57e63bb37118523fee3383e6f6443302

K3G450-AQ25-68
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION

Bachmühle 2
D-74673 Mulfingen Read these operating instructions carefully before starting work on the
Phone +49 (0) 7938 81-0 device. Observe the following warnings to prevent malfunctions or
Fax +49 (0) 7938 81-110 danger to persons.
info1@de.ebmpapst.com These operating instructions are to be regarded as part of the device.
www.ebmpapst.com The device is only to be sold or passed on together with the operating
instructions.
CONTENTS These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1. SAFETY REGULATIONS AND INFORMATION 1
1.1 Hazard levels for warnings
1.1 Hazard levels for warnings 1
1.2 Staff qualifications 1 These operating instructions use the following hazard levels to indicate
1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations:
1.4 Voltage 1
DANGER
1.5 Safety and protective features 2
Indicates an imminently hazardous situation which will result in
1.6 Electromagnetic radiation 2
death or serious injury if the specified actions are not taken.
1.7 Mechanical movement 2
Compliance with the instructions is imperative.
1.8 Emissions 2
1.9 Hot surface 2 WARNING
1.10 Transport 2 Indicates a potentially hazardous situation which can result in
1.11 Storage 2 death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
2. INTENDED USE 3
CAUTION
3. TECHNICAL DATA 4 Indicates a potentially hazardous situation which can result in
3.1 Product drawing 4 minor or moderate injury or damage to property if the specified
3.2 Nominal data 5 actions are not taken.
3.3 Data according to Commission Regulation (EU) 327/2011 5 NOTE
3.4 Technical description 5 A potentially harmful situation can occur and, if not avoided, can
3.5 Mounting data 6 lead to property damage.
3.6 Transport and storage conditions 6
3.7 Electromagnetic compatibility 6 1.2 Staff qualifications
4. CONNECTION AND STARTUP 6 The device may only be transported, unpacked, installed, operated,
4.1 Mechanical connection 6 maintained and otherwise used by suitably qualified, trained and
4.2 Electrical connection 6 authorized technical staff.
4.3 Connection in terminal box 8 Only authorized specialists are permitted to install the device, to carry
4.4 Factory settings 8 out a test run and to perform work on the electrical installation.
4.5 Connection diagram 9
1.3 Basic safety rules
4.6 Checking connections 11
4.7 Switching on the device 11 The safety hazards associated with the device must be assessed again
4.8 Switching off the device 11 following installation in the final product.
Note the following when working on the device:
Translation of the original operating instructions
5. INTEGRATED PROTECTIVE FEATURES 11 ; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE 11
CAUSES AND REMEDIES 1.4 Voltage
6.1 Vibration testing 12
6.2 Cleaning 12 ; Check the device's electrical equipment at regular intervals; see
6.3 Safety inspection 12 Chapter 6.3 Safety inspection.
6.4 Disposal 13 ; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
WARNING
Live terminals and connections even with device
switched off
Electric shock
Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 1 / 13
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
K3G450-AQ25-68
→ Wait five minutes after disconnecting the voltage at all poles DANGER
before opening the device. Ejected parts
Missing protective devices may cause balancing weights or
CAUTION
broken fan blades to be ejected and cause injuries.
In the event of a fault, the rotor and the impeller will be
energized → Take appropriate safety measures.
The rotor and the impeller have basic insulation. WARNING
→ Do not touch the rotor and impeller once installed. Rotating device
Long hair and dangling items of clothing, jewelry and the like
CAUTION
can become entangled and be pulled into the device. Injuries
If control voltage or a stored speed set value is applied,
can result.
the motor will restart automatically, e.g. after a power
failure. → Do not wear any loose-fitting or dangling clothing or jewelry
Risk of injury while working on rotating parts.
→ Keep out of the device’s danger zone.# When working on → Protect long hair with a cap.
the device, switch off the line voltage and ensure that it
cannot be switched back on. 1.8 Emissions
→ Wait until the device comes to a stop. WARNING
→ After working on the device, remove any tools or other Depending on the installation and operating conditions,
objects from the device. the sound pressure level may exceed 70 dB(A).
Risk of noise-induced hearing loss
1.5 Safety and protective features → Take appropriate technical safety measures.
DANGER → Protect operating personnel with appropriate safety
Protective device missing and protective device not equipment such as hearing protection.
functioning → Also observe the requirements of local agencies.
Without a protective device there is a risk of serious injury, for
instance if the hands reach or are sucked into the device during 1.9 Hot surface
operation.
CAUTION
→ Operate the device only with a fixed protective device and High temperature on electronics housing
guard grille. Risk of burns
→ The fixed protective device must be able to withstand the → Ensure sufficient protection against accidental contact.
kinetic energy of a fan blade that becomes detached at
maximum speed. There must not be any gaps which it is 1.10 Transport
possible to reach into with the fingers, for example.
→ The device is a built-in component. As the operator, you WARNING
are responsible for ensuring that the device is secured Transporting the fan
adequately. Injuries from tipping or slipping
→ Stop the device immediately if you notice a missing or → The fan is always to be transported with care and in its
ineffective protective device. original packaging. If set down too hard or at an angle for
example, the impact can lead to bearing damage or
1.6 Electromagnetic radiation deformation of the frame or impeller.
→ It must be ensured that the fans cannot tip over during

