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Abstract— A central composite rotatable design (CCRD) coupled to response surface methodology (RSM) was
used to investigate the effect of autoclaving conditions on the antinutritional factors, functional properties,
digestibility and hardness of hard-do-cook common beans. Results indicated that autoclaving conditions did not
change the functional properties (water solubility, water absorption index and oil absorption capacity) of the
autoclaved hard-to-cook beans. Nevertheless, the autoclaving process was able to reduce the content of trypsin
(59.8%) and α-amylase (42.2%) inhibitors as well as the amount of resistant starch (45.9%), which improves the
nutrient bioavailability. In addition, compared to unprocessed hard-to-cook beans, the autoclaved seed
presented higher protein and starch digestibility and lower hardness, enhancing the nutritional and textural
quality of the seeds. These results evidenced that autoclaving may be an interesting alternative to enable the use
of hard-to-cook beans as whole grain or component in food preparations.
Keywords— autoclaving, functional properties, hardness, digestibility, response surface methodology.
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International Journal of Environment, Agriculture and Biotechnology (IJEAB) Vol-5, Issue-1, Jan-Feb- 2020
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polyethylene containers at 4 ºC until use. The hardening rotatable design (CCRD) coupled to response surface
was carried out incubating the seeds in an oven at 40 ºC methodology (RSM). The factors and levels assessed were
and 75% of moisture for 120 days (Ribeiro, Prudencio- the binomial pressure/temperature (0.5 Kgf cm-2/111 ºC,
Ribeiro, & Miyagui, 2005). All the chemical used were 1.0 Kgf cm-2/120 ºC and 1.5 Kgf cm-2/127 ºC) and
analytical grade. autoclaving time (15, 20 and 30 min) (Table 1). Samples
2.2. Experimental design were placed into glass flasks partially capped to allow
The effects of autoclaving parameters in the antinutritional entrance of water vapor. After autoclaving the seeds were
factors, in vitro digestibility, functional and texture dried out at room temperature and stored in plastic bags at
properties were analyzed using a central composite 4 ºC until their use.
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International Journal of Environment, Agriculture and Biotechnology (IJEAB) Vol-5, Issue-1, Jan-Feb- 2020
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(1988). The supernatant obtained in the WAI assay was adjusted to 5.5 with 0.5 mol L-1 HCl solution and
dried to constant weight in an oven at 105 ºC. The hydrolyzed using amyloglucosidase (Novozyme) for 60
solubility was calculated using the equation (2): min at 50 ºC. Glucose was quantified using the glucose
oxidase/peroxidase reagent (DOLES) and the total starch
(2) was calculated as glucose x 0.9, after correction for the
free glucose content.
In vitro starch digestibility was carried out as described
2.6. Starch quantification an in vitro digestibility test by Batista et al. (2010a), with slight modifications.
The content of total starch (TS) was determined according Samples were sequentially digested with α-amylase and
to methodology described by Goni et al. (1997), with amyloglucosidase and the content of released glucose was
slight modifications. 50 mg of unprocessed or autoclaved determined using the glucose oxidase/peroxidase reagent
hard-to-cook bean flour were dispersed in 5 mL of 2 mol (DOLES). The extension of starch hydrolysis was
L-1 KOH solution and incubated under shaking for 30 min calculated using equation (3):
at room temperature. After that, pH of the mixture was
(3)
The resistant starch was calculated by the difference between total and digestible starch, according to the equation (4):
(4)
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International Journal of Environment, Agriculture and Biotechnology (IJEAB) Vol-5, Issue-1, Jan-Feb- 2020
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and quadratic and linear terms of autoclaving time in Fig. 2a. As can be observed the increase of the
negatively affected the trypsin inhibitory activity. pressure/temperature leads to a reduction in the trypsin
The graphical representation of significant effects of inhibition, independently of the autoclaving time. The
inter-relations and interactions of the independent lower inhibitory activity was produced with autoclaving at
variables on the content of trypsin inhibitors are depicted 1.5 Kgf cm-2/127 ºC for 15 min (run 3) or 45 min (run 4).
Fig.1: Pareto chart for the (a) trypsin inhibitors, (b) resistant starch, (c) starch digestibility and (d) hardness of autoclaved
hardened beans.
