INSPECTION AND TEST PLAN

FOR BOUNDARY FENCE WORKS

Doc. No. IONE-AA00-ITP-CS-0001

KARBALA REFINERY PROJECT REV. 3 Page 1 / 7
Ref. FEED DOC. No. : 2342-AA00-JSM-501

INSPECTION AND TEST PLAN

FOR BOUNDARY FENCE WORKS

PROJECT : KARBALA REFINERY PROJECT

LOCATION : KARBALA, IRAQ
EMPLOYER : STATE COMPANY FOR OIL PROJECTS (SCOP)

3 5 SEP 15 REVISED AS PER MARKED S. J. Jo J. Y. Jo B. H. Lee B. H. Shim H.S. Hwang

2 12 AUG 15 REVISED AS PER MARKED S. J. Jo J. Y. Jo B. H. Lee B. H. Shim H.S. Hwang

1 27 JUL 15 REVISED AS PER MARKED S. J. Jo J. Y. Jo B. H. Lee B. H. Shim H.S. Hwang

ISSUED FOR
0 5 DEC 14 CONSTRUCTION
M. S. Kim I. W. Jo Y. S. Kim B. H. Shim H.S. Hwang

C 6 NOV 14 REVISED AS PER MARKED M. S. Kim I. W. Jo Y. S. Kim B. H. Shim H.S. Hwang

B 22 SEP 14 REVISED AS PER MARKED M. S. Kim I. W. Jo Y. S. Kim B. H. Shim H.S. Hwang

A 24 JUL 14 ISSUED FOR REVIEW M. S. Kim I. W. Jo Y. S. Kim B. H. Shim H.S. Hwang

REVD REVD APPRD CONFD

REV. DATE DESCRIPTION PRED CHKD
(PQM) (PM) (PD) (SCOP)

Joint Venture of Hyundai Engineering & Construction Co., Ltd., GS Engineering & Construction Co.Ltd., SK
Engineering & Construction Co., Ltd., and Hyundai Engineering Co., Ltd.,

Note :
a) Revision bar(vertical line) shall be placed in the right hand margin to indicate where the changes has been made
b) PRPD = Prepared by, CHKD = Checked by, REVD = Reviewed by, APPRD = Approved by
 INSPECTION AND TEST PLAN
FOR BOUNDARY FENCE WORKS

Doc. No. IONE-AA00-ITP-CS-0001

KARBALA REFINERY PROJECT REV. 3 Page 2 / 7
Ref. FEED DOC. No. : 2342-AA00-JSM-501

REVISION HISTORY

REV. NO. REV. DATE Description Page

A 24 JUL 14 Initial Issue -

3, 5, 6, 7,
B 22 SEP 14 Revised as per KRP-EH-CH-387
Attachment #2.2.A

C 6 NOV 14 ITP and attached forms number was changed -

C 6 NOV 14 Descriptions are changed by EMPLOYER’s comments 5, 6
0 5 DEC 14 Issue for Construction

Reference, acceptance criteria and form number was

1 27 JUL 15 5 ~ 10
changed

Form regarding Steam curing operation record was

1 27 JUL 15 Attachement #2.3A
added

Inspection point of employer are changed in accordance

1 27 JUL 15 with agreement at Management Meeting 5 ~ 10
(MOM No.KRP-C-MOM-N-0195 dated 1st - 2nd June 2015)

2 12 AUG 15 Inspection point of employer are changed 5 ~ 10

3 5 SEP 15 Inspection point of employer are changed 5~8
Layer for compaction test is changed according to
3 5 SEP 15 9 ~ 10
discussion between SCOP and JV.
 INSPECTION AND TEST PLAN
FOR BOUNDARY FENCE WORKS

Doc. No. IONE-AA00-ITP-CS-0001

KARBALA REFINERY PROJECT REV. 3 Page 3 / 7
Ref. FEED DOC. No. : 2342-AA00-JSM-501

TABLE OF CONTENTS

1. I T P

2. ATTACHMENTS

2.1 Request For Inspection & Test

2.2 Receiving Inspection Report
2.3 Inspection Reports
Form No. ITRF-CS-0001-01; Steam Curing Operation Record

Form No. ITRF-CS-0001-02; Final Walk-Down Inspection of Fence Works

 INSPECTION AND TEST PLAN FOR BOUNDARY FENCE WORKS

Doc. No. IONE-AA00-ITP-CS-0001

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Ref. FEED DOC. No. : 2342-AA00-JSM-501

