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tubing couplings between the wellhead when drawdown data were extrapolated
and the liquid level. Knowing the length to zero bottom-hole pressure, and the
of the tubing joints, it is then a simple accuracy of such indicated capacities has
matter to compute the distance to the been questioned. Facilities for obtaining
level of liquid in the annulus. The relation- comparative data between drawdown and
ship of these data to bottom-hole pressure physical tests at rates above 3000 bbl. per
and to well testing involves numerous day have not been available and for this
factors. reason, and others, it was considered
advisable to set a maximum rating of
THEORETICAL AND PHYSICAL FACTORS
3000 bbl. for wells tested in Kansas by the
IN WELL TESTING
drawdown method.
"Potentials" determined from bottom- The straight-line relationship between
hole pressure or liquid-level measurements pressure and producing rate may be
are based on a straight-line relationship expressed algebraically as follows:
between pressure at the bottom of the well
and the rate of production. Under certain
conditions, liquid levels are proportional
to pressures and the height of the liquid where:
column may be substituted therefor. C = productiVity index factor, bbl. fluid
Well tests utilizing the relationship between per day per lb. pressure drop.
pressure, or liquid level, and production P r = static reservoir pressure, lb. per
rate eliminate the necessity for high rates sq. in.
of production. Tests taken in this manner P p = equilibrium bottom-hole pressure,
have commonly been referred to as draw- lb. per sq. in. at stable flow rate Q.
down tests; that is, a drawing down of the Q = production rate, bbl. fluid per 24 hr.
pressure or liquid level by increasing the Then:
rate of production. Qmax = CPr [2]
When the drawdown of pressure or liquid Also:
level is directly proportional to liquid C = Q2 - QI [3]
production, the pressure-flow relationship PI - P2
may be expressed by a constant, commonly where:
called the "productivity index," which is QI = oil-production rate, bbl. per 24 hr.
usually expressed in barrels per day per at pressure Pl.
pound reduction in bottom-hole pressure, Q2 = oil-production rate, bbl. per 24 hr.
or barrels per day per foot drawdown. at pressure P 2•
In all but a few of the tests made in From this equation the well capacity
several thousand wells in Kansas the may be expressed as:
relationship between pressure and liquid
production approximated a straight line
Qmax = CP I + QI = CP 2 + Q2, etc. [4]
between the limits of the production rates Thus the factors needed for determining
obtained. Numerous wells, with liquid a well's capacity are the stable pressures
capacities up to 2000 bbl. per day, have at two producing rates, or the static
been tested to near capacity without pressure and stable pressure at one rate.
deviating from the straight-line relation- For accuracy in testing, the former is
ship, and tests made on wells producing preferred.
as much as 2800 bbl. per day show no The components of bottom-hole pressure
deviation (Fig. I). Many wells have shown are: (I) the pressure due to the weight of
exceptionally large indicated capacities the liquid column in the annulus, (2) the
CHARLES C. RODD 51
pressure due to the weight of gas in the part of the liquid in the annulus preventing
annulus and (3) the pressure at the well- the density from remaining constant.
head. Algebraically: Under producing conditions oil will tend
to displace the water until a stable condi-
P bh = hd+ +p. PeA [5] tion is reached and only oil remains in the
where annulus. The well must be tubed to the
P bA = bottom-hole pressure, lb. per sq. in. producing formation, of course, so that
h = height of liquid column, ft. water will not accumulate below the tubing.
d = mean column weight of liquid, per When the static level is not used to deter-
ft. per sq. in. mine a well's capacity to. produce it
p. = pressure due to weight of gas column, becomes necessary to determine the liquid
lb. per sq. in. level in the well at two producing rates.
PeA = pressure at wellhead, lb. per sq. in. Then:
TESTS FROM LIQUID LEVELS ONLY
[8]
In certain types of wells, notably
Arbuckle dolomite wells in Kansas, operated
where hi and h2 are, respectively, the
under controlled condition, the density
distances in ft. to the stable fluid levels at
of the liquid column in the annulus between
rates QI and Q2.
