P-17004 - Final Report - Bearing LP Turbine 3&4

PT.
SURYA SAKTI SUKSES
FINAL REPORT
REPAIR BEARING LP TURBINE NO #3 & #4
CUSTOMER : PT. PJB UBJ O&M (PLTU REMBANG)
PART NAME : BEARING NO #3 & #4

EQUIPMENT : STEAM TURBINE
DESCRIPTION : REBABBIT BEARING NO #3 & #4
JOB NUMBER : 17004
PO NO. : EH883.SPK/612/UJRBG/2017, DATE : OCTOBER 5, 2017
APPROVAL:
PREPARED BY : CHECKED BY: APPROVED BY:

PT. SURYA SAKTI SUKSES PT. PJB UBJ O&M REMBANG PT. PJB UBJ O&M REMBANG
DODI SUHENDRA I KETUT SUARDANA ANDEREAS SUBAGIYO

(PROJECT MANAGER) (SVPS. MANAGEMENT OUTAGE) (MAINTENANCE MANAGER)
DATE: OCTOBER 18,2017 DATE: OCTOBER 18,2017 DATE: OCTOBER 18,2017
LIST OF CONTENT
NON-DESTRUCTIVE TEST (NDT)

1. Penetrant inspection (Final) bearing 3 & 4 ....................................................... 1
2. Ultrasonic test inspection (Final) bearing 3 & 4 ................................................ 4
DIMENSIONAL INSPECTION REPORT

1. Dimensional inspection report (As receive radial) bearing #3 ......................... 7
2. Dimensional inspection report (As receive axial) bearing #3 ........................... 8
3. Dimensional inspection report (As receive radial) bearing #4 ......................... 9
4. Dimensional inspection report (As receive axial) bearing #4 ......................... 10
5. Dimensional inspection report (Final radial) bearing #3 ................................ 11
6. Dimensional inspection report (Final axial) bearing #3 .................................. 12
7. Dimensional inspection report (Final radial) bearing #4 ................................ 13
8. Dimensional inspection report (Final axial) bearing #4 .................................. 14
9. Dimensional inspection report (Bearing journal shaft) ................................. 15
10. Photograph activity .............................................................................................. 16
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com
Penetrant Inspection Report
Report No. 001/NDT-PT/SSS/X/2017 Project No. 17004

Date of Inspection. October 7 - 17, 2017 Customer Name. PJB UBJ O&M PLTU REMBANG
Equipment MFG. ST ROTOR / DONGFANG End User.
Model & Type N/A / 330MW Location. REMBANG
NO. ITEM DESCRIPTION QTY
1 Bearing # 3 1 Set
2 Bearing # 4 1 Set
TEST AREA :
On Babbit Surface
DOCUMENT / PROCEDURE NO :
ISO 4386-3
TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :
Incoming Red Dye (Visible) Magnaflux SKL-SP (Visible)

Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Final
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes
INSPECTION RESULT :
1. Bearing # 3 : Upper & Lower

2. Bearing # 4 : Upper & Lower
ENGINEERING / QC / NDT Level III Comment :
Acceptable
Inspected by : Approved by : Aknowleged by Approved on : Page :

NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJB (PLTU REMBANG)
IWAN DODI SUHENDRA October 18, 2017 1 / 16
THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PHOTOGRAPHS :
Fig. 1: Penetrant application On bearing # 3 (Red dye ) Upper - Lower

PHOTOGRAPHS :
Fig. 2: Contrast Developed Application On Bearing # 3 Upper - Lower
Approved on : Page :
October 30, 2016 2 / 16

PHOTOGRAPHS :
Fig.3 Penetrant application On Bearing #4 (RedDye) Upper – Lower

PHOTOGRAPHS :
Fig. 4 Contrast Developed On Bearing # 4 Upper-Lower
October 18, 2017 3 / 16
Ultrasonic Inspection Report
Report No. 001/NDT-UT/SSS/X/2017 Project No. 17004

Date of Inspection. October 7 - 17, 2017 Customer Name. PJB UBJ O&M PLTU REMBANG
Equipment MFG. ST ROTOR / DONGFANG End User.
Model & Type N/A / 330MW Location. REMBANG
NO. ITEM DESCRIPTION QTY
1 Bearing #3 1 Set
2 Bearing #4 1 Set
3
TEST AREA :
On Babbit Surface
DOCUMENT / PROCEDURE NO :
ISO 4386.1
TEST PERFORMED : CALIBRATION : SETTING :
Final IIW Standard Block V1 Frequency : 52 DBs