Interference from electromagnetic radiation is possible, e.g. in conjunction
transportation and handling.
with open- and closed-loop control devices.
If impermissible radiation levels occur following installation, appropriate → Transport the fan upright, in other words with the axis
shielding measures have to be taken by the user. horizontal.
NOTE → Secure the fan(s) with appropriate equipment such as a

Electrical or electromagnetic interference after installing lashing strip so that nothing can slip or tip, especially when
the device in customer equipment. stacking multiple fans.
→ Verify that the entire setup is EMC-compliant. → Also make allowance for possible wind forces.
1.7 Mechanical movement 1.11 Storage

; Store the device, partially or fully assembled, in a dry place,
DANGER protected against the weather and free from vibration, in the original
Rotating device packaging in a clean environment.
Risk of injury to body parts coming into contact with the rotor or
the impeller. ; Protect the device against environmental effects and dirt until final
installation.
→ Secure the device against accidental contact.
; We recommend storing the device for no longer than one year in
→ Before working on the system/machine, wait until all order to guarantee trouble-free operation and the longest possible
parts have come to a standstill. service life.
K3G450-AQ25-68
; Even devices explicitly intended for outdoor use are to be stored as

described prior to commissioning.
; Maintain the storage temperature, see
Chapter 3.6 Transport and storage conditions.
; Make sure that all cable glands are fitted with dummy plugs.
2. INTENDED USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Intended use also includes
● Using the device only in power systems with grounded neutral (TN/
TT power systems).
● The device is to be used in networks with network quality
characteristics as per EN 50160.
● Using the device only in stationary systems.
● Performing all maintenance work.
● Conveying air at an ambient air pressure between 800 mbar and
1050 mbar.
● Using the device within the permitted ambient temperature range; see
Chapter 3.6 Transport and storage conditions and
Chapter 3.2 Nominal data.
● Operating the device with all protective devices.
● Following the operating instructions.
Improper use
In particular, operating the device in the following ways is prohibited and
could be hazardous:
● Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
● Resonant operation, operation with severe vibration. This also
includes vibration transmitted to the fan from the customer installation.
● Operation in medical equipment with a life-sustaining or life-support
function.
● Conveying solids in the flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Conveying air that contains abrasive particles.
● Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
● Conveying air with high dust content, e.g. suctioning off sawdust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
● Using the device as a safety component or to perform safety-related
functions.
● Operation with completely or partially disassembled or manipulated
protective devices.
● In addition, all applications not listed among the intended uses.
K3G450-AQ25-68
3. TECHNICAL DATA
3.1 Product drawing
All dimensions in mm.
1 Installed position: shaft horizontal (install support struts only vertically as illustrated) or rotor on bottom; rotor on top on request
2 Cable diameter min. 4 mm, max. 10 mm; tightening torque 4 ± 0.6 Nm
3 Inlet ring with pressure tap (k-factor: 240)
4 Tightening torque 3.5 ± 0.5 Nm
K3G450-AQ25-68
3.2 Nominal data 3.4 Technical description