tubing and casing remains constant at
Then:
varying rates of production. In such wells
the change in pressure due to the weight Qmax = e(L - hi) + Ql = CI(L - h2)
of the gas column becomes negligible and + Q2, etc. [9]
the wells usually can be produced with
zero casinghead pressure. Under such In general, tests determined from liquid
conditions, factors 2 and 3 in Eq. 5 may be levels alone have been satisfactory on
neglected and bottom-hole pressure con- wells producing negligible quantities of" gas
sidered proportional to the height of the where a liquid of constant density can be
liquid column. Then: maintained in the annulus. Most Kansas
Arbuckle wells produce no free gas and
[6] saturation pressures usually are less than
100 lb. per sq. in. As drawdown tests
of the liquid column is seldom proportional the pressure at the liquid surface may be
to the bottom-hole pressure; consequently computed from the following equation:
it cannot be used directly in computing
the productivity index and consideration SD
LOgIO-Pb = - 8 l' + LoglOP, [101
-
I22. 2
1200 I
Pressure-gauge data __
l- f-., :fPI=12's9 i where:
.S 1000
go
- = JindcawlJ.720bb~-
...",
P b = absolute pressure at bottom of gas
I / -r--"'~ ~ column (top of liquid surface), lb.
11800
Liquid-level data converted Iv , per sq. in.
,/:?' equivalent pressure ,
~ 600 P.I =12. 93 ! S = specific gravity of gas.
Indcap.=1J.880bbl
~ D = length of gas column, ft.
w
i
] 400
I ,
T = mean temperature of gas, deg. F. abs.
E ! I I I
.E P, = casinghead pressure, lb. per sq. in .
j; 200
I
, ~--;-- abs.
i
H-
I
I
By control of the casing pressure,
o i
many wells can be produced without an
o 500 1000 1500 2000 2500 3000 3500
Production rote. bbl per doy appreciable quantity of liquid in the
FIG. I.-COMPARATIVE PRESSURE-GAUGE AND
annulus_ In such wells the effect of the
LIQUID-LEVEL TEST SHOWING STRAIGHT-LINE
RELATIONSHIP TO 2800 BARREl.S. liquid column becomes negligible and
bottom-hole pressure may be determined
must be given to. all the factors in Eq. 5, from casing pressure and gas-column
either by measuring the pressure directly pressure. However, where it is impossible
with a bottom-hole pressure gauge or by or impracticable to lower the liquid level
determining the three constituents of to the pump or tubing perforations, con-
bottom-hole pressure separately. These sideration must be given to the height of
can be determined with reasonable accu- the liquid in the annulus.
racy from liquid-level and surface data by The determination of the pressure due
the back-pressure method. to the weight of the liquid involves the
Casing pressures can be obtained directly establishment of two or more stable liquid
by use of suitable gauges. The determina- levels, while maintaining a constant rate
tion of the pressure due to the weight of of production, by changing the casing
the gas column involves the measurement pressure, either by permitting the well to
of the specific gravity of the gas by labora- build up pressure or by using a compressor.
tory methods or, under certain conditions, In this manner casing pressure is sub-
empirically. One service company has stituted for liquid pressure and, by dividing
developed an empirical method of deter- the change in pressure at the liquid surface
mining specific gravity of the gas from by the change in liquid level, the column
the velocity of the wave used to determine density may be determined. The average
the liquid level. The method has given density will normally remain constant,
satisfactory results under some conditions if the production rate is constant. The total
but may cause errors when it is necessary pressure of the liquid column may be com-
to use a compressor to maintain required puted by multiplying the column density
pressures at the wellhead. by the height of the column above the
According to C. P. Walker, in U. S. desired datum, which must be at or above
Patent No. 2161733, knowing the pressure the tubing perforations. Any change in
at the wellhead and the specific gravity annular area may affect the column
and temperature of the gas in the annulus, density of the liquid and a liner in the well
CHARLES C. RODD 53
may necessitate a separate determination on a well. Although the method has not
for this section of the liquid column. been widely used, and sometimes does not
Adding the total liquid-column pressure give satisfactory results, many wells
to the pressure determined by Eq. 10 gives that produce little gas and ordinarily can
the bottom-hole pressure at that particular
2400',----r--r-.,---r-,---,---r-.,.--r--,
rate of production. When the bottom-hole Stable p/oductlon mte-l98 bbl percby
Column densdy, determined by
pressure has been determined for two or depressmq IIqu;d level fromD tol{
~ ?9.6Ib per 100ft
more stable rates of production, the well 2600 Pressure at "qUid level fde/ermmed
capacity may be computed from Eq. 3 f----+ __~c-+-from [q IO)plus pressureofh uld
([J7lS-0Jlmes 0?96)
and Eq. 4 (Fig. 2). o B h0 ,- 4J51b er sq In
1j2800
Bottom-hole pressure tests usually
require considerably more time than deter- ~
01
minations of liquid levels. When bottom- 15 3000
hole pressure gauges are used it is difficult .;::
OJ
to determine when stabilization of flow has ~
occurred and tests frequently are extended -i> 3200
~
for some hours to assure reliable data.
