Documente Academic
Documente Profesional
Documente Cultură
PARTS CATALOGUE
FU150SC-C2
2004-10 2 NO EDITION
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INFORMATI
INDEX
ENGINE
TRANSMISSION
ELECTRICAL
BODY
PARTS NUMBER
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PREFACE 4. MODIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes In parts
When It becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use
occur, including interchangeable modifications between new parts and old ones.
SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees
52 In respect of rubber hoses and vinyl tubes, plese be sure to use them by
1. DIMENSIONS c utting off according to the length ment ioned on parts catalogue or what
Dimensions of the parts in thiS catalogue are indicated in unit millimeters is actually required on the veh ic le.
5.3 Note that the d rawings on the illustration page are for ready reference
Abbreviations used in this catalogue are as follows: When assembling , use "SUZUKI SERVICE MANUAL~
E .No. Eng ine number OS Over size COLOR NO. PARTS COLOR DESCRIPTION
13T GOLD
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5. ,r'il-i".J~nlJ.!
1. n'li" rh "'UfllI\,n{il
019 6;"l1!I.Uilf
2. i'm :tHiil
126 'iflL'l'Bf
'tir1:t'itJtlyjt-D1.u~;jtlnun'r"EI:::l\.1aUiintJfI:::Ltiu"".r.:] t>iillu~
12R ~Y1' 1000
AR 1'l"l)Jfl1 ').J~'f).:]n·u NT ~"lU1 UYf U
12Z 'iiflL'J'Elf-L'BfI f"I1f1Lflffl
ASSY 1.J'l::n tl 1J dJu,~ OPT L~'f)nA'l).JII'I'J')JL"\-1).l'l::~).l
13 L 'iiiH'ltlf-fi
E.No. "')J iU~fI 'II Lji\rtn fJUtJl as ~-ln<j""!lu'lf'l)J' fi1 n:!'lU
20H 'Jtlf).l=iim'l'Elf
F NO \1)J'lULfI'II tIt'lrl-J STO 'IIU'lf'l)J'lE'l'1!i'lU
LII
RH
il>loD'lU
i'l>l'll'J'
291
OLS
.,
,;i''f):::Rflf''l-LlJmiiu
13T ~"'
3 'il:;1m~tiilU'II'il-J'il ::h.,~"l!. (;!
".mmfl'llfl:;1\.1aYiihPt~fl>l'U)JiU ~1fl (
tl:::lmi,flvitlrj L'Uil'f)'j',um1,ru
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COLOR PARTS $ SUZUKI
RAIDER-R150
MODEL COD E fUl~)()$C Cl
YEAR
TWO IONt
, >LOR PARTS
c
AURA YELLOW (415)
+
C RYSTAL BLACK (3 97)
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FIG.1 FIG. 1 GASKET SET "ll"tJ::ui-u FU150SC-C
FU150SC-C
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FIG.2 FIG. 2 CYLINDER HEADCOVER tJ1I'lffi1Jr.h~.tJ.oI FU150SC-C
'lItltl::11i1fl
tJ11'l1tltJtJ1~1J
DESCRIPTION
Q'TY
COVER,cylinder head
SOLT,head cover
LUilyJ .tJ
4
3 09106-07009
2- .,.,...."
FU150SC-C
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FIG.3 FIG. 3 CYLINDER HEAD ~1~U FUl50SC-C
2~
15 08316-10063 NUT,cylinder head \!" 3
4fJ'
FU150SC-C
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FIG.4 FIG. 4 CYLINDER ~tl\1tJ FU150SC-C
s----B
FU150SC-C
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FIG.5 FIG. 5 CRANKCASE U:riUU'litH FUl50SC-C
5 3 4
REF.NO. PART NO. DESCRIPTION ~tltl::l"fi Q'TY REMARKS
~-
9 01550-06123 PLUG,oil gallery mission ~Uft'l'lil"Yl1'1Liiu,l1~u
10 09168-06004 GASKET,oil gallery mission l.l::Lnu
~ 11 09168-12002 GASKET,oil gallery l.l::Lriu 2
I
i
@-13
i--14
FU150SC-C
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FIG.6 FIG. 6 CRANKCASE COVER "'''''nJlJ~,jULfl~~ FU150SC-C
FU150SC-C
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17
FIG.7 FIG. 7 CRANKSHAFT L'I'lt'l1'iflL'III~tJ~ FU150SC-C
lf2~~~~
,4 .
