LMS68 GIR25

Printed Matter No. 9836 6499 01 Impact Wrench

Publication Date 2019-12-18

Valid from Serial No. A2520001

Product Instructions

LMS68 GIR25 (600- 1800 Nm) 8434168000

WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
 Table of Contents

Product Information................................................................................................ 4
General Information .......................................................................................... 4
Safety signal words ............................................................................... 4
Warranty ................................................................................................ 4
ServAid .................................................................................................. 4
Website.................................................................................................. 5
Safety Data Sheets MSDS/SDS............................................................ 5
Installation of Vibrating Tools ................................................................ 5
Country of Origin ................................................................................... 5
Dimensional Drawings........................................................................... 5
Overview........................................................................................................... 5
Applications ........................................................................................... 5
Technical Product Data ......................................................................... 5
Service Overview.............................................................................................. 5
Impact mechanism ................................................................................ 5
Overhaul and preventive maintenance.................................................. 6
Service recommendations ..................................................................... 6

Installation ............................................................................................................... 7
Installation Requirements ................................................................................. 7
Air Quality .............................................................................................. 7
Air Lubrication Guide ............................................................................. 7
General.................................................................................................. 7
Compressed Air Connection.................................................................. 7
Installation Instructions ..................................................................................... 8
Installation of Vibrating Tools ................................................................ 8

Operation ................................................................................................................. 9
Ergonomic guidelines ....................................................................................... 9
Operating Instructions....................................................................................... 9
Test methods......................................................................................... 9
Tightening torque................................................................................... 9

Service ................................................................................................................... 11
Inspection for wear on impact parts................................................................ 11
Inspection of motor parts ................................................................................ 11
Maintenance Instructions................................................................................ 11
Impact mechanism .............................................................................. 11
Overhaul and preventive maintenance................................................ 11
Service recommendations ................................................................... 12
Recommendations for maximum socket and bolt size ........................ 12
Optimize service and performance...................................................... 12
Long sockets/extensions ..................................................................... 13
Inspection of silencer........................................................................... 13
Lubrication Instructions................................................................................... 13
Rust Protection and Cleaning.............................................................. 13

2 © Atlas Copco Industrial Technique AB - 9836 6499 01

 Lubricating guide ................................................................................. 14
Lubrication of impact mechanism ........................................................ 14
Filling of oil for Motor ........................................................................... 14
Lubrication of motor parts.................................................................... 14
Dismantling/Assembling Instructions .............................................................. 15
Symbols............................................................................................... 15
Bushing................................................................................................ 15
Motor bearings..................................................................................... 15
Motor housing vs. Handle.................................................................... 16
Motor ................................................................................................... 16
Valve and reversing valve ................................................................... 17
Test on Tension tester (Skidmore-Wilhelm) ................................................... 17
Test performance: ............................................................................... 17
Test conditions: ................................................................................... 17
Test result............................................................................................ 17
Test result ....................................................................................................... 18

Recycling ............................................................................................................... 20
Environmental Regulations............................................................................. 20

© Atlas Copco Industrial Technique AB - 9836 6499 01 3

Product Information EN LMS68 GIR25

Product Information

General Information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
► Read all Safety Information delivered together with the different parts of the system.
► Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
► Read all locally legislated safety regulations regarding the system and parts thereof.
► Save all Safety Information and instructions for future reference.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the following meanings:

DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.

Warranty
■ Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■ Normal wear and tear on parts is not included within the warranty.
■ Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■ The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■ Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■ Warranty will only apply when the electric motor has not been opened.

ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
■ Regulatory and Safety Information
■ Technical Data

4 © Atlas Copco Industrial Technique AB - 9836 6499 01

LMS68 GIR25 EN Product Information

■ Installation, Operation and Service Instructions

■ Spare Parts Lists
■ Accessories
■ Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.

Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on
the Atlas Copco website.
Please visit: www.atlascopco.com.

Safety Data Sheets MSDS/SDS

The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.

Installation of Vibrating Tools

We recommend using a minimum length of 300 mm (12") of flexible hose for compressed air between a vi-
brating tool and the quick-action coupling.

Country of Origin
For the Country of Origin, please refer to the information on the product label.

Dimensional Drawings
Dimensions Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.

Overview
Applications
This powerful, high-speed impact wrench (LMS) is typically used for loosening applications where fast
tightening or disassembly is needed.

