Song Chuan / Automotive Relay Catalog

896
Features
· Mini ISO high power automotive relay 30A/50A.
· High temperature endurance up to 125°C.
· Optional SPNC, SPNO, SPDT, DPNO contact
configurations.
· Optional to be equipped with protection diode or
resistor.
· Both available PCB terminal and quick connect
terminal versions.
· Available for plain cover type, skirted cover flanged
cover, and weather proof versions.
· Tinned terminal is available on request.
· Comply with RoHS-Directive 2011/65/EU, and ELV-
Directive 2000/53/EC.
· Sockets on request.

Type List
Enclosure style
Terminal Contact
Sealed type
style form Dust cover Flux tight washable
896-1AH-D 896-1AH-C 896-1AH-S
1A (SPNO)
896H-1AH-D 896H-1AH-C 896H-1AH-S
896-1CH-D 896-1CH-C 896-1CH-S
Socket terminal 1C (SPDT)
896H-1CH-D 896H-1CH-C 896H-1CH-S
896-2AH-D 896-2AH-C 896-2AH-S
2A (DPNO)
896H-2AH-D 896H-2AH-C 896H-2AH-S
896P-1AH-D 896P-1AH-C 896P-1AH-S
1A (SPNO)
896HP-1AH-D 896HP-1AH-C 896HP-1AH-S
896P-1CH-D 896P-1CH-C 896P-1CH-S
PCB terminal 1C (SPDT)
896HP-1CH-D 896HP-1CH-C 896HP-1CH-S
896P-2AH-D 896P-2AH-C 896P-2AH-S
2A (DPNO)
896HP-2AH-D 896HP-2AH-C 896HP-2AH-S

Enclosure style
Terminal Contact
Flanged cover Flanged cover
style form
( dust cover) (flux tight)

896-1AH-D1 896-1AH-C1
1A (SPNO)
896H-1AH-D1 896H-1AH-C1
896-1CH-D1 896-1CH-C1
Socket terminal 1C (SPDT)
896H-1CH-D1 896H-1CH-C1
896-2AH-D1 896-2AH-C1
2A (DPNO)
896H-2AH-D1 896H-2AH-C1

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896
Enclosure style
Terminal Contact
Steel bracket Steel bracket
style form
( dust cover) (flux tight)

896-1AH-D1S 896-1AH-C1S
1A (SPNO)
896H-1AH-D1S 896H-1AH-C1S
896-1CH-D1S 896-1CH-C1S
Socket terminal 1C (SPDT)
896H-1CH-D1S 896H-1CH-C1S
896-2AH-D1S 896-2AH-C1S
2A (DPNO)
896H-2AH-D1S 896H-2AH-C1S

Enclosure style
Terminal Contact Designation
Steel bracket Steel bracket
style form (provided with)
( dust cover with shroud) (dust cover with weather proof)

Socket terminal 1C (SPDT) Resistor 896H-1CH-D1SF-R1 896H-1CH-D1SW-R1

Ordering Information

896 H P - 1CH - C - R1 - T 001

1 2 3 4 5 6 7 8
1. 896 -- Basic series designation D1S -- Steel bracket (dust cover)
C1S -- Steel bracket (flux tight)
2. Blank -- Standard type S1S -- Steel bracket (sealed type
H -- High power type washable)
D1SF -- Steel bracket (dust cover with
3. Blank -- Socket terminal shroud)
P -- PCB terminal D1SW -- Steel bracket (dust cover with
weather proof)
4. 1AH -- Single pole normally open, contact
material AgSnO 6. Blank -- Standard type
1BH -- Single pole normally closed, contact R1 -- Coil parallel with resistor 1/2W for
material AgSnO 12V 680 24V 2700
1CH -- Single pole double throw, contact
material AgSnO 7. Blank -- Standard type
2AH -- Double pole double make, contact T -- Special requirement for Tin plated
material AgSnO terminal

5. D -- Dust cover 8. Blank -- Standard type

C -- Flux tight 001 -- Coil parallel with diode IN4007 the
S -- Sealed type washable positive pole on # 85 terminal
C1 -- Flanged cover (flux tight) 002 -- Coil parallel with diode IN4007 the
D1 -- Flanged cover (dust cover) negative pole on # 85 terminal
S1 -- Flanged cover (sealed type
washable)

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896
Contact Rating
Type 896 1A 896 1B 896 1C 896 2A
NO : 40A 14VDC
Resistive load 40A 14VDC 40A 14VDC 2 ×15A 14VDC
NC : 30A 14VDC