,,1 1.r;,
0-
~
FU150SC-C
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FIG.8 FIG. 8 CRANK BALANCER L'rtft1Ch'lL;;twLfltJf FU150SC-C
FUl50SC-C
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FIG.9 FIG. 9 CAM SHAFTNALVE L"ft'lf,lmfltrl LLft::'l'lft'l FU150SC-C
0-
0 - -14
6 14-1
14-2
12892-Q5COO-120
12892-Q5COO-125
SHIM,tappet (T:1.20)
SHIM,tappet (T:1.25)
uUU~).I (T:1.2O)
uUU~).I (T:1.25)
4
uU~).I (T:1.3O)
s-
14-3 12892-QSCOO-13O SHIM,tappet (T:1.30) 4
6-0 11--89--11
~10 14-4
14-5
12892-Q5COO-135
12892-QSCOO-140
SHIM,tappet (T:1.35)
SHIM,tappet (T:1.40)
ucN~).I (T:1.35)
uUu1).1 (T:1.4O)
4
-l
14-7 12892-Q5COO-150 SHIM,tappet (T:1 .50) LL~U1).1 (T:1.5O) 4
10--®
~'3
LL~U~).I (T:1.55)
'2
14-8 12892-Q5COO-155 SHIM,tappet (T:1.55) 4
:3~
12~
17 14-9 12892-QSCOO-160
14-10 12892-Q5COO-165
14-11 12892-05COO-170
14-12 12892-QSCOO-175
14-13 12892-05COO-180
14-14 12892-Q5COO-185
SHIM,tappet (T:1.60)
SHIM,tappet (T:1.65)
SHIM,tappet(T:1.70)
SHIM,tappet (T:1.75)
uUu1).1 (T:1.65)
uUU1).1 (T:1.70)
uUU;).I (T:1.75)
LL~u1).1 (T:1.80)
uUu1).1 (T:1.85)
4
FU150SC-C
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FIG.9 FIG. 9 CAM SHAFTNALVE L'Yu'1t,lml1U'lLLfl::'l1fl'l FU150SC-C
0-
0 - -14
6
s-
11~1J--11
6~ ~10
111~r-11
4---0 9
-'
1o-if!}
. ~::
FU150SC-C
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FIG.10 FIG. 10 CAM CHAIN t'li"1,)~U FU150SC-C
FU150SC-C
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FIG.11 FIG. 11 CARBURETOR FU150SC-C
3 13502-25GOO .DIAPHRAGM,cover
4 13500-25GOO .PISTON,valve
5 13503-25GOO .SPRING
6 13418-12F40 .HOLDER
7 13481-33EOO .SPRING
9 13394-10010 .E-RING
10 13387-47010 .RING
30~
11 13383-25GOO .JET,needle (4DG8-2) .L;j'-JL7-l (4DG8-2)
S-31
12 13258-23FOO .O-RING .ttl1-l
e-33 14
15
02112-04083
09491-22010
.SCREW
FU150SC-C
.'
