CURRICULUM VITAE

QA/QC, Quality Engineer/Supervisor/Lead

 Name : Michael JP.

 DOB/Gender/Nationality
 Experience
 Languages
 Passport Number
 Driving License
 Email/Mobile
: 06-06-1983/Male/India.
: 13 years
: English, Tamil, Hindi and moderate in Arabic & Korean.
: Z3761749.
: India, Saudi Arabia, &South Korea (valid).
: michaeljp1983@gmail.com/+91-6380460583.

Education:
 Bachelor of Engineering in Mechanical, 2002-2006, from Annamalai University, India (regular).
 Master of Science in Total Quality Management, Kuvempu University, India (distance).
 Welding Engineer (Pursuing), IIW-India (distance).

Career Summary:

A tireless Mechanical engineer performed solid roles as QA/QC Professional in oil and gas and infrastructure
construction projects (Onshore/Offshore). Mainly into Quality control, assurance, procurement quality
management, inspection, testing in welding, piping, pipeline, structural, valves, equipment, fabrication, audits, NDE,
pressure vessels, pumps, compressors, storage tanks, heat exchangers, managing inspectors, offshore packages,
FAT, vendor quality control, coating, HVAC, Fire Systems, and Plumbing. Worked in the construction site, fabrication
shop & office, in effect earned 13 years of experience, excellent knowledge of materials types, applications, ASTM
specifications, ASME codes & referential cognition in ISO/NACE/API etc.

Training, Certification & Membership:

 Certified Welding Inspector from AWS, no. 08125381.
 NDE/NDT (level 2) & Radiography Test Film Interpreter (RTFI) from ASNT.
 Quality Management System ISO 9001:2008from TUV Nord.
 Process Piping Design Engineering as per ASME B 31.3.
 HVAC, Plumbing & Fire Fighting Systems, Electrical Building Services Design.
 Pressure Vessel Design (Div1).
 Member of IIW-India, no. CHN/M/R-11992/L & The Institution of Engineers India (IEI), no. M-1597676.

In Seeh Al Sarya for Oil and Gas Flowline, Pipelines & Piping(PDO)Jul 2018 to Nov 2019 as QA/QC Supervisor/Eng:
 Managed 20+ multi discipline inspectors from welding, coating, GRE, electrical, instrumentation, Civil and
HDPE.
 Quality requirements planning such as documents, resources, WPS, Inspections, testing and equipment.
 Instructing and guiding inspectors every day.
 Ensuring the Quality Management System (Quality plan, ITP and control procedures) is implemented in all the
areas of the project and follow for conformity.
 Ensuring all the current revisions of AFC documents, ITPs, procedures, method statements, NDE procedure and
SP are in use at site by handing over the controlled copies to all inspectors
 Reviewing Material Receiving Inspection reports and ensuring all the inspectors are closing the MRIR as per the
AFC drawings, PO, DO and MTCs etc. and ensuring materials are stored properly in the yard and site.
 Verifying all the equipment, tools, welding machines are calibrated when put in use.
 Ensuring all the inspectors are on duty in time and fulfill their duties without fail and delay.
 Assisting the welding engineer during Welding procedure qualification.
 Managing the welders’ qualification, welders register log and issuing welders cards. Monitoring the
performance of all welders.
 Coordinating with NDE team to accomplish the job & reviewing all kind of inspection reports.
 Reviewing RT films, RT, PT, MPT, UT, HT, FT reports etc.

Page 1 of 5
  Conducting internal and client weekly quality minutes of meeting and solving day to day site quality issues.
 Regular reporting to and coordination with head office for support.
 Finding Root Cause of defects in Welding and conducting regular meeting with welders to minimize welding
defects.
 Conducting Root Cause Analysis in the nonconformities.
 Preparing monthly KPI and proactively achieving it.
 Managing all the inspectors, clearing their site related queries, tracking the RFIs and solve it if there is any
issue.
 Advising the relevant department to follow the ITP, method statement, QPR, quality forms etc.
 Preparing monthly quality reports.
 Reviewing observations and preventing from reoccurrence of nonconformities.
 Reviewing and closing the CAR and NCR (internal & PDO).
 Conducting internal audits as per the planned intervals.
 Reviewing pipe book, test packs, as-built, observation reports, NCRs, Corrective action, Zenetor certificates.
 Ensuring Zenetor check sheets are completed properly and submitted to SAS Zenetor coordinator.

