JOB CARD # 103 R230-D- 0001

REGENERATOR WIDHDRAWAL WELL PETRORABIGH

MONOMER
2015 TCS
WORK ORDER # 46004534 MONOMER-1 HOFCC

MAINTENANCE PLANNING JOB SUMMARY BLIND DISASSEMBLE/CLEAN/INSPECT REASSEMBLE/DEBLIND DRAWING LINK

MATERIAL REQUIRED
TIME
SCOPE OF WORK (DETAILED) DURATION
TOOLS/EQUIP SN MANPOWER REQ'D ADDITIONAL INFORMATION
LOC'N/ITEM PR NO. QTY

ERRECT SCAFFOLDING AT PLAT FORM (25K) 36x300 RF (A) MANWAY GASKET: SPW, 36 IN, CL 300, SS 316 WINDING, 4.5
6 Hrs. CRANE 1 MM GSKT THK, GRAPHITE FILLER, SS 316 INNER RING, SS OUTER RING, AS PER 1000049074 1 EA PIPE FIITER 4
(Equipment Is Elevated @ 30 FT Apprx) ASME B16.20, TO SUIT FOR ASME B16.47 (A) FLANGE. MANUFACTURER

G & G INTERNATIONAL NV
(22E) 8x300 RF NOZZLE GASKETSPW, 8 IN, CL 300, SS 316 WINDING, 4.5 MM GSKT
REMOVE INSULLATION 4 Hrs. FORKLIFT 2 THK, GRAPHITE FILLER, SS 316 INNER RING, CS OUTER RING, AS PER ASME 1000003504 1 EA LABORER 2
B16.20, TO SUIT FOR ASME B16.47 (A) FLANGE.

INSTALL EQUIPMENT BLINDS

(22F) 4x300 RF NOZZLE GASKET: NON-METALLIC 4 IN, CL 300, 3 MM THK,
4 Hrs. 3
* As Per List
BUNDLE PULLER 1000003502 1 EA ELECTRCIAN 1
KLINGERIT, ITEM #104, DWG. KA53977CB REV. 3, G&G INTERNATIONAL. EQUIPMENT DIMENSION

(22E) 8x300 RF NOZZLE BLINDING GASKET: NON-METALLIC, 8 IN, CL 300, 1.6 MM

8500 ID X 21,400 L
OPEN MANWAYS 2 Hrs. TEST PUMP 4 1000004144 1 EA INSULATOR 4
THK, INORGANIC FIBER OR GRAPHITE.

INSTALL AIR MOVERS & LIGHTS (22F) 4x300 RF NOZZLE BLINDING GASKET: NON-METALLIC, 8 IN, CL 300, 1.6 MM
2 Hrs. HYDROBLAST EQ X 5 1000015482 1 EA SCAFFOLDER 4
FOR DE-GASSING THK, INORGANIC FIBER OR GRAPHITE.
OPERATING TEMPERATURE

X
(25K) 38x300 RF (Manway) NOZZLE STUD ASSY: 2 IN - 8 x 415 MM (16-1/4 IN) LG, 716 O
C MAXIMUM
ERRECT INTERNAL SCAFFOLDING 6 Hrs. SCAFFOLDING 6 ALLOY STEEL, SA193-B7, SA194-2H HEAVY HEX NUTS, ITEM #9, DWG. LM53977CC 1000075055 32 ST INSPECTOR 1
REV. 3, G&G INTERNATIONAL.

X (22F) 4x300 RF NOZZLE STUD ASSY: M20 x 100 MM LG, DIN931+DIN934, ITEM #105, HYDROBLAST
PERFORM A VISSUAL INSPECTION 2 Hrs. CHAIN BLOCK 7 8 ST CREW
2
DWG. KA53977CB REV. 3, G

CLEANING INTERNALS and REPAIR AS X

8 Hrs. AIR MOVERS 8 CASTABLE: RESCOCAST SF88 + 2% NEEDLES ME304 POS 2.5. 4 M3
REQUIRED

EXECUTE FINAL INSPECTION 2 Hrs. 9 CASTABLE: RESCOCAST 17EC POS 2.1 + 2% NEEDLES ME304 POS 2.5. 21 M3

REMOVE INTERNAL SCAFFOLDING 5 Hrs. 10 CERAMIC FIBER BLANKET: 128 KG/CM2, 1260 ºC, POS 3.2. 3 M2

REMOVE AIR MOVERS & LIGHTS 2 Hrs. 11 CERAMIC FIBER PAPER: 1260 ºC, POS 3.2. 4.34 M2

CLOSE MANWAYS 2 Hrs. 12 OUTER AIR RING, 6000020130 1 EA

DE-BLINDINGS 4 Hrs. 13 INNER AIR RING, 6000020131 1 EA

RE INSTALL INSULATION 4 Hrs.

