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Engineers, Surveyors, ‘A’ Grade Electrical & Civil Contractors GST IN: 36AAFFL5883R2ZC

About LOYAL DESIGNS


An engineering company specialized as electrical high voltage contractor, offering high
quality professional solutions, design and engineering services to its customers.
Conveniently located at Hyderabad, with our highly skilled professionals and dedicated team
ready to deliver their services in the competent fields of high voltage cable systems,
substation Installation and transmission work offering vide range of and Service support to
powersector.

LOYAL DESIGNS also provides the technical expertise necessary for the most efficient and
cost-effective use and maintenance of your power system assets, helping to ensure the
highest degree of reliability and availability of your system. Our services include power
system planning, electrical design, construction coordination and maintenance support for
high voltage, electrical substations, circuit switching stations and electrical power distribution
systems.

Having achieved certain degree of expertise after successfully executing various contracts
we have an extremely experienced and diverse set of professionally trained and qualified
engineers having versed ability in tackling and providing solutions to our customers and
capability to handle all requirements and installations even at the highest scale and
magnitude.

We excel at our commitment to your timing needs, time restrictions and requirements for
successful execution and completion of projects. We recognize that our continuing success
is directly related to render services that exceed customer expectations. Our Dedication to
quality while, ensuring that all work is carried out to the highest standard, conforming to or
exceeding relevant applicable Standards and codes of practice, has spoken for itself always.

Project Management
 LOYAL DESIGNS plan and design cable systems according to our client's
requirements. Especially to start complex projects our experiences and knowledge's are
helpful
 Searching the most economic solution, developing of client's specific constructions,
optimizing the maximum transfer power or application of suitable earthling or cross-bonding
methods
 Furthermore we support you in planning the best route course and in complying with
environmental regulations.
 Based on this we represent the technical realization of your project. This helps to
provide for all contingencies. After consultation with you we document the results in a
specification. Thus all economically, ecologically, quality and safety relevant aspects are
fixed mandatory.

H No 6-76, Flat No G3, Sneha Apartments, Bhavanipuram, Patancheru, Medak Dist, Hyderabad - 502032.
Mobile: + 91 97001 53148, +91 98496 27303. Email: loyaldesigns@gmail.com
Engineers, Surveyors, ‘A’ Grade Electrical & Civil Contractors GST IN: 36AAFFL5883R2ZC

Power Projects EPC


As an electrical high voltage contractor with specialization in high and low voltage
cable & electrical installations. LOYAL DESIGNS offers a complete package of services,
from design stage to supply and commissioning of equipment and installations with quality,
reliability, and versatility backed by an efficient and cost conscious service to our customers.
Transmission lines, High voltage & substation installation, distribution projects,
electrifications and cable installation are all part of services offered by us. Whether it be large
power cables or small diameter control cable we are able to provide a complete installation
service, including cable management systems, cable supports system, cable tray and basket
systems, civil works and cable pulling. LOYAL DESIGNS offer services for all type of cable
laying&installation.

From Submission of drawings, cable routes survey to customer as per project requirement.
Installation of steel support structure, cable trays inside substations, tunnels, trench along
with installation of cable cleats, trefoil clamps, civil work, making trench backfilling of trench,
re-instatementofsoil.

Cable jointing, preparation of joint bays for specialized joint work, including installation of air-
conditioned jointing chamber at site with full time electric supply, providing helpers and
manpower as per the manufacturer requirement. LOYAL DESIGNS can offer entire package
like pre-jointing tests, cable jointing, terminations, high voltage tests, AC test, partial
discharge tests, impendence measurement test etc.

HV Cable Design

Designing a HV cable system is the most challenging and critical part for any early stage
project. From the route surveys, structural designs, adequate loading calculations and
successful implementation, our team designs and builds the cable systems (up to 400kv) as
per the suitability of customers and offers complete design services and develop most
robust, redundant and cost effective HV cable system.

Our highly experienced engineers and CAD specialists have in depth knowledge to
understand the typical design requirements considering various site conditions and load
requirements and keep their expertise fully coordinated with approving authorities. So our
client can be rest assured that their cables and accessories will be safely and cost-efficiently
installed using the very latest methods and state-of-the-art equipments. Full range of
servicesofferedby

H No 6-76, Flat No G3, Sneha Apartments, Bhavanipuram, Patancheru, Medak Dist, Hyderabad - 502032.
Mobile: + 91 97001 53148, +91 98496 27303. Email: loyaldesigns@gmail.com
Engineers, Surveyors, ‘A’ Grade Electrical & Civil Contractors GST IN: 36AAFFL5883R2ZC

LOYAL DESIGNS pertaining to cable design & installation are:


 Route survey planning.
 Laying and installation method
 Cable-laying equipments
 Vertical Installation.
 Earthling requirements
 Tunnel installation.
 Single point & cross bonding method.
 Installation of MV XLPE cables
 HV and EHV XLPE cables rated at up to 400 kV

Cable Laying
HV cable requires special laying method and intensive care to avoid any damage during the
laying which might result in to heavy losses. To achieve a safe and damage free installation,
special types of cable laying tools need to be used. LOYAL DESIGNS owns wide range of
state-of-art equipments like cable rollers, pulling winches, drum stands etc. These
equipments are utilized as per typical specification; pulling forces withstand capacity and
minimum bending radius of a particular cable.

The finalization of design part should be followed by cable pulling and laying plan and the
location of drum stands and winch should be determined. Changes in the elevations,
locations of bends and offsets should be considered as an important part of cable laying
plan, since these factors result into increase in the pulling forces. To minimize their effect,
pulls should begin at the end having lowest elevation.