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FIG.11 FIG. 11 CARBURETOR ""f1,jLfL"d FU150SC-C
'eo
8_
9- 35~
10=l
11
30
31
32
13681-04010
13418-43410
13417-01010
.CAP
.GUIDE,hoder
.SPRING
.ch"'ftllJ
.chit"~nt{",,l,21u
.~tJi..:J
.~ntf",,l'21u
2~
33 13411-01010 .PLUNGER ASSY
41J
34 13258-23F10 .O-RING .ttli..:J
8 35 13602-05088 .SCREW .MJ 2
~ 8
8-5 36 13601-04148 .SCREW .MJ 2
~~~
$
@ 1- 32
~
~
~
39
40
13417-19FOO
13247-09G10
.SPRING
.SCREW
."tJi..:J
.~nJ
0/ ia~20
34
FU150SC-C
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FIG.12 FIG. 12 AIR CLEANER 'I4,jtmftl~tl1n1" FUl50SC-C
FU150SC-C
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FIG.13 FIG. 13 MUFFLER Yitl'tlLftU FU150SC-C
~tltl::""~fl
,
REF.NO. PART NO. DESCRIPTION Q'TV REMARKS
~ ~Jy--4
8
9 09320-12032 CUSHION,muffle support ~nU1~
FU150SC-C
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FIG.14 FIG. 14 OIL PUMP iiSJ,l,~uLI'I~..:a FU150SC-C
FU150SC-C
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FIG.15 FIG. 15 OIL COOLER .nr.:u1!Jf'I'l1JJfflU FU150SC-C
b~
166QO-25GOO COOLER ASSY,oil ti~r.:lJ1tJ f'I'l1JJffluli"lmh,ru
Gr
2
D 09180-00310 SPACER,oil cooler 2
3 VI
;;. 4 09320-10015 CUSHION,oil cooler ~n!J1~ 2
FU150SC-C
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FIG.16 FIG. 16 2ND AIR VALVE ~,)",)u,,!SJtl1m,. FU150SC-C
FU150SC-C
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FIG.17 FIG. 17 CLUTCH f'lifli FU150SC-C
@to FU150SC-C
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FU150SC-C
FIG.18 FIG. 18 TRANSMISSION
~J,:! '
22 08211-15251 WASHER, 1st driven gear LH U'lll'lU1tl~
6~~~~~:
24 09181-20167 WASHER,2nd driven gear U'lll'lU1tl~
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FIG.18 FIG. 18 TRANSMISSION "l"t4,31hti.,'J FU150SC-C
~tltl::'~fi
~ 18 ~21 17
REF.NO. PART NO. DESCRIPTION Q'TY REMARKS
~~ .~16
30 02122-06123 SCREW,drive shaft bearing MJ 2
~~
33 27511-25G00 SPROCKET,engine (NT:14) ~LPlfln.U1 (NT:14)
19 tfli.,'J
~~"I
34 09280-19005 O-RING,engine sprocket
FU150SC-C
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FIG.19 FIG. 19 GEAR SHIFTING '''Lll~uuLnuf FU15OSC-C
FU15OSC-C
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FIG.19 FIG. 19 GEAR SHIFTING '''LLI~fJuJisf FU15OSC-C
FUl50SC-C
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FIG.20 FIG. 20 KICK STARTER '''~Uft'''m FU150SC-C
FU150SC-C
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FIG.21 FIG. 21 MAGNETO u)milt.J FU150SC-C
~.J
4 02142-05103 SCREW, sensor lead clamp ftn,
5 02112-06203 SCREW,magneto stator ftn, 2
"'"J MI
7 02142-05103 SCREW,sensor 2
FU150SC-C
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FIG.22 FIG. 22 ELECTRICAL 'll"lvjvh FU150SC-C
2 02142-06123 SCREW,rectifier M,
3 32900-25G01 COl UNIT , "ijj;ilfl
""-
5 33410-03000 COIL ASSY,ignition 1"l'Iflufl"!fI,.:au "
6 02142-06163 SCREW,ignition coil MI 2
6--'
FU150SC-C
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...I
FIG.23 FIG. 23 BATTERY U.UPI LPlfl2" FU150SC-C
2.3.4~
FU150SC-C
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FIG.24 FIG. 24 SPEEDOMETER llt!u'bJef FU150SC-C
, ~'"
13 ~~
j...J{(i)
12
11 ~
10
FU150SC-C
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FIG.25 FIG. 25 HEADLAMP 1~",u1 FUl50SC-C
~
35100-25GOO HEADLAMP ASSY .. "1~,,,u1
10 2 3511O-25GOO .UNIT.headlamp .... 1U'tl1tJ
~
3 35171-25GOO .SOCKET.headlamp ..f'l"'fltl,,1~~1
4 09471-12213 .BULB.headlamp (12V.32/32W) ."'fltl"l~",u, (12V.32/32W)
5 09471-23FAO .BULl3.headlamp (12V.18/18W) ."'fltl"l~",u, (12V.18/18W)
6 09471-12203 .BULB (12V.10W) ."'fltl,.l~LitJ'l (12V.10W) 2
7 03541-05123 SCREW.headlamp M~ 4
FU150SC-C
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FIG.26 FIG. 26 REAR COMBINATION LAMP hHhu FU150SC-C
11 03541-05123 SCREW Mi 2
z
Z
12 ~
@8
FU150SC-C
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5
FIG.27 FIG. 27 WIRING HARNESS "1tJ'''' FU150SC-C
}4
2 09481-10501 .FUSE(10A) .'hl
3 3662O-25GOO HARNESS,wiring NO.2 "1tJ'''' ~'l~2
4-1 09407-18402 CLAMP,wiring LiJ.li'"f""1tJ'''' 2
1-8 8
9
07130-06163
37740-45000
BOLT,steering lock
~10
FU150SC-C
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FIG.28 FIG. 28 FRAME vl'ltl-3 FU150SC-C
?