Additionally, the regression analysis for trypsin polynomial model as a function of significant factors. The
inhibitory activity in common bean seeds showed an mathematical model is represented by the following
adequate fit of experimental values to the second-order equation (r2=0.85):
(7)
Several authors reported that thermal stability of the inhibitory activity (Guerrero-Beltrán, Estrada-Girón,
trypsin inhibitors depends on the temperature and Swanson, & Barbosa-Cánovas, 2009).
processing time, particles size as well as moisture content In this sense, despite the high thermal stability of some
of the samples (Khattab & Arntfield, 2009; Shimelis & trypsin inhibitors, the combination of temperature,
Rakshit, 2007). Furthermore, trypsin inhibitors are pressure and autoclaving time was able to reduce the
proteins that can be affected by pressure at the molecular inhibitory activity. This reduction in the trypsin inhibitors
level. Pressure may disrupt the protein non-covalent and contributes to improve the nutritional quality of the hard-
covalent bonds leading to inactivation of the trypsin to-cook common beans submitted to autoclaving.
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International Journal of Environment, Agriculture and Biotechnology (IJEAB) Vol-5, Issue-1, Jan-Feb- 2020
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Fig.2: Response surface plot of a) trypsin inhibitors, (b) resistant starch, (c) starch digestibility and (d) hardness as a
function of pressure/temperature and autoclaving time.
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exposing hydrophobic spots, increasing the availability of the functional properties of the hard-to-cook beans.
sites for lipid interaction. Despite of the drastic conditions used in the autoclaving
The effect of autoclaving conditions on the WAI, WS process, apparently the interaction among food
and OAC of the studied bean seeds is shown in Table 2. components were not compromised.
Results evidenced that autoclaving process did not change
3.3. Total starch and in vitro digestibility literature for Phaseolus vulgaris (Rehman & Shah, 2005).
The total starch content varied from 42.6% to 44.9% in The results of resistant starch and in vitro digestibility are
the unprocessed and autoclaved hard-to-cook bean flours. shown in Table 3.
These results are in agreement with those reported in the
Table 3: Effect of autoclaving in the content of resistant and digestible starch of the hardened beans.
Pressure/Temperature Time Resistant starch Digestible starch
Run
(X1) (X2) (g g-1 total starch) (%)
a
1 0.5/111 15 0.35 20.34f
b
2 0.5/111 45 0.26 40.91e
3 1.5/127 15 0.23c,d 48.42b,c
d,e
4 1.5/127 45 0.22 51.16a,b
b,c
5 0.5/111 30 0.25 42.92d,e
6 1.5/127 30 0.25b,c 44.25c,d,e
e
7 1.0/120 15 0.20 54.50a
c,d
8 1.0/120 45 0.23 47.31b,c,d
9 1.0/120 30 0.24b,c 44.84c,d,e
b,c
10 1.0/120 30 0.25 44.80c,d,e
Unprocessed hardened beans 0.37a 15.84f
Results are the mean of three determinations. Within columns, means with same superscript are not significantly different
(P>0.05).
As can be seen, autoclaving process occasioned a resistant starch (Fig. 1b). The response surface for the
reduction in the content of resistant starch varying from effect of autoclaving conditions in the content of resistant
29.7% (run 2) to 45.9% (run 7). Multivariate analysis starch presented an overall curvilinear profile (Fig. 2b).
indicates that binomial pressure/temperature (X1) and the As shown in Fig. 2b, the higher reduction in the resistant
combined effect of pressure/temperature and autoclaving starch was found to occur in the higher
time (X2) had a significant effect on the content of pressure/temperature and autoclaving time. The minimum
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International Journal of Environment, Agriculture and Biotechnology (IJEAB) Vol-5, Issue-1, Jan-Feb- 2020
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reduction was obtained in the less drastic autoclaving The regression analysis showed an adequate fit of
condition (0.5 Kgf cm-2/111 ºC; 15 min), whereas the experimental values to the second-order polynomial
maximum reduction in was found in the autoclaving at model as a function of significant factors. The
1.0 Kgf cm-2/120 ºC for 15 min (run 7). mathematical model is represented by the equation (8):
(r2=0.81) (8)
The combined effect of the binomial pressure/temperature levels resulted in higher starch
pressure/temperature and autoclaving time probably digestibility, particularly at higher processing time (Fig.
caused changes in the morphology of the starch granule, 2c). Optimum in vitro starch digestibility was observed in
increasing the content of molecules susceptible to α- the flour from beans autoclaved at 1.0 Kgf cm-2/120 ºC
amylase and amyloglucosidase action. for 15 min or 1.5 Kgf cm-2/127 ºC for 45 min. On these
The reduction on the content of resistant starch conditions the starch digestibility increased more than 3-
contributed to an improvement on the starch digestibility. fold compared to unprocessed hard-to-cook beans.
