06/2018

VDO Diesel IAM

Roadmap Q3/2018

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CR Diesel Pumps – Roadmap Q3/2018
Test Test
System Continental OEM Number IAM Article Number Replacement Part Repair
AVM2-PC EPS708/EPS815
DW10TD 5WS40018 A2C20000502 5WS40018-Z 2018
DV4TD 5WS40008 A2C20000727 5WS40008-Z 2017/11
DW10B Ford / PSA 5WS40809, 5WS40019 A2C20000598 5WS40809-Z
2017/11
DW10B Volvo / Ford 5WS40163, 5WS40380 A2C27100268 A2C59511600
Lion V6 / DT17 5WS40157 A2C20003757 A2C59511314 to be discontinued 2018
Lion V6 Upgrade 5WS40273 A2C20003282 A2C59513482 2018
Lion V8 5WS40254 A2C20003180 A2C59513481 2018
MWM NGD (IESA) 5WS40064 A2C20000745 A2C2000074580 - 2018 2018
MWM Sprint 3.2 5WS40905 A2C53384727 A2C5338472780 - 2018 2018
K9K EU4 5WS40153 A2C20000754 A2C59511605 2018
K9K EU5 5WS40565 A2C53252602 A2C59513595 2018 2018
A2C53351931
K9K Gen6 5WS40844 A2C59507608 2018 2018 2018
A2C89877300
5WS40695 A2C53344441
Puma cone A2C59517043 2018/A
5WS40699 A2C96176300
5WS40693 A2C53344443
Puma oldham A2C59517045 2018/A
5WS40694 A2C96443200
Puma keyway (Asia) 5WS40698 A2C93217600 A2C9321760080 2018/A
Lynx, Lynx V227 5WS40094 A2C20003032 A2C59511609 2018/A
VW EA189 StartStop 5WS40836 A2C53341464 A2C59517047 2017/11
VW EA189 ITP-less 5WS40891 A2C53366731 A2C59517049 2017/11
VW EA189 AWP2 India 5WS40892 A2C53412719 A2C5341271980 2017/11
VW EA189 ITP-less India A2C53437425 A2C59517049 2017/11
DV6C Ford 5WS40893 A2C53384062 A2C59513829 2018/A
A2C53381555
DV6C PSA 5WS40894 A2C59513830 2018/A
A2C53300211
Renault M9T A2C80584700 A2C8058470080 2018 tbd. tbd. tbd.
Ford Panther EU6 DHP HG9Q9B395AA A2C16376700 A2C1637670080 (August) tbd. tbd. tbd.

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VDO Diesel – IAM Roadmap Q3/2018 Common Rail Diesel Pumps

CR Diesel Pumps – Exchange program

Ford Lynx DW10B Ford/PSA DW10B Ford/Volvo Lion V6/DT17

Replacement part - new
Continental OEM article number 5WS40094 5WS40809 5WS40380 5WS40157
Continental IAM article number A2C59511609 5WS40809-Z A2C59511600 A2C59511314

Exchange part
Ford Lynx - R DW10B Ford/PSA - R DW10B Ford/Volvo - R Lion V6/DT17 - R
Continental IAM sales variant A2C1283170085 A2C1283160085 tbd. A2C1283180085
Availability status 2018

Exchange articles are only available in selected countries!

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VDO Diesel – IAM Roadmap Q3/2018 Common Rail Diesel Pumps

- VDO CR Diesel Pumps on Hartridge AVM2-PC

- Approved test plans available

- VDO CR Diesel Pumps on Hartridge CRp-PC

- Homologation of Hartridge CRp-PC

- Planned for 2018

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VDO Diesel – IAM Roadmap Q3/2018 Common Rail Diesel Pumps

- VDO CR Diesel Pumps on Bosch test benches

- 1st test plan release Bosch CD TestData 2017/11

- 2nd test plan release Bosch CD TestData 2018/A 2018

Bosch EPS 815 Bosch EPS 708

Testing of Continental HPP on Bosch test benches EPS 708/815

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VDO Diesel – IAM Roadmap Q3/2018 Diesel pump repair tools

+
Basic mounting holder for CR Pumps - 2910000419200 Basic mounting holder - Shaft - 2910000417700

Pump specific holders

DW10TD/K9KEU4/Lynx - X39-800-200-005 DV4 - X39-800-200-006 DW10B - X39-800-200-007 Bosch CP1 - X39-800-200-011

Lion V6/DT17 - A2C59511240 Lion V6 Upgrade - A2C59513727 Lion V8/Puma - A2C59513728 VW/DV6C - 2910000417600

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VDO Diesel – IAM Roadmap Q3/2018 Diesel pump repair tools

Mounting tool – supply DW10TD/DV4 - X39-800-200-010 Mounting tool – supply K9KEU4 – A2C59512866 Fit-up aid – flange DW10B – X39-800-200-004

PCV wrench - X39-800-200-001 VCV wrench - X39-800-200-002 PCV/VCV Wrench adapter- X39-800-200-003

Shaft extractor DV6C, DV4, DW10B, K9KEU4 - X39-800-200-008

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VDO Diesel – IAM Roadmap Q3/2018 Mandatory CR Pump Tools

Tool-Set VDO CR Pumps – A

• Fit-up aid for camshaft - VW / DV6C
• Pressure pad for rotary shaft seal
• Plier for filter dissasembly / assembly - VW

Article number: 2910000803300

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VDO Diesel – IAM Roadmap Q3/2018 Mandatory CR Pump Tools