Section A. Definition of Inspection Points Section B. Applicable Specification, Codes and Standards

CONSTRUCTION : Subcontractor QC and/or CONTRACTOR's Construction Project Specification

QC : CONTRACTOR's QC 1. IONE-AA00-DW-CS-33002

EMPLOYER :STATE COMPANY FOR OIL PROJECTS (SCOP) Personnel and/or their Inspection Representative i.g. Third party Inspection Company 2. IONE-AA00-MS-CS-0001

Inspection and testing activities conducted by Construction. These include the monitoring of installation and Construction's internal
I inspections and tests before and during the witnessing of the inspections and tests by QC and/or Company and/or EMPLOYER
Subcontractor's Inspection Representative(s).
Also, these include the review of related certificates and preparation of the documentations and reports related to the activities.
Inspection At Hold Point, the Construction shall not carry out the specified inspector(s)/test(s) without the attendance of those parties
where "H" is indicated at "Inspected by" in ITP.

The Construction shall notify QC of inspections(s)/test(s) via submittal of "Request For Inspection" notification form. This
shall be submitted a minimum of 48 hours for site works, 72 hours for weekend prior to proposed date and time of
H inspection(s)/test(s) activity. QC shall verify readness for inspection prior to forwarding "Request For Inspection" notification form
to EMPLOYER and/or EMPLOYER Inspection Representative(s). This shall be submitted a minumum of 24 hours for site works,
Hold Points 48 hours for weekend prior to proposed date and time of inspection(s)/test(s) activity.

At Witness Point, the Construction shall notify QC of inspections(s)/test(s) via submittal of "Request For Inspection" notification form.
This shall be submitted a minimum of 48 hours for site works, 72 hours for weekend prior to proposed date and time of inspection(s)/test(s)
W activity. CONTRACTOR shall verify readness for inspection prior to forwarding "Request For Inspection" notification form to EMPLOYER
and/or EMPLOYER Inspection Representative(s). This shall be submitted a minumum of 24 hours for site works, 48 hours for weekend
Witness Points prior to proposed date and time of inspection(s)/test(s) activity.
If QC and/or EMPLOYER/EMPLOYER/Representative(s) are not in attendance at proposed inspection(s)/test(s) at date and time notified,
Construction may proceed after confirming whether these parties intend to witness inspection(s) or not.

This is Spot Witness of test(s) or inspection(s) activity by QC and/or EMPLOYER and/or EMPLOYER Inspection Representative(s). The
(W) Spot Witness is surveillance Inspection(s)/test(s). The Construction should notify QC and/or EMPLOYER and/or EMPLOYER Inspection
Spot witness Representative(s) for surveillance inspections(s)/test(s) as Witness Point, however, the Construction can proceed within these
inspection(s)/test(s) activity with no requirement to confirming whether these pasrties intend to witness inspection(s) or
points
not(But Confirm to QC). Test reports will be made available for the Review at a later date.

This consists of informal inspection or observation during manufacture and testing. It may be undertaken whilst the inspector is attending
S fore Hold or Witness Points or during separately arranged surveillance on quality plans when visits are arranged solely for this purpose.
Surveillance points
The Construction shall submit to QC and/or EMPLOYER and/or EMPLOYER Inspection Representative(s) for Review the documents prior to
R and/or after the performance of the dedicated activity.
Review Points
 INSPECTION AND TEST PLAN FOR BOUNDARY FENCE WORKS

Doc. No. IONE-AA00-ITP-CS-0001

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Ref. FEED DOC. No. : 2342-AA00-JSM-501

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Acceptance Criteria Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

1 Material Approval

1) Source approval of materials - IONE-AA00-DW-CS-33002

2) Cement - ASTM C150/C150M - Manufacturer's Certificate Field Material Approval T/C R S(R)
Request

3) Coarse & Fine Aggregates - ASTM C33 - Test Frequency Field Material Approval I R S(R)
: Before FMAR Request
: When source is changed
- Grading : Within ± 3 percentage
points of specified grading limits

4) Concrete Admixtures - ASTM C494 - Mill Certificate Field Material Approval T/C R S(R)
Request

5) Water - ASTM C1602 - Test Frequency Field Material Approval I R S(R)

1) Portable Water Request
Before FMAR
2) Mixing Water
Before FMAR
When source is changed

6) Reinforcement Bar - ASTM A615/A615M 1) From local market (in iraq) Field Material Approval I R S(R)
- Test Frequency Request
: Before FMAR
: When source is changed
2) From abroad market
- Mill certificate only