Motor M3G150-FF Weight 38 kg
Fan size 400 mm
Phase 3~ Rotor surface Painted black
Nominal voltage / VAC 400 Electronics housing Die-cast aluminum
Nominal voltage 380 .. 480 material
range / VAC Impeller material Sheet aluminum
Frequency / Hz 50/60 Support plate material Sheet steel, galvanized
Method of obtaining ml Support bracket Steel, painted black
data material
Speed (rpm) / min-1 2040 Inlet nozzle material Sheet steel, galvanized
Power consumption / W 2640 Number of blades 7
Current draw / A 4.0 Direction of rotation Clockwise, viewed toward rotor
Min. ambient -25 Degree of protection IP55
temperature / °C Insulation class "F"
Max. ambient 60 Moisture (F) / F4-1
temperature / °C Environmental (H)
ml = Max. load · me = Max. efficiency · fa = Free air protection class
cs = Customer specification · ce = Customer equipment Installation position See product drawing
Subject to change Condensation On rotor side
drainage holes
3.3 Data according to Commission Regulation (EU) 327/ Mode S1
2011 Motor bearing Ball bearing
Actual Req. 2015 Technical features - Output 10 VDC, max. 10 mA
01 Overall efficiency ηes / % 69.2 55.8 - Output 20 VDC, max. 50 mA
- Output for slave 0-10 V
02 Measurement category A
- Operation and alarm display
03 Efficiency category Static
- Input for sensor 0-10 V or 4-20 mA
04 Efficiency grade N 75.4 62
- External 24 V input (parameter setting)
05 Variable speed drive Yes - External release input
06 Year of manufacture The year of manufacture is specified on the
product's rating label. - Alarm relay
07 Manufacturer ebm-papst Mulfingen GmbH & Co. KG - Integrated PID controller
Amtsgericht (court of registration) Stuttgart - Power limiter
· HRA 590344 - Motor current limitation
D-74673 Mulfingen
- RS-485 MODBUS-RTU
08 Type K3G450-AQ25-68
- Soft start
09 Power consumption Ped / kW 2.59
- Control input 0-10 VDC / PWM
09 Air flow qv / m³/h 7640 - Control interface with SELV potential
09 Pressure increase total psf / 796 safely disconnected from supply
Pa - Thermal overload protection for
10 Speed (rpm) n / min-1 2055 electronics/motor
11 Specific ratio* 1.01 - Line undervoltage / phase failure

