2005 Ford Pickup F150

2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(EARLY PROD ENGINE CONTROL

SENSOR HARH. HEAR BREAKOUT
TOABS CONTROL MODULE
LA.TE PROD: ENGINE C ONTROLSEH SOR
HAR H. HEAR BR EA.KOU T TO LEFT FRONT
\IIJHEELSPEED SENSOR)

I I
CONNECTOR ~ PHK!I...TGRH
(HEARO;ED~TSEH~ f WHT,UGRN - •=--:t.:1
±------.,
:. : 117

8118
r--------
1 I); 1827
I CAN BUS+ ::c,; ---;c::;;;:O'::';:':;'---:-=':---'
I I 4
I I)'
: I ~e
I ll'
I l)e
I le
I ll1o
ll11
ll,
:~:~: :) 13
l)1714c-...;:;;,;:-:;:::.. _- --;;:;-- -+ - - - - - - - - - ,
(C\11!)4X4RELJ!o.Y
15
l )-;:,- --- 1-~-r-----------------r----+-~~~
4X4SOLCHTL 1)-1:::;'- = =--= '-----+-- - - - - - - -+-f---- - -+---l--,
(CC\i1)4X4RELJ\Y 7:';' - - --:::::, . . . - - -+ -- - - - - - - - - - ,

I)"
.AIC CLTCH RLY I)J-:~::-:-=='--::-=--JIJ.~
NC CLTCH FRS 8\Jlll)-"'- = =' - - - -= - -l>

I)~~
ETCMODU~:~-~~~-~=----------++-+-------1-+~+--------------+---+-~~~
GENERATOR COM 1)~:~:-;:;.,::=:0:::,-~:;--11>~ STARTiriG/CHARGIHO

G:~REB::T~:PM~: :)24 ... ~~PT~~EHTALRESTRAIHTS

,::.PPS SIG 11)~: SYSTEM

::::::~: ~)2~7-~~~-~~----------~-+------4-+~+-~------------+---t-~~~
ETCMODU~I~~-=~'--~~----------1--1--------J-t~+--'
28

REF VOLTAGE l f'0'--":'-:'-":':'::-:-~'-------------+-+-------j-j-~+-----------,

2

FUELPMPDRVMODI)i~JO~~~~~~~---------------------+--+----------~~-j---------------------1---~---j-------J--~~~
~Dswl )'~--~~----~'----------------------r--1------------l-t~-,_--------------------+---l----,_-----t--~~~
31

4wDswl r'":'--~~----~~---------------------r--1--------,

STARTRELJ>.Y
~E
)~:- -=:'::'":"':C.::.- -"'"--- + STAATINGIC HARGIH G

AHTI-THEFTOH IND :) ~: .} SYSTEM

TXSIG ) Jt- ~~~~~~EFT

1 37
38
RXSIG 1 )'=-~~=--=~_.
CLTCH POSSEHS 1)) ~
3 ... CRUISE CONTROL SYSTEM

140
ll 41
M.Af SENS SIG I J--"-===-..:::::-----------1--+-------J--,_-I-~--,
43
Ml:::~: :;1.::43:---~:-::::::::----o=:-------------+-+-----+---t-rt-.
:::
FTPTSENS SIG I J-:
:.:---=-==----'.:.;_-------------1f---j------,_---J-t~,_+-H-+-----t+,_---J--,
OlD CAHCELSW l)lc7--:':':cCc:---:=------------t--f------I---+-H-t-1--J-Hf--------1H-t---~-f --t--==-'­
BRKPED POS SW 1 )-:
:::,-~::::::---=:-------------+-+-------j--+t-H-t~-t-'
DE!lo.CTIVATOR SW

:):
1))-,-:-----=.:c:..::"'-----=::_·· CRUISECONTROLSYSTEM

I)"
I) ~1 RED
~~:::::~~~ r,~,--~=----~:------------------------r--t--------R~E~Dt ~
S1~03~+-~-+-r+-1-------------1~-t----t--t---r----~~
PCMP\iJRRELJ>.YI~ 3
RED
BATTERY1)''"'4 - = = - -- " " " -- - - - - - - - - -1 -- t -- - - - - - -, _- I -H - t+ - I -- - - - -+ -H - - , _---1f----'
PROGRAM BIG 1)-'"''- "':":.,.,-,,..,---"'- - - - - - - - - - - - - '
AUXSPD CNTL I))0:::-:-~==,--:-~:=__.1Jt CRUISE
1