7) Welded Wire Mesh - ASTM A497/A497M 1) From local market (in iraq) Field Material Approval T/C R S(R)
- Test Frequency Request
: Before FMAR
: When source is changed
2) From abroad market
- Mill certificate only
 INSPECTION AND TEST PLAN FOR BOUNDARY FENCE WORKS

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Ref. FEED DOC. No. : 2342-AA00-JSM-501

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Acceptance Criteria Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

1 Material Approval (Continued)

8) Grout - IONE-AA00-DW-CS-10011 - Test Frequency Field Material Approval I R S(R)

: Before FMAR Request
: When source is changed

9) Concrete Repair Materials - ASTM & BS EN Standards - Manufacturer's Cert/Data Field Material Approval T/C R S(R)
suject to manufacturer origin Request

10) Bituminous Coating - IONE-AA00-DW-CS-10011 - Manufacturer's Cert/Data Field Material Approval T/C R S(R)
Request

11) Concrete Curing Agent - ASTM C309 - Manufacturer's Cert/Data Field Material Approval T/C R S(R)
(or equivalent BS EN Standard Request
subject to manufacturer origin)

12) Replacement Soil, Type A - IONE-AA00-DW-CS-10011
- ASTM D2487
- ASTM D1557
2 Material Receiving
- Test Frequency Field Material Approval I R S(R)
: Before FMAR Request
: When source is changed
- MDD, OMC as per ASTM 1557
- Type of Soils : Organic 2%, Gypsum 3%
- Maximum Particle Size : 75mm
- Maximum Fine Content : 20%
- Maximum Liquid Limit : 25%
( If fine contents ≤ 15%, Liquid Limit
is not required.)
- Gradation : Well Graded

1) Material Receiving Inspection - IONE-AA00-DW-CS-33002

2) Cement - ASTM C150/C150M - Manufacturer's Certificate H R S(R)

Attachment #2 of
IONE-AA00-PE-QA-
0004
 INSPECTION AND TEST PLAN FOR BOUNDARY FENCE WORKS

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Ref. FEED DOC. No. : 2342-AA00-JSM-501

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Acceptance Criteria Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

2 Material Receiving (Continued)

3) Coarse & Fine Aggregates - ASTM C33 - Control Test Attachment #2 of H R S(W)
: Every 500 m3 IONE-AA00-PE-QA-
- 100% in quarry 0004
- Grading : Within ± 3 percentage
points of specified grading limits

4) Concrete Admixtures - ASTM C494 - Mill Certificate Attachment #2 of H R S(R)

IONE-AA00-PE-QA-
0004

5) Reinforcement Bar - ASTM A615/A615M - Grade 60 Attachment #2 of H W S(R)

- Control Test IONE-AA00-PE-QA-
1) From local market (in iraq) 0004
: Physical 1 test per each size
: Chemical 1 test per each size
2) From abroad market (mill maker)
: Mill Certificate

6) Welded Wire Mesh - ASTM A497/A497M - Control Test Attachment #2 of H W S(R)

1) From local market (in iraq) IONE-AA00-PE-QA-
: Physical 1 test 0004
: Frequency Every 7000 m2
2) From abroad market (mill maker)
: Mill Certificate

7) Grout - IONE-AA00-DW-CS-10011 - Manufacturer's Cert/Data Attachment #2 of H R S(R)

IONE-AA00-PE-QA-
0004

8) Concrete Repair Materials - ASTM & BS EN Standards - Manufacturer's Cert/Data Attachment #2 of H R S(R)
suject to manufacturer origin IONE-AA00-PE-QA-
0004

9) Bituminous Coating - IONE-AA00-DW-CS-10011 - Manufacturer's Cert/Data H R S(R)

 INSPECTION AND TEST PLAN FOR BOUNDARY FENCE WORKS

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Ref. FEED DOC. No. : 2342-AA00-JSM-501

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Acceptance Criteria Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

2 Material Receiving (Continued)

10) Concrete Curing Agent - ASTM C309 - Manufacturer's Cert/Data Attachment #2 of H R S(R)
(or equivalent BS EN Standard IONE-AA00-PE-QA-
subject to manufacturer origin) 0004

11) Replacement Soil, Type A - IONE-AA00-DW-CS-10011 - After FMAR every 500 m3 Attachment #2 of H R S(W)
- ASTM D2487 - MDD, OMC as per ASTM 1557 IONE-AA00-PE-QA-
- ASTM D1557 - 100% in quarry 0004
- Type of Soils : Organic 2%, Gypsum 3%
- Maximum Particle Size : 75mm
- Maximum Fine Content : 20%
- Maximum Liquid Limit : 25%
( If fine contents ≤ 15%, Liquid Limit
is not required.)
- Gradation : Well Graded
3 Precasting