Responsibilities in FlexProTech May 2017 to Jul 2018:

 Installation, Repairing, Servicing, Inspection, Testing, Condition Monitoring, and Maintenance of Pumps,
Industrial Compressors, Turbines in all Industries such as Manufacturing, Cement, Chemical, paper mill,
recycling, Sugar mill etc.
 Planning, Manpower and technicians’ allocation, preparing work break down structure(WBS), project budget
calculation, safety& lifting requirement management, tools and equipment arrangement, getting work permit
approvals from client.
 Welding of damaged casing parts, supports, mounting structures, replacement of Bearing, Shaft, Impellers,
Pistons, gaskets, mechanical seals, wear rings, NDE of repaired parts and pump alignment.
 Progress record management, Meeting with clients regarding status of the project, Mechanical completion
inspection, document preparation, and final document and billing hand over and follow up.

Independently took on Hull & Topside as Assistant Manager for QA/QC from March 2014 to March 2017:
 Static Equipment//Pressure Vessels: Scrubbers, Separators, Filters, and Pig Launchers, Buffer drums, Storage
and drain tanks.
 Piping and Valve Materials: Pipes, all types of valves, Fittings, Flanges, Fasteners, Gaskets, Flow meters,
transmitters, Anodes, specialty and miscellaneous items in CS, LTCS, SS, DSS, SDSS, AlBr, inconel, Cu-Ni,
GRE/GRP.
 Packages & Equipment: ODMS, Mooring chains, wires and connectors, underwater chain stoppers & fair
leads handling equipment, Davits, Rafts, rescue boats, Chemical dosing units, hose and hose reels, HPU,
HVAC, Fender System, water ballast eductor, air operated pumps, raw diesel filter, Sea water lift pumps and
TUTU.
 Reviewed the scope of work, ITPs, WPS/PQR, welder qualification, procedures, inspection reports,
certificates of packages, equipment, vessels, piping items based on project specification.
 Prepared Procedures, Check sheets for Vessels, Piping materials, valves and packages.
 Lead audited the vendors for qualification, Quality and fabrication audits in the vendor fabrication shop as
per project requirements and specification.
 Conducted meetings with Client and internal departments to comply Project Quality requirements.
 Reported to boss regarding the status and requirements. Proactively worked to minimize reworks/delay.
Prepared weekly/monthly quality reports.
 Prepared Criticality Assessment for Piping materials, Valves and Equipment based on execution plan.
 Conducted Pre-inspection (PIM) and technical meetings with Vendors prior to fabrication/manufacturing.
 Coordinating with Client, TPI, internal inspectors, procurement dept and Vendors’ inspectors for inspections,
testing, surveillance, Audits.
 Surveillance of the construction yard and vendor shops during fabrication, assembly, storage and
preservation. Conducted technical and NCR/CAR close out meetings with vendors.
 Close liaison with the quality department and inspectors of Client and vendor, and internal engineers
everyday to meet the quality requirements of Project.