Technical Product Data

Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

Service Overview
Impact mechanism
Check the specified wear limits and replace all parts which exceed these. See Inspection.
Recommended maximum wear limits for the clutch jaw, anvil and driver.

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Product Information EN LMS68 GIR25

Overhaul and preventive maintenance

Do an overhaul once per year or after a maximum of 100.000 tightening. More frequent preventive mainte-
nance and overhaul are needed if the tool is used in heavy-duty operations. If the tool is not working cor-
rectly, do a service inspection immediately.
At overhaul and maintenance:
■ clean all parts thoroughly
■ replace worn or defective parts
■ lubricate the threads and o-rings with grease before assembly
■ make sure that the threaded connections on the tool are tightened in accordance with the specifica-
tions on the exploded views
Lubricate the motor with oil from the handle's oil chamber unless a permanent air lubrication device is in-
stalled. Do a daily check to make sure that the oil chamber is filled and that the discharge air contains a
sufficient amount of oil.
It is recommended to install a lubricating device if the tool is operated continuously, such as an Atlas
Copco DIM or a Dosol.

Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■ Clean appropriate parts accurately
■ Replace any defective or worn parts

6 © Atlas Copco Industrial Technique AB - 9836 6499 01

LMS68 GIR25 EN Installation

Installation

Installation Requirements
Air Quality
■ For optimum performance and maximum product life we recommend the use of compressed air with
a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration
type air dryer.
■ Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of
liquid water. Install the filter as close as possible to the product and prior to any other air preparation
units to avoid pressure drop.
For impulse/impact tools make sure to use lubricators adjusted for these tools. Regular lubricators will
add too much oil and therefore decrease the tool performance due to too much oil in the motor.
Make sure that the hose and couplings are clean and free from dust before connecting to the tool.

Both lubricated and lubrication free products will benefit from a small quantity of oil supplied from a lu-
bricator.

Air Lubrication Guide

Brand Air lubrication

Atlas Copco Optimizer (1 liter) 9090 0000 04

Q8 Chopin 46
Shell Shell Air Tool Oil S2 A 320

General
The machine is designed for a working pressure (e) of 6.3 - 7 bar (max.) = 630 - 700 kPa (90 - 102 psi).
If the compressed air line pressure is higher than 7 bar it is preferable reduced with a pressure regulator of
the type Atlas Copco REG.
The Atlas Copco Air Line Test equipment is suitable for checking of air pressure and airflow at the installa-
tion point (please see AirLine Accessories in our main catalogue).
The machine can operate at a lower working pressure. Maximum torque will be reduced at lower pres-
sures.
If frequent used for tightening or loosening that need longer time than 3-5 seconds, a larger wrench
should be used. Otherwise the servicelife of the impact mechanism will be reduced.
To avoid pressure drop use recommended hosesize, length, and connections. For more information
please read Atlas Copco Airline Installations, Ordering No. 9833 1191 01.

Compressed Air Connection

WARNING Risk of severe injury
Air under pressure can cause injury.
► Always shut off the air supply when not in use or before any adjustments.
► Drain the hose of air pressure and disconnect the tool from air supply when not in use or before
any adjustments.
► Always use the correct hose size and air pressure for the tool.

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Installation EN LMS68 GIR25

WARNING Compressed Air

High air pressure can cause severe damage and bodily injury.
► Do not exceed maximum air pressure.
► Make sure that there are no damaged or loose hoses or fittings.
For correct air pressure and hose size, see the Technical Product Data on - https://
servaid.atlascopco.com or www.atlascopco.com.
Make sure that the hose and couplings are clean and free from dust before connecting to the tool.

Installation Instructions
Installation of Vibrating Tools
We recommend using a minimum length of 300 mm (12") of flexible hose for compressed air between a vi-
brating tool and the quick-action coupling.

