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History of revision :
Rev. St. Description of revision Originator Verifier Verifier Controler Approver Date
Title :
QUALITY ASSURANCE PROGRAM / MANUAL, QUALITY
CONTROL PROCEDURES FOR THE WORKSHOP AS WELL AS
FOR THE SITE FOR H2 PLANT
Project no Issuer Teamcenter’s Issuer Numbering of Contractor
JJL-CQ-580-302_EN
Doc. Type Confidential Class Derived from Scale Format Sheet Out of Follows
page
DGG 2 1:1 A4 1 1 36
Hyundai Engineering Co, Ltd / Hyundai Engineering & DESIGNATED REPRESENTATIVE : CEEG/KDM
Construction CO, Ltd / Daewoo International Corporation
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 2 36
ASPE Inc. implements best production and service to satisfy customers by continual improvement and
quality assurance. We develop the company gaining credibility from customers.
We’re committed to establishing and performing quality management system in accordance with ISO
9001:2008/ ISO 13485:2003 and have a responsilibity to assure the promises with customers.
Management representative maintains the independency, monitors and implements activities throughout
the organization and has the authority to audit.
Sale team does customer survey to improve the quality of product and satisfy the customer
QC team does strict quality control and improves the quality of product and satisfy the customer.
R/D team improves the satisfaction of customers reflecting customer’s demands to quality improvement of
manufacturing process.
Provision team purchase and supply the material resource to improve the customers’ satisfaction
Production team manages the process and improves the quality of product and the customers’ satisfaction
(addition in April 4, 2013)
ASPE Inc.
President & CEO H.S Lee
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 5 36
ASPE Inc., reduce the environmental impact and effectively manage the environmental policy to achieve
our environmental objectives.
We’re committed to establishing and understanding the policy in accordance with ISO 14001:2004, and
implementing promises with customers.
Our environmental objectives are to understand environmental issues and to practice environmental
improvement in order to protect the nature.
Management representative maintains the independency, check, carry forward and monitor environmental
activities.
ASPE Inc.
President & CEO H.S Lee
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 6 36
management
Customer satisfactio Marketing & S
QP-801
n management ales
QP-802 Internal audit Q.C
Measurement &
QP-803 Q.C
monitoring
Measurement, a Measurement, Nonconformity
8 nalysis and impr 8 analysis and i QP-804 Q.C
management
ovement mprovement Data analysis and
QP-805 Q.C
application
Corrective action &
QP-806 Q.C
prevention
Continual
QP-807 Q.C
improvement
4.0 Scope
This scope includes all activities affecting on qualities of engineering, development,
manufacturing and service of N2 generator, H2 generator, purification and air dryer. They are
applicable on requirement and conditions related to any documentation, system structure,
maintenance of system and its continual improvement.
2) Exclusions
According to ISO 9001:2008, ISO 13485:2003, below are excluded;
(1) Clean Class and contamination control
(2) Requirement specified of Pasterized medical appliances
(3) Deleted 4 April 2013
(4) Medical appliances for transplantation and their requirements(7.5.3.2.2)
3) When processes are outsourced, they are recognized and distinguished in the quality
management system. System of processes mentioned above are included management
activity, provision of resource, realization of product and measurement.
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 10 36
1) General Requirement
The company documentation is executed by following steps;
① DMF(Device Master File) – Manufacture and assurance of each model and Refer to QP
-706
② Inspection standards
④ Drawing
2) Working manual
The company establishes and maintains the manual including;
(1) Application range of Quality Management System
(2) Procedure and its reference to establish the Quality Management System
(3) Order of process and interaction to establish the Quality Management System
3) Control of document
Documents needed for Quality management system shall be controlled by Document control
procedure (QP-401) and Records issued during Quality management execution shall be
controlled by Article 4.3 in the procedure. Document control shall include following;
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 11 36
Objective
ee
Regulatory
Customer’s
requiremen
Satisfaction
t
Quality
management
system
Documentation
Management
responsibility
Quality Policy
Customer focused Management
review
Quality
objective
Product Development
realization Oursourced
- PLC
- Software
Purchase - Power suppl
y
Process for - Etc.
customer
Manufacture
Measuremen
t, analysis & Quality
Receiving
improvement Assurance
& shipping
Product
5. Management Responsibility
5.0 Scope
It emphasizes responsibility and role of management and establishes organization, job
distribution, objectives of quality, performance and management review.
4) Reviewing management
(2) Wholeness of system is retained even if the quality management system is planned to be c
hanged or its changement is executed.
3) Internal communication
President has the responsibility for the communication process and the effectiveness of
Quality management system to ensure proper communication between the management and
the organization throughout periodical meeting.
1) General
President review the Quality management system to assure the suitability, effectiveness and
satisfaction of system. The purposes of reviews include the quality policy and the quality
objectives. Opportunities for improvements and necessities for change are also evaluated.
Reviews of results are documented and maintained in accordance with Quality Management
review procedure (QP-502).