4
FU150SC-C
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FIG.29 FIG. 29 STAND-BRAKE PEDAL 'IJ191.:J-'111L1.J7n FU150SC-C
~
9 42341-25GOO BOL T,prop stand
11
~-
9 7
FU150SC-C
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FIG.30 FIG. 30 FOOTREST L\.lflmim";1 FU150SC-C
FU150SC-C
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FIG.31 FIG. 31 FUEL TANK tiol,r12J"uLftlL"I'I~03 FU150SC-C
FU150SC-C
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n ~ ~.if _
FIG.32 FIG. 32 FUEL COCK ntln'U1~'UL'I!tlL,"fI~ FU150SC-C
FU150SC-C
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FIG.33 FIG. 33 SEAT L1J1:: FU150SC-C
I
i
4~
~
~5
9-~6
10
@)--7
~8
FU150SC-C
http://www.motorcycle.in.th
FIG.34 FIG. 34 FRAME COVER ~1f11tltJ~,lti~ FUl50SC-C
~':::>.:.
~
20
Y
FUl50SC-C
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FIG.35 FIG. 35 LEG SHIELD FU150SC-C
U ~24 \.
17 48211-25G01 CLlP,leg shield "ftlJfltl"
ftni
2
tJ;i!r
18 53274-09GOO SCREW,leg center 2
FU150SC-C
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FIG.36 FIG. 36 DAMPER '(;f"'tl'l'nnl, FUl50SC-C
/
~19
4-18
FU150SC-C
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FIG. 37 STEERING STEM FU150SC-C
FIG.37 'll"'LLtNl'ltl
FU150SC-C
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FIG.38 FIG. 38 HEADLAMP HOUSING ,"U1n1nhhnl1 FU150SC-C
•
6 51831-25GOO CUSHION,headiamp tJ1'11fN
2
7 09116-06111 BOLT,housing brace tiiflYl 2
5
8 51832-25GOO SPACER,housing brace \1'11 2
FU150SC-C
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FIG.39 FIG. 39 FRONT FENDER U'l'Ll'ltlU'Inl1 FU150SC-C
FU150SC-C
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FIG.40 FIG. 40 FRONT WHEEL ~e .... ii1 FU150SC-C
8 REF .NO. DESCRIPTION ;ee::l.... ~ REMARKS
2 BEARING 1/1~1Jf;!n;jolJ 2
FU150SC-C
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FIG.41 FIG. 41 HANDLE BAR LUlU,;) FU150SC-C
17 02112-05123 SCREW,throttie M,
16 18 58200-25GOO CABLE ASSY,clutch ~ltJ"fllil'lf
14 19 58620-25GOO GUIDE,clutch cable L'1iIfinti[;l~1tJ
18
~19
FU150SC-C
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FIG.42
, REF.NO.
2
FIG. 42
PART NO.
57110-23F10
57421-21010
HANDLE LEVER
DESCRIPTION
GRIP,throttle
LEVER,brake
iltlLU,n
tlfltlnA'uL1~
iltllU,n
FU150SC-C
1-'2 ~11
16 08321-21055 .LOCK WASHER .LI.'III'lUfltlfl
17 58723-35500 .SCREW .M,
18 57620-23FOO LEVER,clutch iltlflflllli
19 57431-23Foo BOLT,lever set tUfl,r
20 57513-23FOO NUT,lever set Ufl
2.1 57440-11010T ADJUSTER SET 'II"tlfuft'ltJ
22 57511-25GOO HOLDER,lever 'lI14"uililflflM
23 59671-36500 HOLDER tl=nuU~'l4"uijtlflflM
6-1
7~
8--&
FU150SC-C
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FIG.43 FIG . 43 FRONT CALIPER 1'I1fhtltlf FU150SC-C
FU1SOSC-C
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FIG.44 FIG. 44 FRONT MASTER CYLINDER LUJ,1l-JLlJ'1mnJl FU150SC-C
13
11
12 L
12 - J~
(~p ~ FU150SC-C
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FIG.45 FIG. 45 REAR SWINGING ARM VI::Li'iu\J'l-tfi~ FUl50SC-C
FU150SC-C
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FIG.46 FIG. 46 REAR FENDER FU150SC-C
U~LRflU"'~'1
3 09148-05038 NUT 4
9 47426-25GOO BRACKETb .