As can be observed in Table 3, the autoclaving process The regression analysis showed an adequate fit of the
increased the starch in vitro digestibility that presented experimental values to the second-order polynomial
values varying from 20.34% (run 1) to 54.50% (run 7). model as a function of significant factors. The
The variable pressure/temperature (X1) and the factor mathematical model is represented by the following
interaction (X1X2) had a significant effect (p<0.05) on the equation:
starch digestibility, whereas autoclaving time (X2) did not
significantly interfere with this response (Fig. 1c). As
observed in the response surface plot, higher
(r2=0.82) (9)
The digestibility degree of a starch depends on the The analysis of SEM micrographs (Fig. 3) of the flour
content of molecules susceptible to hydrolytic activity, as from unprocessed and autoclaved (1.5 Kgf cm-2/127 ºC;
well as on the structural characteristics of the granules. 45 min) hard-to-cook beans showed that in general starch
The presence of crystalline structure in the starch granules granules were round, elliptical, irregular, kidney and oval
protects the glucosdic bonds against amylase activity. The shape. They were heterogeneous in size, varying from 13
autoclaving process probably caused gelatinization, μm to 26 μm (Fig. 3a) in the unprocessed bean flours. The
modifying the crystalline structure of the starch and effect of autoclaving may be visualized by the increase in
increasing the digestibility of the autoclaved seeds. the average size of the granules, which increased from 22
Exception was observed only for beans autoclaved at 0.5 μm to 53 μm (Fig. 3b).
Kgf cm-2/111 ºC by 15 min, that presented an increase
only 28.4% in the starch digestibility values.
Fig.3: Scanning electron microscopy micrographs of (a) unprocessed hardened bean flour and (b) autoclaved bean flour
(1.5 Kgf cm-2/127 ºC; 45 min).
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International Journal of Environment, Agriculture and Biotechnology (IJEAB) Vol-5, Issue-1, Jan-Feb- 2020
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After autoclaving process, several starch granules 3.4. In vitro Protein Digestibility
presented a morphology resembling an amorphous mass Results from in vitro digestibility of proteins are shown in
of cohesive structure, with loss of granular appearance. Table 4. As can be observed the flours from autoclaved
This change in appearance from the regular granular bean presented digestibility 41-49% higher than that of
shape to an amorphous structure is probably a unprocessed beans. The maximum improvement in the
consequence of the gelatinization occurred during the digestibility was obtained in the autoclaving conditions of
autoclaving process. The increase in the size of starch 1.0 Kgf cm-2/120 ºC and 30 min (run 9 and run 10). The
granules and the loss of original morphology is a result of effect of pressure and temperature during autoclaving
swelling and subsequent gelatinization, which makes this leads to a reduction in the content of trypsin inhibitors,
substrate more accessible to enzymes, facilitating the improving the protein digestibility what was evidenced in
starch digestibility. the correlation analysis (r=-0.38).
Moreover, the combined effect of binomial In addition, the exposition of a higher number of
pressure/temperature and autoclaving time caused a protein linkages to enzymatic hydrolysis due to protein
partial inactivation of the α-amylase inhibitors, denaturation during the autoclaving process increases the
contributing to the increase in the starch digestibility. accessibility to protein peptide bonds and thus improves
This effect was confirmed by the correlation analysis that the digestibility.
showed a negative correlation between the content of α-
amylase inhibitors with the starch in vitro digestibility
(r=-0.60).
Table 4: In vitro protein digestibility and hardness profile of common bean seeds after autoclaving.