Page 2 of 5
  Witnessed PQR, qualification tests of welders and painters, production tests, welding, fabrication, NDE,
PWHT, hydrostatic tests of piping and valves (gate, globe, butterfly, check, needle, ball), PMI, Pickling and
Passivation, Painting (surface preparation, cleanliness, coating, adhesion test and final DFT and visual
inspection), factory/functional acceptance test (FAT), Final inspections after mechanical completion,
prepared punch and followed to close before and after delivery.
 Handled in detail with Tungsten Carbide Coating (coating, inspection and testing).
 Suggested logical alternate solutions for NCR/CAR and other quality issues.
 Initiated and assisted in the preparation of Technical query, deviation and derogation.
 Raised many NCR/CAR, closed and maintained record.
 Conducted Root Cause Analysis for the Defects/problems/issues and Non-Conformity.
 Conducted receiving inspection and cleared the punches with vendors, client and procurement dept.
 As an internal quality adviser of the project and taught/trained subordinates the quality needs.
 Accelerated the delivery, solved quality problems, keen and continuously followed up issues to solve
promptly in order to meet the construction schedule.
 Identifying risks and finding solutions to meet Quality Objective.
 Ensuring of as-built drawings against pressure vessels, valves and packages.
 Managed my responsibilities independently, delegated work to subordinates, and interviewed, arranged and
trained inspectors for the project. Ensuring Asset Integrity throughout the Project.
 Conducted seminars/training on the items, equipment and packages of the project.
 Obeyed and followed security policy (intellectual property rights) and safety requirements of yard, office and
fabrication shop. Worked on ERP for the document management and working.
 Negotiated with client to reduce the quality requirements and requested acceptable alternates in order to
reduce quality cost. Found win-win solutions. Reviewed Manufacturer Record Book (MRB).
 Rotary/Rotating equipment/Pumps &Compressors: Reviewed ITPs, Prepared Check sheets, Inspection of
visual, dimensional, welding, NDE, PMI, Borescope, hydrostatic/leakage test, Shaft alignment, Head(H),
Flow(Q), Performance test, NSPHA, Temperature, Vibration/resonance, Sound/Noise, Lubricant temp,
Mechanical run test, Bar-over, painting, packing/preservation as per API 610 and 618 and review of As-built
Data sheet and receiving inspection.
 Reviewed ITPs of vendors against Project specification and made inspection plan for the following:
 Pumps and Compressors, Sewage Treatment, Potable water treatment/distribution, fresh and potable water
Hydrophore, diesel centrifuge, bilge treatment, fresh water production, seawater/cooling water exchanger,
slop water, temporary biocide injection, service water coarse filtration, tank washing machine, tandem
offloading system, high pressure cleaning unit, internal of WT/CST, water mist skid, Gas suppression system,
hydraulic hatch, diesel generator, foam and deluge skids.

As Inspector and Engineer for onshore and offshore construction projects:

