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805/04/01: received 30 March 2001, revised 4 April 2001 and accepted 6 June 2001
K . O ' R I O R D A N , D . A N D R E W S , K . B U C K L E A N D P . C O N W A Y . 2001.
Aims: To optimize a spray coating process for the production of encapsulated microspheres
containing viable Bi®dobacterium cells and to determine whether the readily gelatinized
modi®ed starch coating used in this study improved bacterial survival in foods or under acid
conditions.
Methods and Results: An air inlet temperature of 100°C was demonstrated to be optimal for
the spray drying process, as it afforded good drying, low outlet temperatures (45°C) and
resulted in less than 1 log reduction in bi®dobacteria numbers during drying. Maximum
recovery yields of 30% were obtained after optimizing the air aspiration conditions. The
average size of the Bi®dobacterium PL1-containing starch microparticles was determined by
scanning electron microscopy to be of the order of 5 lm. The starch-coated cells did not
display any enhanced viability compared with free PL1 cells when exposed to acid conditions
for 6 h or in two dry food preparations over 20 d storage at ambient temperature (19±24°C).
Determination of 1491 nucleotides of the 16S rRNA gene from PL1 indicated that it shared
97% homology with a previously sequenced Bi®dobacterium ruminantium strain.
Conclusions: Our data demonstrated that, although spray drying is a valuable process for
encapsulating bi®dobacteria, further work is required to ascertain a more appropriate coating
material that will protect this strain against adverse environmental conditions.
Signi®cance and Impact of the Study: The production of small, uniformly coated
microspheres containing viable bi®dobacteria using an affordable and industrially convenient
process, such as spray drying, has commercial implications for the production of probiotic
products. Although popular for use as a coating polymer by the food industry, this study
indicated that modi®ed starches might not be suitable for use as an encapsulating material for
probiotic strains.
¯ask. At an inlet temperature of 80°C, the sample did not when stored in sterile plastic containers with screw-on lids at
dry completely in the cyclone but usually only dry sample ambient temperatures (19±24°C). Results from triplicate
collected in the ¯ask. Neither of these two inlet temper- experiments indicated that numbers of free cells declined by
atures was considered in further experiments. An inlet 4 log, encapsulated cells (ratio of 5 : 1) by 3 log and
temperature of 100°C resulted in an outlet temperature of encapsulated cells (ratio of 10 : 1) by 2 log under these
45°C. Inlet temperatures of 120°C or greater were found storage conditions.
to yield high outlet temperatures (> 60°C). In order to
assess the effect of high outlet temperature on microbial
Scanning electron microscopy
survival, dried bi®dobacteria were exposed to a tempera-
of spray-dried powder
ture of 60°C (dry heat oven) for 20 min, over which time
a 3 log decrease in numbers was recorded. Bi®dobacterium Modi®ed starch microparticles demonstrated a `donut' effect
viability was evaluated prior to and following spraying when visualized under scanning electron microscopy (SEM)
using an inlet temperature of 100°C and it was observed (Fig. 1). The sizes of the starch-encapsulated microparticles
that the Bi®dobacterium population declined by less than 1 varied but were approximately 5 lm on average. As a visual
log (average log decrease 0á78 0á1, n 6 assays). For control, free cells were observed after spray drying to be
this reason, an inlet temperature of 100°C was used in all clumped but bacterial cells could still be individualized
further experiments. The effect of air aspiration on the (Fig. 2). Cells encapsulated at ratios of starch to core of 5 : 1
production yield was also investigated. For this purpose, or 10 : 1 appeared similar to each other. Free cells could not be
microparticles were only collected from the collecting ¯ask
although it was noted that the cyclone was also usually
covered with a thick layer of microspheres. A range of
aspirator rates was used; spraying was otherwise per-
formed maintaining an inlet temperature of 100°C and a
feed rate of 5 ml min±1 and utilizing free cells or a
mixture of starch and cells as the drying material. A
sample of the yields obtained is given in Table 1.
Aspirator settings of higher than 12 did not result in
higher yields (data not shown) so, in further experiments,
an aspirator setting of 12 was used.
