ABB India Limited QAP NO : QAP/SOLAR/STANDARD Customer : M/s.
ABB 88/3; 88/6 Basava nahalli Village
562123, Bangalore North, Karnataka, INDIA Item : Solar Inverter Panel REV.NO : 00 DATE : End Customer : Quantity : Rating : 2000kW
Page : 1 of 2 ABB Ref :
Component & Quantum Of check Reference Format of Agency Sl. No Characteristics Type of Check Acceptance Norms Remarks Operations M C Document Record M C N 1 2 3 4 5 6 7 8 9 10 1.1 Visual check of overall cubicle, door alignment, visual P V V Lifting Hooks 1.2 Verification of inverter module test reports , Relevant As stated in Internal TP visual P V V PANEL MATERIAL, Insulation test, Functional drawings and Job card, Stage wise Internal 1 VISUAL & pretests, Stress Screening 100% 1 Number Manufacturer data check list , RTC for Inspection DIMENSION CHECK 1.3 Dimesional checking of sheet PVS980-58 Inverter reports Measurment P V V enclosure module 1.4 Checking of paint shade, Measurment P V V thickness 1.5 Checking as per Electrical visual P V V BOM 2.1 HV - IR test Testing 100% 1 no. per PO P W W 2.2 Software Version Check Testing 100% 10% P W W (BCU & PLC) 2.3 Auxiliary Function Check a. Panel door lamps ELECTRICAL b. AC & DC contactor feedback Internal Test 2 FUNCTIONALITY c. Fan operation ABB Test Procedure As per ABB FAT report Testing 100% 10% Report P W W TESTS d. Pole grounding contactor (MGND board operation) e. Insulation resistance (MIRU board operation) 2.4 Calibration check of CDP (Keypad) displayed Testing 100% 10% P W W parameters LEGEND: Rev-00 M: MANUFACTURER/SUB-SUPPLIER M: MAIN Manufacturer / SUPPLIER,C/N : Customer/End Customer,P: PERFORM W: Main-supplier WITNESS AND V: VERIFICATION. AS APPROPRIATE NA : Not Rev-01 Sub-supplier Applicable Signature Rev-02 REVIEWED BY APPROVED BY APPROVAL SEAL
Format No- SOLAR/QA/QAP-01 Rev-0
QUALITY ASSURANCE PLAN Project :
ABB India Limited QAP NO : QAP/SOLAR/STANDARD Customer : M/s.
ABB 88/3; 88/6 Basava nahalli Village
562123, Bangalore North, Karnataka, INDIA Item : Solar Inverter Panel REV.NO : 00 DATE : End Customer : Quantity : Rating : 2000kW
Page : 2 of 2 ABB Ref :
Component & Quantum Of check Reference Format of Agency Sl. No Characteristics Type of Check Acceptance Norms Remarks Operations M C Document Record M C N 1 2 3 4 5 6 7 8 9 10 2.5 Inverter operation (Start / Testing 100% 10% P W W stop) from CDP (Keypad) 2.6 Protection Check a. Panel door interlock Testing 100% 10% P W W b. Emergency stop 2.7 Protection Check a. AC over voltage (by ELECTRICAL simulation) Testing 100% 10% P W W Internal Test FUNCTIONALITY b. AC under voltage (by ABB Test Procedure As per ABB FAT report Report TESTS simulation) 2.8 Load test (Nominal power test by gradual increasing AC output power from 0%, 10% 20% 50% 70% till 100% of Testing 100% 10% P W W nominal value at unity pf & ambient temperature for 10 minutes. ABB Packing 3 PACKING 3.1 Wooden box packing NA 100% NA ABB Packing Procedure NA P NA NA Procedure LEGEND: Rev-00 M: MANUFACTURER/SUB-SUPPLIER M: MAIN Manufacturer / SUPPLIER,C/N : Customer/End Customer,P: PERFORM W: Main-supplier WITNESS AND V: VERIFICATION. AS APPROPRIATE NA : Not Rev-01 Sub-supplier Applicable Signature Rev-02 REVIEWED BY APPROVED BY APPROVAL SEAL