1) Inspection Before Concrete Pouring - IONE-AA00-DW-CS-10011 - Mold Dimensions

- IONE-AA00-ITP-CS-0004
Follow ITP for Concrete Work
- Cleanliness
- Mold Release Agent
- Reinforcement (min cover 50mm)
- Embedded Items

2) Concrete Pouring Inspection - IONE-AA00-DW-CS-33002 - Placement Follow ITP for Concrete Work
- IONE-AA00-ITP-CS-0004 - Finishing
- Covering

3) Curing Inspection - IONE-AA00-DW-CS-33002 - 10 Hour Steam Curing Process ITRF-CS-0001-01 H S S(R)

- IONE-AA00-MS-CS-0001
- Concrete test cube cured under
same conditions and tested after
steam curing : 70% of 28 day
characteristic strength to be
achieved prior to lifting.
- Additional 2 day water curing in
storage prior to transfer to site
 INSPECTION AND TEST PLAN FOR BOUNDARY FENCE WORKS

Doc. No. IONE-AA00-ITP-CS-0001

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Ref. FEED DOC. No. : 2342-AA00-JSM-501

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Acceptance Criteria Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

4 Construction

1) Excavation - IONE-AA00-DW-CS-10001 - Surface Preparation : No Water,

Follow ITP for Earth Work
- IONE-AA00-MS-CS-0001 No Less Excavation
- IONE-AA00-DW-CS-33001 ~ 24 - Elevation of Subgrade : True Level
- ASTM D1557 minus 25mm
- True Line ± 75mm
- Proctor & Compaction Test (Subgrade)
: Frequency - Every 100 m
: Compaction ≥ 95% MDD
: OMC ± 2%

2) Structural Fill - IONE-AA00-DW-CS-10001 - Material Specification Compliance

- IONE-AA00-MS-CS-0001
- IONE-AA00-DW-CS-33001 ~ 24
- ASTM D1557
- ASTM D2487
- Elevation of True Level minus 25mm
Follow ITP for Earth Work
- True Line ± 75mm
- Compaction Test
: Frequency - Every 100 m
: Final layer
: Max. 250mm Loose lifts
: Compaction ≥ 95% MDD
: OMC ± 2%

3) Blinding Concrete - IONE-AA00-DW-CS-10001 - C15 : As Per Mix Design

- IONE-AA00-MS-CS-0001
- IONE-AA00-DW-CS-33001 ~ 24
- Surface preparation
- Elevation of sub-grade
- Location of sub-grade
- Vapor barrier
Follow ITP for Concrete Work
: 50mm Thickness
- 1 day Curing Period
- No water, No less excavation
- True level : - 25mm
- True line : ± 75mm
- 0.25mm polyethylene sheets

4) PCC Foundation Installation - IONE-AA00-DW-CS-10001 - Foundation Location and Alignment

Follow ITP for Concrete Work
(prior to backfill) - IONE-AA00-MS-CS-0001 - Foundation Elevation
- IONE-AA00-DW-CS-33001 ~ 24 - Surface Repairs
- Bituminous Coating : 2 Coats @
400 microns (Random Check)

KARBALA REFINERY PROJECT
LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)
No. Description of Inspection or Test
4 Construction (Continued)
5) Excavation Backfilling
6) PCC Post & Tie Beam Installation
7) Final walk-down inspection
INSPECTION AND TEST PLAN FOR BOUNDARY FENCE WORKS
Doc. No. IONE-AA00-ITP-CS-0001
REV. 3 Page 10 / 10
Ref. FEED DOC. No. : 2342-AA00-JSM-501
Reference Verified by
Acceptance Criteria Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER
- IONE-AA00-DW-CS-10001 - Material - Excavated Material
Follow ITP for Earth Work
- IONE-AA00-MS-CS-0001 - Max. 250mm Loose Lifts
- Compaction Test
: Frequency - Every 100 m
: Final layer
: Compaction ≥ 95% MDD
: OMC ± 2%
- IONE-AA00-DW-CS-10001 - Alignment
Follow ITP for Concrete Work
- IONE-AA00-MS-CS-0001 - Elevation
- IONE-AA00-DW-CS-33001 ~ 24 - Grouting - As per manufacturer's
recommendations
- IONE-AA-DW-CS-10001 - IONE-AA-DW-CS-10001 ITRF-CS-0001-02 H H W
- IONE-AA00-DW-CS-33001 ~ 24 - IONE-AA00-DW-CS-33001 ~ 24
- Check for accessories & fittings - Barbed Wire Installation
- Space between sill beam - Not more than 25mm
and bottom of fence
- Concrete surface repairs - Visual acceptance
- Concrete final acceptance - Required strength C30
Attachment #2.1: REQUEST FOR INSPECTION & TEST

REQUEST FOR INSPECTION & TEST

Project Karbala Refinery Project Request No.