8 © Atlas Copco Industrial Technique AB - 9836 6499 01

LMS68 GIR25 EN Operation

Operation

Ergonomic guidelines
Consider your workstation as you read through this list of general ergonomic guidelines and see if you can
identify areas for improvement in posture, component placement, or work environment.
■ Take frequent breaks and change work positions frequently.
■ Adapt the workstation area to your needs and the work task.
■ Adjust for convenient reach range by determining where parts or tools should be located to avoid
static load.
■ Use workstation equipment such as tables and chairs appropriate for the work task.
■ Avoid work positions above shoulder level or with static holding during assembly operations.
■ When working above shoulder level, reduce the load on the static muscles by reducing the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■ Make sure to take frequent breaks.
■ Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.
■ Adjust for convenient field of vision by minimizing movement of the eyes and head during the work
task.
■ Use the appropriate lighting for the work task.
■ Select the appropriate tool for the work task.
■ Use ear protection equipment in noisy environments.
■ Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibration.
■ Minimize exposure to reaction forces.
■ When cutting:
A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to
use the correct flanges for cut-off wheels and avoid bending the wheel during cut-off operation.
■ When drilling:
The drill might stall when the drill bit breaks through. Makes sure you use support handles if the
stall torque is too high. The safety standard ISO11148 part 3 recommends using something to ab-
sorb the reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■ When using direct-driven screw or nutrunners:
Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces
depends on the operator’s strength and posture. Adapt the torque setting to the operator's strength
and posture and use a torque arm or reaction bar if the torque is too high.
■ Use dust extraction system or mouth protection mask in dusty environments.

Operating Instructions
Test methods
A hydraulic torque tension tester is recommended for tests of tool performance, see section "Test data".

Tightening torque
The tightening torque force depend on:
■ the air pressure
■ the tightening time
■ the bolted joint

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Operation EN LMS68 GIR25

The tightening torque force is reduced by extension pieces and worn sockets. Oversized power sockets
(diameter or length) will overload the impact mechanism and reduce the life of vital parts.
Use the impact wrench within the specified torque range.
Never override the recommended maximum tightening torque.

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LMS68 GIR25 EN Service

Service

Inspection for wear on impact parts

Anvil Clutch jaw Driver

A (max) B (max) C (max)

2.3 mm 2.3 mm 2.9 mm

Wear limits

Inspection of motor parts

■ Clean all parts before inspection.

■ End plates: Check that they not are scored or scratched. If these are shallow, polish with fine grind-
ing paste against a face plate. Clean thoroughly.
■ Rotor: Check that the end faces do not have any marks or burrs. Check that the splines are not worn
or cracked. Check that there are no cracks at the holes for the plugs.
■ Cylinder: Check that the bore is not scored or scratched. If these are shallow, polish with a fine
grinding cloth. Clean thoroughly.

Maintenance Instructions
Impact mechanism
Check the specified wear limits and replace all parts which exceed these. See Inspection.
Recommended maximum wear limits for the clutch jaw, anvil and driver.

Overhaul and preventive maintenance

Do an overhaul once per year or after a maximum of 100.000 tightening. More frequent preventive mainte-
nance and overhaul are needed if the tool is used in heavy-duty operations. If the tool is not working cor-
rectly, do a service inspection immediately.
At overhaul and maintenance:

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Service EN LMS68 GIR25

■ clean all parts thoroughly

■ replace worn or defective parts
■ lubricate the threads and o-rings with grease before assembly
■ make sure that the threaded connections on the tool are tightened in accordance with the specifica-
tions on the exploded views
Lubricate the motor with oil from the handle's oil chamber unless a permanent air lubrication device is in-
stalled. Do a daily check to make sure that the oil chamber is filled and that the discharge air contains a
sufficient amount of oil.
It is recommended to install a lubricating device if the tool is operated continuously, such as an Atlas
Copco DIM or a Dosol.

Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■ Clean appropriate parts accurately
■ Replace any defective or worn parts

Recommendations for maximum socket and bolt size

Socket open-
Drive Socket size Socket length Socket size ing Bolt size
S d (max) L (max) D (max) A/F (max) B (max)

1" 54mm mm 75mm mm 72mm mm 48mm (1 7/8") M32 (1 1/4")

mm

Optimize service and performance

The service life of the impact mechanism is mainly dependent on:
■ service intervals
■ air pressure
■ tightening time/torque
■ number of tightenings

12 © Atlas Copco Industrial Technique AB - 9836 6499 01

LMS68 GIR25 EN Service

■ socket/bolt size
■ socket length

Tightening time
Use a tightening time of 1-5 seconds. Longer tightening or loosening times will increase wear, cause mal-
function and risk of breakage.

Service intervals
Shorter service intervals with cleaning and lubrication of the impact parts will improve the function and re-
duce the wear. Follow our service recommendations.