Tool-Set VDO CR Pumps – B

• Fit-up aid for camshaft – Puma
• Socket wrench Puma/DV6C
• Pressure pad for rotary shaft seal – Puma
• Centering pin – Puma
• Pressure transfer cylinder - Puma

Article number: 2910000851200

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VDO Diesel – IAM Roadmap Q3/2018 Common Rail Diesel Injectors
Replacement Test
System Continental OEM Number IAM Article Number Repair
Part Cri-PC
DW10TD 5WS40000 A2C00012054 5WS40000-Z
EU3: 5WS40148 EU3: A2C20009398 EU3: 5WS40148-Z
DV4TED
EU4: 5WS40516 EU4: A2C53194835, A2C53338084 EU4: A2C59511612
DW10B Class 4 5WS40156-4 A2C33349200 5WS40156-4Z
DW10B Class 5 5WS40156 A2C20009324 5WS40156-Z
DW10B MFMA Class 6 5WS40156-6 A2C34821900 A2C59511601
DW10U MFMA 5WS40200 A2C53122017 A2C59511602
DW10B MFMA Class M 5WS40441 A2C33359000 A2C59511603
DW10B MFMA Class 7 5WS40322-7 A2C53122421 A2C59513552 discontinued
Lion V6 Base EU3 5WS40057 A2C53181820 EU3: A2C59511315 discontinued 2018

Lion V6 Base EU4 5WS40103 A2C20010654 EU4: A2C59511316

2018
Lion V6/DT17 EU4 5WS40249 A2C53113168 EU4: A2C59511364

Lion V6 Upgrade 5WS40252 A2C53107585 A2C59513553 2018

5WS40253 A2C53110639 K100: A2C59513596 to be
Lion V8 2018
5WS40387 A2C53110641 K174: A2C59513597 discontinued
MWM NGD 3.0 5WS40080 A2C20009347 A2C59515264 2018
MWM Sprint 3.2 5WS40932 A2C39997000 A2C3999700080 -
K9K EU4 5WS40087 A2C20009366 A2C59511606
K9K EU5 5WS40536 A2C53216006 A2C59513484 -
K9K Gen6 A2C89916400 A2C59507596 -
Puma A2C30935400 A2C59517051 -
Puma JLR – Land Rover Defender 5WS40925 A2C53421318 2910000177400 -
Ford Ranger >09/2015 A2C81394900 A2C8139490080 -
Ford Lynx 5WS40086 A2C20009355 A2C59511610
Ford Lynx V227 5WS40250 A2C53100318 A2C59511611
VW EA189 (03L130277S) A2C96260400 A2C9626040080 -
DV6C Ford/PSA 5WS40677 A2C53252642 A2C59513556 -
Renault M9T A2C33351900 A2C3335190080 2018 -
Ford Panther EU6 A2C93035000 A2C9303500080 2018 -
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VDO Diesel – IAM Roadmap Q3/2018 Common Rail Diesel Injectors

System Variant IAM article number

CR Diesel Injectors
DV4 DV4 EU3 5WS40148-Z
- Authorized test plans for EU3 and EU4 CR Injectors DV4 EU4 A2C59511612

DW10B DW10B Class 4 5WS40156-4Z

DW10B Class 5 5WS40156-Z
DW10B MFMA Class 6 A2C59511601
DW10B MFMA Class M A2C59511603
DW10B MFMA Class 7 A2C59513552
DW10U MFMA A2C59511602

Ford Lynx Lynx A2C59511610

Lynx V227 A2C59511611

K9K K9K EU4 A2C59511606

MWM IESA NGD 3.0 A2C59515264

Lion Lion V6 Base EU3 A2C59511315

Lion V6 Base EU4 A2C59511316
Lion V6 Base /DT17 EU4 A2C59511364
Lion V6 Upgrade A2C59513553
Hartridge CRi-PC Lion V8 K100 A2C59513596
Lion V8 K174 A2C59513597

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VDO Diesel – IAM Roadmap Q3/2018 Diesel injector repair tools

Toggle press – A2C59514000 Tool kit version A – A2C59514886 Tool kit version B – A2C59514001

Injector type Injector holder type Article number Pressure Transfer Adapter Type Remark
DV4 EU3 Repair Tool Kit "A" A2C59514886 A2C59513999 D
DV4 EU4 Repair Tool Kit "A" A2C59514886 A2C59514913 E
Lynx Repair Tool Kit "A" A2C59514886 A2C59513999 D
Lynx V227 Repair Tool Kit "A" A2C59514886 A2C59513999 D
K9K EU4 Repair Tool Kit "A" A2C59514886 A2C59506472 F
DW10 B / DW10U Repair Tool Kit "B" A2C59514001 A2C59514913 E
Lion V6 (Jaguar) EU3 Repair Tool Kit "B" A2C59514001 A2C59514913 E
Lion V6 EU4 / DT17 Repair Tool Kit "B" A2C59514001 A2C59514913 E New bracket & vertical
Lion V6 (Land Rover) Repair Tool Kit "B" A2C59514001 A2C59514913 E bearing required
Lion V6 Upgrade Repair Tool Kit "B" A2C59514001 A2C59514913 E 2018
Lion V8 Repair Tool Kit "B" A2C59514001 A2C59514913 E
MWM IESA Repair Tool Kit "B" A2C59514001 tbd.

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VDO Diesel – IAM Roadmap Q3/2018

Explanation

Available

tbd / - Not yet available

Will not be made available - as is

New, changed

2018 Planned date of availability

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