The use of bottom-hole pressure gauges
in pumping wells requires pulling and
rerunning rods, and occasionally tubing,
before and after the tests, thereby involving
considerable expense. Also, even under the
most favorable conditions, the gauges are
38000 100 200 300 400 500
subject to damage from the shocks and Pressure 01 liquid surfoce,lb.persq.in_
vibration of a pumping well, and occa- FIG. 2.-GRAPHIC ILLUSTRATION OF BACK-
sionally tests must be repeated. PRESSURE METHOD OF DETERMINING BOTTOM-
HOLE PRESSURE.
Determination of bottom-hole pressure
by the back-pressure method sometimes
requires a compressor to maintain casing be tested by the liquid-drawdown method
pressure, and when the well itself builds up can also be tested by use of fill-up data.
pressure a regulating valve is necessary The theoretical factors in the procedure
to maintain a constant pressure. The for determining capacities from fill-up
liquid-level measuring equipment used for data were expressed by Muskat li in 1936
back-pressure tests is essentially the same as follows:
as for other tests except that it must be
AH, H. - H.
designed for high pressures. Q= T log. H. _ H [II]
Back-pressure and pressure-gauge tests
require extreme care, both in obtaining where:
data and in the interpretation and analysis Q = well capacity, cu. ft. per min.
of results. It has been found that, in certain A = area of pipe or annulus, sq. ft.
types of wells, conditions arising through T = time between H. and H, min.
acidizing, and the attendant loading of the H. = liquid height above formation at
well, may temporarily affect the normal static level, ft.
pressure drawdown, causing the test data H 0 = liquid height above formation at
to reflect an erroneous index. zero time, ft.
H = liquid height above formation at
TESTS FROM FILL-UP DATA
time T, ft.
Liquid-level measuring equipment pro-
vides a means for obtaining fill-up data • References are at the end of the paper.
54 DETERMINATION OF OIL-WELL CAPACITIES FROM LIQUID-LEVEL DATA
tivity index can be determined also Average P.I. = 1.143 +2 1.186 = 1.165
graphically by the following relationship: Indicated liquid capacity
= (3272 - 850) X 1.165 407 +
= 3229 bbl. per day
I Well rating = 3000 - (2 per cent of 3000)
C =KX R X A X 4.1 [16] = 2940 bbl. per day
CHARLES C. RODD 55
Data on a fill-up test and the results of 10 per cent of the higher one.) If the calcu-
plotting the data on a semilogarithmic lated capacity is less than 3000 bbl. of
chart are shown in Fig. 3 and Table 2. :fluid per day the well is given a rating equal
to the calculated capacity if no water was
TABLE 2.-Data and Calculations, Fill-up
300
Test I"- r--..
200
I~
H.- H
~ I""--
r--
Time
Depth to
Li~~~d,
Lii\uid
in ole,
Ft. H.=
2790
H. =
2780
H.=
2786
150
100 I'\.
~
~~ -- I'-
I'-~~
--- - - - - - - --- - - - --- 80
0 ....:
3'-25"
722
702
2,5 8 1
2,601
209
189
199
179
205
185 <t-.60 ~ r-....
\ r--; ~ r-....
6'-55" 681 2,622 168 158 16 4 ~50 <'&00
11'-55"
16'-55"
659
640
2,644
2,663
146
127
136
II7
142
123 ~40 l" t':: J'-.. ~
26'-55" 609 2,694 96 86 92
l'\ "- ~ ~
4 1 '-55" 576 2,7 27 63 53 59 30
~
56'-55" 556 2,747 43 33 39
[\~ ~'>
J"..,
Casing (7 in.) 24 lb. bottomed at 3303 ft. 20
Total depth, 3319 ft. \
Tubing (3 in.) 9.30 lb. upset. 15
Area of annulus, 21.91 sq. in.
Calculations (H. = 2786):
10
C
=
4. 1 X 21.91 L
56.9
205
Og'03"9"" 1.13
8 o 10 20 30 40 50 60 10
Time, minutes
Capacity = 1.138 X 2786 = 3170 bbl. per day
(Capacity determined by drawdown test was 3317 bbl. FIG. 3.-DETERMINATION OF STATIC LIQUID
per day.) LEVEL (H.) FROM FILL-UP DATA.
