Documente Academic
Documente Profesional
Documente Cultură
TECHNOLOGY
Topic 2
AY2018/2019, Oct Sem
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GENERAL LEARNING OUTCOME 2
http://www.bbc.co.uk/schools/gcsebitesize/design/foodtech/packaginglabellingrev4.shtml
FUNCTIONS OF PACKAGING 6
Containment
To contain and hold the product
Protection & Preservation
To protect product from external environmental effects, thus
extend the shelf life.
Transportation/Distribution
To allow movement of products from one place to be
delivered to the intended destination safely
Convenience
Packaging design must provide convenience to the end user,
allows the user easy access to product
Communication
Serves to provide info to the user. Often referred to as the
‘silent salesman’. It is a marketing tool
WHAT IS ACTIVE PACKAGING? 7
Packaging in which subsidiary constituents have been
deliberately included in or on either the packaging
material or headspace to enhance the performance of the
package system.
Environment
O2
Packaging H2O
Light m/o
heat Product
Flavours,etc
ACTIVE & INTELLIGENT PACKAGING 8
Active Intelligent
• Oxygen scavenging • Time-temperature history
• Anti-microbial • Microbial growth indicators
• Ethylene scavenging • Light protection (photochromic)
• Odour and flavour • Physical shock indicators
absorbing/releasing • Leakage, microbial spoilage
• Moisture absorbing indicating
Temp-Time
Indicator
WHAT IS INTELLIGENT PACKAGING? 9
COLD INDICATOR
Guarantee your beverage is cold! CTI is the world’s
largest supplier of thermochromic, temperature-
sensitive inks.
COORS LIGHT: Maybe the most well-known application
of a cold indicator uses cold-activated inks to enhance
their message of “Beer as Cold as the Rockies.” With
the two temperature indicators, Coors Light drinkers
know when their beer is the perfect temperature for
refreshment.
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Paper
Glass
Metal
Plastic
PACKAGING MATERIAL - PAPER 20
Paper Carton
Sheets of paperboard (0.3mm - 1.1mm thickness)
Usually supplied in layflat form which have been pre-cut
and scored
Cartons to be formed at point of packaging
Provide protective barrier against dust and mechanical
damage during handling
May be coated or laminated to provide special barrier
properties e.g.: wax, glassine, plastic, foil lined.
Outer coating to improve appearance and printing
quality
PACKAGING MATERIAL - PAPER 21
Glass containers
• Silica 72% Glass forming oxide
• Soda 14% (Sodium carbonate)
• Lime 11% (Calcium carbonate)
• Alumina 1.75% Stabilizing oxide
• Others 1.25%
Advantages of glass
Impermeability to gases, oil, moisture if closure is good
Inert, transparent, rigid
Varied shape and sizes
Cleaning and sterilization is easy
reusable, recyclable
Versatility, microwave safe
PACKAGING MATERIAL - GLASS 24
Disadvantages of glass
Heavy and are susceptible to mechanical breakage
Some have low thermal shock resistance
Expensive compared to some plastic and paper carton
PACKAGING MATERIAL - METAL 25
Aluminum
Used in beverage cans, milk bottle tops, toothpaste
tubes, bottle closures, laminates for flexible plastics
ease of fabrication
light weight
aesthetic appeal, bright and clean
odorless, non-toxic
impervious to moisture and gases
PACKAGING MATERIAL - METAL 28
Protective Coating
To prevent interaction between can and contents
To protect can against environment
Properties for interior lacquers
Good adhesion
Inert
Odorless, impart no flavour
Non-toxic
Resist physical deformation
Stable over processing temperature
PACKAGING MATERIAL - METAL 29
Types of Lacquers
Epoxy-phenolic resins: good adhesion, chemical
resistant. Used for acidic products (3-piece can)
Oleoresins: acid resistant, good for fruits, but used also
for vegetables and meat
Phenolic lacquers: able to withstand high processing
temperatures
Vinyl resins: not resistant to high temperature, good for
soft drink and beer
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http://www.pac.gr/bcm/uploads/7-metal-packaging-for-foodstuffs.pdf
PACKAGING MATERIAL - PLASTIC 31
Categories of Plastics
Two categories depending on behavior during heating
Thermoplastic
Soften and melt on heating and solidify on cooling; can
be converted to many shapes; this cycle can be
repeated w/o changing its properties e.g. PE, PP
Thermoset
Irreversible chemical change on heating e.g. epoxies,
polyurethanes
PACKAGING MATERIAL - PLASTIC 33
Aluminum type Used for small pouches sold in decorated boxes for
PET/Al/CPP curry, sauces, household dishes
Aluminum type Strong pouches, widely used (small to 3kg)
PET/Oriented PA/ Al/CPP
Transparent type Transparent type pouch, rice, chilled hamburger
PET/ Oriented PA/ CPP steak, vegetable, fish, dumplings
Transparent barrier type Highest barrier for transparent pouch
SiOx PET/ Oriented PA/ CPP
Transparent barrier type Good transparency type (strip metallised)
PET/ metallised Al/ Oriented
PA/ CPP
Transparent barrier type Vacuum packaging
Oriented PA/PVdC/CPP
Transparent barrier type High barrier, appropriate for vacuum pkg
Oriented PA/EVOH/CPP
PACKAGING MATERIAL – RECYCLE CODES 46
Figure 2.1 Society of the plastics industry (SPI), resin identification codes
http://www.ava.gov.sg/explore-by-sections/food/food-safety-quality/good-food-
safety-practices#Safe-Use-of-Plastic-Food-Packaging
ASEPTIC MILK CARTON 47
MIGRATION Monomers
Additives
Microwave susceptor
Are multilayer structures used as packaging materials
or as part of package (popcorn packs) or as a plate
or a baking pan for microwave foods
Use to convert microwave energy into heat and
provide localized heating
Achieved by means of very thin layer aluminum of a
metalized plastic films that is laminated to paper or
board
POTENTIAL CONTAMINATION/MIGRANTS: 56
Recycled plastics
Use of post consumer recycled (PCR) plastics is a
potential hazardous application as they may contains
chemical contaminants:
From their previous use or
From contact with other wastes during collection or
From recycling techniques
FOOD AND PACKAGING MATERIAL INTERACTION
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Metal-Food Interaction
Corrosion of metal (e.g.. tin, iron and lead), leading to
them dissolving from the container and migrate into the
food interface
Paper-Food Interaction
Mainly due to solvent and adhesives used for package
fabrication or inks for printing
Plastics-Food Interaction
Interactions occurring between food, package and
polymer materials
PERMEABILITY OF PACKAGING MATERIAL 59
Polymer Film
Permeant
molecules
Adsorption Desorption
Diffusion
PERMEABILITY OF PACKAGING MATERIAL 62
Absorption
Refers to the penetration and dispersal of molecules
from the product into, but not through, the packaging
material
Result in loss of aromas and flavours
Commonly referred to as “flavour scalping”
Significant losses of limonene and other aroma
compounds from orange juice stored in LDPE lined
packages were reported. LDPE, being the sealing layer
of almost all composite structures, is frequently used for
contact with flavoured beverage.
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