2) Review input
The management reviews input shall include;
(1) Results of review
(2) Feedback for customer
(3) Results of process and suitability of product
(4) Prevention policy and its status
(5) Follow-up from previous management review
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 16 36
3) Review output
The management reviews output shall include;
(1) Effectiveness and its improvement of Quality management system and process
(2) Improvements of product from customers’ requirement
(3) Necessity of resource
Attachment 1. Organization
1. President
1) Delegating the responsibility and the authority to Management director
2) Having responsibility to review the Quality management
3) Establishing and approving the Quality policy and
4) Approving the Quality manual and procedure
5) Supplying the resource for Quality management
2. Management Director
1) Conducting the responsibility and the authority concerning Quality management system assistin
g President
2) Reporting the status of Quality management activities to President for maintenance of document
ation and review of Quality management as well as basic document for improvement.
3) Approving the prevention policy, reviewing and correcting the internal quality auditing plan
4) Reviewing the communication with certification institution and authority
5) Reviewing V/S operation
6) Approving the corrective actions for nonconformance and the prevention policy
7) Reviewing the manual and procedure of Quality management
3. Quality Control
1) Furnishing and making use of product standard, manual and procedure of Quality control
2) Checking and verifying the operation if it is suitable in accordance with documents of 3.1)
3) Making a decision if the product will be released or not
4) Deviation approval
5) Having a responsibility to write a inspection procedure and inspect for import/export
6) Having a responsibility to identify inspection status
7) Establishing measurements and analyzing reasons for non conformance
8) Managing and maintaining the documents of preventions and corrective actions
9) Reviewing and managing according to statistic method
10) Measurement and observation list
11) Having responsibility on measurement and inspection devices
12) Drawing up and implanting regulations for nonconformance prevention
13) Figuring out and recording quality problems
14) Conducting the internal audit and analyzing trends
4. Engineering
1) Developing and Design
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 18 36
5. Management
1) Planning and conducting education throughout the organization
2) Disseminating and managing company regulation
3) Managing documents and human resource
4) Writing management reports
5) Managing the budget and company performance
6) Finance
7) Accounting
8) Licensing
7. Purchase
1) Managing subcontractors
2) Planning and reviewing resource provision
3) Ordering and managing outsourcing production
4) Ordering and approving resource
8. Manufacture
1) Managing manpower and cost
2) Managing manufacturing facilities
3) Managing process on site
4) Managing observation devices
5) Managing environmental condition
6) Safety control
7) Cost analysis and reviewing validity
8) Managing process
9) Reviewing the capacity of production in case of customers’ requirement
10) Product identification and traceability
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 19 36
6. Ressource Management
6.0 Scope
This chapter determines the condition of required resource for Quality management system.
6.3 Infrastructure
Company shall determine, provide and maintain the infrastructure for validity of requirements
of contractor
1) Building, workplace and related utilities
2) Process equipment(hardware and software): ref. Process of Production Procedure(QP-702)
3) Support service(transport, communication etc.)
7. Realization of Product
7.0 Scope
This chapter is applicable on product realization planning, customers’ requirement review,
purchasing, manufacturing, service, and monitoring and measuring device.
Relative manager maintain records of the results of the review and actions arising from the
contract review. If the customer express his demand by telephone, manager of marketing &
sales team records it and verifies before accepting. When the demand is changed, relative
manager shall ensure that related documents are amended and relevant personnel are made
aware of modifications
3) Communication
The company shall determine and implant efficient communication system with customers on
issue related to purchase, order, specification, visit, approved document and claim.
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 22 36
(3) Engineering manager manages interfaces to ensure between different groups involved in
design and development to ensure effective communication and clear assignment of
responsibility.
(4) Planning output shall be updated as the design and development progress.
(1) Technical manager determine the input of the design and development of the product and
maintain the record include following
7.4 Purchase
1) Process of purchase
Purchase manager ensure that purchased item satisfies quality requirement. The type and
extent of control applied to the supplier and the purchased product shall be dependent upon
the effect of the purchased product on subsequent product realization or the final product.
Relevant manager evaluate and select according to the ability to supply product. Selection,
evaluation and re-evaluation criteria are established. Results and any necessary actions after
evaluation shall be documented.
2) Purchase information
Purchase manager describes the product to be purchased in the purchasing information
including below;
(1) Requirements for approval of product, procedure, process and equipment
(2) Requirements for qualification of personnel
(3) Requirements for Quality management
Purchase manager reviews the adequacy of specified purchase requirements prior to issuing
the purchase order.
3) Purchase verification
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 24 36
Purchase manager ensure that purchased product meets requirement of customer and
establish and implement any necessary verification actions. When verified on site, manager
shall indicate the verification plan and release method on the purchase order.
4) Customer property
(1) The company identifies, verifies protects and safeguards customer property for use or inc
orporation into the product.
(2) Customer property includes the intellectual property.
5) Property preservation
The company preserves the conformity of product during internal processing and delivery to
the intended destination. The preservation includes identification, handling, packaging,
storage, and protection.
c) In order to secure the valid results, measuring devices are qualified in accordance with
d) When the equipment is found not to conform to requirements, the previous measuring
results shall be reevaluated and assessed.
e) Results of calibration and verification shall be maintained.
8.1 General
The purpose is to verify the validity of Quality management, to ensure the conformity and to
improve continually the effectiveness using applicable and appropriate method.