12 Recycling/disposal Information on recycling and disposal is detection
provided in the operating instructions.
Information on installation, operation and Touch current <= 3.5 mA
13 Maintenance
maintenance is provided in the operating according to IEC
instructions. 60990 (measuring
14 Additional components Components used to calculate the energy
circuit Fig. 4, TN
efficiency that are not apparent from the
measurement category are detailed in the system)
CE declaration. Electrical hookup Via terminal box
* Specific ratio = 1 + pfs / 100 000 Pa Motor protection Reverse polarity and locked-rotor
Data obtained at optimum efficiency level. The ErP data is determined using a motor-impeller
protection
combination in a standardized measurement setup. Protection class I (with customer connection of protective
earth)
Conformity with EN 61800-5-1; CE
standards
Approval C22.2 No.77 + CAN/CSA-E60730-1;
UL 1004-7 + 60730; EAC
K3G450-AQ25-68
With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection
support.
; Use the device in accordance with its degree of protection. CAUTION
Risk of cutting and crushing when removing device
Information on surface quality from packaging
The surfaces of the products conform to the generally applicable industrial → Carefully remove the device from the packaging by grasping
standard. The surface quality may change during the production period. hold of the frame. Never subject to any impact.
This has no effect on strength, dimensional stability and dimensional → Wear safety shoes and cut-resistant safety gloves.
accuracy.
The color pigments in the paints used perceptibly react to UV light over CAUTION
the course of time. This does not however in any way affect the Device weighs over 25 kg! Heavy load when unpacking
technical properties of the products. The product is to be protected against device.
UV radiation to prevent the formation of patches and fading. Changes in Risk of physical injury, such as back injuries.
color are not a reason for complaint and are not covered by the warranty. → Use suitable hoisting equipment to remove the device from
its packaging.
3.5 Mounting data
NOTE
Strength class of 8.8 Damage to the device from vibration
screws Bearing damage, shorter service life
Any further mounting data required can be taken from the product drawing. → The fan must not be subjected to force or excessive vibration
; Secure the screws against unintentional loosening (e.g. use self- from sections of the installation. #If the fan is connected to air
locking screws). ducts, the connection should be isolated from vibration, e.g.
using compensators or similar elements. #Ensure stress-free
3.6 Transport and storage conditions attachment of the fan to the substructure.
; The fan may not be handled in the area around the inlet nozzle during
Max. permitted +80 °C transport and installation.
ambient temp. for There is a risk of damage to the impeller.
motor (transport/
; Check the device for transport damage. Damaged devices are not to
storage)
be installed.
Min. permitted -40 °C
ambient temp. for ; Install the undamaged device in accordance with your application.
motor (transport/ CAUTION
storage) Possible damage to the device
If the device slips during installation, serious damage can result.
3.7 Electromagnetic compatibility
→ Ensure that the device is securely positioned at its place of
EMC immunity to According to EN 61000-6-2 (industrial installation until all fastening screws have been tightened.
interference environment) ● The fan must not be strained on fastening.
EMC interference According to EN 61000-6-3 (household
emission environment), except EN 61000-3-2 for 4.2 Electrical connection
professionally used equipment with a
DANGER
total rated power greater than 1 kW

Voltage on the device
If several devices are switched in parallel on the supply side Electric shock
so that the line current of the arrangement is in the range of 16- → Always connect a protective earth first.
75 A, then this arrangement conforms to IEC 61000-3-12
provided that the short-circuit power Ssc at the connection point → Check the protective earth.
of the customer system to the public power system is greater DANGER
than or equal to 120 times the rated output of the arrangement. Faulty insulation
It is the responsibility of the installation engineer or operator/ Risk of fatal injury from electric shock
owner of the device to ensure, if necessary after consultation → Use only cables that meet the specified installation
with the network operator, that this device is only connected to regulations for voltage, current, insulation material, capacity,
a connection point with a Ssc value that is greater than or equal etc.
to 120 times the rated output of the arrangement.
→ Route cables so that they cannot be touched by any
rotating parts.
K3G450-AQ25-68
DANGER 4.2.2 Supply connection and fuses