Company Country Client Project Position Period
Seeh Al Sarya Petroleum Flowline, Pipeline &Piping QA/QC July 2018 to Nov
Oman Develop Oman Supervisor 2019
(Engineer)
FlexProTech All Industries Mech & Rotating Equip Mech Engineer May 2017 to July
India
2018
Samsung Heavy Total Egina FPSO Assistant Mar 2014 to Mar
South
Industries Manager 2017
Korea
Quality
AICCO Khafji Joint Gas & LNG Export Facilities QC Inspector Jan-2013 to Nov
International Operations KJO 2013
AL QAHTANI-FISK Khafji Joint Utilities Replacement QC Inspector May-2012 to Dec
Saudi
Operations KJO 2012
Arabia
ASYAD Saudi Aramco Utility control Systems QC Inspector Jul 2011 to Apr
(KSA)
International Co 2012
Saudi Ministry Of Fire Systems in Chiller Plant QA/QC Jan 2010 to June
Establishment for Finance (Sprinkler/FM200) Engineer& 2011
Page 3 of 5
Safety Equipment Inspector
Saudi TEMCO Saudi Aramco KAUST QA/QC Engineer Sep 2007 to Nov
2009
WEL-TECH India Chennai Maintenance/Replacement QC Inspector Jun 2006 to Aug
Erectors Petroleum CL 2007
 Preparation and implementation of ITP (inspection and test plan), check lists, Quality Assurance Plan &
Quality Control Procedure, Tie-in package procedure, hydrostatic test package and procedure for piping and
valves, fabrication, painting and storage procedure based on the client specifications and SATIP, SAES, SAIC.
 Material receiving inspection such as piping materials, vessels, valves, paints, abrasives, gaskets, ducts,
sprinklers, nozzles, diffusers, dampers, and accessories, GRE/GRP piping, structural and welding
consumables, flow meters, AHU, chiller units etc based on approved manufacturer, PO with delivery notes,
MTC & batch number (ASTM, ASME and ASME B31.3)
 Implementation of Color Coding of Piping Materials as per ASME A13.1 & safe storage of Gaskets.
 Ensured that all rejected & identified substandard items are being color coded, tagged & kept in designated
quarantine area and maintained inspection records.
 Prepared check lists, method statements, and used based on the ITP and used clients check sheets and ITP
for all inspection points such as Hold, Witness, Monitoring, and Review.
 Verifying & suggesting for TQ if there is any discrepancy in the beginning of the work.
 Implementing the approved welding consumable control procedure storage & handling.
 Supporting in the preparation of WPS & WPQR for SMAW & GTAW, coordinating, organizing & witnessing
welder Qualification. Maintaining welder job clearance card (JCC).
 Setup numbering system for the welds, compile & maintain isometrics / weld history sheets (traceability
record) containing weld numbers & welders’ identification and records of history.
 Inspected pipe cutting, dimension inspection, heat number transfer on the cut pipe.
 Inspection of Fit-Up for Joint preparation, welding & fabrication as per WPS, PQR & approved clients
drawings in shop and site.
 Compile & verify daily welding production reports & ensure compliance to NDT requirements.
 Requesting for inspection to client after internal inspections is cleared in shop and site.
 Witnessed NDE and followed up repair joints to complete repair activities. Coordinated with NDE contractors
for schedule, reports and results. Maintaining NDE reports for repairs completion.
 Getting work permit from higher authorities, and reporting to the supervisor the status of inspection.
 Preparation & documentation of inspection reports, weld traceability record, Test packages & Witnessing of
hydrostatic test of individual line, piping systems & Valves in shop and site.
 Implementing, follow up & update the calibration of equipment and maintain calibration records for all
equipment (welding machines, measuring devices, pressure gauges etc).
 Ensuring pass of hydrostatic and pneumatic test, depressurization and Pipe Lay-up.
 Inspection of Blasting & coating as per approved Procedure and materials and as per client’s specification in
shop and site.
 Inspected and ensured the compliance of installation of Piping, ducts, pumps and testing based on the
manufacturer’s guide. Piping at Site Equipment Installation, sprinklers, nozzles, ducts, diffusers at site AHU
Installation, Pumps & accessories.
 Suggesting Preventive Actions to the Construction Team in order to avoid NCRs.
 Raising NCR/CAR by consulting Quality Supervisor to the violations against SAES & SAIC.
 Carry out surveillance inspection of accepted items & preservation.
 Follow up of all NCRs and CARs to ensure closure.
 Resolving technical Queries with project the construction team on daily basis.
 Preparing punch list with the construction team and follow up to clear.
 Submission of signed off check sheets, ITP, inspection reports, NDE reports, punch list to client and
maintaining records of it to retrieve.
 Coordinate and meeting with client’s project inspection personnel for necessary project inspection for
witnessing/ hold points.
 Conducted internal audits for the compliance of project quality as per planned interval.
Page 4 of 5
  Liaison with all internal engineers, managers, inspection supervisors, document controller for required work,
information, documents and materials.
 Preparing annual review meeting with internal departments.
 Verifying As-built drawings, prepared mechanical completion certificates (MCC), followed punches to ensure
closing and assisted in the closing of tasks/projects and submission of quality and completion records.
 Preparing Key Performance Indicators (KPIs) of Welding defects, welder repair rate, materials receiving
inspection damage rate, Inspection rejection rate, documents rejection rate and procurement.

Computer/IT Savviness:

 MS office Package & ERP.

Declaration:

 All the given information is true.

Page 5 of 5