, and tool NO.2 L,..~nUlilt'l1U11il 11i'.l~ 2
4 5 6
~J
FU150SC-C
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,
FIG.47 FIG. 47 REAR WHEEL fl!l'lUl-3 FU150SC-C
FU150SC-C
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FIG.48 FIG. 48 REAR CALIPER I'l1fiLtlfl~~~ FU150SC-C
,
3 59100-38860 .. SEAL SET ,piston ..'I!fJI;16ijni3 u
4 69100-20840 .PADSET .'I!fJIi:71LU1n
)@ 12
5
6
69345-20Goo
59115-21E10
.PIN
.SPRING
.t'I~n1ii6Yl
.t'lm~
~
.t'l~n
10 c::\ 2 @' 14 9
10
59314-13AOO
69721-25Goo
.WASHER,wave
.BRACKET
.LLWl'IJ1fl~
.L"flnUI1II'l1fiLtltlf
~ 6
FU150SC-C
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FIG.49 FIG. 49 REAR MASTER CALIPER UlJii~Ll.J'n'lllfl.:l FU150SC-C
~'i ©F'.
2 69600-21810 .PISTON/CUP SET .,"~nGl.J
~@-'7
14 4 51162-70040 ..CIRCLIP .. LLWlUflfll'l
11
5 6967CHJOB21 .. ROD,push ..LLnu.ruUlJii~Ll.J'n
'2 ~~ 13
11---j "'=: 20
6 69693-05AOO .NUT .UfI
.oiitlPitll!i1u~lJ
2
~\."""')~I~
7 69692-27A30 .YOKE
F. ~ 10
13
14
6948Q-25GOO
6974Q-2OGOO
HOSE,rear brake
TANK ASSY,reservoir
ft1tJ,l,UULl.Jtn'lllfl.:l
nt:1Jn,l1uuUlJii~Ll.J'n
. ~ 9
15 69669-2OGOO .CAP .,htl"
/"r.~_ '------.
~:
----....
Q (.J
Q (!
16
17
59668-18441
59667-18441
.PLATE,diaphrgm
.DIAPHRGM
.LLC.iu,rUtJ1.:1"'tl::LL"~
.tJ1.:1'''fI::LL"~
q (! , 18 01550-06108 BOLT,rear reservoir tank tUfI,)
L~flnfj"nt::tJn,l1uULl.J'n'lllfl.:l
.~
19 69750-25GOO BRACKET RR,reservoir tank
FU150SC-C
http://www.motorcycle.in.th
FIG.50 FIG. 50 TAPE SET 'IIf'lft~mntlf FUl50SC-C
"J., 16
17
18
68194-25G2O-C31
68195-25G20-C31
68681-25G20
.TAPE,middle cowling lower LH
FU150SC-C
http://www.motorcycle.in.th
FIG. 51 OPTION 'fltJnmr~LI'IM FU150SC-C
___ 2
FU150SC-C
http://www.motorcycle.in.th
__~_______1_~_M1________~~____E
__L_E_C_T_R_I_C_A_L_____)
"1{lU BODY )
---------------~
I PARTS NUMBER INDEX)
SUZUKI FU 150SC-C2
PARTS CATALOGUE
2ND EDITION
PRINTED IN OCT., 2004
THAI SUZUKI MOTOR CO. , L TO.
3111 RANGSIT-ONGKHARAK RD .
BUNGYEETHO THANYABURI
PATHUMTHANI12130
THAILAND
http://www.motorcycle.in.th
THAI SUZUKI MOTOR CO .• L TD.
http://www.motorcycle.in.th