Rollers are to be used in drawing heavy cables for safe installation; the cable can be drawn
out manually or with a winch. If the cable is pulled out solely by its end, guide rollers should
be placed at the corners to ensure that the cable is not bent at less than the minimum
bending radius. In all these methods, the drum stand should be placed so that the cable is
unreeled from the top, i.e. the cable is unreeled in the opposite direction to that shown by the
arrow.

After laying is complete, the cables are to be fixed with the right clamp having adequate
strength to bear forces generated due to short circuit fault. The XLPE cable is to be further
commissioned and tested in accordance with the relevant test specifications for XLPE high
and extra-high voltage cable systems. These include DC voltage tests on the cable sheath or
AC voltage tests on the main insulation. For extra-high voltage systems, particularly, they
may be supplemented by partial discharge tests on the accessories installed.

H No 6-76, Flat No G3, Sneha Apartments, Bhavanipuram, Patancheru, Medak Dist, Hyderabad - 502032.
Mobile: + 91 97001 53148, +91 98496 27303. Email: loyaldesigns@gmail.com
Engineers, Surveyors, ‘A’ Grade Electrical & Civil Contractors GST IN: 36AAFFL5883R2ZC

Cable Jointing
 We have certified Cable Jointers available to complete projects on all types of Power
Cables ranging from 240-400 volts up to 33kv (Voltages above 33kv are available on
request).
 A large proportion of our Cable Jointers are licensed electricians which provide further
support to our service. We have undertaken many projects involving all aspects of both Low
Voltage and High Voltage cable jointing.
 We have fully trained and experienced members of staff on our projects. Training is
our primary method for maintaining the quality of the project. We ensure that all staff on site
are familiar with all aspects of the project and are supplied with the correct plant, equipment
and support to allow them to complete their tasks safely and efficiently with minimal impact to
the Environment.

Installation & Commissioning

We have special test equipments available for commissioning tests of power cables.

Outer Sheath Dc Test:


According to the specification and/or the standard, DC testing of the outer sheath is required
to detect damage of the outer sheath during installation. Damage of the outer sheath
includes damage of the sheath itself and damage of the main insulation. Water may
penetrate the cable via a damaged outer sheath. Depending on the standard, the outer
sheath must withstand 5 kV or 10 kV DC, for 1 to 5 minutes.
Test set‐up consists of 10kV mega ohmmeter. Voltage is applied to the screen wires of the
cable and leakage current measured.

Conductivity Resistance Measurement Test:


Test set‐up consists of 200A micro ohmmeter. Conductivity resistance of the cable is
measured and calculated according to length of the cable per km.

Phase Checking Test:


Phases are short circuited from on side and sequences are checked from other side one by
one with ammeter.

Capacitance Measurement Test:


Capacitance of the cable is measured and calculated according to length of the cable per
km.

The detailed UG Cable related works was enclosed in the Annexure.

H No 6-76, Flat No G3, Sneha Apartments, Bhavanipuram, Patancheru, Medak Dist, Hyderabad - 502032.
Mobile: + 91 97001 53148, +91 98496 27303. Email: loyaldesigns@gmail.com
Engineers, Surveyors, ‘A’ Grade Electrical & Civil Contractors GST IN: 36AAFFL5883R2ZC

We have successfully completed the following works, detail underground XLPE Cables
Survey Drawings, Asbuilt Drawings, GPS Coordinates & Towers Detailing Structural
Drawings, Fabrication Shop Drawings, Conventional & GIS Substation Layouts also
carried out 132kV Cable Protection Works underneath Fire Protection wall for TS Transco.

1) M/s. TRANSMISSION CORPORATION OF TELANGANA LIMITED.


The work of rectification of failure of Outer End Termination of Gachibowli –
Shapurnagar Circuit – II in Hyderabad.

2)M/s. Indu Projects, Hyderabad. (UG Cable – 44x2=88 ckm.


3)M/s. L&T Construction, Hyderabad. (UG Cable – 23x2=46 ckm.
4)M/s. Iljin Electric Co., Ltd, Hyderabad. (UG Cable – 30x2=60 ckm
5)M/s. Rahul Cables Pvt. Ltd., Hyderabad. (UG Cable – 5.5x2=11 ckm.
6)M/s. Singan Projects Pvt Ltd. Hyderabad (UG Cable – 0.5x2=1 ckm.
7)M/s. K. Ramachandra Rao Transmission & Projects Pvt. Ltd., Hyderabad.
(UG Cable – 6.76x2=13.52 ckm.
132 kV Routes

1) 132kV Badli SS to CTT (Haryana) 0-0.5km


66 kV Routes

1) 400kV Nawada SS to Badrola SS (Haryana) 0-2.5km


2) 66kV Sector 10a SS to Sector 09 SS (Haryana) 0-2.5km
3) 66kV Nawada SS to Fathepur Line Shifting (Haryana) 0-1.26km.

8) M/s. Ramky infrastructure, Hyderabad.


9) M/s. ECI Engineering & Construction Company Ltd, Hyderabad.
10) M/s. Gherzi Eastern Limite, Hyderabad.
11) M/s.Servomax india limited, Hyderabad.

Yours truly,
for Loyal Designs

K. NAGA SURESH
Mob: 098496 27303, 097001 53148.

H No 6-76, Flat No G3, Sneha Apartments, Bhavanipuram, Patancheru, Medak Dist, Hyderabad - 502032.
Mobile: + 91 97001 53148, +91 98496 27303. Email: loyaldesigns@gmail.com

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