ã 2001 The Society for Applied Microbiology, Journal of Applied Microbiology, 91, 1059±1066
ENCAPSULATION OF BIFIDOBACTERIA WITH STARCH 1063
DISCUSSION
The aim of this study was to devise a cost-effective method
of producing microspheres containing viable bi®dobacterial
cells and to investigate whether the starch material used as
the coating polymer afforded the probiotic strain enhanced
survival in adverse environmental conditions. Encapsula-
tion, entrapment or immobilization are terms used almost
interchangeably in the food industry to refer to the provision
Fig. 2 Scanning electron micrograph of Bi®dobacterium PL1 cells after
of an outer protective coat or layer to protect the core
the spray-drying process. Bar 3 lm
material from damage. The application of these methodol-
ogies to improving probiotic survival in foods and during
gastrointestinal transit is relatively new. To date, most
visualized in either sample (n ³ 10 ®elds). The `donut' effect published reports have focused on the utilization of
in Fig. 1 appeared to be an inherent property of this starch coacervation methods to coat probiotic strains with calcium
when spray dried. As may be observed in Fig. 3, although the alginate and have documented various degrees of success.
starch appeared as granules (approximately 10 lm) before Encapsulation in calcium alginate improved the survival
gelatinization (Fig. 3a), after spraying the starch appeared of Lactobacillus in ice milk (Sheu et al. 1993) and of
similar to the spray-coated cell samples (Fig. 3b). Bi®dobacterium in mayonnaise (Khalil and Mansour 1998)
but other studies reported that immobilization of bi®do-
bacteria in alginate offered no protection in Cresenza cheese
Acid tolerance assay
compared with free cells (Gobbetti et al. 1998) and a recent
Free cells and cells encapsulated with starch at ratios of report has demonstrated that survival of calcium alginate-
coating polymer : core of 5 : 1 or 10 : 1 were evaluated for entrapped bi®dobacteria was dependent on several factors
their ability to withstand buffered environments of pH 7á0, including alginate concentration and bacterial species (Lee
4á5 and 2á8 for as long as 6 h at 37°C. The results, as and Heo 2000). Moreover, the scale-up of coacervation-type
presented in Table 2, indicated that encapsulation offered processes for commercialization purposes can be problem-
no enhanced protection under the acid conditions tested. atic. Conversely, the process of spray drying is economical,
easily scaled-up and uses equipment readily available in the
food industry where it is routinely used to produce good
Survival of starch-encapsulated cells in foods
quality microcapsules containing ¯avours, arti®cial sweet-
Starch-encapsulated cells were incorporated into muesli mix eners or a wide variety of other food ingredients (Gibbs
and their viability over 14 d when stored at ambient et al. 1999). Coating in a ¯uidized bed was initially
temperature in sealed glass bottles was compared with free considered in this study due to the low temperatures that
cells that had also been spray dried. Levels of free and may be used in this process. Preliminary work, however,
encapsulated cells declined by 2 log counts over 5 d and no demonstrated that the small particles produced did not
counts were detectable when assayed after 14 d. Free and behave in a ¯uid-like manner, a problem often associated
encapsulated cells were also included into a dry malted with ¯uidized systems, which resulted in an excessive
beverage powder and their survival over 20 d monitored. No amount of carry-over.
improved survival was observed for encapsulated cells The spray coating procedure was successfully optimized
(Fig. 4). for the production of starch-coated microspheres containing
viable Bi®dobacterium PL1 cells. Initial work focused on
optimizing spraying conditions for the strain used in this
Determination of the 16S rRNA gene sequence
study. Previous reports indicated that survival of probiotics
from Bi®dobacterium PL1
or lactic acid bacteria during spray drying decreased with
Primers 27f and 1492r were used to amplify a 1491 increasing inlet temperatures (Mauriello et al. 1999). It was
nucleotide region of the 16S gene. This fragment, when observed that inlet temperatures of 60 or 80°C resulted in
sequenced on both strands, displayed 97% similarity, over poor drying and moist sample often collected in the cyclone
the available sequence, to Bi®dobacterium ruminantium and sometimes in the collecting ¯ask. Inlet temperatures of
(strain JCM8222 (Japanese Collection of Micro-organisms); greater than 120°C resulted in high outlet temperatures
ã 2001 The Society for Applied Microbiology, Journal of Applied Microbiology, 91, 1059±1066
1064 K . O ' R I O R D A N ET AL.
Fig. 3 Scanning electron micrographs of starch granules (a) prior to gelatinization and spray drying and (b) after the spray drying process.
