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JOB SHEET 3.

1-7
Title: Operating Electrical Power and Hydraulic Tools

Performance Objective: Given the necessary equipment, you should be able


to operate each of the selected electrical power and
hydraulic tools in accordance with the prescribed
standard.
Alloted Time : 1 hour and 30 minutes

Supplies/Materials :

Equipment :
A. Portable hand drill
B. Portable grinder
C. Hydraulic pipe bender
D. Hydraulic knotout set

ELECTRICAL Document No. MC-EIMNCII-01


Date Developed: Issued by :
INSTALLATION DECEMBER 2019 MEDINA
AND COLLEGE
MAINTENANCE
NC II Developed by :
Espirato C. Revision # 00
Leyson Jr.
Steps/ Procedure :
A. Portable hand drill
1. Always center punch or make a starting indentation in the material
being drilled to get an accurate starting point for the drill bit.
2. Tighten the drill bit by rotating the chuck key to all three holes in the
chuck. This will help to keep the drill bit centered.
3. Apply moderate even pressure to the drill during the drilling operation.
4. Maintain good balance at all times when drilling.
5. Use slow drill speeds for drilling metal and fast speeds for drilling wood.
6. To obtain holes that are placed accurately, drill a small pilot first then
drill the final hole.
B. Portable grinder
1. Tighten the grinding disk snuggly when mounting it on the portable disc
grinder.
2. Be sure to hold the portable disc grinder firmly when the off/on switch is
turned on.3.
3. Make sure that the cord is sufficiently large in size for the grinder being
used.
4. Keep the electrical and extension cords positioned away from the
grinding area.
5. Before using the switch lock on the portable disc grinder always check to
make sure the lock is functioning properly.
6. Hold the portable disc grinder so that sparks and grit are thrown away
from the operator and from others who are working in the area.
C. Hydraulic pipe bender
1. Raise the handle.
2. Raise the upper wing plate.
3. Select the suitable bending die for the pipe to be bent and slip it on the
end of the cylinder ram.
4. Select the positions of the swaging blocks for the pipe.
5. Turn the swaging blocks so the notch that best fits the diameter of the
pipe to be bent faces in the direction of the bending die.
6. Place the pipe you are going to bend.

ELECTRICAL Document No. MC-EIMNCII-01


Date Developed: Issued by :
INSTALLATION DECEMBER 2019 MEDINA
AND COLLEGE
MAINTENANCE
NC II Developed by :
Espirato C. Revision # 00
Leyson Jr.
7. Lower the upper wing plate.
8. Close the release valve by turning clockwise.
9. Pump the handle to bend the pipe.

D. Hydraulic knotout set


1. Match the punch, die, draw stud, adapter (if needed), and spacer(s) as
required for the size hole to be punched.
2. After marking the hole location, drill a hole approximately 1⁄32" to 1⁄16"
larger than the draw stud or adapter being used.
3. When using 3⁄4" through 3" punch and die, thread the end of the 3⁄4"
draw stud with the shortest thread length into the ram until snug.
4. Determine spacer(s) needed (if any) and install.
5. Slide the die onto the draw stud with the open end of the die facing away
from the ram.
6. Complete the punching process by activating the hand pump.

Assessment Method:
1. Demonstration
2. Direct observation and questioning

Performance Criteria Checklist 3.1-7

CRITERIA YES NO

A. Portable hand drill

1. Properly made center punch or made a starting indentation in the


material being drilled to get an accurate starting point for the drill
bit ?

ELECTRICAL Document No. MC-EIMNCII-01


Date Developed: Issued by :
INSTALLATION DECEMBER 2019 MEDINA
AND COLLEGE
MAINTENANCE
NC II Developed by :
Espirato C. Revision # 00
Leyson Jr.
2. Properly tightened the drill bit by rotating the chuck key to all
three holes in the chuck ?

3. Properly applied moderate even pressure to the drill during the


drilling operation ?

4. Properly maintained good balance at all times when drilling?

5. Properly used slow drill speeds for drilling metal and fast speeds
for drilling wood?

6. Properly obtained holes that are placed accurately and drill a


small pilot first then drill the final hole ?

B. Portable grinder

1. Properly tightened the grinding disk snuggly when mounting on


the portable disc grinder ?
2. Properly held the portable disc grinder firmly when the off/on
switch is turned on ?
3. Properly sure that the cord was sufficiently large in size for the
grinder being used ?
4. Properly keep the electrical and extension cords positioned away
from the grinding area ?
5. Properly checked Before using the switch lock on the portable
disc grinder and make sure the lock was functioning ?

1. Properly hold the portable disc grinder so that sparks and grit are
thrown away from the operator and from others who are working
in the area ?

C. Hydraulic pipe bender

1. Properly raised the handle?

2. Properly raised the upper wing plate ?

3. Properly selected the suitable bending die for the pipe to be bent

ELECTRICAL Document No. MC-EIMNCII-01


Date Developed: Issued by :
INSTALLATION DECEMBER 2019 MEDINA
AND COLLEGE
MAINTENANCE
NC II Developed by :
Espirato C. Revision # 00
Leyson Jr.
and slip it on the end of the cylinder ram ?

4. Properly selected the positions of the swaging blocks for the pipe
?

5. Properly turned the swaging blocks so the notch that best fits the
diameter of the pipe to be bent faces in the direction of the
bending die ?

6. Properly placed the pipe you are going to bend?

7. Properly lowered the upper wing plate ?

8. Properly closed the release valve by turning clockwise ?

9. Properly pump the handle to bend the pipe ?

D. Hydraulic knotout set

1. Properly matched the punch, die, draw stud, adapter (if needed),
and spacer(s) as required for the size hole to be punched.

2. Properly marked the hole location and drilled a hole


approximately 1⁄32" to 1⁄16" larger than the draw stud or
adapter being used ?

3. Properly used 3⁄4" through 3" punch and die, thread the end of
the 3⁄4" draw stud with the shortest thread length into the ram
until snug ?

4. Properly determined spacer(s) needed (if any) and installed ?

5. Properly slide the die onto the draw stud with the open end of the
die facing away from the ram ?

6. Completed the punching process by activating the hand pump ?

Overall Performance

Satisfactory Not Satisfactory

Feedback to trainees:

ELECTRICAL Document No. MC-EIMNCII-01


Date Developed: Issued by :
INSTALLATION DECEMBER 2019 MEDINA
AND COLLEGE
MAINTENANCE
NC II Developed by :
Espirato C. Revision # 00
Leyson Jr.
Trainee’s Signature: Date:

Trainer’s Signature: Date:

ELECTRICAL Document No. MC-EIMNCII-01


Date Developed: Issued by :
INSTALLATION DECEMBER 2019 MEDINA
AND COLLEGE
MAINTENANCE
NC II Developed by :
Espirato C. Revision # 00
Leyson Jr.

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