AUXSPD CNTLI~ )')~~!t~~~~:j~~

SIG RTH
8
~ l>~c~O:NT=R~O~
LSY~ST:E~"~~~~~~~~~~~~~~~~~w~~~~~~~~~= •=
3

ETC MODULE i)''"-'-==-'---="-------------+--------,_-1-H-+~_j S104

1):~ SE~ESH~:HHEA~~~~~~
EVAPCANVNT\II...VI )',:-'--"':'='-----"-:c~-----------,
2 BREAKOUTTOC13~

no 1
1)'";-
FUELPMP DRVMOD
63 .::::'':::-::---:='------------+--+---------'
vss:) 134 EHGIHE CONTROL

1)65
r SENSOR HARN, HEAR
BREAKOUT TO G102)

~ °~._J
8100
ll"
I"
t "
I" ~
n w PROD
EARLY

l. ~
g
Li~l ~
60
GROUND 1):7;:,0 - -::::'::':-:::;::-- --":''--, :i
GROUND 1))-"-- = =' - - --';' 2 1 rn <!>
~ ~
L _______ j C175B ,~,
43 0 < 0

4 ~~ ~g
POWERTRAIH CONTROL
~
MODULE(PCioA)
(RIGHT REAR
14 u
D u

OF ENGINE COMPn
EVAP • I 1-;;;' 1-;;;' =
I S102 CANISTER VENT I S100 '-=c--=='- I ~ I 1 :; I
~ I COHTROL ~I I I 1 I
~I ~~~~~~g ~I L_J L_J
(RIGHT
ERATURE SENSOR
REA.R OF
(ON TOP OF AUDIO
rn I (RIGHT REAR OF EH QIHE UNDERBODY) rn I (RIGHT REAR OF UNIT
ENGINE) (AT FUEL (ON RIGHT SIDE OF
--i- ;~;31NE COMPn COMPn
~G102
__._ ;~;~NE C OMPn (LEFT REAR OF
ENGINE COI.IPn
TANK) ENGINE COMPn

Fig. 32: 5.4L, Engine Performance Circuit (1 of 6)

 2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(ON TOP (LOWER RIGHT

(ON TO P (NEAR CRANKSHAFT
(RIGHT R EA.R OF ENGINE C OMPT) LEF T REAR REtcR OF RIGHTREAR PULL EY)
PO \i! ERTRAIN CONTROL O F ENGINE) ENGINE)
OF ENGINE) CRANKSHA FT

c---i
-------------------~~~~~-------------l FOUR-\Il!HEEL KNOCK
ENGINE OIL
KNOCK POSITION SENSOR

~1 ~
I I DRIVES\11/ITCH SEHSOR2

gggg gggg
___ a [Ij
I 1

~ ffi ~ ~
~
: ¢ ,.__ .... I
~ ~ I
l_________ t~~i_Jjj_~_j________ _§_!_jj ___ _J ,________,
CL

-
~~~~~~~~

N c
" " " ' m rn
~
~

" ~
~

~ ~ ~
~~

~ ~ ~ ~ ;; ~ ~ ~ ~ ~ ~ ~ g ;; ~

~ "~ ~
":;; 0 I ~ 3
ii'
I ~ !
0

"~
" "
~ ~
~
~ ~ ~ ~ § D~
ENGINE
COiu1PT)

- r--

GRY!RED
- 32

' -
(EN~~~~ ~ · +----,
- CONTROL

(TOP LEFT (TOP RIG HT

FRON T OF SIDE OF
ENGINE) ENGINE) HEAR
IGNITION BREAK-
TO COP8)

(ENGINE
CONTROL
SENSOR

BREAKOUT 1

ELEC TRONIC P O\II! ER STEE R ING FUEL RAIL

THROTTLE PRESSURE SENSOR PRESSURE
(ENGINE CONTROL SENSOR & FUEL CONTROL (ON LE FT FROHT TEMPERATURE
CHARGE HARN, HEAR BREAKOUT (EN GIHE CONTROL SENSOR & FUEL lu10TOR OF ENGINE) SENSOR
TO COP 8) (ON THROTTLE BODY)
CHARGE HARN, NEAR BREAK OUT
TO FUELINJECTOR3)

Fig. 33: 5.4L, Engine Performance Circuit (2 of 6)

 2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(RIGHT REAR OF ENGINE COt.tPT) (ON FRON T (ON FRONT

(LEFT SIDE OF ENGINE COMPT) ---------------~M~ru~~~ll _____________ l O F RIGHT OF LEFT
AUXILIARYRELA.Y80X 1 CYUNDER HE;:~D) CYLINDER HEAD)
,------------~ I z I
:~~~~ ~ 5~.-oo~.-:.;s~~C'l~t-. ~~t~.- ~~.-N~~~
CAiv1SH,c:.JT C!loMS HAFT

I CLOCKW ISE CCL~~~~~~ :

I
: RELA.Y RELA.Y
I
I
~~~~~
~~=-=-=-
~ ~~~~~~~~~~~~~
w :§'~~<>=<>:zz~1-=-=-=-=-
~~~~~
w ~"-"-ll.
~~~~~~:
>CL.uuool
,-, ,-, I L~~~~~~-~~~~~~~~=~~~~~~~-~~~~0c~~~~2~3~-
I 1 I 1 I I ~~t::;~~~ f;j!ft:):~~ ij!~g;_:; ;;!;~$ ~~g;n~~~~ ~ ~~
I 1 I 1 I I
: L~J L~J I >
~ ":;:
0 0 0 0 0
~ ~ ~
~--l ____ j __ j ~
"
0 0