Electrical charge (>50 µC) between phase conductor and
Assignment of supply cable cross-sections and their required fuses (line
protective earth connection after switching off supply
protection only, no equipment protection).
with multiple devices connected in parallel.
Electric shock, risk of injury Nominal Fuse Automatic Cable Cable
→ Ensure sufficient protection against accidental contact. voltage circuit cross- cross-
Before working on the electrical hookup, short the supply breaker section section
and PE connections. VDE UL VDE mm² *AWG
3/PE AC 16 A 15 A C16A 1.5 16
CAUTION 380-480
Voltage VAC
The fan is a built-in component and has no disconnecting switch. 3/PE AC 20 A 20 A C20A 2.5 14
→ Only connect the fan to circuits that can be switched off with 380-480
an all-pole disconnection switch. VAC
→ When working on the fan, secure the system/machine in 3/PE AC 25 A 25 A C25A 4.0 12
which the fan is installed so as to prevent it from being 380-480
switched back on. VAC
NOTE * AWG = American Wire Gauge
Device malfunctions possible
Route the device's control lines separately from the supply line. 4.2.3 Reactive currents
→ Maintain the greatest possible clearance. Because of the EMC filter integrated for compliance with EMC
Recommendation: clearance > 10 cm (separate cable limits (interference emission and immunity to interference),
routing) reactive currents can be measured in the supply line even
NOTE when the motor is at a standstill and the line voltage is switched
Water ingress into wires or cables on.
Water ingress at the customer end of the cable can damage the ● The values are typically in the range < 250 mA
device. ● At the same time, the effective power in this operating state
→ Make sure the end of the cable is connected in a dry (operational readiness) is typically < 5 W.
environment.
4.2.4 Residual current circuit breaker (RCCB)
Only connect the device to circuits that can be switched off with
an all-pole disconnection switch. If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
4.2.1 Requirements
drives, residual current devices cannot provide personal safety
; Check whether the information on the nameplate matches the while operating the device. When the device power supply is
connection data. switched on, pulsed charging currents from the capacitors in the
; Before connecting the device, make sure the power supply matches integrated EMC filter can lead to the instant tripping of residual
the device voltage. current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
; Only use cables designed for the current level indicated on the
delayed tripping (super-resistant, characteristic K).
nameplate.
For determining the cross-section, note the sizing criteria according 4.2.5 Leakage current
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor. For asymmetrical power systems or if a phase fails, the
We recommend the use of 105 °C cables. Ensure that the minimum leakage current can increase to a multiple of the nominal value.
cable cross-section is at least
AWG 26 / 0.13 mm². 4.2.6 Locked-rotor protection
Protective earth contact resistance according to EN 61800-5-1 Due to the locked-rotor protection, the starting current (LRA) is
Compliance with the resistance specifications according to EN 61800-5- equal to or less than the nominal current (FLA).
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.
K3G450-AQ25-68
4.3 Connection in terminal box
4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.
NOTE
Tightness and strain relief are dependent on the cable
used.
→ This must be checked by the user.
Fig. 1: Recommended stripped lengths in mm (inside terminal box)

Legend: CL = control lines
4.3.2 Connecting wires to terminals

WARNING
Live terminals and connections even with device
switched off Fig. 2: Connecting wires to terminals
Electric shock ; Seal the terminal box.
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device. 4.3.3 Cable routing
; Remove the cap from the cable gland. Water must be prevented from reaching the cable gland along the cable.
Only remove caps where cables are fed in. NOTE
; Equip the cable glands with the seals provided in the terminal box. Damage caused by moisture penetration.
Moisture can penetrate into the terminal box if water is
; Route the wire(s) (not included in scope of delivery) into the terminal
constantly present at the cable glands.
box.
→ To prevent the constant accumulation of water at the cable
; First connect the "PE" (protective earth).
glands, the cable should be routed in a U-shaped loop

; Connect the wires to the corresponding terminals. wherever possible.# If this is not possible, a drip edge can
Use a screwdriver to do so. be produced by fitting a cable tie directly in front of the cable
When connecting, ensure that no wire ends fan out. gland for example.
4.4 Factory settings

Factory settings made for the device by ebm-papst.
Mode parameter set 1 PWM control
Mode parameter set 2 PWM control
Fan/device address 01
Max. PWM / % 100
Min. PWM / % 5
Save set value to Yes
EEPROM
Set value requirement Analog (linear)
Direction of action Positive (heating)
parameter set 1
Direction of action Positive (heating)
parameter set 2
K3G450-AQ25-68
4.5 Connection diagram