REMOVE EXTERNAL SCAFFOLDING 4 Hrs.

JOB CARD # 103
R230-D- 0001
REGENERATOR WIDHDRAWAL WELL PETRORABIGH
MONOMER
2015 TCS
WORK ORDER # 46004534 MONOMER-1 HOFCC

MAINTENANCE PLANNING JOB SUMMARY BLIND DISASSEMBLE/CLEAN/INSPECT REASSEMBLE/DEBLIND DRAWING LINK

MATERIAL REQUIRED
TIME
SCOPE OF WORK (DETAILED) DURATION
TOOLS/EQUIP SN MANPOWER REQ'D ADDITIONAL INFORMATION
LOC'N/ITEM PR NO. QTY
Job Card R230-D- 0001 MONOMER I
REGENERATOR WIDHDRAWAL WELL
WORK ORDER # : ******* EQUIPMENT DIMENSION: 8500 ID X 21,400 L DEMISTER PAD REQUIRED: NO CRANE CAPACITY : 100

AREA : HOFCC OPERATING TEMPERATURE: 716 OC MAXIMUM INTERNAL ACTIVITIES- YES INSULATION REQUIRED: YES

OEM : G & G INTERNATIONAL CHEMICAL CLEANING REQUIRED : YES REFRACTORIES AND AIR RING SCAFFOLDING REQUIRED: YES

Blinding Details
T&I Activities N0. Blinding Material SAP# QTY
TYPE QTY THICKNESS
ADDITIONAL INFO

Open Shell Manways

Install Air Mover

Gas Test / Gas Freeing It is not possible to be blinded individually, thus it is

integrated with REACTOR & REGENERATOR system
Install Temporary Lights blinding

Pre-Cleaning Inspection

Erect Internal Scaffolding

Mechanical Cleaning As
Inspection Requirement
N0. Box-up & De-blinding Material SAP# QTY

Post Cleaning Inspection 1 (22E) GASKET,PRE-CUT;8IN,300LBS,THK1.6MM 1000004144 2

Mechanical Repair -Welding 2 (22F GASKET,PRE-CUT;4IN,SYN FBR;FLEXITALLIC 1000015482 2

& NDT Requirements

Post Repair Inspection 3 (25K) GASKET,SPIRAL WOUND;36IN,300LBS,SS316 1000049074 1

(UT, LPI)
Refractory Removeing as 4 (22E) GASKET,SPIRAL WOUND;8IN,300LBS,SS316 1000003504 1
Requirement IWS
Refractory Repair Works as 5 (22F) GASKET,SPIRAL WOUND;4IN,300LBS,SS316 1000003502 1
Inspection Requirement
Post Refractory Repair
Inspection
N0. STUDS BOLT SAP# QTY

Remove Internal Scaffolding 1 STUD,BOLT,2IN,415MM,A193 GR B7 1000075055 4

Remove Air Mover &

Temp.Lights 2 (22E) BOLT,MACHINE:M20,110,A4-70,DIN 931 1000142415 8

Close Shell Manways (22F) 4x300 RF NOZZLE STUD ASSY: M20 x 100 MM LG, DIN931+DIN934, 8
ITEM #105, DWG. KA53977CB REV. 3, G

Prepared by: Rosegildo Y. Garcia

Job Card R230-D- 0001 MONOMER I
REGENERATOR WIDHDRAWAL WELL
WORK ORDER # : ******* EQUIPMENT DIMENSION: 8500 ID X 21,400 L DEMISTER PAD REQUIRED: NO CRANE CAPACITY : 100

AREA : HOFCC OPERATING TEMPERATURE: 716 OC MAXIMUM INTERNAL ACTIVITIES- YES INSULATION REQUIRED: YES

OEM : G & G INTERNATIONAL CHEMICAL CLEANING REQUIRED : YES REFRACTORIES AND AIR RING SCAFFOLDING REQUIRED: YES

Prepared by: Rosegildo Y. Garcia

Job Card R230-D- 0001 MONOMER I
REGENERATOR WIDHDRAWAL WELL
WORK ORDER # : ******* EQUIPMENT DIMENSION: 8500 ID X 21,400 L DEMISTER PAD REQUIRED: NO CRANE CAPACITY : 100