Area / Unit ITP Reference/Item No.

Discipline Subcon. Name

Ref. DWG No. Request Date

□ We would like to have your presence for inspection / test according to the following schedule. The under noted work is completed

(Except as noted)

□ This is to inform you that the following inspection / test will be carried out at the schedule time mentioned below :

Inspection Item Location Date & Time

Changed overall contents as per relative ITP, M/S

3

Attachments : □ Yes, □ No

Remarks

Result of Inspection / test performed according to this RFI : □ Accepted, □ Rejected, □ Cancelled

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position
Signature

Date / / / / / /
Original document : Attachment #1C of IONE-AA00-PE-QA-0005

From HDGSK JV No.

To ( ) Laboratory
We request you to perform the tests mentioned above according to ASTM. When test report is issued, laboratory should be
requested to inform us whether results comply with standard or not and evaluation and recommendations for results.
No. of RFI should be included.
HDGSK JV Representative : /
Attachment #2.2: Receiving Inspection Report for fence works

RECEIVING INSPECTION REPORT

Project Name / No. Karbala Refinery Project Report No.

Inspection Date
Job Code.
& Time
Subcontractor/
P.O. No.
Supplier Name

Item / Material Name

Check Result
No. Inspection Items Remarks
Accept Reject N/A
Conformity/nonconformity between purchase
1
requirements and quality record received
2 Identification and mark of items / materials

3 Condition of protection packing and sealing

4 Filling up condition of inert gas

Check for chemical / physical damage or not

5
(including cleanliness)

6 Measuring major dimension of items / materials

7 Nondestructive examination & PMI (if necessary)

8 Verification of source inspection result

Items / Materials □ : Accepted

□ : Rejected

□ : Partial Quantity Accepted

Attachments □ : Yes

□ : No

Notes :

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position

Signature
Date / / / / / /
Original document : Attachment #2 of IONE-AA00-PE-QA-0004
Attachment #2.3A : Steam Curing Operation Record

Steam Curing Operation Record

INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISCIPLINE SHEET NO.

OF

JOB DESCRIPTION AREA DESCRIPTION

ENGINEERING CODE & SUBCONTRACTOR/

DOCUMENT NO. STANDARDS NO. SUPPLIER

Curing Item
Curing Table ID
Item Size (L x W x H) Quantity
Foundation 0.75 x 0.75 x 0.75m
Table (A) □ Posts 0.40 x 0.40 x 3.45m

Table (B) □ Ttie-Beam 3.73 x 0.15 x 0.30m

Panels 3.73 x 0.15 x 2.85m

Curing Stage Date Time Temperature

Completion of Concrete Placement
Commencement of Steam Introduction
Steam Curing Fill in date, time and temperature of this stage in the table below.
Shutting Off Steam
Removing Covers

No Step Date Time Temperature

Heating
1
- 2 hours

Curing
2 - 6 hours
- 60~70 ℃

Cooling
3
- 2 hours

Note : Record air temperature under steam cover at every 30 minutes during each step.

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0001-01
Attachment #2.3B : FINAL WALK-DOWN INSPECTION OF FENCE WORKS

FINAL WALK-DOWN INSPECTION OF FENCE WORKS

INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISPLINE SHEET NO.

OF

JOB DESCRIPTION AREA DESCRIPTION

ENGINEERING CODE & SUBCONTRACTOR/

DOCUMENT NO. STANDARDS NO. SUPPLIER

No Step Inspection Item Construction HDGSK JV QC Remarks

Preparatory
1 Verification of Inspection Report for Precast Post Installation
Work

Installation of Fabric

Installation of Barb Wire

Installation of Line Wire

Accessorie
2 s Installation of Razor ribbon
Installation
Installation of Sand Barrier

Installation of Fittings

Fabric Fastening

Concrete
3 Final Verification of Concrete Test Report (28 Days)
Acceptance

Note :

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0001-02