1) Customer satisfaction
The company monitors information related to customer recognition if the organization
satisfies the customer requirements as a measuring method for Quality management. And it
determined methods to acquire ad apply information including below;
2) Internal audit
The company verifies, evaluates the conformity and the validity, implements and maintains
the Quality management by conducting internal audit.
(1) Procedure
The company shall carry out internal audit periodically to determine that below;
a) Arrangements of planned Quality management system meet standards ISO 14001-20
04/ISO 9001-2008 and requirements
b) The management are effectively implemented and maintained
c) When management agent an audit program shall be planned, taking into consideratio
n the status, identify response time for addressing detected nonconformities and imp
ortance of the processes and areas to be audited as well as the results of previous au
dits
d) The criteria, scope, frequency and method are defined
e) The objectivity and the impartiality of selection of auditors and audits shall be secured.
i) Follow up activities shall include verifying actions and reporting the verification results.
2) Responsibility and authority to manage the nonconformity are documented in accordance wit
h procedure.
4) Records of customers’ notification and nature of nonconformities and any subsequent action
s taken, including concessions obtained, shall be maintained.
6) The nonconformity is found out when the product is delivered or in use, the necessary action
for nonconforming or potential effects shall be executed.
8.5 Improvement
The purpose is continually improving the effectiveness of the quality management system
through the use of the quality policy, quality objectives, audit results, analysis of data, corrective
and preventive actions and management review.
1) Improvement process
② evaluation the need for action to ensure that nonconformities do not recur
9. Environment Plan
9.0 Scope
This chapter is applicable on regulation and requirement, objective, detail, and environmental
management program related to Environmental management system.
2) The company shall conduct appropriate actions for continual improvement and environmenta
l assessment.
2) The policy is suitable for the nature and the impact of activities, products and services on the
nature.
2) The company ensures that important environmental effect and related effect shall be reviewe
d.
3) Environmental regulation and policy shall be managed by document and information manage
ment procedure and maintained as latest version.
4) Check direct enable regulation and other requirements and follow environmental regulation
management procedure for details
2) Environmental objectives and details are specific and enable to be performed including quan
tification, digitization, and continual improvement
2) New development and modified actions, products and services shall be reflected to Environ
mental management or to special policy.
2) Management team has a responsibility to perform and manager environmental relative issu
es
(1) Setting and performing environmental education plan through organization
(2) Reporting important environmental accident/ civil appeal information
(3) Collecting internal/external environmental information and case publicizing
(4) Corrective actions and preventions of Environment related
(5) Internal/external communication management and maintenance
(6) Responsibility of documentation control
3) Management establishes emergency plan and implements periodically training and reportin
g through relevant manager to CEO.
4) Details about training, awareness and qualification shall comply with Education procedure.
Projet Number of Client Rev Sheet Follows Page
JIJEL 1 398,29 MW-site JJL-CQ-580-302_EN 00 33 36
10.3 Communication
1) Relevant manager shall correspond with external persons of interest on related information
and requirement concerning Environment information and shall document if necessary.
2) Manager of Quality and Environment maintains records of decisions after reviewing require
ments and environmental information from persons of interest. These records are consider
ed for environmental effect evaluation and re-registration.
3) Documents are regularly reviewed and revised if necessary. Authorized person shall appro
ve the appropriacy and identify obsolete documents from documents preserved as legal or
preservative purpose to prevent to be misemployed or discarded from all publisher and us
er
4) Latest version of documents to conduct essential task for effective Environmental manage
ment shall be furnished
5) Details of documents control shall comply with Document and resource management proce
dure.
2) Contract review
Relevant manager of Marketing & Sales team shall make the bidding documents and
Environmental requirements released from customer reflected on contract in accordance
with Contract review management procedure.
Any important Environmental contents shall be reflected on the purchase order and the
contract and deliver to contractor
4) Documentation
Policy and procedure on Environmental effects and activities shall be documented and
stipulated to control Environmental policy, objectives and details
3) Relevant manager shall review and revise measures and countermeasure process against
emergency if necessary
4) Details of emergency plan and reaction shall comply with Emergency management proced
ure
1) Relevant manager implement and maintain written procedure to monitor and measure activi
ties and principal characters which give important impacts to Environment
3) Monitoring and measuring devices shall be calibrated and managed by Device calibration p
rocedure and the results shall be maintained.
5) Details on measurement and examination shall comply with Environmental inspection and
measurement management procedure
2) Responsibility and authority to implement and perform corrective actions and prevention m
easurement to minimize impact to Environment because of nonconformity
3) Corrective action and prevention measurement to eliminate the reason of already issued or
potential nonconformity shall be appropriate to scale of problem and environmental effect.
4) Every change of written procedure by Corrective action and prevention measurement shall
be performed and recorded
5) Details of nonconformity, corrective action and prevention measurement shall comply with
Corrective and prevention measurement management procedure. Nonconformity elements
shall follow Nonconformity management procedure.
nagement plans as well as standards and requirements. And the results shall be reported t
o President. Detail follows paragraph 8.2.2 and internal audit procedure.