AREA : HOFCC OPERATING TEMPERATURE: 716 OC MAXIMUM INTERNAL ACTIVITIES- YES INSULATION REQUIRED: YES

OEM : G & G INTERNATIONAL CHEMICAL CLEANING REQUIRED : YES REFRACTORIES AND AIR RING SCAFFOLDING REQUIRED: YES

Prepared by: Rosegildo Y. Garcia

Job Card R230-D- 0001 MONOMER I
REGENERATOR WIDHDRAWAL WELL
WORK ORDER # : ******* EQUIPMENT DIMENSION: 8500 ID X 21,400 L DEMISTER PAD REQUIRED: NO CRANE CAPACITY : 100

AREA : HOFCC OPERATING TEMPERATURE: 716 OC MAXIMUM INTERNAL ACTIVITIES- YES INSULATION REQUIRED: YES

OEM : G & G INTERNATIONAL CHEMICAL CLEANING REQUIRED : YES REFRACTORIES AND AIR RING SCAFFOLDING REQUIRED: YES

Blinding & De-blinding Check list

Blinding number # Flange size & Rating BLINDING Contractor De-BLINDING Contractor
BADGE # &SIGNATURE BADGE # &SIGNATURE

It is not possible to be blinded individually, thus it is integrated with REACTOR & REGENERATOR system blinding

MAINTENANCE SUPERVISOR SIGNATURE Date MAINTENANCE SUPERVISOR SIGNATURE Date

BADGE # BADGE #

Prepared by: Rosegildo Y. Garcia

Job Card R230-D- 0001 MONOMER I
REGENERATOR WIDHDRAWAL WELL 2019 TCS

WORK ORDER # : 46009369 EQUIPMENT DIMENSION: 8500 ID X 21,400 L DEMISTER PAD REQUIRED: NO CRANE CAPACITY : 100

AREA : HOFCC OPERATING TEMPERATURE: 716 OC MAXIMUM INTERNAL ACTIVITIES- YES INSULATION REQUIRED: YES

OEM : G & G INTERNATIONAL CHEMICAL CLEANING REQUIRED : YES INTERNAL PART: REFRACTORIES AND AIR RING SCAFFOLDING REQUIRED: YES

Blinding Details
T&I Activities N0. Blinding Material SAP# QTY
TYPE QTY THICKNESS
ADDITIONAL INFO

Open Shell Manways

Install Air Mover

Gas Test / Gas Freeing It is not possible to be blinded individually, thus it is

integrated with REACTOR & REGENERATOR system
Install Temporary Lights blinding

Pre-Cleaning Inspection

Erect Internal Scaffolding

Mechanical Cleaning As
Inspection Requirement
N0. Box-up & De-blinding Material SAP# QTY

Post Cleaning Inspection 1 (22E) GASKET,PRE-CUT;8IN,300LBS,THK1.6MM 1000004144 2

Mechanical Repair -Welding 2 (22F GASKET,PRE-CUT;4IN,SYN FBR;FLEXITALLIC 1000015482 2

& NDT Requirements

Post Repair Inspection 3 (25K) GASKET,SPIRAL WOUND;36IN,300LBS,SS316 1000049074 1

(UT, LPI)
Refractory Removeing as 4 (22E) GASKET,SPIRAL WOUND;8IN,300LBS,SS316 1000003504 1
Requirement IWS
Refractory Repair Works as 5 (22F) GASKET,SPIRAL WOUND;4IN,300LBS,SS316 1000003502 1
Inspection Requirement
Post Refractory Repair
Inspection
N0. STUDS BOLT SAP# QTY

Remove Internal Scaffolding 1 STUD,BOLT,2IN,415MM,A193 GR B7 1000075055 4

Remove Air Mover &

Temp.Lights 2 (22E) BOLT,MACHINE:M20,110,A4-70,DIN 931 1000142415 8

Close Shell Manways (22F) 4x300 RF NOZZLE STUD ASSY: M20 x 100 MM LG, DIN931+DIN934, 8
ITEM #105, DWG. KA53977CB REV. 3, G

Prepared by: Rosegildo Y. Garcia

Job Card R230-D- 0001 MONOMER I
REGENERATOR WIDHDRAWAL WELL 2019 TCS

WORK ORDER # : 46009369 EQUIPMENT DIMENSION: 8500 ID X 21,400 L DEMISTER PAD REQUIRED: NO CRANE CAPACITY : 100

AREA : HOFCC OPERATING TEMPERATURE: 716 OC MAXIMUM INTERNAL ACTIVITIES- YES INSULATION REQUIRED: YES

OEM : G & G INTERNATIONAL CHEMICAL CLEANING REQUIRED : YES INTERNAL PART: REFRACTORIES AND AIR RING SCAFFOLDING REQUIRED: YES