Repair IIW Standard Block V2 Amplitude : 100% FSH
Incoming Steel Step Wedge TRANSDUCER :
EQUIPMENT : Babbitt Step Wedge Diameter : 0.25 Inch
SIUI CTS 9005 Other : Reference Standard Frequency : 5 MHz
Gilardoni RDG2500-EU Angle o : 0 degree
INSPECTION RESULT :
1. Bearing # 3 Upper Lower (No Relevant Indication )

2. Bearing # 4 Upper Lower (No Relevant Indication )
ENGINEERING / NDT Level III Comment :
Acceptable
Inspected by : Approved by : Aknowleged by Approved on : Page :

NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJB (PLTU REMBANG
October 18, 2017 4 / 16

IWAN DODI SUHENDRA
PHOTOGRAPHS :
Fig. 1 : UT Scanning On Bearing # 3 Lower
Fig. 2 : UT Scanning Bearing # 4 Lower
October 18, 2017 5 / 16
PHOTOGRAPHS :
Fig. 3 UT Scanning Bearing # 3 Upper
Fig. 4 UT Scanning On Bearings # 4 Upper
October 18, 2017 6 / 16
PRODUCTION Form PT. Surya Sakti Sukses
MFG/MODEL : DONGFANG
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJB (PLTU REMBANG)
BEARING #3 SSS PROJECT : P-17004
REPORT NO. : 001/AR/SSS/X/2017
INSPECTED BY: RIO DATE: OCTOBER 18, 2017
STATUS: AS RECEIVED FINAL SURFACE: RADIAL AXIAL UNITS: MM IN
Point 1 2 3 4
V Ø480.14 Ø480.10 Ø480.11
H1 Ø505 Ø480.75 Ø480.70 Ø480.74
H2 Ø481 Ø481.07 Ø481.03
Point 5 6
V Ø480.10
H1 Ø480.72 Ø505.05
H2 Ø481.05
Note : Inspected by: Approved by: Acknowledged by:
Scratch and heavy

rubbing
Rio Dodi Suhendra (Engineering Spv.) PJB UBJOM PLTU REMBANG
Date : Date : October 18, 2017 Date :
This material is the exclusive property of PT. Surya Sakti Sukses

PRO-01FR-SSS-001 Pages 7 of 16
Point 1 2 3 4 5 6
Dim. 416.04 10 29.9 335.93 29.7 21.44
Point 7 8 9
Dim. 293.3 111.86 114.5


Point 1 2 3 4
V Ø480.32 Ø480.20 Ø480.15
H1 Ø505.09 Ø480.75 Ø480.76 Ø480.92
H2 Ø480.86 Ø481 Ø481.95
Point 5 6
V Ø480.10
H1 Ø480.88 Ø505
H2 Ø481.77
Scratch and heavy

rubbing

Point 1 2 3 4 5 6
Dim. 416 10 30.05 336.02 30.3 21.52
Point 7 8 9
Dim. 293 112.11 113.5


REPORT NO. : 005/FNL/SSS/X/2017

Point 1 2 3 4
V Ø479.91 Ø479.93 Ø479.92
H1 Ø505 Ø480.89 Ø480.90 Ø480.89
H2 Ø48089 Ø480.90 Ø480.90
Point 5 6
V Ø479.92
H1 Ø480.89 Ø505
H2 Ø480.89


Point 1 2 3 4 5 6
Dim. 416.01 10 30 336.02 29.99 21.52
Point 7 8 9
Dim. 293 112 112


Point 1 2 3 4
V Ø479.87 Ø479.88 Ø479.88
H1 Ø505 Ø480.85 Ø480.84 Ø480.84
H2 Ø480.84 Ø480.84 Ø480.84
Point 5 6
V Ø479.87
H1 Ø480.85 Ø505
H2 Ø480.85


Point 1 2 3 4 5 6
Dim. 416 10 30.02 336.01 30 21.5
Point 7 8 9
Dim. 293 112 112


DIMENSIONAL INSPECTION REPORT S/N & EQUIP. NO : TBA
LP TURBINE ROTOR CUSTOMER : PT. PJB (PLTU REMBANG)
SSS PROJECT : P-17004
BEARING JOURNAL #3 & #4 REPORT NO. : 009/AR/SSS/X/2017
INSPECTED BY: DD/ENCIP DATE: OCTOBER 18, 2017
POS DIAMETER SHAFT BEARING JOURNAL