Run Protein digestibility (%) Hardness (N)
1 46.41a 230.99b
2 45.77a 184.14d
3 45.93a 210.56b,c
a
4 45.14 135.84e
a
5 46.33 230.19b
a
6 46.72 199.16c,d
7 45.93a 251.72a
a
8 46.25 195.43c,d
a
9 47.52 257.78a
10 47.51a 257.47a
b
Unprocessed hardened beans 31.96 268.07a
Results of digestibility are the mean of three determinations. Results of hardness are the mean of fifty determinations. Within
columns, means with same superscript are not significantly different (P>0.05).
3.5. Texture analysis seeds presented a reduction varying from 3.9% (run 9) to
Hardness is a textural problem that occurs when beans fail 49.3% (run 4), depending on the autoclaving parameters.
to soften sufficiently during the normal cooking process. The results from multivariate analysis showed that all
The harder texture presented by hard-to-cook beans is a factors negatively affected the hardness (p<0.05), and the
result of the reduction in the hydration (imbibition) and linear term of autoclaving time showed the most
swelling of the seeds, which in turn, reduce their pronounced effect on this response (Fig. 1d). As can be
cookability and consumer acceptance (Nasar-Abbas et al., seen in Fig. 2d, the hardness values decreased with
2008). This reduction in the water uptake and softening of improvement of the pressure/temperature and autoclaving
the cotyledon tissue leads to beans with inferior texture time. The maximum reduction in the hardness was
and mouthfeel. The hardness is probably caused by a poor observed in the seeds autoclaved at 1.5 Kgf cm-2/127 ºC
cell separation, improper starch gelatinization and changes for 45 min (Table 4). The regression analysis for hardness
in the protein denaturation temperature (Yousif, Deeth, showed an adequate fit of the experimental values to the
Caffin, & Lisle, 2002). second-order polynomial model as a function of significant
As observed in the Table 4, the unprocessed seeds had factors. The mathematical model can be represented by the
the highest values of hardness. However, the autoclaved following equation (r2=0.91):
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International Journal of Environment, Agriculture and Biotechnology (IJEAB) Vol-5, Issue-1, Jan-Feb- 2020
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The combined effect of pressure and temperature combination for inactivation of soymilk trypsin inhibitors.
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IV. CONCLUSIONS Antinutritional factors. LWT-Food Science and
The results obtained in this study evidenced that Technology, 42, 1113-1118.
autoclaving process improves the nutritional [9] Lopes, L C M, Batista, K A, Fernandes, K F, & Santiago, R
characteristics of hard-to-cook beans, while preserves its A C. (2012). Functional, biochemical and pasting
functional properties. The reduced activity of the enzyme properties of extruded bean (Phaseolus vulgaris)
cotyledons. International Journal of Food Science and
inhibitors and amount of resistant starch as consequence of
Technology, 47, 1859-1865.
autoclaving, leads to an improvement on the nutrient
[10] Nasar-Abbas, S M, Plummer, J A, Siddique, K H M,
bioavailability. Additionally, the decrease in the hardness White, P, Harris, D, & Dods, K. (2008). Cooking quality of
make the autoclaved hard-to-cook beans products with faba bean after storage at high temperature and the role of
better texture and palatability, compared to the lignins and other phenolics in bean hardening. LWT - Food
unprocessed hard-to-cook seeds. These results evidenced Science and Technology, 41, 1260-1267.
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[12] Rehman, Z, & Shah, W H. (2005). Thermal heat processing
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ACKNOWLEDGEMENTS food legumes. Food Chemistry, 91, 327-331.
This work was supported by CNPQ (Process numbers: [13] Ribeiro, H J S S, Prudencio-Ribeiro, S H, & Miyagui, D T.
479649/2010-3 and 426284/2016-0) and CAPES (Finance (2005). Propriedades físicas e químicas de feijão comum
code 001). We are very thankful to Empresa Brasileira de preto, cultivar Iapar 44, após envelhecimento acelerado.
Pesquisa Agropecuária/ (EMBRAPA), for supplying the Ciência e Tecnologia de Alimentos, 25, 165-169.
beans. [14] Ruiz-Ruiz, J, Martinez-Ayala, A, Drago, S, & González, R.
(2008). Extrusion of a hard-to-cook bean (Phaseolus
vulgaris, L.) and quality protein maize (Zea mays L.) flour
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