Drawing preliminary!
No. Conn. Designation Function/assignment

KL 1 1 L1 Supply connection, power supply; for nominal voltage range see technical data
PE PE Ground connection, PE connection
KL 2 1 NO Status relay, floating status contact, make for failure
KL2 2 COM Status relay, floating status contact, changeover contact, common connection, contact rating 250 VAC / max.
2 A (AC1) / min. 10 mA
KL2 3 NC Status relay, floating status contact, break for failure
KL 3 1 RSA Bus connection RS485, RSA, MODBUS-RTU; SELV
KL 3 2 RSB Bus connection RS485, RSB, MODBUS-RTU; SELV
KL 3 3 / 10 GND Reference ground for control interface; SELV
KL 3 4 Ain1 U Analog input 1, set value: 0-10 V, Ri = 100 kΩ, adjustable curve, only usable as alternative to input Ain1I;
SELV
KL 3 5 + 10 V Fixed voltage output 10 VDC, +10 V ±3%, max. 10 mA, short-circuit-proof power supply for external devices
(e.g. pot); SELV
K3G450-AQ25-68
No. Conn. Designation Function/assignment

KL 3 6 Ain1 I Analog input 1, set value: 4-20 mA, Ri = 100 Ω, adjustable curve, only usable as alternative to input Ain1U;
SELV
KL 3 7 Din1 Digital input 1: enable electronics,
enable: pin open or applied voltage 5-50 VDC
disable: bridge to GND or applied voltage < 1 VDC
reset function: triggers software reset after a level change to < 1 VDC; SELV
KL 3 8 Din2 Digital input 2: Switching parameter sets 1/2, according to EEPROM setting, the valid or used parameter set
can be selected via bus or via digital input DIN2.
Parameter set 1: pin open or applied voltage 5-50 VDC
Parameter set 2: bridge to GND or applied voltage < 1 VDC; SELV
KL 3 9 Din3 Digital input 3: according to EEPROM setting, the integrated controller's direction of action can be selected via
bus or digital input Din3;
normal: pin open or applied voltage 5-50 VDC
inverse: bridge to GND or applied voltage < 1 VDC; SELV
KL 3 11 Ain2 U Analog input 2, measured value: 0-10 V, Ri = 100 kΩ, adjustable curve, only usable as alternative to input
Ain2I; SELV
KL 3 12 + 20 V Fixed voltage output 20 VDC, +20 V +25/-10%, max. 50 mA, short-circuit-proof power supply for external
devices (e.g. sensors); SELV
or: +24 VDC input for parameter setting without line voltage
KL 3 13 Ain2 I Analog input 2, measured value: 4-20 mA, Ri = 100 Ω, adjustable curve, only usable as alternative to input
Ain2U; SELV
KL 3 14 Aout Analog output 0-10 VDC, max. 5 mA, output of current motor modulation level / motor speed
adjustable curve; SELV
K3G450-AQ25-68
4.6 Checking connections 5. INTEGRATED PROTECTIVE FEATURES