BEARING JOURNAL #3 Ø479,26
BEARING JOURNAL #4 Ø479,21
Exhibited light rubs

on bearing journal
shaft Encip/Dodi Dodi Suhendra (Engineering Spv.) PJB UBJOM PLTU REMBANG

PHOTOGRAPH ACTIVITY CUSTOMER : PT. PJB (PLTU REMBANG)
SSS PROJECT : P-17004
REPORT NO. : 010/PA/SSS/X/2017
As received condition have heavy rubbing
NDT Process
Inspection Process Welding Process
Machining Process
Ade/Yayan Dodi Suhendra (Engineering Spv.) PJB UBJOM PLTU REMBANG



P-17004 - Final Report - Bearing LP Turbine 3&4

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PT.

SURYA SAKTI SUKSES

CUSTOMER : PT. PJB UBJ O&M (PLTU REMBANG)

PART NAME : BEARING NO #3 & #4

PREPARED BY : CHECKED BY: APPROVED BY:

DODI SUHENDRA I KETUT SUARDANA ANDEREAS SUBAGIYO

NON-DESTRUCTIVE TEST (NDT)

DIMENSIONAL INSPECTION REPORT

Penetrant Inspection Report

Report No. 001/NDT-PT/SSS/X/2017 Project No. 17004

Model & Type N/A / 330MW Location. REMBANG

NO. ITEM DESCRIPTION QTY

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Incoming Red Dye (Visible) Magnaflux SKL-SP (Visible)

1. Bearing # 3 : Upper & Lower

ENGINEERING / QC / NDT Level III Comment :

Inspected by : Approved by : Aknowleged by Approved on : Page :

IWAN DODI SUHENDRA October 18, 2017 1 / 16

Penetrant Inspection Report

Fig. 1: Penetrant application On bearing # 3 (Red dye ) Upper - Lower

Fig. 2: Contrast Developed Application On Bearing # 3 Upper - Lower

October 30, 2016 2 / 16

Penetrant Inspection Report

Fig.3 Penetrant application On Bearing #4 (RedDye) Upper – Lower

Fig. 4 Contrast Developed On Bearing # 4 Upper-Lower

October 18, 2017 3 / 16

Ultrasonic Inspection Report

Report No. 001/NDT-UT/SSS/X/2017 Project No. 17004

Model & Type N/A / 330MW Location. REMBANG

NO. ITEM DESCRIPTION QTY

TEST PERFORMED : CALIBRATION : SETTING :

Final IIW Standard Block V1 Frequency : 52 DBs

1. Bearing # 3 Upper Lower (No Relevant Indication )

ENGINEERING / NDT Level III Comment :

Inspected by : Approved by : Aknowleged by Approved on : Page :

October 18, 2017 4 / 16

Ultrasonic Inspection Report

Fig. 1 : UT Scanning On Bearing # 3 Lower

Fig. 2 : UT Scanning Bearing # 4 Lower

October 18, 2017 5 / 16

Ultrasonic Inspection Report

Fig. 3 UT Scanning Bearing # 3 Upper

Fig. 4 UT Scanning On Bearings # 4 Upper

October 18, 2017 6 / 16

INSPECTED BY: RIO DATE: OCTOBER 18, 2017

STATUS: AS RECEIVED FINAL SURFACE: RADIAL AXIAL UNITS: MM IN

Note : Inspected by: Approved by: Acknowledged by:

Scratch and heavy

This material is the exclusive property of PT. Surya Sakti Sukses

INSPECTED BY: RIO DATE: OCTOBER 18, 2017

STATUS: AS RECEIVED FINAL SURFACE: RADIAL AXIAL UNITS: MM IN

Note : Inspected by: Approved by: Acknowledged by:

Rio Dodi Suhendra (Engineering Spv.) PJB UBJOM PLTU REMBANG

This material is the exclusive property of PT. Surya Sakti Sukses

INSPECTED BY: RIO DATE: OCTOBER 18, 2017

STATUS: AS RECEIVED FINAL SURFACE: RADIAL AXIAL UNITS: MM IN

Note : Inspected by: Approved by: Acknowledged by:

Scratch and heavy

This material is the exclusive property of PT. Surya Sakti Sukses

INSPECTED BY: RIO DATE: OCTOBER 18, 2017

STATUS: AS RECEIVED FINAL SURFACE: RADIAL AXIAL UNITS: MM IN

Note : Inspected by: Approved by: Acknowledged by:

Rio Dodi Suhendra (Engineering Spv.) PJB UBJOM PLTU REMBANG