Socket and bolt size

Each impact wrench covers a certain bolt size range. The impact mechanism parts have been designed
for good durability in combination with the recommended standard socket/bolt size.
Usage of oversized sockets/bolts will increase premature wear and risk of breakage.
If frequent square drive breakages occur and different square drive sizes are avaliable, use the largest
size.

Long sockets/extensions
It is better to use extensions + standard socket instead of long or extra long sockets as the lower inertia /
mass of the extension will give less stress on the impact mechanism. However an extension will reduce
the applied torque to some degree.

Long sockets/extensions
It is better to use extensions + standard socket instead of long or extra long sockets as the lower inertia /
mass of the extension will give less stress on the impact mechanism. However an extension will reduce
the applied torque to some degree.

Inspection of silencer
Change or clean the filters regularly. Clogged filters will reduce power output.

Lubrication Instructions
Rust Protection and Cleaning
Water in the compressed air can cause rust. To prevent rust we strongly recommend to install an air dryer.
Water and particles can cause sticking of vanes and valves. This can be prevented by installing an air fil-
ter close to the product to avoid pressure drop.
Before longer stand stills always protect your tool by adding a few drops of oil into the air inlet. Run the
tool for 5–10 seconds and absorb any access oil at the air outlet in a cloth.

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Service EN LMS68 GIR25

Lubricating guide
Use lubricants of good quality. The oils and greases listed in the lubrication table are examples of lubri-
cants that can be recommended.

General purpose
Brand Bearings Impact mechanism

BP Energrease LS-EP2
Castrol Spheerol EP L2
Esso Beacon EP2
Q8 Rembrandt EP2
Mobil Mobilegrease XHP 222
Shell Alvania EP2 Alvania Grease RL2
Texaco Multifak EP2
Molycote BR2 Plus

Lubrication of impact mechanism

Spread a layer of grease on all sliding and impact surfaces. Use the rest of the grease, approximately half
the amount, inside the cavity of the hammer and on the driver flange. Total grease amount 21 ml.

Filling of oil for Motor

Fill up with approximately 10 ml of oil. See the Lubrication guide for recommended oil.

Lubrication of motor parts

■ No grease is needed for protected Ball bearings.

■ Apply a thin layer of oil where needed.

14 © Atlas Copco Industrial Technique AB - 9836 6499 01

LMS68 GIR25 EN Service

Dismantling/Assembling Instructions
Symbols

Bushing

Remark / Included
Ref. No. Ordering No. Qty Description in Service kit

1 4080057800 1 Mandrel L=140mm,

D=55.5mm,
d=47.5mm(Previous
D=57mm)
2 4080020705 1 Support ring L=85mm, D=87mm,
d=69mm

Motor bearings

© Atlas Copco Industrial Technique AB - 9836 6499 01 15

Service EN LMS68 GIR25

Remark / Included
Ref. No. Ordering No. Qty Description in Service kit

1 4080133200 1 Mandrel

Motor housing vs. Handle

Motor

Remark / Included
Ref. No. Ordering No. Qty Description in Service kit

1 4080020609 1 Mandrel

16 © Atlas Copco Industrial Technique AB - 9836 6499 01

LMS68 GIR25 EN Service

Remark / Included
Ref. No. Ordering No. Qty Description in Service kit

2 4080135680 1 Motor service tool 4pcs

Valve and reversing valve

Test on Tension tester (Skidmore-Wilhelm)

Test performance:
Test equipment according to the tables below.
Assemble selected test bolt set in the tester ensuring that threads and pressure faces are well lubricated
with Molycote Longterm W2 or similar molybdenum disulphide lubricant.
Make 3 tightenings and check that the minimum tension can be reached.

Test conditions:
Air pressure = 6.3 bar (90 psi) dynamic.

Test result

Test hose (3
Min. Tightening Min. * m)
Model Tester Bolt size Tension time Free speed inner diam.

LMS08 HR10 Skidmore- 5/8” 34 kN 2s 11000 rpm 6.3 mm (1/4”)

Wilhelm
model J

© Atlas Copco Industrial Technique AB - 9836 6499 01 17

Service EN LMS68 GIR25

Test hose (3
Min. Tightening Min. * m)
Model Tester Bolt size Tension time Free speed inner diam.