RULES FOR OFFICIAL DRAWDOWN TESTS produced. If water was produced the rating
IN KANSAS is reduced by the percentage of water
produced during the highest rate of produc-
Fluid-level Tests tion. If the calculated capacity is more than
For the initial test of a well, liquid levels 3000 bbl. per day the well is given a rating
at three stable rates of production must of 3000 bbl. minus the percentage of water.
be determined. The lowest rate of produc- On subsequent tests only two rates of
tion must be at least 5 bbl. per hour; the production are required. The high rate
intermediate and high rates must be at must be at least IS bbl. per hour and a
least 10 and IS bbl. per hour, respectively. spread of 10 bbl. per hour between high
A spread of 10 bbl. per hour between high and low rates is required. Other conditions
and low rates and 4 bbl. per hour between are the same as for initial tests. All wells
any two rates is required. (Exceptions are must be tubed to the top of the producing
made for wells with capacities of less than formation during official tests.
30 bbl. per hour.) Stabilization of the liquid
level, within a limit of 5 ft. per hour, is Bottom-hole Pressure Tests
required for each production rate and the Either a bottom-hole pressure gauge or
well must be gauged for 3 hr. at each rate the back-pressure method may be used.
after stabilization is reached. Pressures at two stable rates of production
The productivity indices between the are required, and bottom-hole pressures
low and high rate and the low and must not vary more than 3 lb. per hour
intermediate rates are determined and during each gauging period. The high rate
the average of the two used to compute the must be at least IS bbl. per hour and a
capacity. (A retest may be required if the spread of 10 bbl. per hour between high and
difference between the indices is more than low rates must be obtained. The high rate
56 DETERMINATION OF OIL-WELL CAPACITIES FROM LIQUID-LEVEL DATA
must be taken first and the stable period pumping the wells at much lower rates
must be preceded by the production of 240 than formerly.
bbl. of liquid. Three-hour gauges at each The service cost of testing a pumping
rate are required. The maximum rating is well varies from approximately $40,
3000 bbl. per day with a deduction for where liquid-level data alone are used, to
water production on the same basis as for approximately $140 for a back-pressure
fluid-level tests. Wells must be tubed to the test requiring the use of a compressor.
top of the producing formation. Labor cost varies from $10 to $25, depend-
ing on the type of test. The average cost
ECONOMICS OF LIQUID-LEVEL of taking capacity physical tests, including
MEASUREMENTS labor and repairs to equipment, but
excluding depreciation of pumping equip-
The advantages of conducting well tests ment, is approximately $125 per well.
without interfering with production are Most flowing wells (and some pumping
apparent, particularly where production is wells if properly equipped) can be tested
not restricted and down time means loss more cheaply with bottom-hole pressure
of income. Even where runs are rt;stricted gauges than with liquid-level measuring
and down time does not involve loss of equipment. Pressure gauges, however, are
allowable, the expense of pulling rods and costly, and only a few operators own them.
tubing is more than the cost of an extended
ACKNOWLEDGMENTS
study with liquid-level measuring equip-
ment, which in Kansas has been largely The author wishes to acknowledge the
in connection with official tests for alloca- cooperation of the Conservation Depart-
tion purposes. Prior to the use of drawdown ment of the Kansas Corporation Commis-
tests, physical tests were required, which sion; The Depthograph Company, Mr.
on most pumping wells necessitated the George Vaughn, Manager, Great Bend,
installation of large-capacity equipment Kansas; and The Halliburton Oil Well
costing from $7,000 to $12,000 per well, and Cementing Company.
required pumping the wells at rates that
REFERENCES
often were considered to be injurious to the
1. C. P. Walker: Determination of Fluid Level in Oil
reservoir. As well allowables were extremely Wells by the Pressure-wave Echo Method.
low, the capacity of the equipment was not Trans. A.l.M.E. (1937) 123.32.
2. H. C. Miller, E. S. Burnett and R. V. Higgins:
utilized, except for physical tests, for Oil Well Behavior Based upon Subsurface Pres-
sures and Production Data. Trans. A.I.M.E.
several years after installation. Since the (1937) 123.97·
3. G. Weber: Fluid Level Indicator Used in East
adoption of drawdown tests, most operators Texas. Oil and Gas Jnl. (Dec. 'S, 1938).
4. J. J. Jakosky: Bottom-hole Measurements in
are installing smaller equipment costing Pumping Wells. Trans. A.l.M.E. (1939) 132.62.
5. M. Muskat: Use of Data on BUIld-up of Bottom-
from $2,000 to $5,000 per well, and are hole Pressure. Trans. A.l.M.E (1937) 123.45.