Bar 6 lm
Table 2 The in¯uence of starch coating on the survival of Bi®dobacterium PL1 in buffers at pH 7á0, 4á5 and 2á8
Results are expressed as the mean log cfu g)1 from duplicate experiments (n = 2 per assay).
ND, No counts detectable (detection limit 103 cfu g)1).
*Ratios of starch coat to cell core of 5 : 1 and 10 : 1 assessed in the study.
(> 60°C) and an unacceptable decrease in viable numbers, as approximately 30% of the original sample (total dry weight
assessment of viability of PL1 at 60°C indicated a 3-log of starch coat and cells) after optimizing aspirator param-
decrease over a 20-min period. Other probiotic bacteria have eters. Although lower than the average yield for the mini
similarly been reported to exhibit considerable strain- spray dryer used in this study (approximately 45% yield
speci®c lack of viability at such temperatures (Gardiner when spray drying skim milk powder), it is considerably
et al. 2000). Thus, 100°C was chosen to be the optimal inlet higher than the 4% yield recovery of starch microspheres
temperature as it afforded good drying and the resultant containing rhizobacteria reported by Amiet-Charpentier
outlet temperatures (mean temperature of 45°C) permitted et al. (1998).
good bacterial survival. The product yield recovered from Scanning electron microscopy indicated consistent and
the collecting ¯ask of the spray dryer was observed to be uniform coverage of cells and a good average microsphere
ã 2001 The Society for Applied Microbiology, Journal of Applied Microbiology, 91, 1059±1066
ENCAPSULATION OF BIFIDOBACTERIA WITH STARCH 1065
2á8 over a 6-h period, indicating that the starch coat offered
no protection against environmental acid stress. The viab-
ility pro®les of encapsulated microspheres and free cells
were also assessed in foods. Microparticles were ®rst
incorporated into muesli but no viable cells could be
cultured from encapsulated or free cell-containing powders
after 2 weeks. This poor survival may have been exacerbated
by the presence of fruit pieces in this food, the presence of
which was previously determined to have a negative effect
on probiotic survival (M. Playne, personal communication),
probably attributable to the water activity of the fruit. For
this reason, a dry malted beverage powder was also
investigated. Again, starch coating did not promote survival;
in fact, the mean from three independent trials indicated
that levels of free cells were 1 log higher after 20 d. The
0 2 4 6 8 10 12 14 16 18 20 22 reasons for the poor viability observed can only be
speculated upon. The hydrophilic nature of starch may
have caused absorption of intracellular ¯uid of the bacteria
as was suggested for the complete loss of viability of starch-
Fig. 4 Viable numbers (cfu g±1) of free (s) and encapsulated
Bi®dobacterium PL1 cells with varying coat : core ratios of 5 : 1 (d)
coated rhizobacteria within 1 week of storage (Amiet-
and 10 : 1 (j) in a dry malted beverage powder over 20 d at ambient Charpentier et al. 1998). The enhanced survival observed
storage temperatures (19±24 °C) during storage of starch-coated compared with free cells may
have been due to the shorter monitoring period of 5 d. The
size (< 10 lm), as particles of this size should not affect the food trials, which were performed for a longer period of
mouthfeel properties of most foods. The ¯attened appear- 20 d, may represent more accurately the in¯uence of the
ance of starch microspheres (Fig. 1) has been previously starch coat on bacterial viability or possibly the moisture
observed (Amiet-Charpentier et al. 1998). From SEM content of the dry foods also contributed to microbial death.