I" ~ i
~
~ ~ iI i "i ~
i 0
" ~ 0

"
0

§ " 0
" c
' ~ ~ M c
rl ~ " ~ " c ~
~
~ c

I I L 1----

- - - . - - - - - - - - - . - . - - - - - - - 1~
GRY/'IJIJHT
(EHGIN E CONTROL SENSOR &

FUEBLRCE~~~GUETTO HO;:~,~~ - 1----

~~~--------------------+-~~~---------+-------t-+,_+-r----r----------+---r+-t-r---------r---------r------~~ "
~~-----------.-+-l+~ •s;;:;---- -4---- .___ _ _ _ _ _ __. __ -zr-.;-R;- 20

(ENGINE CONTROL
SENSOR&FUEL

NEAR BREAKOUT
TO FUELINJ8)

~~
g w
> "

gg
2 1

RED AfiQm EVAP

D
~
EMISSION
(ENGINE CONTROL/ - CANISTER
(H02S)21
SENSOR& FUEL VENTVP<LVE (TOP RIGHT (TOP LEFT (ON ENGINE
CHARGEHARN,NEAR - · (ENGINECONTROL (LEFT REAR FRONT OF FRONT OF EXHAUST PIPE)
BREAKOU T TO C1"14) SENSOR & FUEL OF ENGINE ENGINE) ENGINE)
CHARGE HARN. NEAR COMPT)
BREAKOUT TO FUELINJ8)

Fig. 34: 5.4L, Engine Performance Circuit (3 of 6)

 2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(ON TOP REA.R

(ON TOPREAA (BE HIND RIGHT
O F ENGINE) (VEHICLE UNDERBODT)
CYLINDER HEAD OF ENGINE) KIC K PANEL) r--------IHSTRUMENT
FUEL SENDE R
CHAR(3E MOTION
I :CLUS TER

"r~~r
F';O:VAl

l~ITrn"!
~
,_________, ~ ~ ~ ~ 4 3 2 '-.J 1

N ~

"
"i~!I , ~ 2

,~.]~]" ~
0
~ •s1gg NNNNN~

'i: l 00 0 u
5
!:
t- z z
~ ~ ~
~
____________,;-
.___ w ~ ~
~ ~

G103
(RIGHT REAR OF
ENGINE COMPT) C M U R
DATA LI NES
SYS TEM

YELJUIIHT
BLKJORG

TAH

WHT
LTBW/ORG

-----------+
GRYNl!HT I
YELJ1JWHT
PNI<JORG
- r 1- - - _I I - --,
--·- I I
VIOMIHT

LTGRN

I I
VIOMIH T

(MA.IHWIRINGHARH
NEAR BREAKOUT

n
" 0 e

~. ~

I ~ ~ I
(LEFT REAR
FRAME
FUEL PUMP DRIVER 1.10DULE
RAL)
( H02S) 11 (REGUUI.R CAB: ON FUEL TANK)
ELECTRONIC T H ROTTLE ELECTRONIC THROTTLE
(ON ENGINE (SUP E R/CREW CAB: IN FUEL TANK)
CON TROLMODUL.E POSITION SENSOR
EXHAUST PIPE)
(ON ACCELERATOR (ON THROTTLE BODY)
PEDA L BR A CKET)

Fig. 35: 5.4L, Engine Performance Circuit (4 of 6)

 2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

(ORVIONEL.,l

(OR LTBLU) ORGNIIHT

REDrYE,{

CR=~:~~~~ ~
VENT L ATION
HEATER
(TOP REM
OF ENGINE) zY
I
BLI'IIIVHT :

(RIGHT REAR
OF ENGINE
COMPT)

I
I

(fiJI MECHANICAL (WI ELECTRONIC