LMS08 HR42 Skidmore- 5/8” 21 kN 2s 11000 rpm 6.3 mm (1/4”)

Wilhelm
model J
LMS08 SR10 Skidmore- 5/8” 33 kN 2s 11000 rpm 6.3 mm (1/4”)
Wilhelm
model J
LMS08 SR42 Skidmore- 5/8” 19 kN 2s 11000 rpm 6.3 mm (1/4”)
Wilhelm
model J
LMS18 HR10 Skidmore- 7/8” 39 kN 2s 7000 rpm 10 mm (3/8”)
Wilhelm
model J
LMS18 HR13 Skidmore- 7/8” 53 kN 2s 7000 rpm 10 mm (3/8”)
Wilhelm
model J
LMS28 HR13 Skidmore- 3/4” 83 kN 2s 8000 rpm 10 mm (3/8”)
Wilhelm
model J
LMS38 HR13 Skidmore- 1” 110 kN 2s 6800 rpm 10 mm (3/8”)
Wilhelm
model J
LMS48 HR20 Skidmore- 1” 161 kN 3s 5500 rpm 12.5 mm
Wilhelm (1/2”)
model J
LMS58 HR20 Skidmore- 1 1/4” 260 kN 3s 4700 rpm 12.5 mm
Wilhelm (1/2”)
model J
LMS58 HR25 Skidmore- 1 1/4” 270 kN 3s 4700 rpm 12.5 mm
Wilhelm (1/2”)
model J
LMS68 Skidmore- 1 1/2” 470 kN 4s 4200 rpm 16 mm (5/8”)
Wilhelm
model J
LMS88 Skidmore- 2” 660 kN 6s 3200 rpm 16 mm (5/8”)
Wilhelm
model J

* = If Free speed is to low: check silencer for clogged filters.

Test result

Test hose (3
Min. Tightening Min. * m)
Model Tester Bolt size Tension time Free speed inner diam.

LMS08 HR10 Skidmore- 5/8” 34 kN 2s 11000 rpm 6.3 mm (1/4”)

Wilhelm
model J
LMS08 HR42 Skidmore- 5/8” 21 kN 2s 11000 rpm 6.3 mm (1/4”)
Wilhelm
model J

18 © Atlas Copco Industrial Technique AB - 9836 6499 01

LMS68 GIR25 EN Service

Test hose (3
Min. Tightening Min. * m)
Model Tester Bolt size Tension time Free speed inner diam.

LMS08 SR10 Skidmore- 5/8” 33 kN 2s 11000 rpm 6.3 mm (1/4”)

Wilhelm
model J
LMS08 SR42 Skidmore- 5/8” 19 kN 2s 11000 rpm 6.3 mm (1/4”)
Wilhelm
model J
LMS18 HR10 Skidmore- 7/8” 39 kN 2s 7000 rpm 10 mm (3/8”)
Wilhelm
model J
LMS18 HR13 Skidmore- 7/8” 53 kN 2s 7000 rpm 10 mm (3/8”)
Wilhelm
model J
LMS28 HR13 Skidmore- 3/4” 83 kN 2s 8000 rpm 10 mm (3/8”)
Wilhelm
model J
LMS38 HR13 Skidmore- 1” 110 kN 2s 6800 rpm 10 mm (3/8”)
Wilhelm
model J
LMS48 HR20 Skidmore- 1” 161 kN 3s 5500 rpm 12.5 mm
Wilhelm (1/2”)
model J
LMS58 HR20 Skidmore- 1 1/4” 260 kN 3s 4700 rpm 12.5 mm
Wilhelm (1/2”)
model J
LMS58 HR25 Skidmore- 1 1/4” 270 kN 3s 4700 rpm 12.5 mm
Wilhelm (1/2”)
model J
LMS68 Skidmore- 1 1/2” 470 kN 4s 4200 rpm 16 mm (5/8”)
Wilhelm
model J
LMS88 Skidmore- 2” 660 kN 6s 3200 rpm 16 mm (5/8”)
Wilhelm
model J

* = If Free speed is to low: check silencer for clogged filters.

© Atlas Copco Industrial Technique AB - 9836 6499 01 19

Recycling EN LMS68 GIR25

Recycling

Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle
the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.

20 © Atlas Copco Industrial Technique AB - 9836 6499 01

Original instructions

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