (145 psi).

Soportería:
• Diamond type installation.

Temperature monitoring (Recommendations):

Fig 1 Fig 2
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Installation
- A secure separator between CIP and products line, so it should never be
installed a valve with just one stamp between CIP and product. (Just one
double sit valve).

- Pipelines and equipment capable of draining, the inclination of the pipe must
be 1-2%.

Fig 3 Fig 4
- Avoid leaving dead points, (Recommendations).

Fig 5

Fig 6

- A proper tank design and in order to the design, cleaning devices must be
selected (Static, rotary or orbital spray ball).
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Formulas • For the calculation the following formulas were used:

(ρ ∗ 𝜈 ∗ 𝑑)⁄
𝑄 = 𝜈∗𝐴 𝑅𝑒 = µ
Where: Where:
Q-Flow. Re-Reynolds number
v-Speed inside the pipe ρ-Density
A-Transverse area of the pipe v-Speed
d-Diameter
(𝜋 ∗ 𝑑2 )⁄ µ-Friction coefficient
𝐴= 4
where:
A-Transverse area of the pipe
d-Pipe´s diameter
𝜋-Pi number

Results EXAMPLE USING DIAMETER TO GET REYNOLDS NUMBER

table
VARIABLE SIMBOL MAGNITUDE UNIT
(Example) 𝑙𝑡𝑠⁄
Water flow Q 13,000.0 ℎ𝑟
Water flow 216.7 𝑙𝑡𝑠⁄
𝑚𝑖𝑛
𝑚3⁄
Water flow 0.217 𝑚𝑖𝑛
Water flow 0.0036 𝑚3⁄
𝑠
2
Diameter of the pipe d 2.00 𝑚
Diameter of the pipe 50.80 𝑚𝑚

Transverse area A 0.00203 𝑖𝑛

𝑚⁄
Speed V 1.78 𝑠

Reynolds number Re 128,224.06

𝐾𝑔⁄
Fluid density(Kg/m3) ρ 991.7 𝑚3
Diameter of the pipe (m) d 0.05 𝑚
𝐾𝑔
Viscosity (kg/(m-s)) µ 0.0007 ⁄(𝑚 ∗ 𝑠)
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EXAMPLE USING DIAMETER TO GET REYNOLDS NUMBER

VARIABLE SiMBOL MAGNITUDE UNIT
𝑙𝑡𝑠⁄
Water flow Q 13,000.0 ℎ𝑟
Water flow 216.7 𝑙𝑡𝑠⁄
𝑚𝑖𝑛
𝑚3⁄
Water flow 0.217 𝑚𝑖𝑛
Water flow 0.0036 𝑚3⁄
𝑠
2
Diameter of the pipe d 2.00 𝑚
Diameter of the pipe 50.80 𝑚𝑚

Transverse area A 0.00203 𝑖𝑛

𝑚⁄
Speed V 1.78 𝑠

Reynolds number Re 128,224.06

𝐾𝑔⁄
Fluid density (Kg/m3) ρ 991.7 𝑚3
Diameter of the pipe (m) d 0.05 𝑚
𝐾𝑔
Viscosity (kg/(m-s)) µ 0.0007 ⁄(𝑚 ∗ 𝑠)

Known Parcial results

Wanted results
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Condensate return

Recommendation System:

• Stainless steel 304 schedule 10.

Seed:

• No more than 3 m/s.

Pressure:

• 10 bars (145 psi).

Note: it’s possibillity to install a bomb trap if we want to avoid forcing the steam
tramp in standar operation, it’ll depend on the distance between trap and
number of these that are installed in common lines to return, as well as the
differents pressures of discharge, then it’s necessary a thorough analysis to
choose the air eliminator. (Annex link)

Link of Air and

condensed eliminators
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Buildings

Recommendation Walls:

• Solid blocks and/or

- The end of the grip must be polished, and the coating must be agreed
with multidisciplinary group to analyze the operation conditions from the
area; Thanks of this, choose normal or epoxy paint. (Make URS).

• Panel

- It must be class 1 (Fire retardant) and the thickness will depend from the
application and function. It will have to be supported by a block or
concrete muffle as shown in the image, and it won’t be installed at floor
level.

Fig 1
Floors:

• It must be built from a solid base to be able to coat this with tapetate and
gravel-sand as a fine base, it will avoid the break.

• Install a steam barrier between fine base and lean concrete. It will avoid or
minimize the steam transmission between floor to concrete.

• The termination must be with inclination toward 1-2% drainage and coated
with mortar and epoxy paint.

• The joints with walls should not end in corner, they must have health curve
with a radius of 5 cm.

• The joints between slabs will depend on the use that is offered to the floor.
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Recommendation The joints with wall

Fig 2

Fig 3

The joints between slabs

Fig 4
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Recommendation Sewer system:

• Follow the recommendations of the following images:

Fig 5

Fig 6

Fig 7
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• According to the operation of drains, it is more feasible to install a series of

draft drains that a trench trawler drain. That will improve the cost and
download capacity. Example:

Fig 8

Roof:

• Decline between 1-2%, Consider the following images in case of being

concrete.

Fig 9

Fig 10
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Recommendation

Fig 11

Illumination:

• Possibility of not using any lamp and according to this have viable
alternatives to disposition of our needs, in that case it could be dome
windows and/or sun tubes.

• 150 to 300 luxe at operation area (Choose electrical or natural light).

• A lighting study will be necessary to determine the type of lamp and the
installation height.

Ventilation:

• Positive pressure of 5 to 10 Pascals with an air renovation between 15 20

times per hour.

• According to the requirements of the URS, for our process, it will be

necessary to select equipment for injection and extraction of air.
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Stairs and platforms

Recommendation Do not use these types of stairs:

• Spiral
• Marinera
• Extension

Follow the recommendations of the standard:

• NOM 001 - Valid

Note: Do not lose objectivity towards a hygienic construction within the process.

Fig 1

Fig 2
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Recommendation

Fig 3

Fig 4