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ABSTRACT
INTRODUCTION
On the other hand, the term a concrete stitching is defined as the practice
of joining separate precast and/or prestressed concrete units together in
order to behave as an integral entity [9,14,21], apart from the various
sorts of connection in precast construction classified as hard and soft
connections [17]. In many cases, builders prefer precast concrete to other
material because it offers opportunity for better quality control and makes
the construction process more efficient. Some typical examples of
stitching beams and slabs using lapping of projected dowels then filling
the stitching zone by grout, using welded anchor plates or using
mechanical connections was presented by the Prestressed Concrete
Institute (PCI) [1]. Other stitching techniques include external filament
for the beam segments and introducing prestressing through aligned
common tendon paths of adjacent segments [21]. This strategy, which is
categorized as a technique of the segmental construction methods, allows
for prefabricating smaller concrete units to reduce the weight and hence
the handling as well as transportation costs [13]. The main design
parameter in this technique is the mean of load transfer through the
stitching zone.
EXPERIMENTAL PROGRAM
Connection details
8@150 mm 8@150 mm
400
8@150 mm
3 10 5 12
5 12
200 200
200
1000
Section A-A
1000
Section A-A
Section A-A
B B
B B 900
A
900 400
A
400
400
A
A
Pg
600
4 16
1000
1000
200
8@150 mm
4 16
200
200
8@150 mm
Section B-B
200
X X
For the dry connection technique, complete units of the precast column
and beam were poured and different erecting techniques were used for
connecting the precast units. For all specimens of group (DI), reinforced
concrete cantilever, having reinforcing detailing, depth and width similar
to the precast beam, was poured monolithically with the column, see Fig
(1). The precast beams were connected to the cantilever using internal
and external anchorage systems for specimens (DI-1) and (DI-2)
respectively. The beam of specimen (DI-1) was connected to the
cantilever using four 16mm internal anchorage bars threaded at their ends
and tightened to 3mm steel plate using nuts. On the other hand, the same
anchorage materials, with wider steel plate, were used to connect the
beam of specimen (DI-2) to the cantilever externally. While the beam unit
of specimen (DI-3) was connected to the column using similar anchorage
system to specimen (DI-1) but with threading the reinforcing bars of the
beam and the beam was rested on the cantilever by bearing. Figure (3)
shows different connecting techniques for specimens of group (DI).
For specimens of dry connection group (DII), the precast column was
poured as two separate pieces while the precast beam was poured as one
piece. The three precast pieces were connected using 16 mm diameter
internal anchorage bars threaded at their ends and tightened to 3mm
thickness steel plates anchored to both webs of the beam. The effect of
using three different connecting lengths (x) was explored through testing
three specimens (DII-1, DII-2 and DII-3). Figure (4) shows the scheme of
the connecting technique for specimens of group (DII).
X1
Fig (4) Scheme of the connecting technique for specimens of group (DII)
All the test specimens were cast in horizontal position. For specimens
with wet connection, the precast concrete units (i.e. column and beam)
were cast where the reinforcement of the connection was left projected in
the mould and covered with sand to assure its cleanness during casting,
see Fig (5). After 28 days of casting the precast units, concrete for
connection was poured. Epoxy resin (Sikadur 32) bonding agent, with
bond strength to concrete and tensile strength equal 2.5-3 and 18-20MPa
respectively, was used to connect the old and new concrete batches. The
wet specimens tested after 14 days of pouring the connection. To provide
a hole for the precast anchoring of dry connections, plastic pipes were
adjusted in the anchorage bar’s positions before casting, see Fig (5).
The loading setup of the testing is shown in Figure (6-a). An axial load of
(400 kN), was applied to the column incrementally and kept sustained
through the test duration. The magnitude of this force was estimated to
provide flexural strength ratio over 1.2. An increment load (i.e. in steps of
10 kN) was applied upward to the beam through a manual hydraulic up to
failure which was measured by the load cell attached to the jack. One
LVDT (Linear Variable Differential Transducers) were placed vertically
at beam’s end to measure the vertical deflection of beam and vertical
displacement of column as shown in Fig. (6-b). Electrical strain gages
were attached to steel bars at different locations of the column-beam
connection such as the main tensile reinforcing steel in the precast beam’s
direction and the cantilever beam for group DI specimens. Demec points
were also used across the connection’s surfaces (see Figure 2) and
compared to the readings at same location of the control specimen to
monitor any significant difference due to separation at connection.