analysis (Fig. 3) of spray-dried starch samples this effect The 16S rDNA sequence of Bi®dobacterium PL1 was
appeared to be an inherent characteristic of the starch itself. determined as it is a promising probiotic candidate but its
The study also sought to investigate whether modi®ed speciation is unknown. The 1491 nucleotide sequence
starch used as the coating polymer would adequately protect displayed highest similarities to a B. ruminantium strain
the cells in acid conditions or in food. The strain used, (97%) and a B. dentium strain (96%). These two strains were
Bi®dobacterium sp. PL1, has been previously demonstrated themselves reported to be 97á1% similar and clustered with
to exhibit bene®cial traits but did not survive well in several B. adolescentis (Miyake et al. 1998). A value of 97% is
food products examined (P. Conway, unpublished). Starch the threshold for being considered the same species
was chosen as the coating material in this study as starches (Stackebrandt and Goebel 1994) thus, the PL1 strain could
modi®ed by the addition of octenyl succinate have been tentatively be considered as B. ruminantium until further
reported to exhibit many good spray drying properties and, 16S rRNA sequence information for Bifdobacterium spp.
in addition, may be used at high infeed solid levels (Shahidi becomes available.
and Han 1993). Moreover, Kailasapathy (2000) reported that From the literature and the results obtained in this study,
bioencapsulation of Bi®dobacterium and Lactobacillus strains further work is required to establish successful encapsula-
using a coat of calcium alginate and starch sustained greater tion processes for probiotic strains. The lack of suitable
survival of these probiotic strains than calcium alginate food-grade polymers is a problem. The so-called `enteric'
coating alone. Different ratios (5 : 1 and 10 : 1) of the starch polymers would be an attractive choice for use and have
coating polymer to the bacterial core material were assessed been demonstrated to provide excellent protection for
by comparing survival of spray-dried free cells with these bi®dobacteria and lactic acid bacteria against simulated
spray-encapsulated cells directly after spraying and follow- in vivo conditions (Kim et al. 1988; Rao et al. 1989) and
ing storage at ambient temperature for a number of days. should also sustain viability in high acid foods. Such
Viability was improved by the presence of the starch coat polymers, however, are not currently permitted for use in
under these conditions with numbers of encapsulated cells as foods although extensive pharmacopoeia information is
much as 2 log higher than free cells after 5 d. However, available. The results of this study indicated that, although
when added into acid buffers, both free and encapsulated the starch coating used did not offer any protection to the
cells demonstrated similar rates of decline at pH 7á0, 4á5 and Bi®dobacterium strain in two dry food products investigated,
ã 2001 The Society for Applied Microbiology, Journal of Applied Microbiology, 91, 1059±1066
1066 K . O ' R I O R D A N ET AL.
the spray-coating process optimized in this study resulted in Lane, D.J. (1991) 15S/23S rRNA sequencing. In Nucleic Acid
small-sized microparticles, excellent coverage of cells and Techniques in Bacterial Systematics ed. Stackebrandt, E. and
adequate viability of Bi®dobacterium PL1 was maintained Goodfellow, M. pp. 115±147. Chichester: John Wiley.
during the drying process. Lee, K.-Y. and Heo, T.-R. (2000) Survival of Bi®dobacterium longum
immobilized in calcium alginate beads in simulated gastric juices and
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ACKNOWLEDGEMENTS 869±873.
Mauriello, G., Aponte, M., Andol®, R., Moschetti, G. and Villani, F.
The authors wish to thank Jed Siva for technical assistance, (1999) Spray-drying of bacteriocin-producing lactic acid bacteria.
Henk Roubos for invaluable discussion and assistance with Journal of Food Protection 62, 773±777.
spray drying and Bettina Wolpensinger for guidance with McMeekin, T.A., Brown, J., Krist, K., Miles, D., Neumeyer, K.,
SEM. An Australian Research Council±Strategic Partner- Nichols, D.S., Olley, N.J., Presser, K., Ratkowsky, D.A., Ross, T.,
ship with Industry, Research and Training (ARC±SPIRT) Salter, M. and Soontranon, S. (1997) Quantitative microbiology: a
grant funded the work. basis for food safety. Emerging Infectious Diseases 3, 541±549.
Miyake, T., Watanabe, K. and Oyaizu, H. (1998) Phylogenetic analysis
of the genus Bi®dobacterium and related genera based on 16S rDNA
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