SHIFT ON THE FLY) SHIFT ON THE FLY)

11'-------------,
-
w !
"' "' w
0
a
i~
r- Cll.-P~ ~ ~ 1()..-..

'TffUU-'
! I ENCODER I !

HIGH/LO\Il!
I I
L _________ _j HEATED OXYGEN HEATED OXYGEN
INDICATOR MAGNETIC
TRANSFER CASE SENSOR SENSOR
CLUTCH COIL
(ON FRONT OF
01f/MECHAHICAL (HOZS) 12 (H028)22
TRANSFER CASE) (1ili/ELECTROHIC SHIFT ON THE FLY) (ON ENGINE (ON ENGINE
SHIFT ON THE FLY)
(ON REAR OF EXHAUST PIPE) EXHAUST PIPE)
TRANSFER CASE)

Fig. 36: 5.4L, Engine Performance Circuit (5 of 6)

 2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150

TURBINE OUTPUT
TRANSMISSION ELECTRONIC TORQUE
SHAFT SPEED SHAFT SPEED
FLUID PRESSURE CONVERTER
SENSOR SHIFT SHIFT
TEiu1PERATURE CONTROL CLUTCH
SOLENOID A SOLENOID B
SOLENOID

~
SENSOR

11
~
~ ~ ~
N ~ ~
N

~ ,______.,
II
g
BA.CK-UP LIGHT
SWITCH TO
~ I
i
~ ~
" N
" 0 . ,- m N

~ ~
"]

I
REAR Ll\lu1P
~ GJ WI ELECTRONIC SHIF

~
FEED HARH
NEAR BREAK·
OUTTOPCiu1\
~ ~ 5 5 Ql WIMECHANICALSHIF

WHT/EILK WHTIBL.K 1
,-------
"'' 'I
H02S 2 HTR

,cl
GRY/RED
GRY.IRED
WHT
\IIONIIHT
/ ·--
5141
---+----- r- ---·

r-r- r-- 770 WHT

4 Cl
,CI
(I
'(I
I
@(762 YEUlfljHTOR)
YEUJil/HT (j)771 VIONEL 7
(ORVIONEL;l
- - -- ---
ORGNIJHT ~1772 LTBLU 8 1 1
(OR LTBLU) 'I

ORG 778 ORO g

1~ (
1~ (
TANIYEL 300 TAAIYEL 12

1>l DKBLUIYEL ~: (
GRY/RED
I I I I I DKGRri/'IJljHT
REDMIHT I '" REDNiiHT
" -< 1
1004
1144 YEUBLK "
17
1145 LTBLU/BL.K 18
LTBLUIYEL 10
- "" 823 ORGIBL.K 20
VIOILT GRN VIOJLT GRN 21
REDfLTGRH "''
392 REDfi...T GRN 22

BRNMIHT

LTBLUNEL
BRN
I
]
24
25

"
"
2B
zg
3()

1143 WHTIBL.K ::c

:1
:c
l
<GO VIOIYEL
315 VIOIORG 37
237 ORGr1EL 3B

~(
025 WHTNEL

:1
4~ (
GRY.IRED I
'" 431
44 (I
I
I
"'c1 I
782 BRN/'IJljHT
"'I TC t.ATR POS Slo3- I
47 (I I
LTBLUIYEL
"
779 BRN
"'(I TC
4()1 TC
CLTCH COIL BIG
CLTCH COILSIG
I
I
"' cl I
C170T I-------~
' POWERTRAIH CONTROL

~ ~
MODULE(PCM)
(RIGHT REAR OF

4
' 3 , 2
EHGIHE COMPn

ilr 1T ~·
- ----- ----- ----- ----

L------------------------~
JT f.
DIGITAL TRAN SMISSIOH RANGE (D TR) SEH SOR
(OH LEFT SIDE OF TRAHSioAISSIOH)

Fig. 37: 5.4L, Engine Performance Circuit (6 of 6)

EXTERIOR LIGHTS