Readings of strain gauges and load cells were monitored by strain-meter
and electrical screen.
Sand
Sand
Wet Connection
Dry connection
From the practical application point of view, less cost and erection
experience are usually required for the wet connections while longer time
is usually required for to the dry connections. Table (2) shows the main
characteristics of the tested specimens including the ultimate load,
maximum deflection, ductility index, the flexural toughness and modes of
failure.
Figures (11) and (12) show the load versus deflection and the precast
beam main steel tensile strain, respectively, for different specimens of the
dry connection groups (DI and DII) in addition to the control
monolithically poured specimen. Generally, the load-deflection response
of the DI group’s specimens (i.e. using cantilever in connection) is close
to that of the control specimen especially for specimen DI-2. Failure load
of specimen DI-3 was higher than the control specimen due to the better
contact (i.e. compatible section) between the cantilever and the precast
beam. The good contact between the two elements provided bigger
section and higher capacity as well as a significant reduction in the
precast beam’s tensile reinforcement strain. Due to lack of good contact
in specimen DI-1, lower capacity and higher beam’s tensile strain were
measured. The main mode of failure of specimens of group DI was by
yielding of the cantilever’s internal reinforcing steel rebars in tension, see
Figure (13).
On the other hand, all specimens of group DII showed less stiffness and
capacity than that of the control specimen. Reduction in strain monitored
-till failure- in the precast beam’s main tensile steel for specimens of
group DII is expected as a reason of additional web reinforcement (i.e.
steel plates) existence. However, significant reduction in the beam
stiffness and the connection capacity (i.e. specimens DII-2 and DII-3)
indicates improper connection between the precast elements to work as
one unit. Typical crack pattern for specimens DII-2 and DII-3 -after
removing the steel plate- is shown in Figure (13). Wide shear cracks were
monitored crossing the anchorage bars which led to rupture of concrete
around the anchorage bars and accordingly premature failure of the
connection. To enhance the contact between the connecting steel plates
and the beam, bonding agent is suggested – in future work- in addition to
mechanical connection using anchorage steel bars. However, using
bonding material needs special tools and experience as well as longer
connecting time.
16
14
12
10
Load (Ton)
8
CONTROL
6 `
WI-1
WI-2
4
WII-2
WII WI
WII-1
2
0
0 5 10 15 20 25 30 35 40 45
Deflection (mm)
Figure (7) Load vs. precast beam’s deflection response of wet specimens
16
14
12 WII WI
10
Load (Ton)
WI-1
6
control
WII-1
4
WII-2
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500
-6
Strain
10
Figure (8) Load vs. precast beam’s main steel strain response of wet specimens
Connection
surface
Shear
Yield of failure
beam’s
reinforcing
bars
Top fiber
x Section depth
1
0.9
0.8
4 ton
0.7
6 ton
10 ton
0.6
12 ton
15ton
0.5
0.4
0.3
0.2
0.1
Bottom fiber
0
-0.15 -0.1 -0.05 0 0.05 0.1 0.15
-2
Strain x (10 )
Figure (10) Strain distribution around the connection surface for different loading
levels of specimen WII-1
16 DII DI
14
12
Load (Ton)
10
8 CONTROL
DI-2
6 DI-1
DII-1
4 DII-3
DII-2
2 D1-3
0
0 5 10 15 20 25 30 35 40 45
Deflection (mm)
Figure (11) Load vs. precast beam’s deflection response of dry specimens
18
16
14 DII DI
12
Load (Ton)
10
8 DII-3
DII-1
6 DII-2
control
4 DI-2
DI-1
2 DI-3
0
0 500 1000 1500 -6
2000 2500 3000
Strain X 10
Figure (12) Load vs. precast beam’s main steel strain response of dry specimens
Yield of
cantilever’s
reinforcing
Crack pattern
under plate
Spec. Toughness
1.4
1.2
Specific value
0.8
0.6
0.4
0.2
0
WI-1 WI-2 WII-1 WII-2 DI-1 DI-2 DI-3 DII-1 DII-2 DII-3
Specimen ID
Dry groups
Wet groups High cost
Low cost, Short time
Long time Special experience
Conventional experience
CONCLUSIONS
REFERENCES