; Ensure isolation from supply (all phases). The integrated protective functions cause the motor to switch off
; Make sure a restart is impossible automatically in the event of the faults described in the table.
; Check the cables for proper fit. Fault Safety feature description/
; Screw the terminal box cover back on again. Terminal box tightening function
torque, see Chapter 3.1 Product drawing. Rotor position detection error An automatic restart follows.
; Route the cables in the terminal box so that the terminal box cover Blocked rotor ; After the blockage is
closes without resistance. removed, the motor restarts
automatically.
; Use all screw plugs. Insert the screws by hand to avoid damage to
Line undervoltage (line voltage ; If the line voltage returns to
the threads.
outside of permitted nominal permitted values, the motor
; Make sure the terminal box is completely closed and sealed and that voltage range) restarts automatically.
all screws and cable glands have been properly tightened. Phase failure A phase of the supply voltage
fails for at least 5 s.
4.7 Switching on the device ; When all phases are
The device may only be switched on if it has been installed properly and correctly supplied again, the
in accordance with its intended use, including the required safety motor automatically restarts after
mechanisms and professional electrical hookup. This also applies for 10-40 s.
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
Hot motor housing
Risk of fire
CAUSES AND REMEDIES
→ Ensure that no combustible or flammable materials are Do not perform any repairs on your device. Send the device to ebm-
located close to the fan. papst for repair or replacement.
; Before switching on, check the device for visible external damage WARNING
and make sure the protective devices are functional. Live terminals and connections even with device
; Check the fan's air flow paths for foreign matter and remove any switched off
foreign matter found. Electric shock
; Apply the nominal supply voltage. → Wait five minutes after disconnecting the voltage at all poles
before opening the device.
; Start the device by changing the input signal.
CAUTION
NOTE
If control voltage or a stored speed set value is applied,
Damage to the device from vibration
the motor will restart automatically, e.g. after a power
Bearing damage, shorter service life
failure.
→ Low-vibration operation of the fan must be ensured over the Risk of injury
entire speed control range. #Severe vibration can arise for
→ Keep out of the device’s danger zone.# When working on
instance from inexpert handling, transportation damage and
the device, switch off the line voltage and ensure that it
resultant imbalance or be caused by component or structural
cannot be switched back on.
resonance. #Speed ranges with excessively high vibration
levels and possibly resonant frequencies must be → Wait until the device comes to a stop.
determined in the course of fan commissioning. #Either run → After working on the device, remove any tools or other
through the resonant range as quickly as possible with objects from the device.
speed control or find another remedy.# Operation with
If the device is out of use for over four months, we recommend
excessively high vibration levels can lead to premature
switching it on for at least three hours at full speed to allow any
failure.
condensation to evaporate and to move the bearings.
4.8 Switching off the device Malfunction/fault Possible cause Possible remedy
Switching off the device during operation: Impeller not Imbalance in rotating Clean the device;
running smoothly parts replace it if imbalance
; Switch off the device via the control input. persists after cleaning.
; Do not switch the motor (e.g. in cyclic operation) on and off via power Make sure no
supply. weight clips are
Switching off the device for maintenance: removed during
; Switch off the device via the control input. cleaning.
Motor not turning Mechanical blockage Switch off, isolate
; Do not switch the motor (e.g. in cyclic operation) on and off via power
from supply and
supply.
remove mechanical
; Disconnect the device from the power supply. blockage.
; When disconnecting, be sure to disconnect the ground connection last.
K3G450-AQ25-68
Line voltage faulty Check line voltage, 6.1 Vibration testing