Prepared by: Rosegildo Y. Garcia

Job Card R230-D- 0001 MONOMER I
REGENERATOR WIDHDRAWAL WELL 2019 TCS

WORK ORDER # : 46009369 EQUIPMENT DIMENSION: 8500 ID X 21,400 L DEMISTER PAD REQUIRED: NO CRANE CAPACITY : 100

AREA : HOFCC OPERATING TEMPERATURE: 716 OC MAXIMUM INTERNAL ACTIVITIES- YES INSULATION REQUIRED: YES

OEM : G & G INTERNATIONAL CHEMICAL CLEANING REQUIRED : YES INTERNAL PART: REFRACTORIES AND AIR RING SCAFFOLDING REQUIRED: YES

Prepared by: Rosegildo Y. Garcia

Job Card R230-D- 0001 MONOMER I
REGENERATOR WIDHDRAWAL WELL 2019 TCS

WORK ORDER # : 46009369 EQUIPMENT DIMENSION: 8500 ID X 21,400 L DEMISTER PAD REQUIRED: NO CRANE CAPACITY : 100

AREA : HOFCC OPERATING TEMPERATURE: 716 OC MAXIMUM INTERNAL ACTIVITIES- YES INSULATION REQUIRED: YES

OEM : G & G INTERNATIONAL CHEMICAL CLEANING REQUIRED : YES INTERNAL PART: REFRACTORIES AND AIR RING SCAFFOLDING REQUIRED: YES

Blinding & De-blinding Check list

Blinding number # Flange size & Rating BLINDING Contractor De-BLINDING Contractor
BADGE # &SIGNATURE BADGE # &SIGNATURE

It is not possible to be blinded individually, thus it is integrated with REACTOR & REGENERATOR system blinding

MAINTENANCE SUPERVISOR SIGNATURE Date MAINTENANCE SUPERVISOR SIGNATURE Date

BADGE # BADGE #

Prepared by: Rosegildo Y. Garcia

 MOL
ITEM WO
TAG #

CODE
# NUMBER

1 R230-D-0001 46009369 S

2 R230-D-0001 46009369 S

3 R230-D-0001 46009369 S

4 R230-D-0001 46009369 S

5 R230-D-0001 46009369 S

6 R230-D-0001 46009369 R

7 R230-D-0001 46009369 R

8 R230-D-0001 46009369 O/R

9 R230-D-0001 46009369 O/R

10 R230-D-0001 46009369 O/R

11 R230-D-0001 46009369 O/R

12 R230-D-0001 46009369 O/R

13 R230-D-0001 46009369 O/R

 R230-D-0001

MATERIAL DESCRIPTION
SAP #

GASKET,PRE-CUT;8IN,300LBS,THK1.6MM 1000004144

GASKET,PRE-CUT;4IN,SYN FBR;FLEXITALLIC CL 300 1000015482

GASKET,SPIRAL WOUND;36IN,300LBS,SS316 1000049074

GASKET,SPIRAL WOUND;8IN,300LBS,SS316 1000003504

GASKET,SPIRAL WOUND;4IN,300LBS,SS316 1000003502

STUD,BOLT,2IN,415MM,A193 GR B7 1000075055

BOLT,MACHINE:M20,110,A4-70,DIN 931 1000142415

REFRACTORY, RESCOCAST SF 88+2% NEEDLES, ME 304 POS 2.5 DC

REFRACTORY, RESCOCAST 17 EC, POS 2.1 + 2% NEEDLES, ME304 POS 2.5 DC

CERAMIC FIBER BLANKET: 128 KG/CM2, 1260 ºC, POS 3.2. DC

CERAMIC FIBER PAPER: 1260 ºC, POS 3.2. DC

OUTER AIR RING, DC

INNER AIR RING, DC

0-D-0001 MONOMER I

T&I MATERIAL COORDINATOR LOG CONTRACTOR LOG

QTY QTY RECEIVED RECEIVED RECEIVED QTY

LOCATION
REQUIRED ORDERED QTY BY BY TAKEN

2 4

2 4

1 2

1 2

1 2

4 4

8 8
26
NOMER I

CONTRACTOR LOG
RELEASED
BY
DATE BADGE #
TAKEN