Type 896H 1A 896H 1B 896H 1C 896H 2A

50A 14VDC 40A 14VDC NO : 50A 14VDC, 20A 28VDC 2 ×30A 14VDC
Resistive load
20A 28VDC 15A 28VDC NC : 30A 14VDC, 15A 28VDC 2 ×10A 28VDC

Coil Rating(DC)

Rated Rated current Coil resistance Max. continuous Pick up Drop out Power consumption
voltage 10 % at 23°C 10 % at 23°C Voltage voltage(Max) voltage(Min) at rated
(1)
(V) (mA) ( ) at 85°C at 23°C at 23°C voltage

12 133 90 120% of 65% of 10% of

24 66.7 360 rated rated rated approx. 1.6W
voltage voltage voltage

Notes (1) Without switching the load.

Specification
Contact material AgSnO alloy
(1)
Contact voltage drop Typ. 50mV at 10A
(1)
Insulation resistance 20MΩ Min. (DC 500V)
(1)
Operate time 20ms Max.
(1)
Release time 20ms Max.
Between open contact : AC 500V , 50/60Hz 1 min.
Dielectric strength(1)
Between contact and coil : AC 500V , 50/60Hz 1 min.
Operating extremes 10~500Hz 5G
Vibration resistance
Damage limits 10~500Hz 5G

Operating extremes 10G

Shock resistance
Damage limits 100G
10,000,000 operations
Mechanical
(frequency 18,000 operations/hr)
Life expectancy
100,000 operations
Electrical
(frequency 1,200 operations/hr)
Temperature range Operating - 40 +125° C (no freezing)
Weight Approx. 40 g

Note : (1) initial value. Operate and release time excluding contact bounce.

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896
Outline Dimensions
896,896H (C,D,S)

25.8

(0.031)
25 11 16.8

(0.331)

(0.315)
0.8
(1.016)

8.4
(0.984) (0.433) (0.661)

(0.705)
17.9
(1.016)
25.8

CL

(0.079)
2
(0.248)
4.5

6.3
8.4
(0.177)
(0.331)

896,896H (C1,D1,S1)
25.8

(0.031)
10 25 11 16.8

(0.331)

(0.315)
0.8
(1.016)

8.4
(0.394) (0.984) (0.433) (0.661)

(0.705)
17.9
(1.016)
25.8

CL

(0.079)
2
(0.248)

4.5
6.3

(0.177)
5.5 8.4
(0.217)

(0.217) (0.331)
5.5

896,896H (C1S,D1S,S1S)
25.8
(0.031)

10 25 11 16.8
(0.331)

(0.315)
0.8

(1.016)
8.4

(0.394) (0.984) (0.433) (0.661)

8

(0.705)
17.9
(1.016)
25.8

CL
(0.079)
2
(0.248)

4.5
6.3

(0.177)
5.5 8.4
(0.165)
4.2

(0.217) (0.331)

896P,896HP (C,D,S)
25.8
(0.031)

16.8
(0.331)

(0.315)

(1.016) 25
0.8

8.4

(0.661)
8

(0.984)
(0.705)
17.9
(1.016)
25.8

CL
(0.079)
2
(0.083)
2.1

2.5 8.4
(0.098) (0.331)
3.2
(0.126)

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896
896H (D1SW)
36 45.5
(1.417) (1.791) 14.5 32.6
12.5
(0.571) (1.283)
(0.492)

(0.268)
9 11.5 16.8

6.8
(0.354) (0.453) (0.661)
22.5 19.5
(0.886) (0.768)

(0.315)
8
(0.331)
8.4
(0.031)

(0.705)
(1.417)
0.8

17.9
(1.283)
(1.016)
25.8

32.6
36

(0.079)
(0.248)

2
6.3
9
(0.354)

16.6Max 4.5 8.4

(0.081)
6.55

2.05
(0.653) (0.177) (0.331)
25.8 (0.258) 11
(1.016) (0.433)

896H (D1SF)
28.5
31.5 37 (1.122)
(0.157)

(1.240)
4.5
(1.457) 16.8
4

22.5 19.5 6 (0.661)

(0.177)
(0.886) (0.768) (0.236)

(0.315)
8
(0.331)
8.4
(0.031)

(0.705)
0.8

17.9
(1.016)

(1.122)
(1.240)
31.5

28.5
25.8

(0.079)
(0.248)

2
6.3

9
(0.354)
(0.053)

16.6Max 6.55 4.5 8.4

1.35

(0.653) (0.258) (0.177) (0.331)