restore power supply.
Checking of fan for mechanical vibration based on ISO 14694.
Attention! The error
Recommendation: Every 6 months. Max. vibration severity is 3.5 mm/
message resets
s, measured at the motor fastening diameter on the motor support plate in
automatically.
the direction of the motor axis of rotation and perpendicular to this.
Device restarts
automatically without
warning.
Faulty connection Isolate from supply,
correct connection;
see connection
diagram.
Broken motor winding Replace device
Deficient cooling Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.
Alternatively, reset
the error message by
applying a control
Fig. 3: Example illustrating vibration measurement. The arrangement of
signal of < 0.5 V to
Din1 or by shorting the sensors depends on the device concerned and the installation
Din1 to GND. situation.
Ambient temperature Reduce the ambient
too high temperature. Let the
6.2 Cleaning
device cool down. NOTE
To reset the error Damage to the device during cleaning
message, switch off Malfunction possible
the line voltage for at
→ Do not clean the device using a high-pressure cleaner.
least 25 s and then
switch it on again. → Do not use acid, alkali or solvent-based cleaning agents.
Alternatively, reset → Do not use any pointed or sharp-edged objects for cleaning
the error message by
applying a control 6.3 Safety inspection
signal of < 0.5 V to
Din1 or by shorting NOTE
Din1 to GND. High-voltage test
The integrated EMC filter has Y capacitors. The tripping current
Impermissible point of Correct the operating
is exceeded when AC testing voltage is applied.
operation (e.g. back point. Let the device
pressure too high) cool down. → Test the device with DC voltage when you perform the
To reset the error legally required high-voltage test. The voltage to be used
message, switch off corresponds to the peak value of the AC voltage required by
the line voltage for at the standard.
least 25 s and then What to check How to check How often What action?
switch it on again. Contact Visual inspection At least every Repair or
Alternatively, reset protection 6 months replacement of
the error message by cover for device
applying a control intactness or
signal of < 0.5 V to damage
Din1 or by shorting
Device for Visual inspection At least every Replacement of
Din1 to GND.
damage to 6 months device
In the event of further malfunctions, contact ebm-papst. blades and
housing
Fastening the Visual inspection At least every Fasten
cables 6 months
Insulation of Visual inspection At least every Replace cables
cables for 6 months
damage
K3G450-AQ25-68
Impeller for Visual inspection At least every Clean or ● Cables and wires
wear/deposits/ 6 months replace impeller ● Electronic scrap, e.g. circuit boards
corrosion and
Only ferrite magnets and not rare earth magnets are used in external
damage
rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
Tightness of Visual inspection At least every Retighten,
cable gland 6 months replace if ; Ferrite magnets can be disposed of in the same way as normal iron
damaged and steel.
Condensation Visual inspection At least every Open holes Electrical insulating materials on the product, in cables and wires are
drainage holes 6 months made of similar materials and are therefore to be treated in the same
for clogging, manner.
where necessary The materials concerned are as follows:
Abnormal acoustic At least every Replace device ● Miscellaneous insulators used in the terminal box
bearing noise 6 months ● Power cables
Vibration test Vibration Recommended Clean, re-
● Cables for internal wiring
measuring every 6 months balance and if
device, start-up necessary ● Electrolytic capacitors
or run-down replace impeller Dispose of electronic components employing the proper procedures for
measurement electronic scrap.
6.4 Disposal → Please contact ebm-papst for any other questions on disposal.
For ebm-papst, environmental protection and resource preservation are

top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.
6.4.1 Country-specific legal requirements
NOTE
Country-specific legal requirements
Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.
6.4.2 Disassembly
Disassembly of the product must be performed or supervised by
qualified personnel with the appropriate technical knowledge.
The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.

WARNING
Heavy parts of the product may drop off. Some of the
product components are heavy. These components
could drop off during disassembly.
This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.
6.4.3 Component disposal

The products are mostly made of steel, copper, aluminum and plastic.
Metallic materials are generally considered to be fully recyclable.
Separate the components for recycling into the following categories:
● Steel and iron
● Aluminum
● Non-ferrous metal, e.g. motor windings
● Plastics, particularly with brominated flame retardants, in accordance
with marking
● Insulating materials

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ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 1 / 13

→ It must be ensured that the fans cannot tip over during

NOTE → Secure the fan(s) with appropriate equipment such as a

1.7 Mechanical movement 1.11 Storage

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 2 / 13

; Even devices explicitly intended for outdoor use are to be stored as

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 3 / 13

3.1 Product drawing

All dimensions in mm.

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 4 / 13

3.2 Nominal data 3.4 Technical description

11 Specific ratio* 1.01 - Line undervoltage / phase failure

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 5 / 13

total rated power greater than 1 kW

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 6 / 13

DANGER 4.2.2 Supply connection and fuses

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 7 / 13

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Fig. 1: Recommended stripped lengths in mm (inside terminal box)

4.3.2 Connecting wires to terminals

glands, the cable should be routed in a U-shaped loop

4.4 Factory settings

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 8 / 13

4.5 Connection diagram

No. Conn. Designation Function/assignment

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 9 / 13

No. Conn. Designation Function/assignment

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 10 / 13

4.6 Checking connections 5. INTEGRATED PROTECTIVE FEATURES

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 11 / 13

Line voltage faulty Check line voltage, 6.1 Vibration testing

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 12 / 13

For ebm-papst, environmental protection and resource preservation are

employing standard procedures for motors.

6.4.3 Component disposal

Item no. 54140-5-9970 · ENU · Change 90396 · Approved 2017-01-24 · Page 13 / 13

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