11
25.8
(0.433)
(1.016)

896H (DUSW)
36 45.5
(1.417) (1.791) 14.5 32.6
12.5
(0.571) (1.283)
(0.492)
(0.268)

9 11.5 16.8
6.8

(0.354) (0.453) (0.661)

19.5
(0.768)
(0.315)
8
(0.331)
8.4
(0.031)

(0.705)
(1.417)
0.8

17.9
(1.283)
(1.016)
25.8

32.6
36

(0.079)
(0.248)

2
6.3
(0.356)
9.1

8.4
15.3 (0.331)
25.8 (0.597) 11
(1.016) (0.433)

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896
Wiring Diagram
BOTTOM VIEW

1A 1B 1C

85 87 85 87 85 87 87

86 86 86
30 30 30

2A R1 001 002

85 87 87 85 (-) 85 (+) 85

(+) 86 (-) 86
86 86
30

PC Board Layout
(0.102)
2.6

BOTTOM VIEW
(0.315)

(0.331)
8.4
8
(0.102)
2.6

(0.705)
17.9

1.4
(0.055)
8.4
(0.331)
16.8
(0.661)

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896
Engineering Data
Safe breaking,arc extinguished (normally Life expectancy(896H)
open contact) for resistive loads (896H).
75 107
Switching voltage(VDC)

Number of operations
70

60

70
20
10

50

0W
0W
0W

106
40

30
2A 1B 1A
20
105

15

10 0
1 2 3 10 20 30 50 5 10 20 30 40 50
Switching current(A) 14VDC resistive load/Switching current(A)
Life expectancy (896H) Ambient temperature vs coil voltage for continuous
duty
107 140
Max.allowable ambient temperature
Number of operations

120
A

100
106 B

80
C

1A D
2A 60
E
105
1B
40

20

0
5 10 15 20 25 70 80 90 100 110 120 130 140 150 160
28VDC resistive load/Switching current(A) Applied coil voltage(% of rated nominal)
A:0A B:25A C:30A D:40A E:50A Contact load(resistive)
Maximum mean coil temperature=155°C
Operate time/Release time Max. DC load breaking capacity
18
DC voltage(V)
Time (ms)

120
16 100
Operate time
14

12
50
10 max
40
8 Resistive load
min 30
6 avg
Release time 20

4 max 14
avg
2
min

0 0
70 80 90 100 110 120 130 140 150 0.1 0.2 0.5 1 5 10 20 30 40 50
% of Nominal coil voltage (at 23°C) DC current(A)

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Song Chuan:
896H-1AH-D1SW-12VDC 896H-1BH-C-R1-U03-12VDC 896H-1CH-C1-R1-12VDC 896H-1CH-C1S-R1-U03-12VDC
896H-1CH-C-R1-24VDC 896H-1CH-C-R1-U24-24VDC 896H-1CH-D1SF-001-T-12VDC 896H-1CH-D1SW-001-12VDC
896H-1CH-S1-R1-T-12VDC 896HP-1CH-D-24VDC 896HP-1CH-S-12VDC 896HP-1CH-S-24VDC 896HP-1CH-C-
12VDC 896HP-1AH-S-12VDC 896HP-1AH-D-12VDC 896HP-1CH-D-12VDC 896H-1CH-C-R1-U24-12VDC
896H2AHC00112VD 896H-1AH-D1-12VDC 896H-1CH-S-R1-12VDC 896H-1CH-D1SW-R1-T-12VDC 896H-1AH-D1-
R1-12VDC 896H-1CH-C1-12VDC 896H-1CH-D1SW-R1-12VDC 896H-1CH-C-R1-U03-12VDC 896H-1CH-D-24VDC
896H-1CH-C-001-12VDC 896H-1CH-D-001-12VDC 896H-1CH-S-12VDC 896H-1CH-C-001-24VDC 896H-1CH-C-
12VDC 896H-1AH-S-R1-12VDC 896H-1CH-D1-24VDC 896H-1CH-D1-001-24VDC 896H-1AH-D-12VDC 896H-1CH-
D1S-12VDC 896H-1CH-C1S-001-12VDC 896H-1CH-D-R1-24VDC 896H-1CH-C1S-24VDC 896H-1CH-D-12VDC
896H-1CH-D1SW-R1-24VDC 896H-1CH-D-R1-12VDC 896H-1CH-D1-R1-12VDC 896H-1CH-D-001-24VDC 896H-
1AH-C-R1-U03-12VDC 896H-1CH-D1S-24VDC 896H-1AH-D-R1-12VDC